HP 6101A Service and user manual

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HEWLETT
PACKARD
HARRISON DIVISION
MODEL 6101A
DC POWER SUPPLY
HP Part Number 06101-90001
Series Prefixed 6L, 1A, 1E, 1137A and Above
(Including Optional Modifications Listed Below)
011, 028
Microfiche No. 06101-90002
OPERATING AND SERVICE MANUAL
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DC POWER SUPPLY
STB SERIES, MODEL 6101A
SERIAL NUMBER PREFIX 6L
Printed: December 2012
Stock Number: 06101-90001
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TABLE OF CONTENTS
Section Page No. I GENERAL INFORMATION 1-1 1-1. Description 1-1 1-6. Specifications 1-1 1-8. Options 1-1 1-10. Accessories 1-2 1-12. Instrument Identification 1-2 1-15. Ordering Additional Manuals 1-2
II INSTALLATION 2-1 2-1. Initial Inspection 2-1 2-3. Mechanical Check 2-1 2-5. Electrical Check 2-1 2-7. Installation Data 2-1 2-9. Location 2-1 2-11. Power Requirements 2-1 2-14. 230 Volt Operation 2-1 2-16. Power Cable 2-1 2-19. Rack Mounting 2-2 2-23. Repackaging for Shipment 2-3
III OPERATING INSTRUCTIONS 3-1 3-1. Operating Controls and Indicators 3-1 3-3. Operating Modes 3-1 3-5. Normal Operating Mode 3-1 3-7. Constant Voltage 3-1 3-9. Current Limit 3-1 3-11. Connecting Load 3-2 3-14. Operation of Supply Beyond Rated Output 3-2 3-16. Optional Operating Modes 3-2 3-17. Remote Programming, Constant Voltage 3-2 3-24. Remote Resistance Programming, Current Limit 3-3 3-27. Remote Sensing 3-3 3-32. Series Operation 3-4 3-36. Parallel Operation 3-5 3-38. Auto-Tracking Operation 3-5 3-42. Special Operating Considerations 3-5 3-43. Pulse Loading 3-5 3-45. Output Capacitance 3-6 3-48. Reverse Voltage Loading 3-6 3-50. Reverse Current Loading 3-6 3-52. Multiple Loads 3-6
Section Page No. IV PRINCIPLES OF OPERATION 4-1 4-1. Overall Block Diagram Discussion 4-1 4-6. Simplified Schematic 4-2 4-9. Detailed Circuit Analysis 4-3 4-10. Series Regulator 4-3 4-12. Constant Voltage Input Circuit 4-3 4-18. Driver and Error Amplifier 4-3 4-20. Current Limit Circuit 4-3 4-22. Oven Control Circuit 4-3 4-24. Reference Circuit 4-4 4-28. Meter Circuit 4-4
V MAINTENANCE 5-1 5-1. Introduction 5-1 5-3. General Measurement Techniques 5-1 5-8. Test Equipment Required 5-1 5-10. Performance Test 5-3 5-12. Rated Output and Meter Accuracy 5-3 5-15. Load Regulation (Front Terminals) 5-4 5-17. Line Regulation (Front Terminals) 5-4 5-19. Ripple and Noise 5-4 5-21. Transient Recovery Time 5-5 5-23. Output Impedance 5-5 5-25. Current Limit 5-6 5-27. Troubleshooting 5-6 5-29. Trouble Analysis 5-6 5-37. Repair and Replacement 5-8 5-39. Adjustment and Calibration 5-11 5-41. Meter Zero 5-11 5-43. Voltmeter Tracking 5-11 5-45. Ammeter Tracking 5-12 5-47. Constant Voltage Programming 5-12 Current 5-12
VI REPLACEABLE PARTS 6-1 6-1. Introduction 6-1 5-4. Ordering information 6-1 Reference Designators Abbreviations Manufacturers 6-8. Code List of Manufacturers 6-2 Parts List Table 6-5
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TABLE OF CONTENTS (CONTINUED)
LIST OF TABLES
Table Page No. 1-1 Specifications 1-3 5-1 Test Equipment Required 5-2 5-2 Reference Circuit Troubleshooting 5-6 5-3 High Output Voltage Troubleshooting 5-7 5-4 Low Output Voltage Troubleshooting 5-7
LIST OF ILLUSTRATIONS
Figure Page No. 1-1 DC Power Supply iv 2-1 Input Transformer Primary Connections 2-1 2-2 Rack Mounting, Two Units 2-2 2-3 Rack Mounting, One Unit 2-2 3-1 Front Panel Controls and Indicators 3-1 3-2 Normal Strapping Pattern 3-1 3-3 Remote Resistance Programming (Constant Voltage) 3-2 3-4 Remote .Voltage Programming (Constant Voltage) 3-2 3-5 Remote Resistance Programming (Current Limit) 3-3 3-6 Remote Sensing 3-3 3-7 Normal Series Connections 3-4 3-8 Auto-Series, Two and Three Units 3-4 3-9 Normal Parallel 3-5
