Husqvarna 968999185-ZTH5225KAA, 968999181-ZTH5223KAA, 968999175 - ZTH7226KOA, 968999189 - ZTH6123KOLA, 968999183- ZTH5223KOLA User Manual

0 (0)

Operators manual

Models:

Please read these instructions carefully and make sure you understand them before using the machine.

MANUAL NO. 539105907 REV. 05 (10/10/02)

968999175 / ZTH7226KOA

968999180 / ZTH5221KAA

968999181 / ZTH5223KAA

968999182 / ZTH5223KOA

968999183 / ZTH5223KOLA

968999184 / ZTH5225KOA

968999185 / ZTH5225KAA

968999186 / ZTH6125KAA

968999187 / ZTH6125KOA

968999188 / ZTH6126KOA

968999189 / ZTH6123KOLA

968999201 / ZTH6127KOA

968999202 / ZTH7227KOA

968999203 / ZTH6123KAA

Congratulations on the purchase of your HUSQVARNA mower. This manual has been prepared for the owners and operators of the models called out on the front cover of this manual. Read, understand and follow the safety and operating instructions.

! WARNING

Failure to follow cautious operating practices can result in serious injury to the operator or other persons. The owner must understand these instructions, and must allow only trained persons who understand these instructions to operate the mower. Each person operating the mower must be of sound mind and body and must not be under the influence of any mind altering substance.

!CAUTION

1.Keep all shields, guards and safety devices in place and in proper working condition.

2.Stop engine and remove spark plug wires or remove key before adjusting, servicing, or performing

maintenance.

TECHNICAL ASSISTANCE

If you have any questions pertaining to your mower contact your dealer. To locate the nearest dealer please call: 1-800-HUSKY-62.

For technical assistance please write: Husqvarna, 7349 Statesville Road, Charlotte, NC, 28269 or call: 1-800-HUSKY-MD.

WARNING: Engine exhaust, some of it’s constituents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

WARNING: Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and

birth defects or other reproductive harm. Wash hands after handling.

Continuous dedication to improve our products require that specifications and design are subject to change without notice.

CONTENTS

SAFETY INSTRUCTIONS ....................	4
General use and safety rules ......	4,5
Driving on slopes ........................	5
Children safety............................	5
Service safety .............................	5,6
Transportation ............................	6
PRESENTATION ...................................	7
SETUP AND ADJUSTMENTS ..............	8
Setup ..........................................	8
Cutting height .............................	8
Mower deck leveling ...................	9
Throttle lever tension ..................	9
Reverse spring detent adj...........	9
Park brake adj.............................	10
Motion control lever adj. ..............	10,11
OPERATING INSTRUCTIONS ............	11
Starting and operation .................	11
Controls ......................................	11,12
MAINTENANCE ....................................	13
Engine oil ....................................	13
Mower blades .............................	13
Safety interlock system ..............	13
Hardware ....................................	14
Air filter........................................	14
Hydraulic system ........................	14
Deck belt ....................................	14

Pump belt ...................................	15
Lubrication ..................................	15
Tire pressure ..............................	15
Caster wheels ............................	15
Fuel filter .....................................	15
Winter storage ............................	15
TORQUE SPECIFICATIONS ...............	16
MAINTENANCE SCHEDULE ...............	17
TROUBLE SHOOTING ........................	18
WIRING DIAGRAMS .............................	19-21

SAFETY INSTRUCTIONS

IMPORTANT !

This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death. FIG - 1

General use and safety rules:

Read , understand and follow all instructions in
the manual and on the machine before start-
ing.	FIG - 1
	FIG - 1

Make yourself familiar with the controls and how to stop quickly.

Only allow adults who are familiar with the instructions and the machine to operate it.

The use of PPE’s such as (but not limited to) protection for the eyes, ears, feet and head is recommended.

Never use the machine barefoot or with open toed shoes. Wear substantial footwear and long pants.

Never wear loose fitting clothes which can catch in rotating or moving parts.

Clear the area of objects such as rocks, stones, toys, wire etc., which could be picked up and thrown by the blades.

Be sure the area is clear of all people and pets before mowing. Stop the machine if anyone enters the area.

Never carry passengers.

Do not cut in reverse unless absolutely necessary.

Always look down and behind before and during reversing.

Be aware of the mower discharge direction and do not direct it towards anyone.

SAFETY INSTRUCTIONS

Never operate the mower without the entire grass catcher or discharge chute in place.

Slow down before turning.

Never leave the machine unattended when the engine is running. Always turn off the blades, set the parking brake, stop the engine and take out the keys before leaving the machine.

Stop the blades when crossing surfaces other than grass; or when traveling to and from the area to be mowed.

Mow only in daylight or good artificial light.

Never use the machine when under the influence of alcohol or drugs.

Watch out for traffic when operating near or crossing roadways.

Use extra care when loading and unloading the machine onto a trailer or truck.

Never pull anything with the machine unless it is an authorized attachment from Husqvarna. A pull type trailer will not allow zero turn capabilities and could cause serious injury or damage to machine.

Driving on slopes

Slopes are a major factor related to loss-of- control and tip over accidents, which can result in serious injury or death. All slopes require extra caution. If you cannot reverse up the slope or you feel uncertain avoid mowing it.

