Husqvarna HUV 4214, HUV 4414-XP, HUV 4414 User Manual 2

2009 HUV 4214, HUV 4414,

and HUV 4414-XP

Illustrated Parts List

Gasoline Utility Vehicles

Manual Number 525888503

Edition Code 0309A00000

USING THE ILLUSTRATED PARTS LIST

ýWARNING

•This manual is to be used only for identification and ordering of service parts. Be sure to read and use the maintenance and service manual before attempting any vehicle repairs.

This manual covers HUV 4214, HUV 4414 and HUV 4414-XP gasoline vehicles.

The manual is divided into sections. Note that there are two or three flags on the outside edge of each page. The first flag contains the section number of which that page is a part. The other flag (or flags) contains the letter D, E, or G, signifying that the page pertains to the diesel, electric, or gasoline vehicles only.

Use the Table of Contents to find the sections and pages that contain the parts and assemblies you seek. The Table of Contents lists section numbers, and under them, the individual page titles and numbers to be found in that section. The index can be used to find specific parts and assemblies. The index is divided into numerical and alphabetical listings with the page numbers in italic text.

There is a two-page spread for each individual page title in the Table of Contents. On the left-hand page is an illustration showing the parts in their relative positions; the parts are each tagged with an item number in a balloon. The right-hand page is the parts list page, and gives the page title at the top, then the item numbers (corresponding to the numbers on the illustration), part descriptions, and quantity of parts used.

Note that a part description may be indented. This indention corresponds to a parts assembly level indicated by the numbers 1, 2, 3, and 4 at the top left corner of the parts description area of the parts list page. A part that is indented to level 2 is a component of the level 1 part (assembly) that it is listed under. A level 3 part is a component of the level 2 part that it is listed under, and a level 4 part is a component of the level 3 part preceding it. In each case, the part quantity given for a level 2, 3, or 4 part is the quantity used per next higher level assembly of which it is a component. A part that is not indented is a level 1 part. This means that the quantity given is the quantity used per the portion of the vehicle illustrated on that particular spread.

HOW TO ORDER PARTS

Replacement parts and accessories can be obtained from our network of authorized dealers and distributors. For the name and address of the Husqvarna representative nearest you, logon to our web site at www.usa.husqvarna.com. If you would prefer to write to us, direct your letter to: Husqvarna, Attention: Marketing Services, 7349 Statesville Rd., Charlotte, NC 28269 USA. Your local authorized Husqvarna representative can also provide technical advice, parts, and service manuals.

Husqvarna Professional Products, Inc.

7349 Statesville Rd.

Charlotte, NC 28269

USA www.husqvarna.com

NOTE: This illustrated parts list represents the most current information at the time of publication. Husqvarna is continually working to further improve its vehicles and other products. These improvements may affect the parts used to service the vehicle. Any modification and/or significant change in specifications will be forwarded to all Husqvarna distributors/dealers and will, when applicable, appear in future editions of this illustrated parts list.

Husqvarna reserves the right to change specifications and designs at any time without notice and without the obligation of making changes to units previously sold.

2009 HUV 4214, HUV 4414, and HUV 4414-XP Illustrated Parts List

	CONTENTS
SECTION 1 – BODY AND TRIM
Tube Brush Guard ..........................................................................................................................................................................	1-3
Brush Guard ......................................................................................................................................................................................	1-5
Receiver Hitch – Front ..................................................................................................................................................................	1-7
Receiver Hitch – Rear ....................................................................................................................................................................	1-9
Fascia ..................................................................................................................................................................................................	1-11
Closeout Panels ...............................................................................................................................................................................	1-13
Floor Plate and Panel ....................................................................................................................................................................	1-15
Frame Components .......................................................................................................................................................................	1-17
Cowl ....................................................................................................................................................................................................	1-19
Fenders and Rear Body Panels ..................................................................................................................................................	1-21
Taillights ............................................................................................................................................................................................	1-23
Front Skid Plate ...............................................................................................................................................................................	1-25
Rear Skid Plate .................................................................................................................................................................................	1-27
Dash ....................................................................................................................................................................................................	1-29
Heat Shield .......................................................................................................................................................................................	1-31
Canopy and Doors .........................................................................................................................................................................	1-33
Seat Belts ...........................................................................................................................................................................................	1-35
ROPS ....................................................................................................................................................................................................	1-37
Tilt Bed Hinge and Latch .............................................................................................................................................................	1-39
Headlights .........................................................................................................................................................................................	1-41
Bench Seats ......................................................................................................................................................................................	1-43
Box Bed ..............................................................................................................................................................................................	1-45
SECTION 2 – WHEELS AND TIRES
Wheels and Tires – Front .............................................................................................................................................................	2-3
Wheels and Tires – Rear ...............................................................................................................................................................	2-5
SECTION 3 – DECALS
Safety Decals ....................................................................................................................................................................................	3-3
Safety Decals, Continued ............................................................................................................................................................	3-5
Badging Decals ...............................................................................................................................................................................	3-7
SECTION 4 – BRAKE SYSTEMS
Brake System ....................................................................................................................................................................................	4-3
Park Brake System ..........................................................................................................................................................................	4-5
Pedal Group .....................................................................................................................................................................................	4-7

