Husqvarna 128DJ Owner's Manual

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EN (2 - 29) FR (30 - 57) ES (58 - 85)

SYMBOL EXPLANATION

Symbols

WARNING: Careless or incorrect use of clearing saws, brushcutters, and trimmers can result in serious

or fatal injury to the operator or others.

Please read the operator’s manual

carefully and make sure you understand the instructions before using the machine.

Always wear:

S A protective helmet where there is a risk of falling objects

S Hearing protection

S Approved eye protection

Max. speed of output shaft, rpm

Beware of thrown objects and ricochets.

The operator of the machine shall ensure, while working, that no persons or animals come closer than 15 metres.

BLADE THRUST -- Machines fitted with grass blades can be thrown violently to the side or rear when the blade comes into contact with a fixed object. The blade is capable of amputating an arm

or leg. Always keep people and animals at least 15 metres from the machine.

Never use saw toothed blades with this machine.

Arrows which show limits for handle mounting.

Always wear approved protective gloves.

Use anti--slip and stable boots.

Only use non--metallic, flexible cutting attachments, i.e. trimmer

heads with trimmer line.

Use unleaded petrol and two--stroke oil mixed at a ratio of 2% (1:50).

Other symbols/decals on the machine refer to special certification requirements for certain markets.

Stop the engine by pushing

and holding the stop switch

in the STOP position. CAUTION! The stop switch automatically returns to the start position.

In order to prevent unintentional starting, the spark plug cap must be removed from the spark plug when assembling, checking and/or performing maintenance.

Regular cleaning is required.

Visual check.

Approved eye protection must always be used.

Choke

Primer bulb

WARNING

The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.

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CONTENTS

Contents

KEY TO SYMBOLS

Symbols . . . . . . . . . . . . . . . . . . . . . . . . . 2

CONTENTS

Contents . . . . . . . . . . . . . . . . . . . . . . . . 3 Note the following before starting . . . . 3

WHAT IS WHAT?

What is what? . . . . . . . . . . . . . . . . . . . 4

GENERAL SAFETY PRECAUTIONS

Important . . . . . . . . . . . . . . . . . . . . . . . . 5

Personal protective equipment . . . . . . 5 Machine’s safety equipment . . . . . . . . 6 Cutting equipment . . . . . . . . . . . . . . . . . 8

ASSEMBLY

Fitting the J-handle . . . . . . . . . . . . . . . . 10

Assembling and dismantling the

two--piece shaft . . . . . . . . . . . . . . . . . . . 10 Fitting the harness and harness clamp 11 Fitting blades and trimmer heads . . . . 12 Fitting a blade guard, grass blade and

grass cutter . . . . . . . . . . . . . . . . . . . . . . 12 Fitting the trimmer guard and

trimmer head . . . . . . . . . . . . . . . . . . . . . 12

FUEL HANDLING

Fuel safety . . . . . . . . . . . . . . . . . . . . . . . 13

Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Fuelling . . . . . . . . . . . . . . . . . . . . . . . . . 14

STARTING AND STOPPING

Check before starting . . . . . . . . . . . . . . 15 Starting and stopping . . . . . . . . . . . . . . 15

WORKING TECHNIQUES

General working instructions . . . . . . . . 17

MAINTENANCE

Carburetor . . . . . . . . . . . . . . . . . . . . . . . 20 Muffler . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Spark plug . . . . . . . . . . . . . . . . . . . . . . . 21 Two-piece shaft . . . . . . . . . . . . . . . . . . . 21 Air filter . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Bevel gear . . . . . . . . . . . . . . . . . . . . . . . 22 Sharpening grass cutters and grass blades . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Maintenance schedule . . . . . . . . . . . . . 23

TECHNICAL DATA

Technical data . . . . . . . . . . . . . . . . . . . . 24

EMISSION CONTROL

WARRANTY STATEMENT . . . . . . . . . 26

Note the following before starting:

Please read the operator’s manual carefully. Maintenance, replacement, or repair of the

emission control devices and system may be performed by any nonroad engine repair establishment or individual.

Husqvarna AB has a policy of continuous product development and therefore reserves

the right to modify the design and appearance of products without prior notice.

WARNING: Long-term exposure to noise can result in permanent

hearing impairment. Always use approved hearing protection.

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The Emissions Compliance Period referred to on the Emissions Compliance label indi-

cates the number of operating hours for which the engine has been shown to meet Federal emissions requirements. Category C = 50 hours, B= 125 hours, and A = 300 hours.

For reference, please fill out the following information that will be needed for future

servicing of your trimmer:

Model Number:

Serial Number:

Purchase Date:

Purchased From:

WARNING: A clearing saw, brushcutter or trimmer can be

dangerous if used incorrectly or carelessly, and can cause serious or fatal injury to the operator or others. It is extremely important that you read and understand the contents of this operator’s manual.

WARNING: Under no circumstances may the design of the

machine be modified without the permission of the manufacturer. Always use genuine accessories. Non-authorized modifications and/or accessories can result

in serious personal injury or the death of the operator or others. Your warranty may not cover damage or liability caused by the use of non-authorized accessories or replacement parts.

For customer assistance, call:

1-800-487-5951

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WHAT IS WHAT?

	1
	2
	3
			7
			5	11	9	10	12	13
					9			13
	4
	4
	19	29	18
	19	29		8
	20			8	17
	20				17
	21				15
	21					16
						16	14
							14
	1		23
	1
	22		24
	22
					26			28
	4				26
			22
					27
			4
	25				31
					31
What is what?
1.	Blade	17.	Air filter cover
2.	Grease filler cap	18.	Handle adjustment					32
3.	Bevel gear	19.	Blade retainer nut					32
3.	Bevel gear	19.	Blade retainer nut
4.	Cutting attachment guard	20.	Support flange
5.	Upper shaft	21.	Support cup
6.	Lower shaft	22.	Drive disc
7.	Loop handle	23.	Trimmer head
8.	Throttle control	24.	Socket spanner
9.	Stop switch	25.	Transport guard
10.	Throttle lock	26.	Hex wrench
11.	Harness clamp	27.	Locking pin
12.	Cylinder cover	28.	Harness
13.	Starter handle	29.	J--handle
14.	Fuel tank	30.	Shaft coupling
15.	Choke control	31.	2--stroke engine oil
16.	Primer bulb	32.	Operator’s manual
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GENERAL SAFETY PRECAUTIONS

Important

IMPORTANT! The machine is only designed for trimming grass, grass clearing and/or

forestry clearing.

