Hughes AN8-098R Installation Manual

Page 1
.98m Ka-Band Antenna Installation Guide
Model: AN8-098R
1037752-0001 Revision A
June 17, 2008
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Revision record
Revision Date of issue Scope
A June 17, 2008 Production Release
Copyright © 2008 Hughes Network Systems, LLC
Hughes Network Systems, LLC has made every effort to ensure the correctness and complet the material in this document. Hughes Network Systems, LLC shall not be liable for errors contained herein. The information in this document is subject to change without notice. Hughes Network Systems, LLC makes no warranty of any kind with regard to this material, including, but not limited to, the implied warranties of merchantability and fitness for a particular purpose.
Hughes, HughesNet, Hughes Network Systems, and SPACEWAY are trademarks of Hughes Network Systems, LLC. All other trademarks are the property of their respective owners. This product is compatible with the Hughes SPACEWAY system.
eness of
Trademarks
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Important safety information
For your safety and protection, read this entire installation guide before attempting to install the AN8-098R Ka-band antenna. In particular, read this safety section carefully. Keep this safety information where you can refer to it if necessary.
Types of warnings used in this manual
This section introduces the various types of warnings used in this manual to alert you to possible safety hazards.
DANGER
Indicates an imminently hazardous situation, which, if not avoided, will result in death or serious injury.
WARNING
Indicates a potentially hazardous situation, which, if not avoided, could result in death or serious injury.
CAUTION
Indicates a potentially hazardous situation, which, if not avoided, may result in minor or moderate injury.
CAUTION
Indicates a situation or practice that might result in pr operty damage.
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Product warning labels
The following safety alert labels are affixed to the antenna feed support arms, radio transmitter, and antenna reflector, respectively.
Feed support arm
Transmitter
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Reflector (back side)
Safety alert labels on the antenna assembly
These labels advise that the antenna emits radio frequency (RF)
gy. Because of this potential safety hazard, observe all
ener cautions on these labels and in the next section, Antenna installation safety.
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Antenna installation safety
Observe the following precautions when installing the antenna. This manual also includes other safety alerts where appropriate concerning specific installation procedures.
WARNING
Only Hughes-certified installers may install o r service Hughes antennas and their components. Installers must expressly acknowledge the Hughes requirements for Hughes installations.
DANGER
If you work o n a roof, tower, or other high s tructure or use a ladder or scaffold to access the work site, follow these precautions to prevent personal injury or death:
Walk onl y on sound roof structures.
Mak
Us
Fol
P
e sure the antenna assembly and installation surface are structurally soun d so that they can support all loads (equipment weight, ice, and wind).
e safety equipment (for example, a lifeline)
appropriate for the work location.
low all manufacturer saf e ty precaut ions for all safety
and other equipment used.
erform as many pr ocedure s as possib le on the ground.
DANGER
To avoid electric shock, stay at least 20 ft from power lines.
any part of the antenna or mount assembly co mes in
If contact with a power line, call the local power company to remove it. Do not try to remove it yourself.
Failure to heed these warnings could result in serious injury or death.
WARNING
Properly gr ound the antenna assembly according to all federal and local electrical codes.
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WARNING
Do not work in high wind or ra in; or if a st orm, lightning, or other adverse weather condit ions are either present or approaching.
Do not attempt to assemble, move, or mount the antenna on a windy day. Even a slight wind can unexpectedly creat e sudden strong f orces on the antenna surface.
CAUTION
If the antenna or mount assembly begins to fall during the installation, do not attempt to catch it. Move away and let it fall.
WARNING
Antennas that have been impr oper ly insta lled or attac hed to an unstable structure are suscepti ble to wind damage, which can be very serious or even life threatening. The product owner and installer ass ume full responsibility that the installation is structurally sound to support all loads (weight, wind, and ice) and i s properly sealed a ga inst leaks.
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CAUTION
Observe these precautions to avoid exposure to RF radiation, a potential safety hazard:
antenna must be installed in a location not readily
The accessible to children and in a manner that prevents human exposure to potentially harmful levels of radiation.
tennas mounted in Puerto Rico, the continental
An United States, or at any sit e with a greater than 30° elevation angle must be installed such that the lower lip of the antenna reflector is at least 5 ft abo ve an y surface upon which a person might be expected to stand, and 3 ft 3 inches f window) in a building or adjacent structure.
tennas mounted in Canada, Alaska, Hawaii, or any
An site with a less than 30° elevation must be installed such that the lower lip of the antenna reflector is at least 5 ft 9 inches above any surface upon which a per son
ht be expected to stand, and 3 ft 3 inches from any
mig opening (such as a door or window) in a building or adjacent structure.
antenna must be mounted such that no object t hat
The could reasonably be expected to support a person is within 6 ft 7 inches of the edges of a cylindrical space projecting outward from the antenna reflector towa rd the satellite.
the above distance requirements cannot be met, the
If antenna must be mounted in a controlled area inaccessible to the general public, such as a fenced enclosure or a roof.
enced installation must have a locked entry, and the
A f fenced area must be lar ge enough to protect the general public from exposure to potentially harmful levels of radiation.
ccess to a roof installation in a commercial, industrial,
A or institutional envir onment m ust be limited b y a door or a permanently fastened ladder that is locked to deny access to the general public.
Onc
e the transmitter becomes operational, maintain a
safe distance; at least 3 feet.
rom any opening (such as a door or
Failure to observe these cautions could result in injury to
yes or other personal injury.
e
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CAUTION
All antennas of any type or size must carry an industry standard and government approved Radiation Hazard Caution label on the feed support arm.
A fenced or roof inst al lati on i n a c ommercial, industrial, or institutional environment must carry a Radiation Hazard Caution sign on the access door, gate, or permanently mounted access ladder within plain sight of anyone approaching the antenna from the front or sides of the reflector.