2009 HUV 4214, HUV 4414, and HUV 4414-XP Illustrated Parts List

Page 1

	CONTENTS
SECTION 5 – STEERING AND SUSPENSION
Steering ..............................................................................................................................................................................................	5-3
Steering Wheel ................................................................................................................................................................................	5-5
Front Suspension ............................................................................................................................................................................	5-7
Rear Suspension ..............................................................................................................................................................................	5-9
Springs & Shocks .............................................................................................................................................................................	5-11
SECTION 6 – ELECTRICAL SYSTEM
Electrical Components ..................................................................................................................................................................	6-3
Wiring ..................................................................................................................................................................................................	6-7
SECTION 7 – BRIGGS GASOLINE ENGINE
Starter Motor ....................................................................................................................................................................................	7-3
Engine and Engine Mounting ....................................................................................................................................................	7-5
Engine Shroud .................................................................................................................................................................................	7-7
Electical Components – Engine .................................................................................................................................................	7-9
Governor Control Brakets and Springs ...................................................................................................................................	7-11
Oil Pump, Oil Filter and Crankcase Cover ...............................................................................................................................	7-13
Cylinder Head & Valves .................................................................................................................................................................	7-15
Cylinder Assembly ..........................................................................................................................................................................	7-17
Crankshaft and Pistons .................................................................................................................................................................	7-19
Flywheel .............................................................................................................................................................................................	7-21
Engine Gaskets and Seals .............................................................................................................................................................	7-23
Intake Manifold ................................................................................................................................................................................	7-25
Fuel Pump and Filter ......................................................................................................................................................................	7-27
Carburetor .........................................................................................................................................................................................	7-29
Air Cleaner .........................................................................................................................................................................................	7-31
SECTION 8 – FUEL SYSTEM
Fuel System .......................................................................................................................................................................................	8-3
Fuel Tank ............................................................................................................................................................................................	8-5
SECTION 9 – EXHAUST SYSTEM
Exhaust System ................................................................................................................................................................................	9-3
SECTION 10 – CLUTCHES
Clutch Cover – Sealed ...................................................................................................................................................................	10-3

Page 2

2009 HUV 4214, HUV 4414, and HUV 4414-XP Illustrated Parts List

	CONTENTS
Drive Clutch ......................................................................................................................................................................................	10-5
Drive Belt ...........................................................................................................................................................................................	10-7
Driven Clutch ...................................................................................................................................................................................	10-9
SECTION 11 – DRIVETRAIN COMPONENTS
Transaxle – 2WD .............................................................................................................................................................................	11-3
Transaxle – 2WD (Continued) ....................................................................................................................................................	11-5
Transaxle – 4WD .............................................................................................................................................................................	11-7
Transaxle – 2WD and 4WD (Continued) ................................................................................................................................	11-9
Transaxle – 4WD (Continued) ....................................................................................................................................................	11-11
Transaxle – 2WD and 4WD (Continued) ................................................................................................................................	11-13
Transaxle – 2WD and 4WD (Continued) ................................................................................................................................	11-15
Transaxle – 4WD (Continued) ....................................................................................................................................................	11-17
Transaxle – 2WD and 4WD (Continued) ................................................................................................................................	11-19
Transaxle – 2WD and 4WD (Continued) ................................................................................................................................	11-21
Transaxle – 2WD and 4WD (Continued) ................................................................................................................................	11-23
Half Shafts .........................................................................................................................................................................................	11-25
Forward/Reverse Shifter – 4WD ................................................................................................................................................	11-27
Forward/Reverse Shifter – 2WD ................................................................................................................................................	11-29
Control Cables – 2WD ...................................................................................................................................................................	11-31
Control Cables – 4WD ...................................................................................................................................................................	11-33
Front Differential ............................................................................................................................................................................	11-35
Prop Shafts ........................................................................................................................................................................................	11-37
SECTION 12 – MAINTENANCE AND SERVICE TOOLS
Maintenance and Service Tools ................................................................................................................................................	12-3
Maintenance and Service Tools, Continued .........................................................................................................................	12-5
Maintenance and Service Tools, Continued .........................................................................................................................	12-7
Maintenance and Service Tools, Continued .........................................................................................................................	12-9
Maintenance and Service Tools, Continued .........................................................................................................................	12-11