Mow up and down slopes, not across.

Watch for holes, ruts or bumps. Uneven terrain could cause the machine to overturn.

Keep all movement on slopes slow and gradual. Do not make sudden changes in speed or direction.

When turning on slopes always turn to the downhill side.

Do not mow excessively steep slopes.

Use extra care when using a grass catcher on slopes.

Avoid stopping and starting on slopes.

Do not cut wet grass. The tires will loose grip and the machine can slide.

Children safety

Tragic accidents can occur if the driver does not pay close attention to children in the area. Children are often attracted to the machine and the work of mowing. Never assume that children stay where you saw them last.

Keep children away from the mowing area and under adult supervision.

Be alert and turn off the machine if children enter the mowing area.

Never allow children to ride on the machine.

Never allow children to operate the machine.

Service safety

Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive.

Store fuel in approved containers.

Never fill up the machine with fuel when it is running. Allow engine to cool before refueling. Do not smoke.

Never fill up with fuel indoors.

Never store machine or fuel containers inside where there is an open flame.

Never run the machine inside a closed area.

Keep all nuts and bolts tight to keep machine in safe operating condition.

Never tamper with safety devices. Check their proper operation regularly.

SAFETY INSTRUCTIONS

Never operate the machine without proper guards, covers, safety switches and devices in place and properly functioning. Inspect these items regularly. If their condition or operation is questionable they must be replaced before using the machine. FIG - 2

Keep machine free of grass, leaves and other debris. Clean up oil, grease and fuel spills.

Stop and inspect the machine if you strike an foreign object. Repair any damage before restarting the machine.

Be extra careful when handling battery acid. Acid can cause severe burns.

Never smoke when performing maintenance on the battery. The battery can explode.

Do not alter the setting of the governor and do not race the engine.

Never make adjustments with the engine running.

Grass catcher components are subject to wear, damage and deterioration, which could expose moving parts or allow objects to be thrown.

Frequently check components and replace with genuine parts, when necessary. FIG - 2

Mower blades are sharp and can cut. Wrap the blades or use leather gloves. Always use caution when handling them.

The machine is tested for safety and approved only for equipment supplied or recommended by Husqvarna.

Check the functioning of the brakes regularly. Adjust and maintain them as needed.

Transportation

Use a heavy duty trailer to haul the machine. Set parking brake, turn off fuel valve and strap machine to trailer. NOTE: Parking brake will not hold machine when transporting. Be sure to tie down the machine to trailer. Back on the trailer to prevent possible tip over.

!DANGER

THE MOWER SHALL NOT BE OPERATED WITHOUT EITHER THE ENTIRE GRASS CATCHER OR THE CHUTE

DEFLECTOR COVERING THE GRASS DISCHARGE OPENING. DO NOT REMOVE THE GRASS CATCHER OR CHUTE DEFLECTOR FROM THE GRASS DISCHARGE OPENING UNTIL BLADE OR BLADES HAVE STOPPED.

FIG - 2

PRESENTATION

Presentation

Thank you for buying a HUSQVARNA! Before operating your new mower, read, understand and follow the safety instructions and other directions in this manual.

Lawnmowers and all power equipment, can be potentially dangerous if used improperly. Safety requires good judgement, careful use in accordance with these instructions and common sense.

MOTION CONTROL

LEVERS

DECK LIFT

LEVER

KEY SWITCH

FUEL CAP

THROTTLE

PARKING FOOT BRAKE PLATE

BLADE

ENGAGEMENT

SWITCH

SETUP AND ADJUSTMENTS

WARNING: No settings or adjustments are to be made unless: Engine is stopped, key has been removed, park brake is on and battery cable removed from battery.

Setup

Uncrate machine.

Mount rear drive wheels using the lug nuts installed on the hubs.

Check the tire pressure in all four tires. All tires should be 15 psi.

Remove top bolt in control arm and loosen bottom bolt, rotate the control levers to the upright position. Align the levers so they are even in the neutral position. Reinstall hardware and tighten. FIG - 3

Install seat rod to the seat frame with cotter pin in plastic bag. Seat rod is located under the seat in the hydraulic pump area.

Check engine oil with dip stick. Add if needed per the engine manufactures specifications. See engine manual for oil type and filling specifications. FIG - 4

Loosen the discharge chute slightly and lower into position. Chute should be snug but still pivot freely.

Install armrests to seat. Hardware and armrests are in the plastic bag.

Assemble the air cleaner hood to the inlet of the air filter, (EFI models only).

Adjustments

Cutting Height

Stop the mower and disengage the blades.

Raise the deck height lever to the transport position.

Remove the height adjustment pin and place it in the desired cutting height hole. Lower the lift lever down onto pin. NOTE: Anti-scalp rollers must be in the proper position for maximum deck floatation. See the decal on the front deck for proper settings. FIG - 5

Control	Motion
Arm	Control
	Lever

FIG - 3

	“F” Full
Operating	Mark
Operating
Range

FIG - 4

Lift Lever

Deck Height

Adjustment

Plates

FIG - 5

+ 16 hidden pages