The only accessories you can operate with this engine unit are the cutting attachments we recommend in the section on Technical data. Never use the machine if you are tired, if you have drunk alcohol, or if you are taking medication that could affect your vision, your judgement or your co--ordination.

Never use the machine in extreme weather conditions such as severe cold, very hot and/

or humid climates.

Wear personal protective equipment. See instructions under the heading Personal protective equipment.

Never use a machine that has been modified

in any way from its original specification. Never use a machine that is faulty. Carry out the checks, maintenance and service instructions described in this manual. Some maintenance and service measures must be carried

out by trained and qualified specialists. See instructions under the heading Maintenance. All covers and guards must be fitted before starting. Make sure the spark plug cap and lead are not damaged. Otherwise you could

get an electric shock. The machine operator must ensure that no people or animals come closer than 50 feet (15 meters) while working. Bystanders should be encouraged to wear safety glasses. Stop the machine immediately if anyone should approach. When several operators are working in the same area, the safety distance should be at least 50 feet (15 meters).

WARNING: Using an incorrect cutting attachment or an incorrectly

filed blade can increase the risk of serious or fatal injury.

WARNING: Never allow children to use or be in the vicinity of the

machine. As the machine is equipped with a spring-loaded stop switch and can be started by low speed and force on the starter handle, even small children under some circum-

stances can produce the force necessary to start the machine. This can mean a risk of serious personal injury. Therefore remove the spark plug cap when the machine is not under close supervision.

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Personal protective equipment

WARNING: A clearing saw, brushcutter or trimmer, if used in-

correctly or carelessly, can cause serious or fatal injury to the operator or others. It is extremely important that you read and understand the contents of this operator’s manual. You must use approved personal protective equipment whenever you use the machine. Personal protective equipment cannot eliminate the risk of injury but it will reduce the degree of injury if an accident does happen. Ask your dealer for help in choosing the right equipment.

IMPORTANT! Listen for warning signals or shouts when you are wearing hearing protection. Always remove your hearing protection as soon as the engine stops.

HELMET

A helmet should be worn if the brush being cleared is taller than 6 feet (2 meters).

HEARING PROTECTION

Wear hearing protection that provides adequate noise reduction.

EYE PROTECTION

Always wear approved eye protection. If you use a visor then you must also wear approved protective goggles. Approved protective goggles must comply with stan-

dard ANSI Z87.1.

GLOVES

Gloves should be worn when necessary, e.g., when fitting cutting attachments.

BOOTS

Wear sturdy, non--slip boots.

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GENERAL SAFETY PRECAUTIONS

CLOTHING

Wear clothes made of a strong fabric and avoid loose clothing that can catch on shrubs and branches. Always wear heavy, long pants. Do not wear jewelry, shorts sandals or go barefoot. Secure hair so it is above shoulder level.

FIRST AID KIT

A first aid kit should be carried by operators of clearing saws, brushcutters or trimmers.

safety equipment

This section describes the machine’s safety equipment, its purpose, and how checks and maintenance should be carried out to ensure that it operates correctly. See the

“What is what” section to locate where this equipment is positioned on your machine. The life span of the machine can be reduced and the risk of accidents can increase if machine maintenance is not carried out correctly and if service and/or repairs are not carried out professionally. If you need further information please contact your nearest service workshop.

IMPORTANT! All servicing and repair work on the machine requires special training. This

is especially true of the machine’s safety equipment. If your machine fails any of the checks described below you must contact your service agent. When you buy any of our products we guarantee the availability of professional repairs and service. If the retailer who sells your machine is not a servicing dealer, ask him for the address of your nearest service agent.

WARNING: Never use a machine that has faulty safety equipment!

Follow the control, maintenance and service instructions described in this section. If your machine fails any of these checks contact your service agent to get it repaired. Use

of a machine with faulty safety equipment increases the risk of serious personal injury or death of the operator or others.

Throttle lock

The throttle lock is designed to prevent accidental operation of the throttle control. When you press the lock (A) (i.e. when you grasp the handle) it releases the throttle

control (B). When you release the handle, the throttle control and the throttle lock both move back to their original positions. This movement is controlled by two independent return springs. This arrangement means that the throttle control is automatically locked at the idle setting.

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Make sure the throttle control is locked at the idle setting when the throttle lock is released.

Press the throttle lock and make sure it returns to its original position when you release it.

Check that the throttle control and throttle lock move freely and that the return springs work properly.

See instructions under the heading Start. Start the machine and apply full throttle. Release the throttle and check that the cutting attachment stops and remains at a standstill. If the cutting attachment rotates with the throttle in the idle position then the carburettor idle setting must be checked. See instructions under the heading Maintenance.

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GENERAL SAFETY PRECAUTIONS

Stop switch

Make sure the engine stops when you push and hold the stop switch.

Cutting attachment guard

This guard is intended to prevent loose

objects from being thrown towards the operator. The guard also protects the operator from accidental contact with the

Check and not cracked. Replace the guard if it has been exposed to impact or is cracked.

Always use the recommended guard for the cutting attachment you are using. See the “Technical data” section.

WARNING: Never use a cutting attachment without an approved

guard. See the section on “Technical data”. If an incorrect or faulty guard is fitted this can cause serious personal injury.

Use of incorrectly wound trimmer line or an incorrect cutting attachment increases the

level of vibration.

WARNING: Overexposure to vibration can lead to circulatory

damage or nerve damage in people who have impaired circulation. Contact your doctor if you experience symptoms of overexposure to vibration. Such symptoms include

numbness, loss of feeling, tingling, pricking, pain, loss of strength, changes in skin color or condition. These symptoms normally appear in the fingers, hands or wrists. The risk increases at low temperatures.

Muffler

The muffler is designed to reduce the noise level and to direct the exhaust gases away from the operator.

CAUTION! Muffler is fitted with a catalytic converter designed to reduce exhaust gas emissions.

In countries that have a warm and dry climate there is a significant risk of fire.

We therefore fit mufflers with a spark arrestor mesh.