Table Page No. 5-5 Common Troubles 5-8 5-6 Selected Semiconductor Characteristics 5-10 5-7 Checks and Adjustments After Replace­ ment of Semiconductor Devices 5-10 5-8 Calibration Adjustment Summary 5-11
Figure Page No. 3-10 Auto-Tracking, Two and Three Units 3-5 4-1 Overall Block Diagram 4-1 4-2 Simplified Schematic 4-2 4-3 Meter Circuit, Simplified Schematic 4-4 5-1 Front Panel Terminal Connections 5-1 5-2 Output Current Measurement Technique 5-1 5-3 Differential Voltmeter Substitute, Test Setup 5-3 5-4 Output Current, Test Setup 5-3 5-5 Load Regulation, Test Setup 5-4 5-6 Ripple and Noise, Test Setup 5-4 5-7 Transient Recovery Time Test Setup 5-5 5-8 Transient Recovery Time, Waveforms 5-5 5-9 Output Impedance, Test Setup 5-5 5-10 Servicing Printed Wiring Boards 5-9
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Figure 1-1. Typical STB Power Supply
iii
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SECTION 1
GENERAL INFORMATION
1-1 DESCRIPTION 1-2 The STB Series of power supplies is designed for
applications requiring extreme stability, regulation, and insensitivity to ambient temperature variations. The supply is completely transistorized (all-silicon) and is suitable for either bench or relay rack operation. The accurate programming coefficient allows the supply to be used as a 0.1% calibrator, or as a voltage reference source. It is a Constant Voltage / Current Limiting supply that will furnish full rated output voltage at the maximum rated output current or can be continuously adjusted throughout the output range. The front panel CURRENT controls can be used to establish the output current limit (overload or short circuit) when the supply is used as a constant voltage source and the VOLTAGE controls can be used to establish the volt­age limit (ceiling) when the supply is used as a constant current source.
1-3 The power supply has both front and rear terminals. Either the positive or negative output terminal may be grounded or the power supply can be operated floating at up to a maximum of 300 volts off ground.
1-4 A single meter is used to measure either output voltage or output current in one of two ranges. The voltage or current ranges are selected by a METER switch on the front panel.
1-5 The programming terminals located at the rear of the unit allow ease in adapting to the many operational capabilities of the power supply. A brief description of these capabilities is given below:
a. Remote Programming
The power supply may be programmed from a remote Location by means of an external voltage source or resistance.
b. Remote Sensing
The degradation in regulation which would occur at the load because of the voltage drop in the load leads can be reduced by using the power supply in the remote sensing mode of operation.
c. Series and Auto Series Operation
Power Supplies may be used in series when a higher output voltage is required in the voltage mode
of operation or when greater voltage compliance is required in the constant current mode of operation. Auto-Series operation permits one knob control of the total output voltage from a "master" supply.
d. Parallel Operation
The power supply may be operated in parallel with a similar unit when greater output current capability is required.
e. Auto-Tracking
The power supply may be used as a "master" supply, having control over one (or more) "slave" supplies that furnish various voltages for a system.
