Husqvarna 340, CARB 340, 345, 346XP, 350 User Manual

...
5 (2)

Workshop manual

340 345 346XP

350 351 353

English

Workshop manual Husqvarna 340/345/346XP/350/351/353

Contents

 

Introduction ...........................................................

2

Safety regulations .................................................

3

General instructions ...........................................

3

Special instructions ............................................

3

Special tools ..........................................................

4

Technical data .......................................................

6

Construction and function ...................................

8

Carburettor .........................................................

8

Troubleshooting ..................................................

10

Repair instructions .............................................

12

Chain brake ......................................................

12

Silencer ............................................................

14

Chain catcher ...................................................

14

Stop switch .......................................................

15

Stop switch – resistance measurement ...........

15

Choke control ...................................................

16

Throttle trigger ..................................................

17

Hand grip heater ..............................................

18

Starter assembly ..............................................

21

Starter cord ......................................................

21

Recoil spring ....................................................

22

Ignition module – testing ..................................

23

Ignition module and flywheel ............................

23

Generator .........................................................

24

Centrifugal clutch .............................................

26

Oil pump ...........................................................

27

Carburettor .......................................................

30

Carburettor – pressure testing .........................

33

Carburettor heater ............................................

34

Air intake system ..............................................

35

Carburettor – adjustment .................................

37

Fuel tank ..........................................................

38

Fuel filter ..........................................................

39

Fuel hose .........................................................

39

Piston and cylinder ...........................................

41

Decompression valve – pressure testing .........

42

Cylinder – pressure testing ..............................

44

Crankcase and crankshaft ...............................

45

Crankshaft bearings .........................................

46

Repairing damaged threads .............................

49

Thread insert ....................................................

49

Guide bar bolts .................................................

49

Appendix A, Carburettor – EPA models ...........

50

English – 1

Introduction

Arrangement of the manual

This workshop manual can be used in two different ways.

To repair a specific sub-assembly on a chainsaw.

To dismantle and reassemble a complete chainsaw.

Repairing a specific sub-assembly

If a specific sub-assembly on the chainsaw needs to be repaired:

1.Look up the page referring to the relevant subassembly.

2.Follow the instructions under the headings: Removal/Dismantling

Cleaning and inspection Refitting/Reassembly

Dismantling and reassembling the entire chainsaw

If the entire chainsaw is to be dismantled, follow the instructions under the heading “Removal/ Dismantling”.

Work through the manual and follow the instructions given in each section under the heading “Removal/Dismantling”.

Then follow all the “Cleaning and inspection” instructions in each section.

Working from the back of the manual, follow all the instructions under the headings “Refitting/ Reassembly” in reverse order.

Each of the sections covering removal/dismantling and refitting/reassembly include the relevant lubrication instructions and bolt torques for each stage of repair.

Construction and function

This chapter gives a simple description of the chainsaw carburettor and its various parts.

Troubleshooting

These pages describe the most common faults that affect a chainsaw. They are divided into four different groups with the most likely faults described first.

Repair instructions

The section that describes how to repair the chainsaw consists of detailed, step-by-step instructions. It explains in detail the special tools, lubricants and bolt torques that are needed when working on each component.

This workshop manual covers the following chainsaw models:

340

345

346XP

350

351

353

2 – English

Safety regulations

General instructions

This workshop manual gives detailed instructions on how to troubleshoot, repair and test a chainsaw. This section also describes the various safety precautions that should be taken when carrying out repairs.

The workshop manual has been written for personnel who are assumed to have general experience of repairing and servicing chainsaws.

Workshops where chainsaws are repaired must be equipped with safety equipment that meets local regulations.

No-one should carry out repairs on a chainsaw until they have read and understood the contents of this workshop manual.

Chainsaws are type-approved to meet the relevant safety legislation, but this only applies when the saw is fitted with the cutting equipment specified in the user’s manual. The fitting of any other equipment, or of accessories or parts that are not approved by Jonsered, could mean that the saw no longer meets these safety requirements and the person who carried out the work may be held responsible for its non-conformance.

In this workshop manual the following boxes indicate where caution should be taken.

WARNING!

The warning text warns of the risk of personal injury if the instructions are not followed.

