Thank you for your purchase of a sawmill from Hud-Son Forest Equipment. We are
pleased that you chose us as your supplier of your forestry equipment.
Hud-Son Forest Equipment has been in the forestry business since 1965 and prides itself
on developing new and innovative products for the forestry business.
Our product line is always transforming so please check us out on the web at www.hudson.com for the up and coming developments we are making.
Should you have any questions with the setup of your mill or have any technical questions
please feel free to contact our onsite technician Monday - Friday, 8 to 4:30 and Saturdays
from 8 to noon eastern time at 800-765-7297. We are always available to our customers
for any questions or concerns they may have about their equipment.
This manual is filled with the latest information and specifications at the time of publication. We have the right to make changes as they are needed. Any of the changes in our
product may cause a variation between the illustrations and explanations in the manual
and the item that you have purchased.
DISPUTES
All disputes, claims and causes of action arising
out of the delivery, use, or warranty claims for
personal injury and or property damage must:
1. Claimant must provide a written notice
of the claim or dispute to the company (at the
address below) at least 30 days after the claim
arose prior to commencement of any action;
2. Company has 60 days to make a decision
on the claim and will provide a written
response to claimant;
3. No action may be commenced until after
the company has provided its decision on the
claim;
4. All claims against the company for any
cause related to delivery, design defects,
repairs, use of the equipment or warranty shall
be filed in Supreme Court, Oneida County,
State of New York. The parties may file for
Arbitration in Oneida County New York after
consent by both parties.
5. Construction and interpretation of this
agreement and any and all claims shall be subject to the Laws of the State of New York.
6: The address for submission of claims is:
Hud-Son Forest Equipment
PO Box 345
8201 State Route 12
Barneveld, NY 13304
7. Notices under this agreement must be in
writing and sent by certified or registered mail.
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Safety Guidelines
The reason for the safety section is to inform the operators and maintenance personnel,
the precautions that should be taken while operating or servicing the Hud-Son Mills.
Please use good judgement and keep safety in mind when operating Hud-Son machinery.
Please read and follow ALL the instructions in this manual before operating the Hud-Son
Mill safely at all times. These instructions were produced for your benefit. Your ability
to understand and follow the instructions is essential for the safe operation of this product. Always call your servicing dealer if you are in doubt before operation of any kind.
General Safety Procedures
1 - Always wear safety glasses, ear protection, and gloves while operating or servicing the
machine.
2 - Keep all body parts and foreign objects away from all moving parts. Do not reach into
the machine while it is still operating. (Be Sure The Machine Is OFF.)
3 - Do not attempt to override any safety features on the machine.
4 - Inspect the machine before every use for wear, damage, and that it’s functioning correctly. If the machine has been damaged or is not running correctly,
DO NOT attempt to operate the machine. Repair or replace all parts when necessary.
5 - Do not wear loose clothing or jewelry while operating or servicing the machine.
6 - All replacement parts should be of the same specifications as the original parts on your
Hud-Son machine.
7 - All guards and covers must be in place before operating the machine.
8 - Before starting the machine be sure that it is set up properly.
9 - DO NOT operate or service any machinery while under the influence of drugs or alcohol, while tired or if you are unable to control your movements.
10 - All worn or damaged decals should be replaced.
11 - Any modifications to the machine requires written approval from Hud-Son Forest
Equipment.
12 - The sawmill should only be used when it is on level stable ground.
The safety rules are made for the benefit of the persons operating and servicing the machine, to
prevent injury to oneself or others. Please review all setup and operating procedures before attempting
to run the machine, whether covered in this manual or not, to ensure the safest operation of this product.
CAUTION BEFORE, DURING AND AFTER OPERATION
Check the engine compartment for sawdust and wood trash build up
in and around the engine compartment and the exhaust area to prevent any possible fires from starting due to excessive build up.
Always clean the sawdust out from under the machine after shut
down and be sure there is no sawdust build up near or around the
muffler area.
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Hud-Son Forest Equipment is not liable for damage to property or personal injury due to
the failure of any person and/or operator to follow the instructions and recommendations
set forth in this manual or any other instructions or recommendations contained in other
literature issued by other vendor manuals in the owner's kit.
Product Safety Decals
The decals below are used on the Hud-Son Saw Mills to identify warnings and prohibited actions. It is very important that you understand the meaning of the decals for your
safety and the safety of others. Decals are to be replaced if worn or illegible.
CAUTION - Be EXTRA careful around
these areas, unsafe practices may cause
personnel injury or damage.
DANGER - Be careful around any rotating parts, they may cause personnel injury
or damage.
DANGER - Be sure to be very cautious
and alert, these areas may cause personnel
injury or damage.
CAUTION - Operating equipment without guards may cause personnel injury or
damage.
BLADE LUBE TANK - Be sure to use
the correct lubrication, if incorrect lube is
used it may cause personnel injury or
damage.
NOTICE - Please remember to send in
warranty card and information.
CAUTION - All debris need to be
removed from machine before transporting, failure to do so may cause personnel
injury or damage.
CAUTION FIRE HAZARD - Keep
all sawdust away from motor.
1 - Upon receiving your unit do a walk around and visual inspection of the unit. Make
note of any damage and contact us immediately with any issue you may have. Note: All
equipment is assembled, tested and inspected before shipping. Damage can occur during
transit, which could cause the unit to not operate correctly.
1 - Flat bed trailer delivery: remove straps or chains securing the unit.
2 - Remove lag screws and strapping that secures the machine to the skid.
Receiving and Unit Inspection
Unpacking Unit
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Moving the Unit
(Forklift is needed for track units)
1 - Machine needs to be lifted at the lift point, see picture
for points.
a. Use a safety device for lifting to avoid any
damage/injury.
2 - Move unit to operator's site, lower unit and remove
unit from forks.
Before operating the Hud-Son Saw Mill
the following procedures need to be performed:
1 - Check oil and fuel levels
2 - Check blade lubrication and
hydraulic levels (if applicable)
DO NOT USE: petroleum products,
petroleum based products, flammable
products, a vegetable oil based product.