Muffler bolts

For that you follow the instructions on checking, maintaining, and servicing your machine.

Never use a machine that has a faulty muffler.

Regularly check that the muffler is securely attached to the machine.

CAUTION: Mufflers fitted with catalytic converters get very hot during use and

remain so for some time after stopping. This also applies at idle speed. Contact can result in burns to the skin. Remember the risk of fire!

WARNING: The inside of the muffler contain chemicals that may

be carcinogenic. Avoid contact with these elements in the event of a damaged muffler.

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GENERAL SAFETY PRECAUTIONS

WARNING: Engine exhaust fumes contain carbon monoxide, which can cause carbon monoxide poisoning. DO NOT start or run the machine indoors, or anywhere that is poorly ventilated. The exhaust fumes from the engine are hot and may contain sparks which can start a fire. Never start the machine indoors or near combustible material!

Blade retainer nut

A blade retainer nut is used to secure some types of cutting attachment.

When fitting, tighten the nut in the opposite direction to the direction of rotation of the cutting attachment. To remove it, undo the nut in the same direction as the cutting attachment rotates. (CAUTION! The nut has a left--hand thread.) Tighten the nut using the socket spanner.

The nylon lining inside the locking nut must

not be so worn that you can turn it by hand. The lining should offer a resistance of at least 1.5 Nm. The nut should be replaced after it has been put on approx. 10 times.

Cutting equipment

This section describes how to choose and maintain your cutting equipment in order to:

S Reduce the risk of blade thrust.

S Obtain maximum cutting performance. S Extend the life of cutting equipment.

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IMPORTANT!

Only use cutting attachments with the guards we recommend! See the section on “Technical data”.

Refer to the instructions for the cutting attachment to check the correct way to load the trimmer line and the correct line diameter. Keep the teeth of the blade correctly sharpened! Follow our recommendations. Also refer to the instructions on the blade packaging. Maintain the correct blade setting! Follow our instructions and use the recommended file gauge.

WARNING: Always stop the engine before doing any work on the

cutting attachment. This continues to rotate even after the throttle has been released. Ensure that the cutting attachment has stopped completely and disconnect the lead from the spark plug before you start to work on it.

WARNING: Using an incorrect cutting attachment or an incorrect-

ly sharpened blade increases the risk of blade thrust.

Cutting equipment

Grass blades and grass cutters are intended for cutting coarse grass.

A trimmer head is intended for trimming grass.

General rules

Only use cutting attachments with the guards we recommend! See the section on Technical data.

Keep the teeth of the blade correctly sharpened! Follow our instructions and use the recommended file gauge. An incorrectly sharpened or damaged blade increases the risk of accidents.

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GENERAL SAFETY PRECAUTIONS

Check the cutting attachment for damage or cracks. A damaged cutting attachment should always be replaced.

Sharpening grass cutters and grass blades

S See the cutting attachment packaging for correct sharpening instructions. Sharpen blades and cutters using a single--cut flat file.

S Sharpen all edges equally to maintain the balance of the blade.

WARNING: Use of an incorrect or damaged blade could result in serious injury or death. Always discard a blade that is bent, twisted, cracked, broken or damaged in any other way. Never attempt to straighten a twisted blade so that it can be reused. Only use original blades of the specified type.

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Trimmer head

IMPORTANT!

Always ensure the trimmer line is wound

tightly and evenly around the drum, otherwise the machine will generate harmful vibration.

SOnly use the recommended cutting attachments. See the section on “Technical data”.

SSmaller machines generally require small trimmer heads and vice versa. This is because when clearing using trimmer line the engine must throw out the trimmer line radially from the trimmer head and overcome the resistance of the grass being cleared.

SThe length of the trimmer line is also important. A longer trimmer line requires greater engine power than a shorter

trimmer line of the same diameter.

S Make sure that the cutter on the trimmer

guard is intact. This is used to cut the trimmer line to the correct length.

STo increase the life of the trimmer line it can be soaked in water for a couple of days. This will make the line tougher so that it lasts longer.

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ASSEMBLY

NOTE: Make sure unit is assembled correctly as shown in this manual.

Fitting the J-handle

SClip the loop handle onto the shaft. Note that the loop handle must be fitted between the arrows on the shaft.

ENGINE

SSlide the spacer into the slot in the loop handle.

SFit the nut, knob and screw. Do not overtighten.

SAttach the J--handle to the loop handle using the three screws as shown.

SMake a final adjustment of the handle to a comfortable working position. Tighten the bolt/knob.

WARNING: To avoid serious injury, only use grass blades/grass cutters or trimmer heads with plastic blades when the J-handle is fitted. Never use saw blades!

Assembling and dismantling the two--piece shaft

Assembly:

S Loosen the coupling by turning the knob.

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SPosition locking/release button (A) of attachment into guide recess (B) of coupling.

SPush the attachment into the coupling until the locking/release button snaps into the primary hole (C).

SBefore using the unit, tighten the knob securely.

WARNING: All attachments are designed to be used in the primary

hole unless otherwise stated in the applicable attachment instruction manual. Using the wrong hole could lead to serious injury or damage to the unit.

Dismantling:

S Loosen the coupling by turning the knob.

SPress and hold the locking/release button

(A).

SWhile securely holding the engine and upper shaft, pull the attachment straight out of the coupling.

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ASSEMBLY

Fitting the harness

WARNING: When using a brushcutter, it must always be

hooked securely to the harness. Otherwise, you will be unable to control the brushcutter safely.

This can result in injury to yourself or others.

Proper harness and handlebar adjustments must be made with the engine completely stopped before using unit.

Fitting the harness clamp

SPlace the upper harness clamp over the shaft and position the lower harness

S Insert two screws into the screw holes.

SSecure harness clamp by tightening screws with a hex wrench.

Adjusting the harness

SInsert your right arm and head through the harness and allow it to rest on your left shoulder. Make sure the harness

hook is to the right side of your waist. NOTE: A one-half twist is built in the har-

ness to allow the harness to rest flat on the shoulder.

SAdjust the harness, allowing the hook to be about 6 inches (15 cm) below the waist.

S Fasten the harness to the harness clamp on the shaft and lift the unit to the operating position.

SPut on the harness. Now make a final adjustment so that the unit is in a com-

fortable working position when it hangs from the harness.