Special instructions

The fuel that is used in a chainsaw poses the following hazards:

The fuel and its fumes are toxic.

May cause irritation to skin or eyes.

May cause breathing difficulties.

Highly flammable.

When using compressed air the air jet should never be pointed at the body. Air can be forced into the bloodstream and cause fatal injury.

Wear ear protection when testing saws.

After testing a saw do not touch the silencer until it has cooled down. The silencer gets very hot and you may burn yourself. Wear protective gloves when working on the silencer.

The guide bar, chain and clutch cover (chain brake) must be fitted before the saw is started. If not, the clutch may come loose and cause injury.

Poor chain lubrication can result in failure of the chain, which could cause serious or fatal injury.

Take care to ensure that the spring inside the starter assembly does not fly out and cause injury. Wear eye protection. If the spring is under compression when the pulley is removed it could fly out and cause injury.

Before removing the tensioning spring from the chain brake, ensure that the brake is in the on position, otherwise the spring may fly out and cause injury.

NOTE!

The warning text warns of the risk of material damage if the instructions are not followed.

After completing the repair the chain brake must be tested, see “Chain brake – reassembly \ Operating test”.

Always consider the fire risk. A chainsaw can produce sparks that could start a fire.

Inspect the chain catcher and replace it if it is damaged.

English – 3

Special tools

1

2

3

5

6

7

8

9

10

11

12

13

14

4 – English

Special tools

15

16

17

18

19

20 b

20 c

Item

Description

Used for

Order no.

 

 

 

 

1

Clutch tool

Centrifugal clutch

502 54 16-01

2

Piston stop

Locking crankshaft

502 54 15-01

3

Stop plate

Locating intake gaiter

502 54 17-01

4

Fuel filter hook

Withdrawing the fuel filter

502 50 83-01

5

Allen key

For M5 bolts

502 50 18-01

6

Puller

Frame bearing

504 90 90-02

7

Removal tool

Remove seal from clutch side

502 50 55-01

8

Mandrel, sealing ring

Removing crankshaft

502 54 21-01

9

Cover plate

Sealing during pressure testing

502 54 11-02

10

Pressure tester

Connection to cylinder

503 84 40-02

11

Feeler gauge

Adjusting ignition module

502 51 34-02

12

Clamp stand

Clamping the saw

502 51 02-01

13

Pressure gauge

Pressurisation during testing

502 50 38-01

14

Piston fitting kit

Fitting piston

502 50 70-01

15

Test plug

Checking ignition module

502 71 13-01

16

Rev counter

Adjusting carburettor

502 71 14-01

17

Removal tool

Removing crankshaft

502 51 61-01

18

Vacuum gauge

Vacuum test

502 50 37-01

19

Assembly pliers

Fitting spark plug guard

502 50 06-01

20a

Sleeve

Fitting crankshaft

502 50 30-18

20b

Shaft extension

Flywheel side

502 50 30-18

20c

Shaft extension

Clutch side

502 50 30-18

21

Stop plate

Removing crankshaft

502 54 18-01

22

Assembly tool

Assembling spring, chain brake

502 50 67-01

23

Crankshaft tool

Fitting crankshaft seal

502 50 30-16

 

 

 

 

20 a

21

23

English – 5

Technical data

 

Displacement

Cylinder bore

Stroke

Max power/speed

 

cm3/cubic inches

Ø mm/Ø inches

mm/inches

kW/hp/rpm

340:

40,8 / 2,44

40 / 1,57"

32 / 1,28"

2,0 / 2,7 / 9 000

345:

45,0 / 2,75

42 / 1,65"

32 / 1,28"

2,2 / 3,0 / 9 000

346XP/G:

45,0 / 2,75

42 / 1,65"

32 / 1,28"

2,5 / 3,4 / 9 600

350:

49,4 / 3,01

44 / 1,73"

32 / 1,28"

2,3 / 3,1 / 9 000

350 EPA:

51,7 / 3,15

45 / 1,77"

32 / 1,28"

2,3 / 3,1 / 9 000

351/G:

49,4 / 3,01

44 / 1,73"

32 / 1,28"

2,3 / 3,1 / 9 000

353/G:

51,7 / 3,15

45 / 1,77"

32 / 1,28"

2,4 / 3,3 / 9 000

 

Spark plug gap

Ignition system

Air gap

Carburettor type

 

mm/inches

 

mm/inches

 

340:

0,5

/ 0,02"

SEM CD

0,3

/ 0,012"

Walbro HDA 195

345:

0,5

/ 0,02"

SEM CD

0,3

/ 0,012"

Walbro HDA 195

346XP/G:

0,5 / 0,02"

SEM CD

0,3 / 0,012"

Zama C3-EL17

350:

0,5 / 0,02"

SEM CD

0,3 / 0,012"

Walbro HDA 195

350 EPA:

0,5 / 0,02"

SEM CD

0,3 / 0,012"

Zama C3-EL18

351/G:

0,5 / 0,02"

SEM CD

0,3 / 0,012"

Zama C3-EL17

353/G:

0,5 / 0,02"

SEM CD

0,3 / 0,012"

Zama C3-EL17

Effective cutting length

Chain speed at

Chain pitch

Drive link

 

cm/inches

max power – revs

mm/inches

mm/inches

 

 

m/s – rpm

 

 

340:

30-48 / 12"-19"

17,3 / 9 000

8,25 / 0,325"

1,3 / 0,050" - 1,5 / 0,058"

345:

30-48 / 12"-19"

17,3 / 9 000

8,25 / 0,325"

1,3 / 0,050" - 1,5 / 0,058"

346XP/G:

30-48 / 12"-19"

18,5 / 9 600

8,25 / 0,325"

1,3 / 0,050" - 1,5 / 0,058"

350:

30-48 / 12"-19"

17,3 / 9 000

8,25 / 0,325"

1,3 / 0,050" - 1,5 / 0,058"

350 EPA:

30-48 / 12"-19"

17,3 / 9 000

8,25 / 0,325"

1,3 / 0,050" - 1,5 / 0,058"

351/G:

30-48 / 12"-19"

17,3 / 9 000

8,25 / 0,325"

1,3 / 0,050" - 1,5 / 0,058"

353/G:

30-48 / 12"-19"

17,3 / 9 000

8,25 / 0,325"

1,3 / 0,050" - 1,5 / 0,058"

6 – English

Technical data

rpm

 

Idling speed

Engagement speed

Max. speed

Spark plug

 

rpm

rpm

rpm

 

340:

2 700

3 800

12 500

NGK BPMR 7A, Champion RCJ 7Y

345:

2 700

3 800

12 500

NGK BPMR 7A, Champion RCJ 7Y

346XP/G:

2 700

3 800

14 200

NGK BPMR 7A, Champion RCJ 7Y

350:

2 700

3 800

13 000

NGK BPMR 7A, Champion RCJ 7Y

350 EPA:

2 700

3 800

13 000

NGK BPMR 7A, Champion RCJ 7Y

351/G:

2 700

3 800

13 000

NGK BPMR 7A, Champion RCJ 7Y

353/G:

2 700

3 800

13 000

NGK BPMR 7A, Champion RCJ 7Y

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

GAS

 

OIL

 

 

 

 

 

 

Fuel tank capacity

Oil pump capacity at

Oil tank capacity

Automatic oil pump

 

Litres/US pints

8,500 rpm,

Litres/US pints

 

 

 

ml/min

 

 

340:

0,5 / 1,05

9

0,25 / 0,53

Yes

345:

0,5 / 1,05

9

0,25 / 0,53

Yes

346XP/G:

0,5 / 1,05

5 - 12

0,28 / 0,59

Yes

350:

0,5 / 1,05

5 - 12

0,26 / 0,55

Yes

350 EPA:

0,5 / 1,05

5 - 12

0,26 / 0,55

Yes

351/G:

0,5 / 1,05

5 - 12

0,28 / 0,59

Yes

353/G:

0,5 / 1,06

5 - 12

0,28 / 0,59

Yes

 

Weight without bar and chain

Weight with bar and chain

Heated hand grips

 

kg / lbs

kg / lbs

 

340:

4,7 / 10,3

5,5 / 12,1

-

345:

4,7 / 10,3

5,5 / 12,1

-

346XP:

4,8 / 10,6

5,6 / 12,2

-

346XPG:

4,9 / 10,8

5,7 / 12,4

Yes

350:

4,8 / 10,6

5,6 / 12,2

-

350 EPA:

4,8 / 10,6

5,6 / 12,2

-

351:

4,8 / 10,6

5,6 / 12,2

-

351G:

4,9 / 10,8

5,7 / 12,4

Yes

353:

5,0 / 11,0

5,8 / 12,6

-

353G:

5,1 / 11,2

5,9 / 13,0

Yes

English – 7

Construction and function

Carburettor

The carburettor consists of three sub-systems:

The metering unit (A) which contains the jets and the fuel control mechanism. This measures out the right amount of fuel to suit the speed of the saw and the power demand.

The mixing unit (B) consists of the choke, diffuser jets and throttle valve. This is where the air and fuel are mixed to create a flammable mixture.

The pump unit (C) pumps fuel from the tank to the metering system inside the carburettor. One side of the pump diaphragm is connected to the crankcase and pulses as a result of pressure changes in the crankcase. The other side of the diaphragm sucks in the fuel.

The carburettor works in different ways depending on the setting:

Cold start mode

Idling mode

Part throttle mode

Full throttle mode

In the cold start mode the choke valve (D) is completely closed. This increases the vacuum in the carburettor so that fuel is sucked through the diffuser jets faster (E).

In idling mode the throttle valve (F) is closed. Air is sucked through an aperture in the throttle valve and a small amount of fuel is supplied through the diffuser jet (E).

8 – English

Construction and function

In part throttle mode the throttle valve (F) is partially open. Fuel is supplied through the diffuser jets

(E).

In full throttle mode both valves are open and fuel is supplied through all the diffuser jets (E).

English – 9

Troubleshooting

The various faults that can affect a chainsaw are divided into four groups. In each group the likely symptoms are given on the left and possible causes are listed on the right. The most likely faults are given first, and so on.

Starting

Difficulty starting

Adjust L screw

 

Air filter blocked

 

Choke not working

 

Worn choke pivot

 

Worn choke valve

 

Fuel filter blocked

 

Fuel line blocked

 

Piston ring seized

 

Blocked impulse channel

 

 

Carburettor

Loose or faulty fuel pipe

leaking fuel

Hole in diaphragm

 

Worn needle valve

 

Needle valve assembly sticking

 

Needle valve set too high

 

Leak in metering system (air

 

or fuel)

 

Loose cover on carburettor

 

pump side

 

 

Flooding when

Worn needle valve

engine not

Needle valve set too high

running

Needle valve assembly sticking

 

 

Idling (low rpm)

 

 

 

Will not idle

Adjust L screw

 

Leaking air intake hose

 

(rubber)

 

Loose carburettor mounting

 

bolts

 

Loose or faulty fuel hose

 

Fuel filter blocked

 

Fuel line blocked

 

Fuel tank vent blocked

 

Throttle valve pivot stiff

 

Throttle pushrod sticking

 

Defective throttle return spring

 

Bent throttle stop

 

Faulty diffuser jet

 

 

Idling too rich

Adjust L screw

 

Worn needle valve

 

Needle valve set too high

 

Worn needle valve lever

 

Leaking control diaphragm/

 

cover plate

 

Needle valve assembly

 

sticking

 

 

Idling (low rpm) (cont.)

Idles when L

Worn needle valve

screw closed

Leaking control diaphragm/

 

cover plate

 

Needle valve assembly sticking

 

Worn needle valve lever

 

Faulty diffuser jet

 

 

Idling uneven

Fuel filter blocked

 

Fuel line blocked

 

Leaking air intake hose (rubber)

 

Loose carburettor mounting

 

bolts

 

Worn throttle valve pivot

 

Loose throttle valve screw

 

Worn throttle valve

 

Needle valve assembly

 

sticking

 

Leak in metering system (air

 

or fuel)

 

Metering system centre knob

 

is worn

 

Hole in diaphragm

 

Leaking control diaphragm/

 

cover plate

 

Crankcase leaking

 

 

L screw requires

Fuel line blocked

constant

Needle valve set too high

adjustment

Needle valve assembly sticking

 