The above products mixed with water or
straight will cause damage to your mill.
The fluid will be slippery between the
blade and wheel belting causing blade to
come off.
DO USE: In The Summer Months tap
water. If there is a problem with pitch
build up on the blade, add 1 oz. of dish
soap or pine sol to 1 gallon of tap water.
This will help keep the blade clean and
cooler.
In the Winter Months water will freeze
in the lube tank. Use regular windshield
washer fluid (usually blue in color) If
there is a pitch build up problem add the 1
oz. of dish soap or pinesol.
Adjustment: Before starting the
engine, adjust the flow of lube to the blade
by adjusting the flow shut off valve so
there is a constant drip. If more lube is
necessary, continue to adjust the valve
until the desired flow is acquired.
3 - Be sure the blade is sharp and tight
4 - Be sure all levers and switches are
in the neutral/center position before starting the engine (if applicable)
5 - Be sure all persons are clear of the
equipment
6 - Make sure the unit is level and stable.
Start Engine Procedure
1 - Summer Use: Be sure to let the unit idle for at least 5 minutes before any use.
2 - Winter Use: Be sure to let the unit idle for at least 15 minutes before any use.
3 - If the unit has been sitting for a period of time, allow the unit to run long enough to
have the oil do a complete circulation before use.
Steps for Setting-Up the Hud-Son Saw Mill
A. Machine Set-Up (ground track unit)
1 - For best results and easier set-up, the mill location should be level and free of
obstructions.
2 - A level cement pad is the best option, but square timbers also work well. You will
need to support the track at each joint and under each cross member.
3 - You will need to be sure that the mill is level from front to back and side to side.
The better the mill is supported the better the mill work.
4 - There should be a 4 ft. clear work area around the entire mill.
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B. Welded Track Assembly
1 - Dogs need to be facing in the same direction, all the movable dogs need to be on
the operators side of track.
2 - There are additional holes in the track so that the dogs can be moved to different
positions.
3 - The tracks are bolted together using bolts and nuts. The Oscar 221 and 428 mills
will have 2 bolt/nuts: Line up the tracks so that the center holes align. Using the provided bolts put them through the holes and finger tighten the nuts. Adjust the track height
so that the 2 pieces of track meet flush and level. Work one side then the other, once level
has been achieved, check the track to see if it aligns vertically. If the track is not aligned
correctly use a hammer to tap it into position. Do not tap on vertical rail. Once this is
accomplished tighten the bolts securely.
Moveable dogs on one side
Track on level ground, free of
obstructions
Set-Up and Operation
Squaring Pin
Operator’s Side
Moveable Log Dog
Correct Track Set-Up
Bolted together Track
Flush & Level
Detail A
Detail B
Track Stops
4 - The track comes with four
track stop tabs. They consist of
the track stop tab bolt and nut.
Place the tracks stops in the four
end corners of on the inside of
the track. Place them on the
Bolts
inside of the track secure them
into place with the bolt and nut.
The track stop tabs are placed at
an angle over the track to prevent
any further travel of the mill
head.
5 - To saw a board accurately, the track needs to be straight and flat. To obtain this, use
a string tied tight from end to end or a level. If the track/trailer has a crown or dip, you
will not be able to saw a straight board.
Correct Track
Incorrect
Dipped Track
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C. Machine Set-Up (trailer unit) 20' or 24' Torsion Axle Trailers.
1 - Set-up area should be relatively level and clear of debris. The head will need to
roll down the track so be sure the area is free of obstructions.
2 - Lower the trailer jack and raise the jack until the coupler is free of the hitch. Once
this is done remove the unit from the vehicle. Using the "T" handles, loosen the bolts and
lower the front 2 legs.
3 - Do the same to lower back 2 legs, and level the trailer.
4 - Lower the center 2 legs last, the track should already be level.
5 - On the 221/428 models, you will need to unbolt the head from the track. The travel bolts are located behind your guide arms at the base of the mill head.
6 - Once the head is unbolted from travel position, roll it down the track to be sure it
is level. If your head rolls on its own you will need to adjust your leveling legs. Return
the head to the center of the trailer and re-bolt or raise the center legs to lock head into
place. Once the head is secure you can reset the leveling legs.
**Always secure the head before re-leveling the trailer***
7 - Once the trailer is level, the head should not roll on its own. If your trailer is not
level, it will not saw your boards correctly. Refer to previous instructions for proper setup.
Correct
trailer set up.
All legs are
level; head
should not
move on its
own.
Legs are
locked into
place,
head will
not move.
D. Setting Head on Track (If Applicable) Ground Models
Once your track is level, you are ready to set the head on the track. Once again, be sure the
area is still free and clear of obstructions. You will want the head to roll freely down the
track.
1 - Install the head with operator's side on the same side as the moveable dog. The discharge side is the side with the squaring pins.
2 - Raise the head 3 inches and roll from one end to the other. The head should roll smoothly along the track. If the head "thumps" when it passes over the track joint, check to make sure
the tracks are level. Re-level the track and try rolling the head again. Also be sure to watch the
track as you roll the head, if the track moves, you will need to support the track in that area.
Correct head placement; Operators side is on side
with the scale stick.
Squaring arm on right, adjustable dog
on left.
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Pictured is a close-up of the guide
It shows all the bolts and bearings that can possibly be
adjusted. Note how the teeth are outside of the guide.
Transport Instructions
Follow all the steps to safely transport the Hud-Son Saw Mill Trailer Model
1 - Lock head into travel position.
2 - Raise extension legs and lock in upright
positions.
3 - Raise rear legs of frame and pin in raised
position.
4 - Raise jack to desired height, remove pin and
rotate to horizontal position, hook hitch to
vehicle. Plug in lights and brakes. Hook-up safety
chains and break-away switch. (If applicable)
5 - Lift front legs and lock in transport position.
6 - Be sure to clean unit of all loose debris,
including all bark, sawdust and dirt.