NOTE: It may be necessary to relocate the harness clamp on the shaft for proper balancing of unit.

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Correct height

Adjust the harness so that the cutting attachment is parallel to the ground.

Correct balance

Let the cutting attachment rest lightly on the ground. If you use a grass blade, it should balance about 10 cm above the ground to prevent contact with stones and the like. Adjust the position of the harness clamp to balance the unit correctly.

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ASSEMBLY

Fitting blades

WARNING: When fitting blades, it is extremely important that the

raised section on the retaining washer engages correctly in the centre hole of the blade. If the blade is fitted incorrectly, it can result in serious and/or fatal personal injury.

WARNING: Never use a cutting attachment without an approved

guard. See the section on Technical data. If an incorrect or faulty guard is fitted this can cause serious personal injury.

Fitting a blade guard, grass blade and grass cutter

SHook the blade guard/combination guard

(A) onto the fitting on the shaft and secure

with the bolt.

CAUTION! Use the recommended blade guard. See the Technical data section.

S Fit the drive disc (B) on the output shaft.

STurn the blade shaft until one of the holes in the drive disc aligns with the

corresponding hole in the gear housing. S Insert the locking pin (C) in the hole to

lock the shaft.

SPlace the blade (D), support cup (E) and support flange (F) on the output shaft.

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SFit the nut (G). The nut must be tightened to a torque of 35--50 Nm (3.5--5

kpm). Use the socket spanner in the tool kit. Hold the shaft of the spanner as close to the blade guard as possible.

To tighten the nut, turn the spanner in the opposite direction to the direction of rotation (CAUTION! left--hand thread).

Fitting the trimmer guard and trimmer head

SFit the correct trimmer guard (A) for use with the trimmer head. Hook the trimmer

guard/combination guard onto the fitting on the shaft and secure with the bolt (D).

D B

A A

S Fit the drive disc (B) on the output shaft.

STurn the shaft until one of the holes in the drive disc aligns with the corresponding

hole in the gear housing.

SInsert the locking pin (C) in the hole to lock the shaft.

SScrew on the trimmer head (H) in the opposite direction to the direction of rotation.

STo dismantle, follow the instructions in the reverse order.

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FUEL HANDLING

Fuel safety

Never start the machine:

1.If you have spilled fuel on it. Wipe off the spillage and allow remaining fuel to evaporate.

2.If you have spilled fuel on yourself or your clothes, change your clothes. Wash any part of your body that has come in contact with fuel. Use soap and water.

3.If the machine is leaking fuel. Check regularly for leaks from the fuel cap and fuel lines.

Transport and storage

SStore and transport the machine and fuel so that there is no risk of any leakage or fumes coming into contact with sparks or naked flames, for example, from electrical machinery, electric motors, electrical relays/switches or boilers.

SWhen storing and transporting fuel always use approved containers intended for this purpose.

SWhen storing the machine for long periods the fuel tank must be emptied. Contact your local gas station to find out

where to dispose of excess fuel.

SEnsure the machine is cleaned and that a complete service is carried out before long--term storage.

SThe transport guard must always be fitted to the cutting attachment when the

machine is being transported or in storage.

SIn order to prevent unintentional starting

of the engine, the spark plug cap must always be removed during long--term storage, if the machine is not under close supervision and when performing all service measures.

WARNING: Fuel and fuel fumes are highly inflammable and can cause serious injury when inhaled or allowed to come in contact with the skin. For this reason observe caution when handling fuel and make sure there is adequate ventilation.

Fuel

CAUTION! The machine is equipped with a two--stroke engine and must always be run

using a mixture of gasoline and two-stroke engine oil. It is important to accurately measure the amount of oil to be mixed to ensure that the correct mixture is obtained. When mixing small amounts of fuel, even small

inaccuracies can drastically affect the ratio of the mixture.

Gasoline

CAUTION! Always use high quality unleaded gasoline.

S This engine is certified to operate on unleaded gasoline.

SThe lowest recommended octane rating is 87. If you run the engine on lower octane rating than 87, “knocking” can occur. This leads to an increased engine

temperature, which can result in a serious engine breakdown.

SWhen working at continuous high revs, a higher octane rating is recommended.

Two-stroke oil

SFor best results and performance, use HUSQVARNA two--stroke oil, which is specially formulated for our two--stroke engines. Mixture 1:50 (2%).

STo maximize the life of your trimmer, you may choose to use a high quality syn-

thetic oil formulated for two--stroke engines. Mixture 1:50 (2%).

SNever use two--stroke oil intended for water--cooled outboard engines,

sometimes referred to as outboard oil.

SNever use oil intended for four--stroke engines.

	Gasoline	Two-stroke oil
	Gasoline	2% (1:50)
		2% (1:50)
	U.S. gallon	U.S. fl. oz.
	1	2 1/2
	2 1/2	6 1/2
	5	12 7/8

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FUEL HANDLING

Mixing

SAlways mix the gasoline and oil in a clean container intended for fuel.

SAlways start by filling half the amount of the gasoline to be used. Then add the entire amount of oil. Mix (shake) the fuel

mixture. Add the remaining amount of gasoline.

SMix (shake) the fuel mixture thoroughly before filling the machine’s fuel tank.

SDo not mix more than one month’s supply of fuel at a time.

SIf the machine is not used for some time, the fuel tank should be emptied and cleaned.

WARNING: The catalytic converter muffler gets very hot during

and after use. This also applies during idling. Be aware of the fire hazard, especially when working near flammable substances and/or vapors.

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Fueling

WARNING: Taking the following precautions, will lessen the risk of

fire:

Do not smoke or place hot objects near fuel.

Always shut off the engine before refueling.

Always stop the engine and let it cool for a few minutes before refueling.

When refueling, open the fuel cap slowly so that any excess pressure

is released gently.

Tighten the fuel cap carefully after refueling.

Always move the machine away from the refueling area before starting.

SClean the area around the fuel cap. Contamination in the tank can cause

operating problems.

SEnsure that the fuel is well mixed by shaking the container before filling the tank.

Min. 10 feet (3 meters)

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STARTING AND STOPPING

Check before starting

SCheck the blade to ensure that no cracks have formed at the bottom of the teeth or by the centre hole. The most common reason why cracks are formed is that sharp corners have been formed at the bottom of the teeth while sharpening or that the blade has been used with dull teeth. Discard a blade if cracks are found.