Leak in metering system (air

 

or fuel)

 

Leaking control diaphragm/

 

cover plate

 

Faulty diffuser jets

 

Crankcase leaking

 

 

Too much fuel at

Needle valve set too high

idling

Needle valve assembly sticking

 

Metering system damaged

 

Worn needle valve

 

Leaking control diaphragm/

 

cover plate

 

Metering system incorrectly

 

assembled

 

 

10 – English

Troubleshooting

High rpm

Will not run at

Adjust H screw

full throttle

Blocked air filter

 

Blocked fuel tank vent

 

Blocked fuel filter

 

Fuel line blocked

 

Loose or damaged fuel hose

 

Impulse channel leaking

 

Impulse channel blocked

 

Loose cover on carburettor pump

 

side

 

Faulty pump diaphragm

 

Leaking air intake hose (rubber)

 

Loose carburettor mounting bolts

 

Needle valve set too low

 

Metering system damaged

 

Metering system incorrectly

 

assembled

 

Leaking control diaphragm/cover

 

plate

 

Needle valve assembly sticking

 

Blocked silencer

 

 

Low power

Adjust H screw

 

Blocked fuel tank vent

 

Blocked fuel filter

 

Impulse channel leaking

 

Impulse channel blocked

 

Loose cover on carburettor pump

 

side

 

Faulty pump diaphragm

 

Blocked air filter

 

Needle valve assembly sticking

 

Leak in metering system (air or fuel)

 

Metering system incorrectly

 

assembled

 

Loose diaphragm rivet

 

Hole in diaphragm

 

Leaking control diaphragm/cover

 

plate

 

 

Will not “four-

Blocked fuel tank vent

stroke”

Blocked fuel filter

 

Fuel line blocked

 

Loose or damaged fuel hose

 

Impulse channel leaking

 

Impulse channel blocked

 

Loose cover on carburettor pump

 

side

 

Faulty pump diaphragm

 

Leaking air intake hose (rubber)

 

Loose carburettor mounting bolts

 

Needle valve set too low

 

Leak in metering system (air or fuel)

 

Metering unit incorrectly assembled

 

Loose diaphragm rivet

 

Hole in diaphragm

 

Leaking control diaphragm/cover

 

plate

 

 

Acceleration and retardation

Does not

Adjust L screw

accelerate

Adjust H screw

 

Blocked air filter

 

Blocked fuel tank vent

 

Blocked fuel filter

 

Fuel line blocked

 

Loose or damaged fuel hose

 

Impulse channel blocked

 

Loose cover on carburettor pump

 

side

 

Faulty pump diaphragm

 

Leaking air intake hose (rubber)

 

Loose carburettor mounting bolts

 

Needle valve set too low

 

Metering system incorrectly

 

assembled

 

Needle valve assembly sticking

 

Faulty diffuser jets

 

Blocked silencer

 

 

Engine stalls

Adjust L screw

when throttle

Adjust H screw

released

Faulty pump diaphragm

 

Needle valve set too high

 

Needle valve assembly sticking

 

Faulty diffuser jets

 

 

Over rich

Adjust L screw

acceleration

Adjust H screw

 

Blocked air filter

 

Faulty pump diaphragm

 

Faulty diffuser jets

 

 

Troubleshooting methods

In addition to the faults described in the above table, trouble shooting can be carried out on specific components or sub-systems of the chainsaw. The various procedures are described in the relevant chapters, see the contents page, as follows:

Checking the operation of the chain brake

Measuring the resistance of the stop plate

Pressure testing the carburettor

Pressure testing the decompression valve

Pressure testing the cylinder

English – 11

Repair instructions

Chain brake – dismantling

1

Disengage the brake by pushing the kickback guard backwards. Unscrew the guide bar bolts and remove the clutch cover, chain and guide bar.

2

Grip the clutch cover carefully in a vice. Release the brake spring by using the kickback guard from the saw as a tool. Engage it with the brake mechanism and turn anticlockwise to activate the brake.

3

WARNING!

Make sure the spring does not fly out and cause injury. Wear eye protection.

Remove the screws and carefully remove the cover from the chain brake spring.