SECTION i – INDEX

2009 HUV 4214, HUV 4414, and HUV 4414-XP Illustrated Parts List

Page 3

BODY AND TRIM	1
	G
	E
	D

1

G

E

D

5

3

4	2

5

000871-001

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2009 HUV 4214, HUV 4414, and HUV 4414-XP Illustrated Parts List

TUBE BRUSH GUARD

ITEM	PART NO.	DESCRIPTION				QTY		1
		1	2	3	4			G
1	525 76 80-01	Kit, Brshgrd, Tube (includes items 2 through 6)				1
2	523 34 59-25		................................................................................................................................Bolt, Flg, M10x1.5x55, Patch			8		E
3	523 34 59-90		Plug, Tube, Round, 1-3/4" .....................................................................................................................................			2
4	603 00 33-95		Nut, Flg, M10 X 1.25 Hex Blk ................................................................................................................................			8		D
5	525 76 75-01		Weldment, Brshgrd, Tube			1
6	525 77 00-01		InstrBrshgrd, Tube (not shown) .......................................................................................................................			1

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8

7

7

4

5

3

2

000871-003

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2009 HUV 4214, HUV 4414, and HUV 4414-XP Illustrated Parts List

BRUSH GUARD

ITEM	PART NO.	DESCRIPTION				QTY		1
		1	2	3	4			G
1	525 76 76-01	Kit, Brushguard, Frt (includes items 2 through 8)				1
2	523 34 59-25		................................................................................................................................Bolt, Flg, M10x1.5x55, Patch			8		E
3	603 00 33-94		Screw, M10 X 1.25 X 30 Hex Blk .........................................................................................................................			4
4	603 00 33-95		Nut, Flg, M10 X 1.25 Hex Blk ................................................................................................................................			12		D
5	603 00 33-91		Weldment, Brushguard, HUV 4421			1
6	525 76 77-01		Instr, Brushguard, Frt (not shown) ....................................................................................................................			1
7	525 76 78-01		BracketBrshgrd Drv ..............................................................................................................................................			1
8	525 76 79-01		BracketBrshgrd Pas ..............................................................................................................................................			1

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3

2

4

000873-001

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2009 HUV 4214, HUV 4414, and HUV 4414-XP Illustrated Parts List

RECEIVER HITCH – FRONT

ITEM	PART NO.	DESCRIPTION				QTY		1
		1	2	3	4			G
1	525 77 02-01	Kit, 2" Front Receiver (includes items 2 through 5)				1
2	603 00 15-86		.......................................................................................................................................Nut Flg M10 X 1.5 Nylon			4		E
3	523 34 59-25		Bolt, Flg, M10x1.5x55, Patch ................................................................................................................................			4
4	525 76 82-01		Weldment, Hitch, Channel ...................................................................................................................................			1		D
5	525 77 01-01		Instr, Hitch, Channel (not shown)			1

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1

G

E

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5

3

4

2

5

000873-002

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2009 HUV 4214, HUV 4414, and HUV 4414-XP Illustrated Parts List