Set-Up and Operation
E. Tensioning the Blade on all Models
NEVER tension your blade with the engine running. Your mill is shipped to you without
any tension on the blade. If there is tension left on the blade for a period of time, it can
cause flat spots in the belt.
This will cause the blade to fall off the wheel. Always remember to de-tension your blade
when you are done sawing for the day.
1 - For all mills (not 52 or 60), make sure blade is flush with back of sheath (may have
moved in shipping process).
2 - To tension or loosen the blade, see figure below.
3 - Turn the adjusting bolt or stud, clockwise until 30-35 pounds of torque is achieved. The
recommended tool for this is a torque wrench. By hand, rotate blade 3-4 full revolutions; this
centers the blade on the wheels.
4 - With gloves on, pull up on the blade at the center guard. Allow for no more than a ¼"
movement up or down on the blade.
5 - Blade guides must not be so tight they cause the blade to heat up. If this occurs re-adjust
guides.
6 - Perform a simple test call the "Flutter" test. Put the guards on and then run the engine
at full RPM's (be sure the blade is not in a cut during this test) and watch the blade under the
blade guard. The blade must run straight, if it does not, shut the engine down and apply more
tension. Keep in mind that over tensioning will also cause the blade to flutter. You should
have attained proper tension around 30-35 pounds.
6 - A tensioned blade should come off the bottom of the band wheel and run straight across
to the other band wheel, so there is NO sag in the blade between the two wheels.
Tension nut for
smaller units
(221/428)
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F Setting Logs
Once the track is set, the head is in place and the blade is tensioned correctly, you are almost
ready to cut.
1 - Place the log determined by the mills size, on the center of the track. Using the log dogs
secure the log to the track. Be sure to dog the log high enough (1/2" way up the log) to ensure
the log does not move. If the log is too big for the log dog to hold in place, but your sawmill
head still rolls unobstructed use the "Cheater" to hold it. (For use on the 221/428 only).
Cheater
Squaring Arm and Adjustable Dog
G. Getting Ready to Cut
Now is the time to debark or clean your log. This can be achieved by the simple chain-
saw attachment, called a Log Debarker (available through Hud-Son Forest Equipment
Inc.) or you can pressure wash or use whatever method available to remove any mud or
bark from the logs. By debarking and cleaning your log it will extend the life of your
blade.
1 - Adjust the Hud-Son guides so that they are slightly (no more than 2 inches) wider
than the maximum width of the log.
Guide location
- log width
Debark the log.
(Note: as you cut slabs, boards or squares you may need to adjust the guide to ensure
the best performance and quality cuts)
2 - Find the top of the log with the blade. Remember, that you may have cheaters in
place so be sure these are clear when making the first cut. You will be removing the top
potion of the log. (top slab)
3 - On the manual lift models, crank your head down to the desired height and click
up one notch to set the head. Make sure your blade will clear your dog assembly.
4 - Start your engine, let it idle for at least 5 minutes. (Refer to the engine manual for
proper engine maintenance)
5 - With the engine in idle position, increase the throttle to start the blade. Sawing
should always be done with the engine in full throttle.
6 - Gently push the saw head through the log, pushing on the head frame. If the
engine starts to labor, you are going to fast, slow down. Go slow through burls and knots
as the engine may bog down through these parts of a log.
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7 - When you are at the end of the log, power down the engine, crank the head up so
that will clear the log and roll back to the front of the log. For ease of operation, put the
slabs on the operator's side of the mill, this way you will not have to dig through sawdust
for your lumber.
8 - You now have a flat surface on top of your log, remove the cheaters (if applicable),
you will no longer need them, as long as the log dogs will hold the log in place.
9 - Set your log dog assembly so that they are standing in the track. Turn the cut side
of the log, using a cant hook, ¼ of a turn. The flat side must be flush against the squaring
pin to assure a square cant.
10 - Adjust the log dog at an angle to the track so that the blade can pass over the top,
but so that the dogs are effective in securing the log.
11 - Once again, increase the engine throttle to start the blade, and saw another slab.
You will repeat step (I) until your log is squared into a cant. You may now saw your
dimensional lumber.
12 - Steps (I-K) may not be applicable if a cant is not desired
Place flat side, flush against squaring pin to ensure
a square cant.
Adjustable dog, set at an angle so that log can be
sawed without interference.
H. Cutting Dimensional Lumber
You can cut down to a 1" thick bottom board. To achieve this you will use the moveable
side of the dog and the short squaring pins welded in the track.
1 - You will need to determine the size lumber that can be cut and how many, then
using the scale start sawing your lumber. Lower the blade to desired thickness and saw
your board. Repeat this process unit all lumber is cut.
2 - You may need to turn your cant to make the desired lumber.
I. Replacing the Blade
No matter how well you care for your blade, they will dull after time and need to be
changed. Longevity of your blade depends on how well you maintain it.
1 - The engine needs to be stopped, turned off and the key removed, this ensures that
the engine can not be accidentally turned back on. On engines with manual start, you will
need to remove the spark plug wire prior to servicing. On electric motors a lockout/tagout
should be used.
2 - Loosen and remove nuts so you can remove the outside and center guards on all
models.
3 - Loosen band blade tensioner bolt until adjusting bolt is flush with threaded plate.
4 - With a gloved hand, put hand on the top of the band blade and push down.
(Use extreme CAUTION, dull blades are still sharp and may be hot).
5 - Remove band blade from both band wheels and take out of carriage.
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6 - Inspect new or sharpened blade, be sure blade teeth are facing in correct direction.
Teeth should always point away from the operator. (Towards discharge chute). Be sure
to wipe blade clean of all oily substance prior to installing. Aclean, dry rag or cloth works
best.
7 - Starting from your stationary wheel set the blade on the wheel then thread though
your guides. Work the blade over the tensioning wheel until the blade is set.
8 - Lightly tension the blade to remove the slack, and then turn the wheel in the direction of travel (towards the operator) 3-4 rotations to be sure the blade is tracking properly on the wheel.
9 - Once the new blade is tracking properly, replace the guards and re-tension the blade
as previously stated.