1-6 SPECIFICATIONS 1-7 Detailed Specifications for the power supply are
given in Table 1-1. 1-8 OPTIONS 1-9 Options are factory modifications of a standard
instrument that are requested by the customer. A typical option is replacing the front panel voltage and current controls with ten-turn voltage and current decadial controls. The following options are available on the instrument covered by this manual. Where applicable, detailed coverage of options is included throughout the manual.
Option No. Description
06 Overvoltage Protection "Crowbar": A
completely separate circuit for protecting delicate loads against power supply failure or operator error. This independent device monitors the output voltage and within 10µsec impose a virtual short­circuit (crowbar) across the power supply output if the preset overvoltage margin is exceeded. When Option 06 is requested by the customer, Model 6916A is attached to the rear of the power supply at the factory.
Overvoltage Margin: 1 to 4 volts,
screwdriver adjustable.
Power Requirement: 15mA continuous
drain from power supply being protected.
1-1
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Size: Add 5 inches to power supply
depth dimension.
Weight: Add 2 lbs. net.
NOTE
Detailed coverage of Option 06 is included in an addendum entitled, Model 6916A Overvoltage Protector. The addendum is included at the rear of manuals that support power supplies that have been modified for Option 06.
28 Rewire for 230V Input: Supply as
normally shipped is wired for 115VAC input. Option 28 consists of reconnecting the input transformer for 230VAC operation.
1-10 ACCESSORIES
Part No. Description
14523A Rack Kit for mounting two 3½”-high
supplies (Refer to Section II for details).
14525A Rack Kit for mounting two 5¼”-high
supplies (Refer to Section II for details).
1-12 INSTRUMENT IDENTIFICATION 1-13 Hewlett-Packard power supplies are identified by
a three-part serial number tag. The first part is the power supply model number. The second part is the serial number prefix, which consists of a number-letter combination that denotes the date of a significant design change. The number designates the year, and the letter A through L designates the month, January through December respectively. The third part is the power supply serial number.
1-11 The accessories listed in the following may be ordered with the power supply or separately from the local Hewlett-Packard field sales office (refer to list at rear of manual for addresses).
Part No. Description
C05 8” Black Handle that can be attached
to side of supply.
14513A Rack Kit for mounting one 3½”-high
supply (Refer to Section II for details).
14515A Rack Kit for mounting one 5¼”-high
supply (Refer to Section II for details).
1-14 If the serial number prefix on your power supply does not agree with the prefix on the title page of this manual, change sheets are included to update the manual. Where applicable, backdating information is given in an appendix at the rear of the manual.
1-15 ORDERING ADDITIONAL MANUALS 1-16 One manual is shipped with each power supply.
Additional manuals may be purchased from your local Hewlett-Packard field office (see list at rear of this manual for addresses). Specify the model number, serial number prefix, and Stock Number provided on the title page.
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INPUT:
105-125/210-250VAC, single phase, 48-63Hz
(cps), 0.5A, 52W.
OUTPUT:
0-20 volts at 0-1 ampere.
Table 1-1. Specifications
tects the power supply for all overloads including a direct short placed across the output terminals.
METER:
Front panel meter and switch select 0-2.5V/
0-25V and 0-120mA/0-1.2A scales.
LOAD REGULATION:
Front terminals: Less than 0.001% plus 600µV. Rear terminals: Less than 0.001% plus 100µV. For an output current change from no load to
full load. LINE REGULATION:
Less than 0.001% output change for any line
voltage change within the input rating.
RIPPLE AND NOISE:
At any line voltage and under any load condition
within rating.
Less than 100µV peak-to-peak. Less than 40µV rms.
TEMPERATURE COEFFICIENT:
After 30 minutes warm-up Front panel control: Less than 0.005% plus
30µV per degree Centigrade.
Remote programming: Less than 0.001% plus
10µV per degree Centigrade.