RECEIVER HITCH – REAR

ITEM	PART NO.	DESCRIPTION				QTY		1
		1	2	3	4			G
1	522 71 86-31	Kit, Receiver, Rear, XRT 950 (includes items 2 through 6)				1
2	603 00 13-00		................................................................................................................................Nut Flg M10 X 1.5 Mech Def			4		E
3	603 00 16-72		Bolt, M10 X 55, Zn-Ni (Black) ...............................................................................................................................			4
4	603 00 16-73		Washer, Hard, M10, Zn-Ni/Blk .............................................................................................................................			4		D
5	525 32 82-34		Asm, Receiver, Rear			1
6	525 76 66-01		Instr, Kit, Rear Receiver (not shown) .................................................................................................................			1

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1

G

E

D

3

8

7

6

5

2

4

4

2

000879-001

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2009 HUV 4214, HUV 4414, and HUV 4414-XP Illustrated Parts List

FASCIA

ITEM	PART NO.	DESCRIPTION				QTY		1
		1	2	3	4			G
1	N/A	Instl, Fascia, Huv 4214/4414 (includes items 2 through 8)				1
2	523 34 59-13		..........................................................................................................................Screw, Torx Pan Hd Pt, M6 X 20			2		E
3	603 00 32-54		Screw - M6 X 1.0 X 30 Sems .................................................................................................................................			4
4	603 00 39-61		U-nut, M6-1.0 Prev Torque ...................................................................................................................................			4		D
5	531 30 81-75		Screw, D50x16, Torx PN Hd PT			3
6	603 00 34-01		Emblem, Husqvarna, Outer .................................................................................................................................			1
7	603 00 34-02		Emblem, Husqvarna, Inner ..................................................................................................................................			1
8	N/A		Fascia, Huv .................................................................................................................................................................			1

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E

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5

3

2

4

6

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2009 HUV 4214, HUV 4414, and HUV 4414-XP Illustrated Parts List

CLOSEOUT PANELS

ITEM	PART NO.	DESCRIPTION				QTY		1
		1	2	3	4			G
1	N/A	Instl, Closeout Panels, Rear (includes items 2 through 6)				1
2	603 00 32-54		.................................................................................................................................Screw - M6 X 1.0 X 30 Sems			2		E
3	603 00 39-61		U-nut, M6-1.0 Prev Torque ...................................................................................................................................			2
4	525 32 82-61		Panel, Closeout, Center .........................................................................................................................................			1		D
5	525 32 82-62		Panel, Closeout, Center			1
6	525 32 82-63		Panel, Closeout, Pass ..............................................................................................................................................			1

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G

E

D

3

1

2

000885-001

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2009 HUV 4214, HUV 4414, and HUV 4414-XP Illustrated Parts List

FLOOR PLATE AND PANEL

ITEM	PART NO.	DESCRIPTION				QTY		1
		1	2	3	4			G
1	603 00 44-60	3/16 X 1.19 Alum Rivet, Blk				20
2	525 32 82-55	.......................................................................................................................................................Plate, Floor, Middle				1		E
3	525 79 71-01	Closeout, Pedal-vac Formed .....................................................................................................................................				1
								D

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G

E

D

5

3

8

9

6

10

2	11	2	1

2

4

7

2

000911-001

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2009 HUV 4214, HUV 4414, and HUV 4414-XP Illustrated Parts List

FRAME COMPONENTS

ITEM	PART NO.	DESCRIPTION				QTY		1
		1	2	3	4			G
1	603 00 08-75	Bolt, Flange Head, M8 X 30.0				1
2	603 00 12-98	..................................................................................................................................................Nut,m8,all Metal Lock				11		E
3	603 00 11-74	Washer Hard,m10 ..........................................................................................................................................................				4
4	603 00 28-61	Bolt Flanged Head, M8x1.25 X 50 with Loctite ...................................................................................................				2		D
5	523 34 59-25	Bolt, Flg, M10x1.5x55, Patch				4
6	523 34 59-50	Weldment, Mtg, Seat Back .........................................................................................................................................				1
7	523 34 59-80	Bolt, Flg, M8 X 1.25 X 80 ..............................................................................................................................................				6
8	523 34 59-88	Weldment, Supp, Dash ................................................................................................................................................				1
9	523 34 59-89	Weldment, Mtg, Fascia ................................................................................................................................................				1
10	525 32 82-14	Brkt, Supp, Steering ......................................................................................................................................................				1
11	525 76 61-01	Bolt, Flg, M8 X X 60 .......................................................................................................................................................				2