J. End of Processing Lumber
1 - Completely decrease engine throttle and turn engine switch, red one, to off position, or if equipped with fuel shut off turn that to the off position.
2 -The blade will continue to turn automatically and will coast to a stop.
3 - If you are done sawing for the day, de-tension the blade, so that you do not have
flat spots. Lower the mill head so that the lift cable has slack.
K. Blade Maintenance
Longevity of band blades depends on how well they are cared for. Using a lube tank, Log
Debarker, band blade sharpener, tooth setter, all will help keep your blade in top condition. Be sure to clean your logs by using a pressure washer or debarker to keep them free
of mud and debris.
L. Blade suggestions
1 - Never force a dull blade, this will result in overheating of the blade and result in
wavy lumber.
2 - Overuse of a blade jeopardizes the ability of the saw blade to be re-sharpened.
3 - A new blade may stretch after cutting and may have to be re-tensioned to assure
quality lumber.
4 - De-tension the band blade after each day of cutting.
5 - Never operate the mill without the guards in place.
The Hud-Son Forest Equipment, Inc sawmill comes with a band blade and we have an
excellent re-sharpening program for your band blade.
M. Adjusting Sawmill Guides
1 - Purpose of the Guides
• Superior Hud-Son guide design. Supports on the top, bottom and back of the
blade, where can the blade go? This guide design limits the chance of blade wander.
• The lower blade holds the blade up and decreases the chance of "diving". Most
companies only use a top support.
• The closer to the log the guides are to the log the better support the blade has
as it cuts.
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2 - Adjusting the guides
• Tools that will be needed:
1) 17 mm wrench
2) 17 mm socket
3) 9/16" wrench
4) 3/16" Allen wrenchs
• All guides are aligned and set at the factory, but occasionally they get moved
out of adjustment in shipping or after a period of usage. It is important that they be
checked often for proper alignment and adjusted correctly.
• To adjust your guides correctly you must first tension the blade properly as previously described. A tensioned blade should come off the bottom of the band wheel and
run straight across to the other, so there is NO sag between the two wheels.
3 - Now that the blade is tight, slightly loosen the Allen head that holds the guide
shoes, so that they slide up and down freely. Now loosen the bolt that fastens the aluminum guide bracket to the guide rod, so that the guide bracket can be moved in, out and
it can be rotated in either direction.
4 - Set the guide bracket so that the back bearing is on the same plane as the blade, so
that if the blade were to wander back it would hit the back bearing evenly across the middle of the roller. If the bearing needs to be adjusted up or down, loosen the bolt that holds
it to the guide bracket and space it in either direction using the washers that are on either
side of the bearings.
5 - Once the bearing is set, position the guide bracket so that the bearing is 1/8" behind
the back of the blade. Once the bearing is in position, tighten the bolt on top of the guide
bracket in to place. Be sure the guide is 90o to the blade.
6 - The guide shoes are to be set using a sheet of paper to gauge the spacing. Place
the paper between the shoe and the blade, slide the shoe so that it is pinching the paper
and tighten the bolt so that the shoe is set in place. Do the same on the bottom of the blade.
Note that you do not want the shoe to be pinching the blade so hard that it is prohibiting
blade travel
7 - Make sure that all nuts and bolts are tightened firmly.
N. Using the Lumber Scale
1 - All Hud-Son sawmills are equipped with a Lumber Scale. The scale is used to
make the dimensioning process simple. The scale incorporates 4 separate scales with the
blade kerf factored in for each increment.
ScaleResulting Thickness
4/41”
5/41 - 1/4”
6/41 - 1/2”
8/42”
Note:
The 1" standard ruler does NOT account for kerf. When using this scale be sure to plan
on kerf. 1" increments will result in approximately a 7/8" end result, depending on what
blade is being used.
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Actual Blade Height
Used For Scaling
Inch Scale
8/4 Scale Row = 2”
Lumber
6/4 Scale Row =
1 - 1/2” Lumber
5/4 Scale Row =
1 - 1/4” Lumber
4/4 Scale Row
= 1” Lumber
Hud-Son Saw Mills require a certain amount of care and maintenance, so that it may continue to perform at its best. If you are not confident in your ability to perform the maintenance that is required, please look into having a professional come in and perform the
work for you.
Care and Maintenance
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Cleaning your Saw Mill
aUsing an air hose, blow off all loose debris that builds around the unit.
aUse extreme caution when cleaning the mechanism.
aNever use flammable or combustible materials to clean the mill.
aBe in a well ventilated area. Always wear protective equipment to
prevent injury.
aUse proper procedure to dispose of waste materials.
aWipe down the idler and pulley wheels using an air hose, brush or rag.
aClean and inspect blade guides.
Preventative Maintenance
aFor electrical engine follow the correct Lockout/Tagout procedures.
aCheck for correct blade tension guaranteeing that 30-35 pounds of torque is
on tensioning bolt/nut.
aCheck blade tracking, a 1 - ¼" blade should be centered on band wheels and
back of blade should be flush with bandwheel.
aCheck bearing, idler and pulley wheels for wear. Signs of wear are:
• Excessive heat
• Squeaking sounds
• Looseness
aGrease idler, pulley wheels and bearings.
aGrease blade tensioner shaft.
aGrease the lift tubes.
aCheck all belts for wear and to make sure the belt tension is "taut".
Belt should have no more than ½" deflection.