STABILITY:
Total drift after 30 minutes warm-up and with less
than ±3°C ambient temperature variation.
Front panel control: Less than 0.01% plus
300µV for 8 hours.
Remote programming: Less than 0.01% plus
100µV for 8 hours.
Less than 0.012% + 120µV for one month.
TEMPERATURE RANGES:
Operating: 0 to 50°C. Storage: -20 to +85°C.
OUTPUT IMPEDANCE:
Less than 0.002 ohms from DC to 100 Hz. Less than 0.02 ohms from 100 Hz to 1 kHz. Less than 0.5 ohms from 1 kHz to 100 kHz. Less than 3 ohms from 100 kHz to 1 MHz.
TRANSIENT RECOVERY TIME:
Less than 50 microseconds for output recovery to within 10 millivolts of the nominal output voltage following a full load current change. Less than 100 microseconds for output recovery to within load regulation specification.
OVERLOAD PROTECTION:
A continuously variable current limit circuit pro-
OUTPUT CONTROLS:
A ten-turn coarse and one-turn fine voltage control enable high resolution voltage adjustment. A single turn front panel pot permits the current limit setting to be varied continuously from zero to a value slightly in excess of the full current rating.
OUTPUT TERMINALS:
Three "five-way" output posts are provided on the front panel and an output barrier strip is located on the rear of the chassis. All power supply output terminals are isolated from the chassis and either the positive or negative terminal may be connected to the chassis through a separate ground terminal located on the output terminal strip.
ERROR SENSING:
Error sensing is automatically accomplished at the front terminals if the load is attached to the front terminals or at the rear terminals if the load is attached to the rear terminals. Provision is also included on the rear terminal strip for remote error sensing.
REMOTE PROGRAMMING:
Remote programming of the output voltage is made available at the rear terminals. The programming coefficient is 1000 ohms per volt with an accuracy of 0.1% plus 1 millivolt. The current limit may also be set remotely by means of a resistance, 1000 ohms corresponding approximately to full output current.
COOLING:
Convection cooling is employed. The supply has no moving parts.
SIZE:
3-½" H x 8-½" W x 12-" D. Two units can be mounted side by side to take up the same space as a standard 3-½" x 19" relay rack mounting.
WEIGHT: 10 lbs. net, 13 lbs. shipping. FINISH: Light gray front panel with dark gray case. POWER CORD:
A 3-wire, 5-foot power cord is provided with each unit.
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SECTION II
45
46
47
48
S1
FUSE /115V
45
46
47
48
S1
FUSE /230V
INSTALLATION
2-1 INITIAL INSPECTION 2-2 Before shipment, this instrument was inspected
and found to be free of mechanical and electrical defects. As soon as the instrument is unpacked, inspect for any damage that may have occurred in transit. Save all packing materials until the inspection is completed. If damage is found, proceed as described in the Claim for Damage in Shipment section of the Warranty at the rear of this manual.
2-3 MECHANICAL CHECK 2-4 This check confirms that there are no broken
knobs or connectors, that the cabinet and panel surfaces are free of dents and scratches, and that the meters are not scratched or cracked.
2-5 ELECTRICAL CHECK 2-6 The instrument should be checked against its
electrical specifications. Section V includes an "in­cabinet" performance check to verify proper instrument operation.
2-7 INSTALLATION DATE 2-8 The instrument is shipped ready for bench
operation. It is only necessary to connect the in­strument to a source of power and it is ready for operation.
2-9 LOCATION 2-10 This instrument is air cooled. Sufficient space
should be provided around the instrument to permit free flow of cooling air along the sides and to the rear. It should be used in an area where the ambient temperature does not exceed 50°C (122°F).
a 115 volt source. To convert the power supply for operation from a 230 volt source, the power transformer windings must be connected in series. The windings are connected in series as follows: (Refer to Figure 2-1).