WARNING: Use of an incorrect or damaged blade could result in

serious injury or death. Always discard a blade that is bent, twisted, cracked, broken or damaged in any other way. Never attempt to straighten a twisted blade so that it can be

reused. Only use original blades of the specified type.

SCheck that the support flange is not cracked due to fatigue or due to being tightened too much. Discard the support flange if it is

SEnsure the blade retainer nut has not lost

its captive force. The nut lock should have a locking force of at least 1.5 Nm. The tightening torque of the blade retainer nut should be 35--50 Nm.

SCheck that the trimmer head and trimmer guard are not damaged or cracked.

Replace the trimmer head or trimmer guard if they have been exposed to impact or are cracked.

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SNever use the machine without a guard nor with a defective guard.

SAll covers must be correctly fitted and undamaged before you start the machine.

Starting and stopping

WARNING: The complete clutch, clutch cover, and shaft must be

fitted before the machine is started, otherwise parts could come loose and cause personal injury.

Always move the machine away from the refueling area before

starting. Place the machine on a flat surface. Ensure the cutting attachment cannot come into contact with any object.

Make sure no unauthorized

persons are in the working area, otherwise there is a risk of serious personal injury. The safety distance is 50 feet (15 meters).

Cold engine

Primer bulb: Press the primer bulb 10 times until fuel begins to fill the bulb. The primer bulb need not be completely filled.

Choke: Move the blue engine choke lever over to the closed position.

Starting

Hold the body of the machine on the ground using your left hand (CAUTION! Not with your foot!).

Firmly grip the starter rope handle with your right hand. DO NOT squeeze

throttle trigger. Slowly pull out the cord until you feel some resistance (the starter pawls grip); then quickly and powerfully pull the cord.

Never wrap the starter cord around your hand.

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STARTING AND STOPPING

Repeat pulling the cord until the engine attempts to start. Move the blue engine

choke lever to the ½ position. Pull starter rope until engine runs. Move the blue engine choke lever to the opened position.

NOTE: If engine dies, return blue engine choke lever to the closed position and repeat starting steps.

CAUTION! Do not pull the starter cord all the way out and do not let go of the starter

handle when the cord is fully extended. This can damage the machine.

Warm engine

With a warm engine, move the blue engine choke lever to the ½ position. Pull starter rope until engine runs. Move the blue engine choke lever to the opened position.

CAUTION!

Do not put any part of your body in marked area. Contact can result in burns to the skin, or electrical shock if the spark plug cap has been damaged. Always use gloves. Do not use a machine with damaged spark plug cap.

Stopping

Stop the engine by pushing and holding the stop switch in the STOP position until the engine stops.

CAUTION! The stop switch automatically returns to the start position. In order to pre-

vent unintentional starting, the spark plug cap must be removed from the spark plug when assembling, checking and/or performing maintenance.

WARNING: When the engine is started with the choke in the closed

position the cutting attachment will start to rotate immediately.

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WORKING TECHNIQUES

General working instructions

IMPORTANT!

This section describes the basic safety precautions for working with trimmers. If you encounter a situation where you are uncertain how to proceed you should ask an ex-

pert. Contact your servicing dealer. Avoid all usage which you consider to be beyond your capability.

You must understand the difference between

forestry clearing, grass clearing and grass trimming before use.

Basic safety rules

1. Look around you:

STo ensure that people, animals or other things cannot affect your control of the machine.

STo ensure that people, animals, etc., do not come into contact with the cutting attachment or loose objects that are thrown out by the cutting attachment.

SCAUTION! Do not use the machine unless you are able to call for help in the event of an accident.

2.Do not use the machine in bad weather, such as dense fog, heavy rain, strong wind, intense cold, etc. Working in bad weather is tiring and often brings added risks, such as icy ground, unpredictable felling direction, etc.

3.Make sure you can move and stand safely. Check the area around you for possible obstacles (roots, rocks, branches, ditches, etc.) in case you have to move suddenly. Take great care when working on sloping ground.

4.Switch off the engine before moving to another area. Fit the transport guard before carrying or transporting the equipment any distance.

5.Never put the machine down with the engine running or while the cutting attachment is rotating.

The ABC of clearing

S Always use the correct equipment.

S Make sure the equipment is well adjusted. S Follow the safety precautions.

S Organise your work carefully.

S Always use full throttle when starting to cut with the blade.

S Always use sharp blades. S Avoid stones.

WARNING: Sometimes branches or grass get caught

between the guard and cutting attachment or wrapped around the shaft. Neither the operator of the machine nor anyone else may attempt to remove the cut material

while the engine is running or the cutting equipment is rotating,

as this can result in serious injury. Stop the engine and cutting equipment before you remove material.

The bevel gear can get hot during use and may remain so for a while afterwards. You could get burned if you touch it.

WARNING: Watch out for thrown objects. Always wear

approved eye protection. Never lean over the cutting attachment guard. Stones, rubbish, etc. can be thrown up into the eyes causing blindness or serious injury. Keep unauthorised persons at a distance. Children, animals, onlookers and helpers should be kept outside the safety zone of 15 m. Stop the machine immediately if anyone approaches. Never swing the machine around without first checking behind you to make sure no one is within the safety zone.

Basic working techniques

SAlways slow the engine to idle speed after each working operation. Long periods at full throttle without any load on the engine can lead to serious engine damage.

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WORKING TECHNIQUES

Grass clearing using a grass blade

SGrass blades and grass cutters must not be used on woody stems.

SA grass blade is used for all types of tall or coarse grass.

SThe grass is cut down with a sideways, swinging movement, where the movement from right--to--left is the clearing stroke and the movement from left--to--right is the return stroke. Let the left--hand side of the blade (between 8 and 12 o’clock) do the cutting.

SIf the blade is angled to the left when clearing grass, the grass will collect in a line, which makes it easier to collect, e.g. by

raking.

STry to work rhythmically. Stand firmly with your feet apart. Move forward after the return stroke and stand firmly again.

S Let the support cup rest lightly against the ground. It is used to protect the blade from hitting the ground.

SReduce the risk of material wrapping around the blade by following these instructions:

S Always work at full throttle.