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1

G

E

D

5

4

15

3

16

9

10

11

7

12

13

14

1

17

2

22

8

6

000876-002

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2009 HUV 4214, HUV 4414, and HUV 4414-XP Illustrated Parts List

COWL

ITEM	PART NO.	DESCRIPTION				QTY		1
		1	2	3	4			G
1	603 00 36-01	Screw, 1/4-15 X .50 Hi-lo Hex				2
2	603 00 07-73	...........................................................................................................................................................Seat Holder Base				2		E
3	603 00 07-77	Seat Holder Cup .............................................................................................................................................................				2
4	603 00 32-54	Screw - M6 X 1.0 X 30 Sems .......................................................................................................................................				2		D
5	603 00 39-61	U-nut, M6-1.0 Prev Torque				2
6	603 00 34-43	Screw,m6,torx,interlock,thread ................................................................................................................................				4
7	525 32 82-11	Cover, Access ..................................................................................................................................................................				1
8	525 32 82-13	Bracket, Hinge ................................................................................................................................................................				2
9	576 22 19-01	Cowl, Huv, Orange ........................................................................................................................................................				1
10	576 22 19-02	Cowl, Huv, Olive Green ................................................................................................................................................				1
11	576 22 19-03	Cowl, Huv, Rthwhd-g ...................................................................................................................................................				1
12	576 22 20-01	Hood, Huv, Orange ......................................................................................................................................................				1
13	576 22 20-02	Hood, Huv, Olive Green ...............................................................................................................................................				1
14	576 22 20-03	Hood, Huv, Rthwhd-g ..................................................................................................................................................				1
15	525 76 84-01	Screw, Round Hd, M5.5 X 38 .....................................................................................................................................				4
16	525 76 86-01	Seal, Bulb, 13 X 27 X 1888 Mm .................................................................................................................................				1
17	525 76 98-01	Cap, Ldpe, 122 Mm .......................................................................................................................................................				1

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6

2

17	13
	14	3	4
			1
15	16		9	10

5

3 4

7 8

11	12	4
	3
		2	3

000877-002

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2009 HUV 4214, HUV 4414, and HUV 4414-XP Illustrated Parts List

FENDERS AND REAR BODY PANELS

ITEM	PART NO.	DESCRIPTION				QTY		1
		1	2	3	4			G
1	603 00 35-90	Screw, Tuflok Panel, 1/4				4
2	603 00 32-54	.......................................................................................................................................Screw - M6 X 1.0 X 30 Sems				10		E
3	603 00 39-61	U-nut, M6-1.0 Prev Torque .........................................................................................................................................				18
4	523 34 59-14	Screw M6-1.0x25.4 Thd Fm Sems ............................................................................................................................				10		D
5	523 34 59-28	Fender, Front, Ds				1
6	523 34 59-29	Fender, Front, Ps ............................................................................................................................................................				1
7	523 34 59-30	Fender, Rear, Ds, Black .................................................................................................................................................				1
8	N/A	Fender, Rear, Ds, Camo, Rt-g .....................................................................................................................................				1
9	523 34 59-31	Fender, Rear, Ps, Black ..................................................................................................................................................				1
10	N/A	Fender, Rear, Ps, Camo, Rt-g ......................................................................................................................................				1
11	523 34 59-32	Panel, Ds ...........................................................................................................................................................................				1
12	N/A	Panel, Ds, Camo, Rthwhd-g .......................................................................................................................................				1
13	523 34 59-33	Panel, Ps, Blk ....................................................................................................................................................................				1
14	N/A	Panel, Ps, Camo, Rthwhd-g ........................................................................................................................................				1
15	523 34 59-34	Panel, Center, Blk ...........................................................................................................................................................				1
16	N/A	Panel, Center, Camo, Rthwhd-g ...............................................................................................................................				1
17	603 00 44-60	3/16 X 1.19 Alum Rivet, Blk ........................................................................................................................................				4
18	525 32 82-32	Flap, Mud, Common (not shown) ............................................................................................................................				2

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7

12

11

13

2

8

9

000916-001

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2009 HUV 4214, HUV 4414, and HUV 4414-XP Illustrated Parts List