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MAINTENANCE SCHEDULE CHART
Service Recommendations for Hud-Son Sawmills
Service Item
Check Engine Oil Level
Check/Clean Engine Air Filter
Check Hydraulic Oil Level (fill 1” from top) if applicable
Clean Unit of Bark, Saw Dust, and other Debris
Lubricate Grease Fittings and Oil Points (see Diagram for locations)
Check Tire Pressure - Upon transport (if applicable)
Check Cylinders and Seals for Leakage
Check Feed Chains for tension (if applicable)
Clean Battery Connections
Check Wiring and Connections for Corrosion and Decay
Lubricate Chains (if applicable)
Check Blade Sharpness
Fuel - fill as needed
Blade Lubricant - fill as needed -
Check hoses/gauges for damage, cracks, leakage (chaffing, dry rot, cracks,
replace hoses if applicable)
Refer to 2A on page 6
Daily
a
a
a
a
a
a
a
a
a
40
Hours
a
a
a
a
a
See
Manual
a
* Change engine oil after 8
hours of operation on a new
engine (break -in period)
A routine inspection of the entire machine is encouraged. Check to see if all fittings are
tight and secure. Make sure all nuts are tightened. Check to see any damage that may
need to be repaired before and further damage occurs. Routinely checking the equipment
and proper maintenance will help in keeping the Hud-Son Saw Mill running to the best of
its ability.
CAUTION!
Maintenance Procedures requiring special training or
tools should be performed by a trained technician.
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Parts and Warranty
Mill Replacement Parts
Out sourced components will be warranted by the respective company for a period equal
to the warranty in place at the time of shipping, as shown below from date of purchase.
Warranty registration cards must be completed and returned to Hud-Son Forest
Equipment, Inc. within 30 days of purchase. Failure to do will void the warranty!!
Warranty claims must be registered with the Dealer/Distributor, and defective parts must
be returned to the Dealer/Distributor at the owner's expense. The Dealer/Distributor will
assume cost of the shipping one way in regards to any warranty claim. Freight is standard
UPS ground. Any expedited services are at an additional charge and will be paid in full
before shipping at the owner's expense. The shipping of warranty/parts out of the conti-
nental USA, will not be covered under warranty. The labor charge out of the continental
USA is also not covered under warranty. All mills have a 2 year warranty against manu-
factures defects. Excluding the H360, and Oscar 52, they have a 1 year warranty.
Fuel system problems caused by the failure to use fresh fuel (less than 30 days old) Gummy deposits, varnish and/or corrosion due toold gas are not covered by warranty.
Since we have no control over the quality of gasoline and we know it deteriorates with
age, the warranty defines “fresh” fuel as less than 30 days old.
Warranty Claim Procedure
All warranty claims that are done in the field will be handled as follows:
1 - Customer will call the Dealer/Distributor and acknowledge the problem.
2 - If the problem can be solved in the field, new parts will be shipped, invoiced and paid
for. A credit will be given once the old parts are returned, if covered by warranty.
3 - If requested, parts to be replaced must be returned, at owner's expense within 30-days
to receive credit.
4 - If the problem is deemed too severe to be fixed in the field by the customer, then the
customer must bring the saw mill, at the owner's expense, to the closest Hud-Son
Dealer/Distributor for repair. If the Dealer/Distributor is not qualified to make the
repairs, then the equipment must be returned to Hud-Son Forest Equipment, Inc at the cus-
tomer's expense.
5 - If the problem is deemed not to be a warranty problem, an invoice will follow for the
parts that were replaced, as well as an invoice for any time spent on the mill by Hud-Son
6 - Any modification to the band mill that is performed by any personnel other than Hud-
Son Forest Equipment, Inc direct staff voids the warranty.
7 - Any parts that are replaced without the discretion of the Dealer/Distributor voids the
19
Page 20
warranty on the part the customer is replacing and no reimbursement will be made.
8 - Parts purchased by the customer from an outside source, without prior approval from
Hud-Son Forest Equipment, Inc will NOT be reimbursed.
ALWAYS CALL YOUR SERVICING DEALER FIRST!!
Dealers/Distributors carry parts and are very knowledgeable with the inner workings of
your sawmill. Remember that modifying your mill or using parts that are Not Hud-Son
Forest Equipment Inc approved, can void your warranty.
CE Approved Models: European Mills
Warranty on Parts ONLY!! No warranty on labor or shipping.
Warranty/Service Information:
Please contact our warranty department with any issues or to reorder parts,
at 315-896-4316 or 800-765-7297. Hours of operation are M-F 8:00 - 4:30 est.
IF NOT IN THE CONTINENTAL USA - HUD-SON DOES NOT PAY FREIGHT
OR SHIPPING ON WARRANTY OR LABOR.
20
Page 21
OSCAR 428/221 LIFT CABLE INSTALLATION INSTRUCTIONS
Your Hud-Son Saw Mill comes with a manual winch lift system. This system is spooled with a 5/32" steel cable
that is used in combination with the winch to lift and lower the saw mill cutting head. The pictures below will
help you in the event you need to re-install a cable.
Material:
Fig. 1 winch cable routing
• All cable is 5/32" steel cable
• 130" of cable is installed on the winch and would around the lift bale at the time of delivery
• Two 86" sections of cable are spooled around the lift bale and then run through a pulley system on
the mill head and back to an eye bolt located on the top side member of your saw mill
Lift cable is fastened to outside plate of winch and fed
through plate and around spool in a clockwise direction
(from operator side perspective) 1 ½ times so that the cable
comes off the top of the winch and around the first pulley
located on the outside of the cage and then is routed across
the width of mill.
Continue to run winch cable from first cable pulley across
the mill and over cable pulley nearest the lift tube and
down and around eyebolt mounted to mill cutting head.
To eye bolt
Fig. 3 secondary lift cable routing
1”
Attach secondary lift cable
(68"/56") to winch cable. Make
sure there is a spacing of 1"
from cable pulley mounting
bracket on discharge side of the
mill and cable clamp. Proceed
to route cable over the pulley
and around.
Fig. 4 secondary lift cable routing
Continue to route secondary cable to un-used cable pulley
on operator's side of mill. Route cable over this pulley and
down through eye bolt on mill head.