Failure to observe these cautions could result in injury to
yes or other personal injury.
e
Note: Some installations may require additional precautions. See the HughesNet Antenna Site Preparation and Mount Installation Guide (1035678-0001) for more information.
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Contents
Important safety information. . . . . . . . . . . . . . . . . . . . .iii
Types of warnings used in this manual . . . . . . . . . . . . . . . . . . . iii
Product warning labels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iv
Antenna installation safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .v
Chapter 1
Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
The model AN8-098R antenna. . . . . . . . . . . . . . . . . . . . . . . . . . .1
Antenna installation summary . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Tasks related to antenna installation . . . .
Selecting the installation site . . . . . . . . . . . . . . . . . . . . . . . . . .4
Installing the antenna mount . . . . . . . . . . . . . . . . . . . . . . . . . .4
Installing the satellite modem. . . . . . . . . . . . . . . . . . . . . . . . . .5
Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Approved cables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Chapter 2
Antenna parts and required tools. . . . . . . . . . . . . . . . . . .7
Antenna kit components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Az/El mount assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Reflector bracket and tilt plate . . . . . . . . . . . . . . . . . . . . . . . .10
Antenna reflector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Feed support arms and tailpiece. . . . . . . . . . . . . . . . . . . . . . .11
Radio assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Feed horn and collar. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Elevation handle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Related Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Tri-mast (or other antenna mount) . . . . . . . . . . . . . . . . . . .13
Small hardware parts list . . . . . . . . . .
Tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
. . . . . . . . . . . . . . . . . .4
. . . . . . . . . . . . . . . . . . . .14
Chapter 3
Installing the antenna and radio assembly . . . . . . . . . .17
Determining the pointing values . . . . . . . . . . . . . . . . . . . . . . . .17
General instructions for assembling the antenna
Installing the antenna reflector bracket and tilt plate. . . . . . . . .19
Installing the feed support arms and tailpiece . . . . . . . . . . . . . .20
Installing the antenna reflector. . . . . . . . . . . . . . . . . . . . . . . . . .22
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Installing the radio assembly . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Adjusting transmit circular polarization. . . . . . . . . . . . . . . . .25
Installing the feed horn. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
Installing the antenna assembly onto the mast
pipe . . . . . . . . . .30
Chapter 4
Cabling and connections . . . . . . . . . . . . . . . . . . . . . . . . .33
Cabling requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
Routing the cables at the antenna. . . . . . .
Connecting the transmit and receive cables
Transmit cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
Receive cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 7
Ground connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
. . . . . . . . . . . . . . . . .34
. . . . . . . . . . . . . . . .36
Chapter 5
Adjusting the antenna azimuth and elevation. . . . . . . .39
Adjusting the elevation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40
Adjusting the azimuth . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42
Acronyms and abbreviations . . . . . . . . . . . . . . . . . . . . .45
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47
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Figures
Chapter 1
1. The Hughes AN8-098R .98m Ka-band satellite antenna. . . . . . . . . . . . . . . . . . .2
Chapter 2
2. Antenna kit components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
3. Az/El mount assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
4. Reflector bracket and tilt plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
5. Antenna reflector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
6. Feed support arms and tailpiece . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
7. Radio assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
8. Feed horn and collar. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
9. Elevation handle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
10. Tri-mast in various configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Chapter 3
11. Attaching the reflector bracket. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
12. Aligning the Az/El mount. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
13. Attaching the feed support arms to the reflector
14. Attaching the tailpiece . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
15. Insert first bolt into top hole. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
16. Attaching the antenna reflector (rear view) . . . .
17. Positioning the radio. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
18. Attaching the radio assembly to the tailpiece. . . . . . . . . . . . . . . . . . . . . . . . . . .25
19. Determining the polarization setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
20. Adjusting circular polarization (collar removed)
21. Remove the protective seal from the polarizer. . . . . . . . . . . . . . . . . . . . . . . . . .28
22. Attaching the feed horn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
23. Making sure the mast is plumb. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
24. Installing the antenna assembly onto
25. Assembled antenna. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
the mast . . . . . . . . . . . . . . . . . . . . . . . . . .31
bracket . . . . . . . . . . . . . . . . . .21
. . . . . . . . . . . . . . . . . . . . . . . .23
. . . . . . . . . . . . . . . . . . . . . . . .27
Chapter 4
26. Transmit and receive cable configurations. . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
27. Weatherproofing the cable connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
28. Transmit connector. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
29. Receive connector. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
30. Ground screw location on the Az/El mount . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
• Figures
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Chapter 5
31. Elevation adjustment components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40
32. Adjusting the elevation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41
33. Elevation marker. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41
34. Loosen the Az/El canister. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42
35. Adjusting the azimuth. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
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Tables
Chapter 2
1. Small hardware parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
2. Tools and additional materials required to assemble and install the antenna
Chapter 3
3. Torque specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
. . .15
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Chapter 1
Overview
This Installation Guide explains how to assemble and install the Hughes AN8-098R .98m Ka-band antenna. It is written for qualified installers who are familiar with satellite antenna installation practices and are capable of properly applying the information presented herein.
The model AN8-098R antenna
This chapter presents an o summary of the steps used to assemble and install the antenna, and supplemental information on tasks related to antenna installation. These topics are included in the following sections:
The model AN8-098R antenna on
Antenna installation summary on
Tasks related to antenna installation o
Each satellite modem at a customer site requires an antenna and radio assembly to communicate with both the system satellite and the Network Operations Control Center (NOCC). The antenna is connected to the satellite modem by an intra-facility link (IFL) consisting of two cables: a transmit cable and a receive cable.