4

Place one hand over the spring and insert a small screwdriver between the bottom end of the spring and the clutch cover. Carefully prise the spring upwards so that it slides onto the screwdriver shaft.

Cleaning and inspection

Clean and inspect all parts carefully. If there are any cracks or other defects replace the damaged parts with new ones. Always use original parts.

Measure the thickness of the chain brake band. It must be no less than 0.6 mm at any point.

Lubricate the elbow joint with grease.

min 0,6 mm

12 – English

Repair instructions

Chain brake – reassembly

1

Bolt the elbow joint to the brake band and tighten to a torque of 1–1.5 Nm.

Locate the elbow joint and connected brake band in their recesses in the clutch cover. Lubricate the recess for the spring with grease.

2

WARNING!

Make sure the spring does not fly out and cause injury. Wear eye protection.

Grip the clutch cover in a vice. Compress the spring with special tool 502 50 67-01 and push it down with your thumb.

3

Fit the cover over the chain brake spring, tightening the screws to a torque of 1–1.5 Nm.

4

Tension the brake spring by using the kickback guard from the saw as a tool. Engage it with the brake mechanism and turn clockwise to release the brake.

5

Turn the chain tensioner anticlockwise as far as it will go.

Refit:

guide bar

chain

clutch cover

NOTE!

After completing the repair the chain brake must be tested as described below.

Operating test:

The engine must not be running during the test.

Guide bar length

Height

 

 

38cm/15"

50 cm/20"

 

 

Hold the chainsaw over a firm surface. The height of the guide bar above the surface is given in the table above.

Let go of the front handle and let the chainsaw fall towards the surface.

When the guide bar hits the surface the chain brake must engage.

English – 13

Repair instructions

Silencer – removal

WARNING!

Do not touch the silencer until it has cooled down, otherwise you may burn yourself.

1

Remove the cylinder cover, silencer support, silencer, gasket and cooling plate.

2

If the saw is fitted with a spark arrestor mesh this must also be removed.

Cleaning and inspection

Clean and inspect all parts carefully. If there are any cracks or other defects replace the damaged parts with new ones.

The spark arrestor mesh is best cleaned with a wire brush. If the mesh is damaged it must be replaced.

If the mesh is blocked the saw will overheat and this will cause damage to cylinder and piston. Never use the saw with a silencer that is in poor condition. Always use original parts.

Silencer – refitting

1

If the saw is equipped with a spark arrestor mesh this should be fitted first.

2

Refit

cooling plate

gasket

silencer, tighten bolts to a torque of 8–10 Nm.

silencer support

cylinder cover

3

Run the saw for at least 1 minute, then retighten the silencer bolts to 8–10 Nm.

Chain catcher – replacement

If the chain catcher is worn it must be replaced with a new one.

1

Release the brake by pushing the kickback guard backwards. Undo the guide bar bolts and remove the clutch cover, chain and guide bar.

2

Remove the chain catcher and replace it with a new one. Check that the vibration damping spring locates correctly against the crankcase when you bolt the new chain catcher in position.

A worn (damaged) chain catcher on 340, 345 or 350 can be replaced with the same chain catcher as 346XP, 351 and 353 (see figure above).

3

Turn the chain tensioner anticlockwise as far as it will go.

Refit:

guide bar

chain

clutch cover

14 – English

Husqvarna 340, CARB 340, 345, 346XP, 350 User Manual

Repair instructions

Stop switch – removal

1

Remove the cylinder cover and air filter.

2

Disconnect both leads from the stop plate and stop switch. Remove the stop plate by carefully sliding it over the lug on the front mounting.

3

Carefully prise the carburettor assembly off the lefthand rubber mounting using a small screwdriver.

4

Carefully prise the stop switch’s upper mounting off the air filter holder while lifting the switch to release it from the lower mounting.

Cleaning and inspection

Clean and inspect all parts carefully. If there are any cracks or other defects replace the damaged parts with new ones. Always use original parts.

Stop switch – resistance measurement

Clean the mating surfaces and check the resistance as follows:

Measure the resistance by connecting a multimeter to the ignition coil. NOTE! The switch must be in the “on” position to give the correct reading.

The resistance must not be higher than 0.2 ohm when the switch is in the on position.

English – 15

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