21
Page 22
Trouble Shooting
ProblemCauseSolution
Sharpen or Replace Blade
Saw at Full Throttle
Check Torque on Tensioning Bolt
(Perform “Flutter” Test)
Use Lubricant on Blade
PETROLEUM PRODUCTS, MINERAL OIL/VEGETABLE OIL
SHOULD NOT BE USED ON OUR MILLS
Saw Tree from the Top to the Bottom
(small end to wide end)
Slow Down Reset Teeth to Proper Set
Always Saw at Full Throttle
Adjust Belt Tension
Slow Down your Sawing Speed
Sharpen or Replace Blade
Clean Wheels and Track
Turn Blade Around
Clean out clutch bell
Inspect/repair springs and shoes
Blade is Diving/Rising
Mill Sawing Hard
Clutch Slipping
Dull Blade
RPM’s Not High Enough
Blade Not Tensioned Properly
Sawing Soft Pitch Wood
(Pitch Build-Up in Blade Gullets)
Guides Not Adjusted Properly
RPM’s Not High Enough on Engine
Belt is Slipping
Sawing Hardwood
Dull Blade
Bark or Sawdust Build-up on
Wheels or Track
Blade on Backwards
Debris and/or Oil can cause slippage
Pushing Too Hard
Adjust Guides
Push Lighter
Engine Powers Down
(Loosing RPM’s)
Mill not Sawing Square
Log Moves When Dogged
New Blade Will Not CutBlade Could Be Turned Inside Out
Boards have Fine or Large
Lines in them Every Several
Inches in a Repeating Pattern
Pushing the Mill too Fast
Dirty Air Filter
Dull Blade
Over Dogged
Track Not Level & Square
Cables are Out of Line
Guides are Out of Adjustment
Not Putting Flatside of Cant Flush with
Squaring Post on the First Turn
Bad Trolley Bearing
Over Dogged, too Much Pressure on
Dogs
Under Dogged
A Tooth in the Blade is Out of SetReset Tooth in Blade
Slow Down your Sawing Speed
Clean/Change
Sharpen/Replace Blade
Loosen Dog Pressure
Level Track
Re-adjust Cables
Re-Adjust Blade Guides
Put Cant on Flatside, Flush with
Squaring Post
Replace Trolley Wheel
Loosen Dog Pressure
Tighten Dog Pressure
Turn the Blade So That the Teeth are
Pointing to the Discharge Direction
22
Page 23
Oscar 221 Sawmill
NOTE:
• 5/32” GALVANIZED STEEL AIRCRAFT CABLE
• CABLE FROM WINCH TO MILL HEAD IS 94”
• SECONDARY LIFT CABLE IS 68”
• 4’ FROM 2.5 GALLON LUBE TANK TO BUILT IN LUBE TANK ON MILL HEAD
• 1/4” LUBE LINE
• 3’ FROM BUILT IN LUBE TANK TO LUBE BRACKET ON BLADE GUIDE
63
65
64
23
Page 24
Oscar 221 Mill Parts List
Item No.Part No.DescriptionQty
1HAR-12-06-383/8-16 X 2 3/8 X 3/8 ZHSB1
2HAR-12-06-323/8-16 X 2 X 3/8 ZHSB2
3HAR-52-08-1250-062Washer Nylon 1/2 X 1.25 X .0627
4WHE-01-08-24-445CABLE PULLEY4
5HAR-50-05-875-0635/16 Z FW16
6HAR-56-05-586-0785/16 Z SW8
7HAR-25-055/16 ZHN7
8HAR-01-05-205/16-16 X 1 1/4 ZHB3
9BEA-01-241.5" PILLOW BLOCK BEARING4
10HAR-50-08-1250-0631/2 Z FW20
11HAR-56-08-1250-0631/2 ZSW10
12HAR-25-081/2 ZHN13
13HAR-02-08-701/2-18 X 4 1/2 X 1 1/2 ZHB4
14HAR-02-08-361/2-18 X 2 1/4 X 1 1/2 ZHB4
15FIT-04-03ZERK FITTING2
16SHA-01-8.5PILLOW BLOCK KEY SHAFT2
17KEY-01-06-323/8 X 3/8 X 2 KEYSTOCK2
18WHE-02-44-25616" SHEAVE 2
19BUS-01-24-256Q BUSHING FOR SHEAVES2
20HAR-05-04-32Q BUSHING BOLT6
21BEL-04-58-49B-CROWN TOP CLEAR1
22TAN-03-001OPERATORS MANUAL TUBE1
23MIL-03-2128-02OSCAR 221/428 CENTER GUARD1
24BAT-02-230230 CCA BATTERY1
25TUB-20-2222" SLIDE TUBE ASSEMBLY1
26MIL-10-0000-001GUIDE PIN2
27HAR-76-#8-161" #8 SELF DRILLING SCREW3
28KIT-001SITE GLASS ASSEMBLY1
29TAN-01-2.52.5 GALLON LUBE TANK1
30FIT-03-04-04LUBE TANK FITTING1
31HAR-50-06-1000-0633/8 Z FW11
32HAR-56-06-680-0943/8 Z SW9
33HAR-25-063/8 ZHN12
34ACC-01-01TANK STRAP1
Oscar 221
24
Page 25
35BLG-02-01SIMPLIFIED BLADE GUIDE LHS ASSEMBLY1
36MIL-10-0000-002T HANDLE ASSEMBLY1
37HAR-01-06-163/8-18 X 1 ZHB6