The Hughes model AN8-098R antenna is designed for Ka-band applications. Figure 1 shows the AN8-098R assembled, with a radio assembly.
verview of the AN8-098R antenna, a
page 1
page 2
n page 4
Chapter 1 • Overview
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Antenna installation summary
Figure 1: The Hughes AN8-098R .98m Ka-band satellite antenna
This section lists the basic steps and related tasks used to assemble and install the antenna. These procedures are listed in the order in which they are to be performed. For more detailed information on each task, refer to the chapters and documents listed.
1. Explain the installation p
2. Conduct a site survey with the customer to ident
location for the antenna. See the HughesNet Antenna Site Preparation and Mount Installation Guide (1035678-0001) for details.
rocess to the customer.
ify a suitable
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3. Install and apply power to the satellite modem, following the instructions in the installation guide for the specific satellite modem you are installing.
Note: You must install the satellite modem before installing the antenna to determine the proper pointing values (azimuth, elevation, and tilt).
4. Connect your laptop computer
to the satellite modem and enter the installation parameters from the installation reference sheet.
5. Determine the most suitable method for mounting the antenna and
install the antenna mast. See the Antenna Site
Preparation and Mount Installation Guide for details.
Note: It is critical that the antenna mast is plumb. The antenna cannot be adjusted to correct for a mast that is not plumb.
6. Attach the antenna reflector bracket and tilt plate to the Az/El
t. See Chapter 3 – Installing the antenna and
moun
radio
assembly.
7. Install the feed support arms and tailpiece. See Chapter 3 – Installing the
8. Attach the antenna reflector. See Chapter 3 – Inst
antenna and radio assembly.
alling the
antenna and radio assembly.
9. Install the radio assembly, adjusting circular polarization if necessary
. See Chapter 3 – Installing t
he antenna and radio
assembly.
10. Install the feed horn. See Chapter 3 – In
stalling the antenna
and radio assembly.
11. Attach the Az/El mount and ante mast pipe. See Chapter 3 – Installing the antenna and
nna assembly to the antenna
radio
assembly.
12. Install the IFL transmit and rece
ive cables between the satellite modem and the antenna. See Chapter 4 – Cabling and connections.
13. Ground the antenna assembly. See Tasks related to antenna installation on
page 4.
14. Determine the proper azimuth, elevation, and tilt. See Chapter 3 – Installing the
antenna and radio assembly.
15. Point the antenna in accordance with the instructions in the
Ka-Band
16. Commission the satellite modem. F
Antenna Pointing Guide (1037663-0001).
or instructions, see the installation guide for the specific satellite modem you are installing.
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T asks related to antenna installation
This section explains where to find information on tasks related to antenna installation.
Selecting the
installation site
Installing the
antenna mount
The first and most important consideration when choosing a prospective antenna site is whether the area can provide an acceptable line of sight (LOS) to the satellite. A site with a clear, unobstructed view of the southern sky is necessary. Also, consider obstructions that may occur in the future, such as the growth of trees. Select your antenna site before performing the installation, so that the antenna will be able to receive the strongest signal available.
Before selecting an installation site, check the reference sheet to see if a customer-specific installation site has been pre-determined and specified. Also, refer to the HughesNet
Antenna Site Preparation and Mount Installation Guide
(1035678-0001), which discusses the factors that you should consider when selecting an antenna installation site.
As with any type of construction, a required before installing the antenna. It is the property owner's responsibility to obtain all permits. Install the antenna in accordance with local building codes.
Before installing the antenna, you must first install a suitable antenna mount. If the system requires a pole mount installation, be sure to obtain information about the underground utilities in the proposed location. Hav e the appropriate utility compan y mark the location of any underground telephone wires, storm drains, etc. Also, because soils vary widely in composition and load capacity, it may be neces sary to consult a local professional engineer to determine the appropriate foundation design.
local building permit may be
installation
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For pole mounts that require a concrete base, you must allow at
24 hr for the concrete to cure before installing the antenna.
least Be sure to plan and schedule the installation accordingly.
For complete information regarding antenna mount instal including various mounting methods, refer to:
The
customer-specific installation reference sheet
e HughesNet Antenna Site Preparation and Mount
Th
Installation Guide (1035678-0001).
Refer to the installation reference guidelines concerning the mount installation. Use only the installation method described in the reference sheet.
sheet for any customer-specific
lation,
Page 19
If the installation reference sheet does not specify a method, use only the mount installation methods documented in the HughesNet Antenna Site Preparation and Mount Installation Guide. Most installations in a commercial, industrial, or institutional environment use a non-penetrating roof mount.
Installing the
satellite modem
Grounding
Approved cables
See the installation guide for the specific satellite modem you are installing.
The entire antenna assembly must be grounded. For grounding information, refer to your training, best grounding practices, the Hughes Field Service Bulletin (FSB) HNS Broadband
Requirements for RG-6 and RG-11 IFL Cable Connectors, Ground Blocks and Ground Block Location (FSB 050518_01),
and applicable parts of the National Electrical Code (NEC).
For a list of approved cables for the IFL between the antenna and the satellite modem, see the Hughes FSB, IFL Cable, Appro ved List (with lengths) for SPACEWAY Domestic Installations (FSB 080111_01). The FSB lists the maximum cable length for
approved cable type for all relevant radio types.
each Because it is impossible to predict
each installation site, you must use your own judgement and best practices to determine how to route and connect the IFL transmit and receive cables.
the requirements specific to
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Antenna kit components
Chapter 2
Antenna parts and required tools
This chapter describes the components and parts provided with the AN8-098R Ka-band antenna kit. It contains the following sections:
Antenna kit components on page 7
Small hardware parts list on
Tools on
page 15
CAUTION
Metal components may contain sharp edges. Use care when un-packing and handling antenna parts.
page 14
This section identifies and describes the main components of the .98m Ka-band antenna kit. The antenna kit is shipped in three containers. Figure 2 identifies the contents of each container.