SAvoid the previously cut material during the return stroke.

SStop the engine, unclip the harness and place the machine on the ground before you start to collect the cut

material.

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Grass trimming with a trimmer head

Trimming

SHold the trimmer head just above the ground at an angle. It is the end of the trimmer line that does the work. Let the trimmer line work at its own pace. Never press the trimmer line into the area to be cut.

SThe trimmer line can easily remove grass and weeds up against walls, fences, trees and borders, however it can also damage

sensitive bark on trees and bushes, and damage fence posts.

SReduce the risk of damaging plants by shortening the trimmer line to 4--6 inches

(10--12 cm) and reducing the engine speed.

SWhen trimming you should use less than full throttle so that the trimmer line lasts longer and to reduce the wear on the trimmer head.

Clearing

SThe clearing technique removes all unwanted vegetation. Keep the trimmer head just above the ground and tilt it. Let the end of the trimmer line strike the ground around trees, posts, statues and the like. IMPORTANT! This technique increases the wear on the trimmer line.

SThe trimmer line wears quicker and must be fed forward more often when working against stones, brick, concrete, metal

fences, etc., than when coming into contact with trees and wooden fences.

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WORKING TECHNIQUES

Cutting

SThe trimmer is ideal for cutting grass that

is difficult to reach using a normal lawn mower. Keep the trimmer line parallel to the ground when cutting. Avoid pressing the trimmer head against the ground as this can ruin the lawn and damage the tool.

SDo not allow the trimmer head to con-- stantly come into contact with the ground during normal cutting. Constant contact of this type can cause damage and wear to the trimmer head.

Sweeping

SThe fan effect of the rotating line can be used for quick and easy clearing up.

Hold the trimmer line parallel to and above the area to be swept and move the tool to and fro.

SWhen cutting and sweeping you should use full throttle to obtain the best results.

WARNING: Sometimes branches or grass get caught

between the guard and cutting attachment or wrapped around the shaft. Neither the operator of the machine nor anyone else may attempt to remove the cut material

while the engine is running or the cutting equipment is rotating,

as this can result in serious injury. Stop the engine and cutting equipment before you remove material.

The bevel gear can get hot during use and may remain so for a while afterwards. You could get burned if you touch it.

WARNING: Watch out for thrown objects. Always wear eye protection.

Never lean over the cutting attachment guard. Stones, rubbish, etc. can be thrown up into the eyes causing blindness or serious injury. Keep unauthorized persons at a dis-

tance. Children, animals, onlookers and helpers should be kept outside the safety zone of 15 m.

Stop the machine immediately if anyone approaches.

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MAINTENANCE

The owner is responsible for the performance of all required maintenance as defined in the operator’s manual.

WARNING: Improper maintenance could result in serious engine damage or in serious injury.

Carburetor

Your Husqvarna product has been designed and manufactured to specifications that reduce harmful emissions. After the engine has used 8--10 tanks of fuel, the engine will be run--in. To ensure that it continues to run

at peak performance and to minimize harmful exhaust emissions after the run--in period, ask your servicing dealer to adjust your carburetor.

WARNING: The complete clutch, clutch cover, and shaft must be

fitted before the machine is started, otherwise parts could come loose and cause personal injury.

Function

SThe carburetor governs the engine’s speed via the throttle control. Air and fuel

are mixed in the carburetor.

SThe T--screw regulates the throttle setting at idle speed. If the T--screw is turned clockwise this gives a higher idle speed; turning it counterclockwise gives a lower idle speed.

Basic setting

SThe basic carburetor settings are adjusted during testing at the factory. Fine adjustment should be carried out by a skilled technician.

WARNING: The cutting attachment may be spinning during carbu-

retor adjustments. Wear your protective equipment and observe all safety instructions. Be sure the cutting attachment stops turning when the engine idles. When the unit is turned off, make sure the cutting attachments has stopped before the unit is set down.

CAUTION! If the cutting attachment rotates when the engine is idling the idle adjustment

screw T should be turned counterclockwise until the cutting attachment stops.

Rec. idle speed:

See “Technical data” section.

Recommended max. speed:

See “Technical data” section.

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Fine adjustment of the idle speed-T

Adjust the idle speed using the idle adjustment screw--T if it is necessary to readjust. First, turn the idle adjustment screw--T clockwise until the cutting attachment starts to rotate. Then, turn the screw counterclockwise until the cutting attachment stops. The idle speed is correctly adjusted when the engine will run smoothly in every position. The idle speed should also be well below the speed at which the cutting attachment starts to rotate.

Idle Speed

Screw--T

WARNING: If the idle speed cannot be adjusted so that the cutting

attachment stops, contact your servicing dealer. Do not use the machine until it has been correctly adjusted or repaired.

Unit/Maintenance Safety

Disconnect the spark plug before performing maintenance, except carburetor adjustments.

Muffler

CAUTION! Muffler is fitted with a catalytic

converter designed to reduce harmful exhaust gases.

The muffler is designed to reduce the noise level and to direct the exhaust gases away

from the operator. The exhaust gases are hot and can contain sparks, which may cause fire if directed against dry and combustible material.

Mufflers are equipped with a special spark arrestor mesh. The mesh should be checked and, if necessary. cleaned by a servicing dealer. If the mesh is damaged, it should be replaced.

English--- 20

0.024 inch (0.6 mm)

MAINTENANCE

If the mesh is frequently blocked, this can be a sign that the performance of the cata-

lytic converter is impaired. Contact your servicing dealer to inspect the muffler. A blocked mesh will cause the machine to overheat and result in damage to the cylinder and piston.

Muffler bolts

Spark arrestor mesh

CAUTION! Never use a machine that has a faulty or loose muffler. Ensure the muffler bolts are tight.

CAUTION: Mufflers fitted with catalytic converters get very hot during use and

remain so for some time after stopping. This also applies at idle speed. Contact can result in burns to the skin. Remember the risk of fire!

WARNING: The inside of the muffler contain chemicals that may

be carcinogenic. Avoid contact with these elements in the event of a damaged muffler.

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Spark plug

The spark plug condition is influenced by: S Incorrect carburetor adjustment.

SAn incorrect fuel mixture (too much or incorrect type of oil).

S A dirty air filter.

These factors cause deposits on the spark plug electrodes, which may result in operating problems and starting difficulties.