38MIL-03-2128-01PPLASTIC BLADE GUARD 21/282
39CAP-01-011" SQUARE CAP PLUG2
40BLA-01-132-20132" BAND BLADE1
41HAR-52-06-1000-0633/8 N FW4
42HAR-01-06-483/8-18 X 3 Z HB2
43HAR-09-06-641/2-18 X 4 Z EYEBOLT2
44WHE-03-06-0483" FLAT BELT IDLER W/BUSHING1
45HAR-11-M10-60M10 X 1.5 X 60 ZHB1
46HAR-36-M10M10-24 ZHB1
47ENG-02-099HP SUBARU1
48COL-01-16-251" SHAFT COLLAR1
49CLU-02-16CLUTCH1
50KEY-01-04-321/4 X 1/4 X 2 KEY STOCK1
51HAR-53-06-1500-1253/8 X 1 1/2 Z SER. WASHER1
52HAR-01-05-165/16-18 X 1 ZHB1
53BEL-02-58-80B80 V-BELT1
54HAR-02-05-285/16-18 X 1 3/4 X 7/8 ZHB4
55HAR-01-08-661/2 - 13 X 4.5"1
56HAR-08-1500-1601/2 PCW2
57BUS-06-08-15THRUST BEARING1
58WHE-04-12-53TW3 TRACK WHEEL4
59HAR-55-12-1000-1253/4 X 1 X 1/8 ZNFW8
60HAR-12-12-64TRACK WHEEL SHOULDER 4
61WIN-01-2000Brake Winch 15001
62TUB-20-38LIFT TUBE2
63CAB-01-0532Cable, 5/321
64HOS-02-04LUBE HOSE1
65CLA-04-02Wire Rope Clamp 1/8"4
66OSC-36221OSCAR 221HEAD WELDMENT1
67BLG-02-01Simplified Blade Guide RHS Assy1
68OSC-32221OSCAR 221 HEAD ASSEMBLY1
25
Page 26
TION
OSCAR 221 EXPLODED ENGINE
ASSEMBLY WITH PART IDENTIFICA-
37
26
35
43
DETAIL G
SCALE 1 : 2
12
10
10
12
32
31
33
24
55
48
54
56
42
25
5
DETAIL F
6
5
7
SCALE 1 : 2
46
31
44
31
45
36
57
56
12
52
5
51
6
26
Page 27
TION
OSCAR 221 EXPLODED HEAD
ASSEMBLY WITH PART IDENTIFICA-
14
10
41
10
11
12
DETAIL A
SCALE 2 : 5
32
31
33
31
33
32
13
10
10
11
12
38
47
23
DETAIL B
SCALE 2 : 5
27
18
21
15
30
53
20
16
18
17
9
40
Page 28
29
61
34
30
62
22
1
39
6
8
5
61
7
33
32
DETAIL D
SCALE 1 : 3
31
3
4
3
2
59
59
58
60
DETAIL E
SCALE 1 : 2
5
61
2
3
4
3
32
33
31
TION
OSCAR 221 EXPLODED CAGE
ASSEMBLY WITH PART IDENTIFICA-
28
Page 29
Track Assembly Oscar 221
4
2
5
7
8
3
6
1
Track Parts List Oscar 221
Item No.Part NumberDescription Qty.
1HAR-01-08-241/2 - 13 X 1 1/2 ZHB6
2HAR-25-081/2"-13 ZHN6
3MIL-15-01-221
4MIL-15-02SSMALL LOG DOG2
5MIL-15-05
6MIL-15-03TRACK STOPS4
7HAR-01-06-16HCS 3/8 - 16 X 1 Z52
8MIL-15-06-221221 CHEATER1
OSCAR 21 TRACK
WELDMENT
OSCAR 18 J-BAR
WELDMENT
29
2
2
Page 30
7
Trailer Assembly Oscar 221
1
8
6
A
5
3
2
4
DETAIL A
SCALE 1 : 5
Trailer Parts List Oscar 221
Item No.Part NumberDescription Qty.
1TRA-01-002COUPLER1
2HAR-50-08-1076-101/2 ZFW2
3HAR-25-081/2"-13 ZHN2
4HAR-01-08-401/2"-16 ZHN2
5TIR-01-175-80-13TRAILER TIRE2
6AXL-01-05-14TRACK STOPS2
7MIL-15-01-2214 1/2" HUB1
8O18-006-00-1
OSCAR 221 TRAILER
FRAME WELDMENT
30
1
Page 31
61
Oscar 428 Sawmill
60
59
• 94” OF CABLE ON WINCH SPOOL
• 64” SECONDARY LIFT CABLE
• 1/4” LUBE LINE
• 3’ FROM BUILT IN LUBE TANK TO LUBE BRACKET ON BLADE GUIDE
NOTE:
• 5/32” GALVANIZED STEEL AIRCRAFT CABLE
• 4’ FROM 2.5 GALLON LUBE TANK TO BUILT IN LUBE TANK ON MILL HEAD
31
Page 32
Oscar 428 Mill Parts List
Item No.Part No.DescriptionQty
1WIN-01-2000Brake Winch 15001
2 TUB-20-2222" SLIDE TUBE ASSEMBLY1
3BEA-01-241.5" PILLOW BLOCK BEARING4
4BLG-02-01SIMPLIFIED BLADE GUIDE LHS 1
5SHA-01-8.5PILLOW BLOCK KEY SHAFT2
6 MIL-10-0000-001GUIDE PIN2
7WHE-02-44-25616" SHEAVE 2
8 HAR-05-04-32Q BUSHING BOLT6
9BUS-01-24-256Q BUSHING FOR SHEAVES2
10BEL-04-58-49B-CROWN TOP CLEAR1
11MIL-03-2128-0118/228 GUARD ASSEMBLY2
12MIL-03-2128-02OSCAR 221/428 CENTER GUARD1
13KIT-001SITE GLASS ASSEMBLY1
14ACC-01-01LASHING STRAP2
15KEY-01-06-323/8 X 3/8 X 2 KEYSTOCK2
16BAT-02-230230 CCA BATTERY1
17HAR-12-06-383/8-16 X 2 3/8 X 3/8 ZHSB1
18HAR-12-06-323/8-16 X 2 X 3/8 ZHSB2
19HAR-52-08-1250-062Washer Nylon 1/2 X 1.25 X .0626
20HAR-50-06-1000-0633/8 Z FW16
21HAR-56-06-680-0943/8 Z SW12
22HAR-25-063/8 ZHN19
23WHE-01-08-24-445CABLE PULLEY4
24HAR-50-08-1250-0631/2 Z FW17