Note: To avoid potential damage, leave all components in their protective packages until required.
Chapter 2 • Antenna parts and required tools
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Figure 2: Antenna kit components
Note: The radio assembly is shipped separately and may not arrive at the same time as the other two cartons.
The main components of the antenna kit are:
Az/El mount assembly
Refle
T
Feed support arms and tailpie
ctor bracket
ilt plate
ce
Feed horn
Ele
vation handle
Antenna reflector
Radio assembly
Related components (not shown):
T
ri-mast or other antenna mount
Chapter 2 • Antenna parts and required tools
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The following sections describe e kit.
ach component of the antenna
Page 23
Az/El mount assembly
The Az/El mount assembly, shown in Figure 3, consists of the Az/El canister, the elevation scale, an
d the fine azimuth and fine elevation tools. The Az/El canister suppor ts the antenn a. The fine azimuth and elevation tools are used to finely adjust the azimuth and elevation of the reflector during antenna pointing. The elevation scale is used to measure the antenna’s elevation during the pointing phase.
Figure 3: Az/El mount assembly
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Reflector bracket
and tilt plate
The reflector bracket supports the antenna reflector and allows the reflector to rotate so that it can be adjusted for proper tilt. The reflector bracket plate attaches to the Az/El mount assembly. Figure 4 shows the reflector bracket and tilt plate.
Antenna reflector
Figure 4: Reflector bracket and tilt plate
The antenna reflector shown in Figure 5 focuses the transmitted and received RF signals. It attaches to the reflec
Figure 5: Antenna reflector
tor bracket.
10
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CAUTION
To avoid damage to the antenna reflector, handle it with care. After assembly, do not use the reflector to rotate the antenna.
Feed support arms
and tailpiece
Figure 6 shows the two feed support arms and the tailpiece. The feed support arms attach to the ante
nna assembly at the reflector bracket. The tailpiece is mounted to the ends of the feed support arms and supports the radio assembly and feed horn.
Figure 6: Feed support arms and tailpiece
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Radio assembly
The radio assembly shown in Figure 7 consists of the radio transmitter, low noise block converter (LNB), transmit/receive isolatio
n assembly (TRIA), and polarizing waveguide.
Figure 7: Radio assembly
Feed horn and collar
The feed horn, shown in Figure 8, attaches to the polarizer on the radio assembly by way of the two-piece collar. The feed horn gathers the reflected
signal from the reflector and focuses it
toward the LNB.
Figure 8: Feed horn and co llar
12
Chapter 2 • Antenna parts and required tools 1037752-0001 Revision A
Page 27
Elevation handle
Related Components
The elevation handle, shown in Figure 9, is used to adjust the elevation of the antenna after assembly and installation.
Figure 9: Elevation handle
Wall
Tri-mast (or other
antenna mount)
T0144002
Figure 10: Tri-mast in various configurations
Although the tri-mast is not part of the antenna kit, it is described here because it is the most commonly used mounting option for the AN8-098R Ka-band antenna. As shown in Figure 10, the tri-mast can be positioned in a number of conf
igurations to adapt
it for mounting onto surfaces of v arious an gles. Fo r other suitable antenna mounting options, see the HughesNet Antenna Site Preparation and Mount Installation Guide (1035678-0001).
Mast
Struts (2)
Flat roof
Pitched roof
Chapter 2 • Antenna parts and required tools
1037752-0001 Revision A
13
Page 28
Small hardware parts list
Table 1 lists the small hardware parts included in the antenna kit.
Table 1: Small hardware par t s
Part Quantity
5/16-inch x 1-inch carriage bolts 5 Reflector bracket and tilt plate 5/16-inch flat washers 5 5/16-inch lock washers 5 5/16-inch hex nuts 5 5/16-inch x ¾-inch hex head
pping bolts
self-ta 5/16-inch flat washers 4 5/16-inch x 1¾-inch hex head
pping bolts
self-ta 5/16-inch flat washers 4 5/16-inch lock washers 4 5/16-inch hex nuts 4 5/16-inch x ¾-inch carriage bolts 5 Reflector to Az/El mount 5/16-inch serrated flange nuts 5 5/16-inch x ½-inch hex head bolts 2 Radio assembly (transmitter) to 5/16-inch flat washers 2 5/16-inch lock washers 2 O-ring 1 Feed horn to radio assembly Figure 22 on page 29 #6-32 (3mm) hexagonal socket
d (Allen) screws
hea #6-32 (3mm) flat washers 2
4 Feed support arms to reflector
4 Tailpiece to feed support arms Figure 14 on page 22
2
Listed parts are
used to attach . .
and to Az/El mount assembly
bracket
sembly
as
e
tailpiec
.
Illustration showing
where parts are used
Figure 11 on page 19
Figure 13 on page 21
Figure 16 on page 23
Figure 18 on page 25
14
1037752-0001 Revision A
Chapter 2 • Antenna parts and required tools
Page 29
Tools
Table 2 lists the tools required to assemble and install the antenna.
Table 2: Tools and additional materials required to assemble and
install the antenna
Tool or material Details
Socket wrench, ½-inch For 5/16-inch bolts. 2 open-end wrenches,
inch
½­Torque wrench With 5/16-inch sockets capable of torquing
Long-shaft hexagonal
llen wrench, 7/64-inch
A
Torque wrench for
xagonal socket
he Bubble level Used to make sure that the mast is plumb. Compass Used to determine antenna azimuth. Pencil Carpenter’s pencil. Weather grade silicon
alant
se Weatherproofing tape Used to keep moisture away from cable
Approved RG6 cable Used for IFL between satellite modem and
UV-rated cable ties Used to secure slack in cables to antenna
For 5/16-inch bolts. Some nuts and bolts require a second wrench to prevent turning.