If the machine is low on power, difficult to start or runs poorly at idle speed: always check the spark plug first before taking any further action.

If the spark plug is dirty, clean it and check that the electrode gap is 0.024 inch (0.6

mm). The spark plug should be replaced after about a month in operation or earlier if necessary.

CAUTION! Always use the recommended spark plug type! Use of the wrong spark plug can damage the piston/cylinder.

Two--piece shaft

The drive shaft end in the lower shaft should be lubricated with grease every 30 hours. There is a risk that the drive shaft ends (splined coupling) will seize if they are not lubricated regularly.

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MAINTENANCE

Air filter

The air filter must be regularly cleaned to remove dust and dirt in order to avoid:

S Carburetor malfunctions S Starting problems

S Loss of engine power

S Unnecessary wear to engine parts S Excessive fuel consumption

Clean the filter every 25 hours, or more regularly if conditions are exceptionally dusty.

Cleaning the air filter

Remove the air filter cover and take out the filter. Wash it clean in warm, soapy water. Rinse thoroughly. Ensure that the filter is dry before refitting it.

An air filter that has been in use for a long time cannot be cleaned completely. The filter must therefore be replaced with a new one at regular intervals. A damaged air

filter must always be replaced.

Bevel gear

The bevel gear is filled with the right quan-

tity of grease at the factory. However, before using the machine you should check that the bevel gear is filled three--quarters full with grease. Use HUSQVARNA special grease.

The grease in the bevel gear does not normally need to be changed except if repairs

are carried out.

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Sharpening grass cutters and grass blades

WARNING: Always stop the engine before doing any work on the

cutting attachment. This continues to rotate even after the throttle has been released. Ensure that the cutting attachment has stopped completely and disconnect the HT lead from the spark plug before you start to work on it.

S See the cutting attachment packaging for correct sharpening instructions.

SSharpen blades and cutters using a single--cut flat file.

SSharpen all edges equally to maintain the balance of the blade.

WARNING: Use of an incorrect or damaged blade could result in

serious injury or death. Always discard a blade that is bent, twisted, cracked, broken or damaged in any other way. Never attempt to straighten a twisted

blade so that it can be reused. Only use original blades of the specified type.

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MAINTENANCE

Maintenance schedule

The following is a list of the maintenance that must be performed on the machine. Most of the items are described in the Maintenance section. The user must only carry out the maintenance and service work described in this Operator’s Manual. More extensive work must be carried out by an authorised service workshop.

Maintenance	Daily	Weekly	Monthly
Maintenance	Maintenance Maintenance		Maintenance
	Maintenance Maintenance		Maintenance
Clean the outside of the machine.		X
Make sure the throttle trigger lock and the
throttle function correctly from a safety point		X
of view.		X
Check that the stop switch works correctly.		X
Check that the cutting attachment does not
rotate at idle.		X
Clean the air filter. Replace if necessary.		X
Check that the guard is undamaged and not
cracked. Replace the guard if it has been
exposed to impact or is cracked.		X
Check that the trimmer head is undamaged
and not cracked. Replace the trimmer head
if necessary.		X
Check that the locking nut of the cutting
equipment is tightened correctly.		X
Check that nuts and screws are tight.		X
Check that there are no fuel leaks from the
engine, tank or fuel lines.		X
Check the starter and starter cord.		X
Clean the outside of the spark plug. Re-
move it and check the electrode gap. Adjust
the gap to 0,6 mm or replace the spark plug.
Check that the spark plug is fitted with a
suppressor.		X
Clean the outside of the carburetor and the
space around it.		X
Check that the bevel gear is filled three--
quarters full with lubricant. Fill if necessary
using special grease.		X
Check the fuel filter from contamination and
the fuel hose from cracks or other defects.			X
Replace if necessary.			X
Check all cables and connections.			X
Check the clutch, clutch springs and the
clutch drum for wear. Replace if necessary
by an autorized service workshop.			X
Replace the spark plug. Check that the
spark plug is fitted with a suppressor.			X
Clean or replace the spark arrestor mesh
on the muffler.			X

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TECHNICAL DATA

Technical data

Engine	128DJ
Engine
Cylinder displacement, cu. in./cm3	1.7/28
Cylinder bore, inch/mm	1.4/35
Stroke, inch/mm	1.130/28.7
Idle speed, rpm	2800--3200
Recommended max. fast idle speed, rpm	11000
Speed of output shaft, rpm	8000
Max. engine output, according to ISO 8893, hp/kW	1,1/0,8
Catalytic converter muffler	Yes
Speed--regulated ignition system	Yes
Ignition system
Manufacturer/type of ignition system	Walbro/CD
Spark plug	Champion RCJ--8Y
Electrode gap, inch/mm	0.024/0.6
Fuel and lubrication system
Manufacturer/type of carburetor	Zama
Zama
Fuel tank capacity, US pint/liter	0.85/0,4
Weight
Weight without fuel, cutting attachment and guard, lbs/kg	11/4.8
Sound levels
(see note 1)
Equivalent sound pressure level at the user’s ear, measured
according to ANSI B175.3--1997, dB(A), min/max:	94/97
Vibration levels
Vibration levels at handles, measured according to
ANSIB175.3--1997, m/s2
At idle, left/right handles:	3/5
At max. speed, left/right handles:	9/8

NOTE! This spark ignition system complies with the Canadian standard ICES--002.

Note 1: Equivalent sound pressure level is calculated as the time-weighted energy total for sound pressure levels under various working conditions with the following time distribution: 1/2 idling and 1/2 max speed.

NOTE! The noise pressure level at operator’s ear and vibrations on the handles are measured with all the approved cutting attachments for the machine.