25HAR-01-06-323/8-18 X 2 ZHB-
26FIT-04-03ZERK FITTING2
27HAR-52-06-1000-0633/8 N FW4
28HAR-56-08-1250-0631/2 ZSW8
29HAR-25-081/2 ZHN9
30HAR-01-08-361/2-13 x 2 1/4 ZHB4
31HAR-02-08-701/2-18 X 4 1/2 X 1 1/2 ZHB4
32HAR-01-08-661/2 - 13 X 4.5"1
33HAR-08-1500-1601/2 PCW2
34MIL-10-0000-002T HANDLE ASSEMBLY1
35HAR-02-05-16Hex bolt 5/16-18 x 1" x 7/8"t Z3
32
Page 33
36HAR-50-05-875-0635/16 Z FW11
37HAR-56-05-586-0785/16 Z SW7
38HAR-25-055/16 ZHN7
39HAR-09-06-641/2-18 X 4 Z EYEBOLT2
40ENG-02-14SUBARU 14HP ENGINE1
41BUS-06-08-15THRUST BEARING1
42HAR-53-06-1500-1253/8 X 1 1/2 Z SER. WASHER1
43HAR-03-06-163/8-24 X 1 ZHB1
44KEY-01-04-321/4 X 1/4 X 2 KEY STOCK1
45HAR-36-M10M10-24 ZHB1
46HAR-11-M10-60M10 X 1.5 X 60 ZHB1
47BEL-02-58-80B80 V-BELT1
48WHE-03-06-0483" FLAT BELT IDLER W/BUSHING1
49COL-01-16-251" SHAFT COLLAR1
50BLA-01-132-20132" BAND BLADE1
51HAR-02-05-285/16-18 X 1 3/4 X 7/8 ZHB4
52CLU-02-16CLUTCH1
53TAN-03-001OPERATORS MANUAL TUBE1
54TUB-20-41LIFT TUBE2
55MIL-02-2128OSCAR 428 CAGE WELDMENT1
56WHE-04-12-53TW3 TRACK WHEEL4
57HAR-55-12-1000-1253/4 X 1 X 1/8 ZNFW8
58HAR-12-12-64TRACK WHEEL SHOULDER BOLT4
59CAB-01-0532Cable, 5/321
60HOS-02-04LUBE HOSE1
61CLA-04-02Wire Rope Clamp 1/8"4
63HAR-01-06-163/8-18 X 1 ZHB4
64HAR-50-12-2000-0633/4 ZFW4
65MIL-03-2128-01PPLASTIC BLADE GUARD 21/282
66FIT-03-04-04LUBE TANK FITTING1
67MIL-10-010PILLOW BLOCK SHIM1
68TAN-01-2.52.5 GALLON LUBE TANK1
69BLG-02-01Simplified Blade Guide RHS Assy1
70HAR-01-06-323/8-18 X 2 ZHB4
71HAR-76-#8-161" #8 SELF DRILLING SCREW3
33
Page 34
WITH PART IDENTIFICATION
OSCAR 428 EXPLODED ENGINE AREA VIEW
36
DETAIL K
SCALE 1 : 2
51
36
37
38
15
48
63
34
6
4
2
22
21
20
DETAIL J
SCALE 1 : 2
20
21
22
39
20
22
34
16
52
44
DETAIL E
SCALE 1 : 2
33
41
32
2933
43 21
25
45
20
48
20
46
42
20
Page 35
OSCAR 428 EXPLODED HEAD ASSEMBLY
WITH PART IDENTIFICATION
40
DETAIL B
SCALE 1 : 2
30
24
24
27
22
25
29
28
65
5
31
24
DETAIL A
SCALE 1 : 3
24
28
29
12
3
9
47
8
50
7
10
15
67
35
Page 36
14
68
5466
17
54
DETAIL C
SCALE 1 : 3
58
56
35
36
37
38
57
57
64
18
19
55
23
19
1
21
22
20
DETAIL D
SCALE 1 : 2
OSCAR 428 EXPLODED CAGE
ASSEMBLY WITH PART IDENTIFICATION
18
13
19
23
19
24
20
22
21
36
Page 37
Track Assembly Oscar 428
1
3
5
9
7
4
Track Parts List Oscar 428
8
6
7
Item No.Part No.DescriptionQty.
1HAR-25-041/4"-20 ZHN2
2HAR-25-081/2"-13 ZHN6
3HAR-01-04-161/4 - 20 X 1 ZHB2
4HAR-01-08-241/2 - 13 X 1 1/2 ZHB6
5MIL-15-02SSMALL LOG DOG2
6MIL-15-03
7MIL-15-01-428
8MIL-15-05J-BAR 2
9O228-003-00-3LOG SUPPORT1
TRACK STOP BRACK-
ET
428 TRACK WELD-
MENT
4
2
37
Page 38
Trailer Assembly Oscar 428
1
8
B
3
2
4
DETAIL B
SCALE 1 : 5
6
5
Trailer Parts List Oscar 428
Item No.Part No.DescriptionQty
1TRA-01-002COUPLER1
2HAR-50-08-1076-101/2 ZFW2
3HAR-25-081/2"-16 ZHN2
4HAR-01-08-401/2"-16 X 2 1/2" ZHB2
5TIR-01-175-80-13TRAILER TIRE2
6AXL-01-05-144 1/2" HUB2
7
7O228-003 ATRACK ASSEMBLY1
8O228-004-00-1TRAILER FRAME WELDMENT1
38
Page 39
Blade Guide
3
1
10
1
11
1
1
1
2
1
13
1
5
5
4
2
6
2
NOTE: ITEM 4 IS ONLY SOLD AS PAIRS ORDERING PART NUMBER
CP20-10A INCLUDES TWO SHOES, TWO NUTS
(ITEM 13, AND TWO SCREWS (ITEM 12)
Item NoPart No Description Qty.
1 BLG-01-06S Guide Body1
2 BLG-01-05Long Shoe Holder1
3BLG-01-04Short Shoe Holder1
4HAR-33-M4M4 x .7 Metric Hex Nut2
5HAR-50-06-1000-823/8 flat washer USS larger, zink finish5
6BLG-01-01Guide Shoe (sold as pairs)2
7BEA-03-06-166200-2RS Bearing1
8HAR-50-06-822-683/8” flat washer, SAE small1
12
2
7
1
5
5
8
1
9
2
9HAR-03-M10-24Hex cap screw, M10 x 1.5 x 25 -- 25S2