8 ft-lb.
to For Allen screws with a 7/64-inch
hexagonal socket. Driver shaft should be at least 5 inches long.
Must fit a 7/64-inch hexagonal socket and be capable of torquing to 15 in-lb.
Used to keep moisture away from cable connections.
ctions.
conne
a.
antenn
ast.
m
Chapter 2 • Antenna parts and required tools
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15
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Chapter 2 • Antenna parts and required tools 1037752-0001 Revision A
Page 31
Chapter 3
Installing the antenna and
radio assembly
This chapter explains how to assemble and install the antenna, radio assembly, and associated hardware. Topics in this chapter include:
Determining the pointing values
Determining the pointing values on
General instructions for assemb
Installing the antenna reflector bracket and tilt plate on
page 19
Installing the feed support arms and tailpiece on page 20
Installing the antenna reflector on
Installing the radio assembly on
Installing the feed horn on
Installing the antenna assembly onto
page 30
page 28
page 17
ling the antenna on page 18
page 22
page 24
the mast pipe on
CAUTION
Before you in stall the an tenna, read al l safety i nf ormation in Important safety information on page iii.
Before installing the antenna, you must install and power up the satellite modem. Refer to the appropriate satellite modem installation guide for instructions.
Once the satellite modem is operational, connect it using an Ethernet cable, then use your global positioning system (GPS) receiver to calculate the exact latitude and longitude of the antenna site. Follow the instructions in the HughesNet Ka-Band Antenna Pointing Guide (1037663-0001) to enter the latitude and longitude information to determine the initial antenna azimuth, elevation, and tilt values. Record these values and keep them handy for reference as you install and point the antenna.
Chapter 3 • Installing the antenna and radio assembly
1037752-0001 Revision A
to your laptop
17
Page 32
General instructions for assembling the antenna
Before you assemble the antenna, read these important instructions:
Mast – The ma
st must be installed before you can install the
antenna. For information on installing the antenna mast, see
the HughesNet Antenna Site Preparation and Mount Installation Guide (1035678-0001).
Note: The outside diameter of the mast must be 2 3/8 inches.
Sequence
of steps – When you assemble the antenna, be sure
to follow the instructions in this chapter in the order they are presented.
WARNING
For rooftop installations, assemble the ant enna on the ground and then carry the fully assembled antenna up to the roof.
ightening hardware – Do not tighten any nuts or other
T
hardware until instructed to do so. (See also the next item, Torque.)
T
orque – T o ensure successful installation of the antenna, it is critical that you tighten all nuts and socket-head screws to the maximum torque values shown in Table 3.
Table 3: Torque specifications
Fastener Maximum torque
½-inch-inch bolts 8 ft-lb. 1/4-inch bolts 5 ft-lb.
18
Chapter 3 • Installing the antenna and radio assembly 1037752-0001 Revision A
Page 33
Installing the antenna reflector bracket and tilt plate
Begin the antenna assembly by attaching the antenna reflector bracket to the Az/El mount:
1. Hold the reflector bracket in position o that the tilt scale on the outside of the reflector bracket faces the mount, as shown in Figure 11.
ver the Az/El mount so
Figure 11: Attaching the reflector bracket
2. While holding the reflector brack plate over the opening in the reflector bracket so that the letter A on the tilt plate lines up with the letter A on the arm of the Az/El mount as shown in Figure 12 on page 20. Because the hole pattern in the t
be sure that the two “A” indicators are aligned.
3. Insert five carriage bolts (½-inch × 1-inch) int the tilt plate and through the corresponding holes in the Az/El mount. You are going to bolt the tilt plate to the Az/El mount, with the reflector bracket between them.
Chapter 3 • Installing the antenna and radio assembly
et in position, lay the tilt
ilt plate is not symmetrical,
o the holes in
1037752-0001 Revision A
19
Page 34
Figure 12: Aligning the Az/El mount
4. Secure the assembly by placing a flat washer, lock washer, and ½-inch nut on each carriage bolt, as shown in
Figure 11 on page 19. Tighten each nut to 8 ft-lb usin g a torque wrench. Once connected, the reflector brack
et should rotate freely
between the Az/El mount and the tilt plate.
Note: Tighten all 5/16-inch bolts to a maximum torque of 8 ft-lb.
When the reflector bracket and tilt plate are correctly positioned on the Az/E
l mount assembly, you should be able to clearly see the tilt scale numbers on the reflector bracket from the rear, as shown in Figure 12.
Installing the feed support arms and tailpiece
20
Chapter 3 • Installing the antenna and radio assembly 1037752-0001 Revision A
Installation of the feed support arm is a two-step process. First, you must connect the two feed support arms to the reflector bracket; then you will connect the tailpiece (sometimes referred to as the “beaver tail”) to the ends of the feed support arms.
1. Insert the feed support arms into the tw
o sockets at the
bottom of the reflector bracket, as shown in Figure 13.
Note: The two feed support arms are not identical. Be sure to insert each arm into its appropriate socket as shown in the figure, so that the holes in the feed support arms line up with the corresponding holes in the reflector bracket.
Page 35
2. Fasten the feed support arms to the reflector bracket by inserting a 5/16-inch × ¾-inch self-tapping bolt with flat washer into each hole in the feed support arms, then tighten until secure.
Figure 13: Attaching the feed support arms to the reflector bracket
3. Attach the tailpiece to the free ends of
the two feed support arms as shown in Figure 14, using four 5/16-inch x 1¾-inch self-tapping bolts, flat washers, lock washers, and nuts.