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TECHNICAL DATA

These attachments used in combination with the specified powerhead have been evaluated to ANSI B175.3--2003, “Grass Trimmers and Brushcutters -- Safety Requirements”. These

combinations have been evaluated by Underwriter’s Laboratories Inc. (UL) and are consequently UL listed:

Model 128DJ (M10 LH arbor shaft thread) -- Centre hole in blades/cutters, 25,4 mm

Approved accessories	Type	Cutting attachment / guard, part. no.
Grass blade/grass cutter	Grass 255--4 1 inch	504 00 13--03 / 545 03 09--01
	( 250 4--teeth)
Trimmer head	T25	537 33 83--06 / 545 03 09--01
Plastic blades	Tricut 300 mm	531 00 38--11 / 545 03 09--01

Support cup	Fixed	--

Trimmer attachment	--	537 35 35--01
Trimmer head	T35*	537 18 54--05 / 503 97 71--01
*For use only with trimmer attachment, part no. 537 35 35--01

These accessories used in combination with the specified powerheads have been evaluated to applicable ISO-- and EN safety requirement standards by the Swedish Machinery Testing Institute:

Attachments		Part. no.
Attachments		Part. no.
Edger attachment with shaft		952 711 607

Cultivator attachment with shaft		952 711 608
Blower attachment with shaft		952 711 609
Brushcutter attachment with shaft		952 711 610
Pruner attachment with shaft		952 711 612

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U.S. EPA / CALIFORNIA / ENVIRONMENT CANADA EMISSION CONTROL WARRANTY STATEMENT

IMPORTANT: This product is compliant with U.S. EPA Phase 3 regulations for

exhaust and evaporative emissions. To ensure EPA Phase 3 compliance, we

recommend using only genuine HUSQVARNA brand replacement parts. Use of noncompliant replacements parts is a

violation of federal law.

YOUR WARRANTY RIGHTS AND OBLIGATIONS:

The U.S. Environmental Protection Agency, California Air Resources Board, Environment Canada and HUSQVARNA are pleased to explain the emissions control system warranty on your year 2012 and later small off--road engine.

In California, all small off--road engines must be designed, built, and equipped to meet the State’s stringent anti--smog standards.

HUSQVARNA must warrant the emission control system on your small off--road engine for

the periods of time listed below provided there has been no abuse, neglect, or improper maintenance of your small off--road engine. Your emission control system includes parts such as the carburetor, the ignition system and

the fuel tank. Where a warrantable condition exists, HUSQVARNA will repair your small off--road engine at no cost to you. Expenses covered under warranty include diagnosis, parts and labor.

MANUFACTURER’S WARRANTY COVERAGE:

If any emissions related part on your engine (as listed under Emissions Control Warranty Parts List) is defective or a defect in the

materials or workmanship of the engine causes the failure of such an emission related part, the part will be repaired or replaced by HUSQVARNA.

OWNER’S WARRANTY RESPONSIBILITIES:

As the small off--road engine owner, you are responsible for the performance of the re-

quired maintenance listed in your operator’s manual. HUSQVARNA recommends that you retain all receipts covering maintenance on your small off--road engine, but HUSQVARNA cannot deny warranty solely for the

lack of receipts or for your failure to ensure the performance of all scheduled maintenance. As the small off--road engine owner, you should be aware that HUSQVARNA may deny you warranty coverage if your small off--road engine or a part of it has failed due to abuse, neglect, improper maintenance, unapproved modifications, or the use of parts not made or approved by the original equipment manufacturer.

115476927 Rev. 2 5/15/12

You are responsible for presenting your small off--road engine to a HUSQVARNA

authorized repair center as soon as a problem exists. Warranty repairs should be completed in a reasonable amount of time, not to exceed 30 days. If you have any questions regarding your warranty rights and responsibi-

lities, you should contact your nearest authorized service center, call HUSQVARNA at 1--800--487--5951, or visit www.husqvarna.com.

WARRANTY COMMENCEMENT DATE:

The warranty period begins on the date the small off--road engine is purchased.

LENGTH OF COVERAGE:

This warranty shall be for a period of two years from the initial date of purchase, or until the end of the product warranty (whichever is longer).

WHAT IS COVERED: REPAIR OR REPLACEMENT OF PARTS.

Repair or replacement of any warranted part will be performed at no charge to the

owner at an approved HUSQVARNA servicing center. If you have any questions regarding your warranty rights and responsibilities, you should contact your nearest authorized service center, call HUSQVARNA

at 1--800--487--5951, or visit www.husqvarna.com.

WARRANTY PERIOD:

Any warranted part which is not scheduled

for replacement as required maintenance, or which is scheduled only for regular inspection to the effect of “repair or replace as necessary” shall be warranted for 2 years. Any warranted part which is scheduled for replacement as required maintenance shall be warranted for the period of time up to the first scheduled replacement point for that part.

DIAGNOSIS:

The owner shall not be charged for diagnostic labor which leads to the determination that a warranted part is defective if the diagnostic work is performed at an approved HUSQVARNA servicing center.

CONSEQUENTIAL DAMAGES:

HUSQVARNA may be liable for damages to other engine components caused by the failure of a warranted part still under warranty.

WHAT IS NOT COVERED:

All failures caused by abuse, neglect, or improper maintenance are not covered.

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U.S. EPA / CALIFORNIA / ENVIRONMENT CANADA EMISSION CONTROL WARRANTY STATEMENT

ADD-ON OR MODIFIED PARTS:

The use of add--on or modified parts can be grounds for disallowing a warranty claim. HUSQVARNA is not liable to cover failures of warranted parts caused by the use of add--on or modified parts.

HOW TO FILE A CLAIM:

If you have any questions regarding your warranty rights and responsibilities, you should contact your nearest authorized service center, call HUSQVARNA at 1--800--487--5951, or visit www.husqvarna.com.

WHERE TO GET WARRANTY SERVICE:

Warranty services or repairs shall be provided at all HUSQVARNA service centers. Call 1--800--487--5951 or visit www.husqvarna.com.

MAINTENANCE, REPLACEMENT

AND REPAIR OF EMISSION RELATED PARTS:

Any HUSQVARNA approved replacement part used in the performance of any warran-

ty maintenance or repair on emission related parts will be provided without charge to the owner if the part is under warranty.

EMISSION CONTROL WARRANTY PARTS LIST:

Carburetor, Air Filter (covered up to maintenance schedule), Ignition System: Spark Plug (covered up to maintenance schedule), Ignition Module, Muffler including Catalyst (if equipped), Fuel Tank, Line and Cap.

MAINTENANCE STATEMENT:

The owner is responsible for the performance of all required maintenance as de-

fined in the operator’s manual.

This engine is certified to be emissions compliant for the following use:

Moderate (50 hours)

Intermediate (125 hours)

Extended (300 hours)

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