Chapter 3 • Installing the antenna and radio assembly
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21
Page 36
Figure 14: Attaching the tailpiece
Installing the antenna reflector
To attach the antenna reflector to the reflector bracket:
1. Insert a 5/16-inch x ¾-inch carriage bolt through the top hole of
the reflector as shown in Figure 15, and place a 5/16-inch flange nut on the bolt from the back. Do no time.
t tighten at this
22
Chapter 3 • Installing the antenna and radio assembly 1037752-0001 Revision A
Figure 15: Insert first bolt into top hole
Page 37
2. Hold the reflector against the reflector bracket and lower it onto the bracket, allowing the bolt to slide down into the alignment fork at the top of the antenna bracket, as shown in Figure 16.
Figure 16: Attaching the antenna reflector (rear view)
3. Insert the remaining four carriage bolts into
the holes in the reflector and through the corresponding holes in the bracket as shown in the figure.
4. Secure the bolts at the back of the reflector bracket, using ur 5/16-inch flange nuts.
fo
Note: Ensure that the carriage bolts are firmly seated into the square holes in the reflector before tightening the nuts.
Chapter 3 • Installing the antenna and radio assembly
1037752-0001 Revision A
23
Page 38
Installing the radio assembly
To mount the radio assembly to the tailpiece:
1. Position the radio assembly abo
waveguide end of the radio is nearest to the reflector, as shown in Figure 17.
ve the tailpiece so that the
Figure 17: Positioning the radio
2. Insert two 5/16-inch × ½-inch self-tappi
washers and lock washers, up through the tailpiece from underneath, and into the threaded sockets on the bottom of the radio transmitter, as shown in Figure 18.
3. Tighten the two bolts with a wrench
ng bolts, with flat
until secure.
24
Chapter 3 • Installing the antenna and radio assembly 1037752-0001 Revision A
Page 39
Figure 18: Attaching the radio assembly to the tailpiece
Adjusting transmit
circular polarization
It may be necessary to reposition the polarizer waveguide on the radio assembly to set the proper polarization between the radio transmitter and the antenna reflector. Before proceeding with the installation, check the installation reference sheet to determine whether the installation calls for left-hand circular polarization (LHCP) or right-hand circular polarization (RHCP).
Once you determine which polarization setting is
required, check the position of the polarizer waveguide to determine whether an adjustment is necessary. From the rear of the radio, looking toward the reflector, you can easily determine whether the polarizer is currently set for LHCP or RHCP by the way it leans. (See Figure 19.)
Note: There is no default factory setting for transmit polarization. Radios can be shipped with either setting.
Chapter 3 • Installing the antenna and radio assembly
1037752-0001 Revision A
25
Page 40
Figure 19: Determining the polarization setting
To reposition the polarizer:
1. Remove the two-piece polarizer collar by loosening and remo
ving the two Allen screws.
2. Separate the polarizer from the T turn (clockwise for LHCP and counter-clockwise for RHCP), until the appropriate notch lines up with the key on the end of the TRIA. As shown in Figure 20, the LHCP notch is adjacent to the L on the polarizer adjacent to the R on the polarizer).
3. Reseat the waveguide wit h the TRIA and collar.
RIA and rotate it one quarter
and the RHCP notch is
reassemble the
26
Chapter 3 • Installing the antenna and radio assembly 1037752-0001 Revision A
Page 41
Figure 20: Adjusting cir cula r pola rization (collar removed)
Chapter 3 • Installing the antenna and radio assembly
1037752-0001 Revision A
27
Page 42
Installing the feed horn
To attach the feed horn to the radio assembly:
1. Remove and discard the protecti ve seal from the polarizer on the
radio assembly (shown in Figure 21).
28
Figure 21: Remove the protective seal from the polarizer
2. Remove the dust cap from the stem of the feed horn and insert t
he O-ring into the groove inside the stem.
3. Position the feed horn against the waveguide as shown in Figure 22
4. As shown in the figure, fit the two sections of the feed horn collar around the polarizer.
Chapter 3 • Installing the antenna and radio assembly 1037752-0001 Revision A
the ridge at the point where the feed horn meets
Page 43
Figure 22: Attaching the feed horn
5. Insert and tighten two Allen screws into the collar to secure the feed horn in place.
6. At this point, fully tighten an
y hardware that is not tight— however, leave nuts that are used for pointing adjustments slightly loose or just snug.
Chapter 3 • Installing the antenna and radio assembly
1037752-0001 Revision A
29
Page 44
Installing the antenna assembly onto the mast pipe
Bubble must be centered between marks.
Follow these steps to install the assembled antenna assembly onto the mast pipe:
1. Before you install the Az/El mount
assembly onto the mast pipe, use a bubble level to verify that the mast is plumb. The mast must be plumb before you install the antenna assembly. Check the mast at two locations, 90° apart, as shown in Figure 23.
To make sure the mast is plumb, check with the level in two positions at right angles to each other.
Mast
Level
Bubble
level
Top view
Mast
2nd level position
Side view
Figure 23: Making sure the mast is plumb
2. Slide the Az/El mount assembly canister pipe as shown in Figure 24.
Note: The outside diameter of the mast must be 2 3/8 inches.
T0144012
down onto the mast
30
Chapter 3 • Installing the antenna and radio assembly 1037752-0001 Revision A
Page 45
Figure 24: Installing the antenna assembly onto the mast
Note: For vertical mounts, fill all holes with weather-grade silicon sealer before inserting bolts or screws. For horizontal mounts, fill all holes with the appropriate asphalt-based, synthetic-rubber, or acrylic co-polymer roof sealant.
This completes the assembly phase of the antenna installation process. Depending on its orientation, the antenna should look similar to the one shown in Figure 25.
Chapter 3 • Installing the antenna and radio assembly
1037752-0001 Revision A
31
Page 46
32
To proceed with the installation, you must route the IFL Tx and Rx
cables between the antenna and the satellite modem. See
Chapter 4 – Cab
Chapter 3 • Installing the antenna and radio assembly 1037752-0001 Revision A
Figure 25: Assembled antenna
ling and connections.
Page 47
Chapter 4
Cabling and connections
This chapter illustrates where the antenna transmit, receive, and ground connectors are located; shows how to route the transmit and receive cables at the antenna; and explains ho w to connect the transmit and receive cables to the radio assembly. You must connect all of these cables before you can point the antenna toward the HughesNet satellite.
Topics in this chapter include:
Cabling requirements on page 33
Routing the cables at the antenna on
Connecting the transmit and receive cables on
Ground connections on
page 38
page 34
page 36
Cabling requirements
For a list of approved cables for the intra-facility link (IFL) between the antenna and the satellite modem, see the Hughes FSB, IFL Cable, Approved List (with lengths) for SPACEWAY Domestic Installations, (FSB 080202_01). The FSB lists the maximum cable length for each approved cable type, for all relevant radio types.
Because it is impossible to predict each installation site, you must use your own judgement and best practices to determine how to route and connect the IFL cables.
the requirements specific to
CAUTION
Coaxial cables and connectors can corrode if exposed to moisture. Use only compression type connectors, and weatherproof them with diel ectric grease and weatherproofing tape.
Note: For connector requirements, see the Hughes FSB,
HN Broadband Requirements for RG-6 and RG-11 IFL Cable Connectors, Ground Blocks and Ground Block Location (FSB 050518_01).
Chapter 4 • Cabling and connections
1037752-0001 Revision A
33
Page 48
Routing the cables at the antenna
Route the coaxial Tx and Rx cables at the antenna as follows:
1. Route the Tx cable (marked with blue electrical tape) over the Az/El mount assembly
, down behind the reflector, and along the feed support arms to the rear of the transmitter, in a configuration similar to that shown in Figure 26.
Note: Do not exceed the minimum bending radius specified by the cable manufacturer.
Figure 26: Transmit and receive cable configurations
34
Chapter 4 • Cabling and connections 1037752-0001 Revision A
2. Leave a 10-foot service loop secured to the mast, Az/El mount ass
Note:
1. Do not lea surface.
2. Do no mount assembly.
embly, or reflector bracket.
ve the service loop on the roof or other mounting
t block access to the adjustment nuts on the Az/El
Page 49
3. Coil the extra cable, leave a drip loop, and secure the Tx cable with cable ties.
4. Route the Rx cable (marked with red elec
trical tape) over the Az/El mount assembly, down behind the reflector, and along the feed support arms to the LNB, in a configuration similar to that shown in Figure 26 above.
Note: Do not exceed the minimum bending radius specified by the cable manufacturer.
5. Leave a 10-foot service loop secured to the mast, Az/El mount ass
Note:
1. Do not lea surface.
2. Do no mount assembly.
embly, or reflector bracket.
ve the service loop on the roof or other mounting
t block access to the adjustment nuts on the Az/El
6. Coil the extra cable, leave a drip loop, and secure the Rx
able with cable ties.
c
Chapter 4 • Cabling and connections
1037752-0001 Revision A
35
Page 50
Connecting the transmit and receive cables
This section explains how to connect the Tx and Rx cables to the radio assembly at the antenna.
Note: You should secure all cable connections with dielectric grease and weatherproofing tape as shown in Figure 27. However, because the antenna pointing procedure requires that you disconnect the cables, you should wait until
he pointing process is complete before weatherproofing the
t connections.
Transmit cable
Figure 27: Weatherp r oo fin g th e cable connec to rs
Connect the Tx cable to the radio transmitter as follows:
1. Remove power from the satellite modem.
2. Connect the Tx cable (marked with blue electrical
tape) to the
transmitter connector marked IFL, shown in Figure 28.
CAUTION
Coaxial cables and connectors can corrode if exposed to moisture. Use only compression type connectors, and weatherproof them with diel ectric silicone grease and weatherproofing tape.
3. Tighten the cable connector to 22
4. Apply dielectric silicone grease t
5. If necessary, secure the cable with cable ties.
in-lb with a torque wrench.
o the connection.
36
Chapter 4 • Cabling and connections 1037752-0001 Revision A
Page 51
Figure 28: Transmit connector
Receive cable
Connect the Rx cable to the LNB as follows:
1. Ensure that power has been remo
ved from the satellite
modem.
2. Connect the Rx cable (marked with red elect
rical tape) to the
receive connector on the LNB, shown in Figure 29.
CAUTION
Coaxial cables and connectors can corrode if exposed to moisture. Use only compression type connectors, and weatherproof them with diel ectric grease and weatherproofing tape.
Figure 29: Receive connector
3. Fill the connector with dielectric silicone grease and tighten
cable connector to 22 in-lb with a torque wrench.
the
Chapter 4 • Cabling and connections
1037752-0001 Revision A
37
Page 52
4. If necessary, secure the cable with cable ties.
5. After both the Tx and Rx cables are connected to the radio and the satellite modem, reapply power to the satellite modem in accordance with the instructions in the satellite modem installation guide.
Ground connections
Ground the antenna mast at the Az/El mount. Figure 30 shows the location of the ground screw. For specific grounding procedures, refer to
Note: Although the radio transmitter contains a ground screw, a separate ground wire to the radio assembly is not required; the radio assembly is grounded though the metallic shield of the coaxial cable.
the sources listed in Grounding o
n page 5.
38
Chapter 4 • Cabling and connections 1037752-0001 Revision A
Figure 30: Ground screw location on the Az/El mount
This completes the installation. Y
ou must now point the antenna.
See the HughesNet System Ka-Band Antenna Pointing Guide (1037663-0001) for details.
Page 53
Chapter 5
Adjusting the antenna
azimuth and elevation
This chapter describes the process by which to adjust the antenna azimuth and elevation to the correct position. As the installer , you will perform these procedures during the antenna pointing process. This chapter discusses the mechanical adjustments used to modify the position of the antenna only. It does not discuss the pointing process itself. For information on pointing the AN8-098R and all HughesNet Ka-Band antennas, see the HughesNet Ka-Band Antenna Pointing Guide (1037663-00 01).
This chapter contains the follo
Adjusting the elevation on
Adjusting the azimuth o
n page 42
wing sections: page 40
Chapter 5 • Adjusting the antenna azimuth and elevation
1037752-0001 Revision A
39
Page 54
Adjusting the elevation
1. T o be gin, unlock th e ele vation b y loosening the two 5/16-inch elevation lockdown nuts on either side of the Az/El mount. Figure 31 shows the location of the nuts (only one nut is shown).
Figure 31: Elevation adjustment components
2. Insert the elevation handle into the
hole at the bottom of the elevation adjustment tool as shown in Figure 32 and rotate it 90° to lock it in place.
40
Chapter 5 • Adjusting the antenna azimuth and ele va tio n 1037752-0001 Revision A
Page 55
Figure 32: Adjustin g th e elevation
3. Turn the handle to adjust the elevation. As shown in Figure 33, the pointer on the lockdown in the elevation scale. For example, the
nut indicates the value
antenna shown in the
figure is adjusted to 42°.
Figure 33: Elevation marker
4. Tighten the two lockdown nuts on
either side of the Az/El mount using a ½-inch socket and torque wrench to secure the elevation setting in place.
Chapter 5 • Adjusting the antenna azimuth and elevation
1037752-0001 Revision A
41
Page 56
Adjusting the azimuth
1. Be sure that the three 5/16-inch azimuth lockdown nuts at the bottom of the Az/El canister (shown in Figure 34) are loose enough that the canister rotates freely on the mast.
Figure 34: Loosen the Az/El canister
2. Manually point the
antenna reflector in the appropriate
direction as indicated on the installation reference sheet.
CAUTION
Do not attempt to adj ust the azi m uth man uall y b y pul ling on the antenna reflector or feed support arms. Doing so could cause permanent damage to the antenna.
3. Tighten the three lockdown nuts to secure position.
4. Loosen the four 5/16-inch carriage bolts on the bottom of the az
imuth base, shown in Figure 35.
the antenna in
42
Chapter 5 • Adjusting the antenna azimuth and ele va tio n 1037752-0001 Revision A
Page 57
Figure 35: Adjusting the azimuth
5. Turn the 5/16-inch fine azimuth adjustment bolt at the right side of the azimuth base to achieve the desired azimuth angle.
Note: Azimuth measurements are calibrated relative to true north, not magnetic north.
6. Verify the azimuth with a compass and lock down the four 5/16-inch carriage bolts on the
bottom of the azimuth base to 177 in-lb using a 1/2-inch socket torque wrench, tightening opposing corners uniformly.
Chapter 5 • Adjusting the antenna azimuth and elevation
1037752-0001 Revision A
43
Page 58
44
Chapter 5 • Adjusting the antenna azimuth and ele va tio n 1037752-0001 Revision A
Page 59
Acronyms and abbreviations
A
Az – Azimuth
E
El – Elevation
F
FSB – Field service bulletin ft – Foot/feet ft-lb – Foot-pounds
G
GPS – Global positioning system
H
hr – Hour/hours
I
RHCP – Right-hand circular polarization Rx – Receive
T
TRIA – Transmit/receive isolation assembly Tx – Transmit
IFL – Intra-facility link
L
LHCP – Left-hand circular polarization LNB – Low noise block converter
M
m – Meters
N
NEC – National Electrical Code NOCC – Network Operations Control Center
R
RF – Radio frequency
• Acronyms and abbreviations 1037752-0001 Revision A
45
Page 60
46
• Acronyms and abbreviations 1037752-0001 Revision A
Page 61
Index
A
Antenna
kit components mount installation 2, 4, 13 reflector 10
Az/el mount assembly
description installing 19–20 mounting to mast 30–31
7
9
C
Cables
approved types connecting to radio assembly 36 maximum length 5, 33 receive cable 37 routing at the antenna 34 service loops 34 transmit cable 36
Components 7 Connecting
cables to the radio assembly receive cable 37 transmit cable 36
Connectors 33
5, 33
E
Elevation handle 13
F
Feed horn
description installing 28–29
Feed support arms
description installing 20
12
11
G
Grounding 5
ground screw location 38
36
H
Hardware parts list 14
I
IFL 5, 33 Installation site, determining 4 Installation, summary of steps 2 Installing
antenna mount
pole mount installation requirements 4 az/el mount 19–20 feed horn 28–29 feed support arms 20–22 radio assembly 24–27 reflector 22–23 reflector bracket 19–20 satellite modem 5 tailpiece 20–22 tilt plate 19–20
4–5, 13
L
Leveling the mast 30
M
Mast 18
P
Parts list 14 Pointing values 17 Polarization, adjusting 25
R
Radio assembly
description installing 24–27
Receive cable
connecting to the LNB routing 35
Reflector
description
12
37
10
• Index
1037752-0001 Revision A
47
Page 62
installing 22–23
Reflector bracket
description installing 19–20
10
S
Satellite modem, installing 5 Site survey, conducting 2 Summary of installation steps 2
T
Tailpiece
description installing 20–22
Tasks related to installation 2, 4 Tilt plate
description
installing 19–20 Tilt scale 19, 20 Tool list 15 Torque 18 Transmit cable
connecting
routing 34 Transmitter 12
connecting 36 Tri-mast 13
11
10
36
48
• Index 1037752-0001 Revision A
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