TRANSFORMER PRIMARY TRANSFORMER PRIMARY CONNECTED FOR CONNECTED FOR 115 VOLT OPERATION 230 VOLT OPERATION
Figure 2-1. Input Transformer Primary Connections
a. Unplug the line cord and remove the top and
bottom covers from the case. (This is done by removing the four screws which hold each cover to the side frames.)
b. With a sharp knife or razor blade, cut the
printed wiring between test points 45 and 46 and also between 47 and 48 on the printed circuit board. These are shown on the overall schematic and are labeled on the printed circuit board.
c. Connect a jumper wire between 46 and 47. d. Replace the fuse with a 1 ampere 230 volt
fuse. Replace covers and operate unit normally. 2-16 POWER CABLE
2-11 POWER REQUIREMENTS 2-12 This power supply may be operated from either a
115 or 230 volt. 48-63 cps power source. The unit, as shipped from the factory, is wired for 115V operation.
2-13 The input power required when operating at full load from a 115 volt, 60 cycle power source is 45 watts and 0.5 amperes.
2-14 230 VOLT OPERATION 2-15 Normally, the windings of the input trans-
former are connected in parallel for operation from
2-17 To protect operating personnel, the National Electrical Manufacturers Association (NEMA) recommends that the instrument panel and cabinet be grounded. This instrument is equipped with a three conductor power cable. The third conductor is the ground conductor and when the cable is plugged into an appropriate receptacle, the instrument is grounded. The offset pin on the power cable three prong connector is the ground connection.
2-18 To preserve the protection feature when operating the instrument from a two-contact outlet, use a three­prong to two-prong adaptor and connect the green lead on the adaptor to ground.
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5V
50V 0.6A
0.06A
METER
CURRENT
VOLTAGE
COARSE FINE
DC POWER SUPPLY
HARRISON HEWLETT-PACKARD
5V
50V 0.6A
0.06A
METER
CURRENT
VOLTAGE
COARSE FINE
DC POWER SUPPLY
HARRISON HEWLETT-PACKARD
Figure 2-2. Rack Mounting, Two Units
5V
50V
0.6 A
0.06 A
METE
R
CURRENT
VOLTAGE
COARSE FINE
DC POWER SUPPLY
HARRISON HEWLETT-PACKARD
2-19 RACK MOUNTING 2-2 This instrument may be rack mounted in a standard
19 inch rack panel either alongside a similar unit or by itself. Figures 2-2 and 2-3 show how both types of installations are accomplished.
2-21 To mount two units side-by-side, proceed as follows:
a. Remove the four screws from the front
panels of both units.
b. Slide rack mounting ears between the
front panel and case of each unit.
c. Slide combining strip between the front
panels and cases of the two units.
d. After fastening rear portions of units together
using the bolt, nut, and spacer, replace panel screws. 2-22 To mount a single unit in the rack panel, proceed as
follows:
a. Bolt rack mounting ears, combining straps,
and angle brackets to each side of center spacing panels. Angle brackets are placed behind combining straps as shown in Figure 2-3.
b. Remove four screws from front panel of unit. c. Slide combining strips between front
panel and case of unit.
d. Bolt angle brackets to front sides of case and
replace front panel screws.
Figure 2-3. Rack Mounting, One Unit
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2-23 REPACKAGING FOR SHIPMENT 2-24 To insure safe shipment of the instrument, it is
recommended that the package designed for the instrument be used. The original packaging material is reusable. If it is not available, contact your local Hewlett-Packard field office to
obtain the materials. This office will also furnish the address of the nearest service office to which the instrument can be shipped. Be sure to attach a tag to the instrument which specifies the owner, model number, full serial number, and service required, or a brief description of the trouble.
2-3
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Page 14
SECTION III
0
10
20 30
40
50
5V
50V 0.6A
0.06A
METER
CURRENT
VOLTAGE
COARSE FINE
.1
.2.3.4
.5
0
AMPERES
VOLTS
DC POWER SUPPLY
HARRISON HEWLETT-PACKARD
METER SWITCH
CURRENT LIMIT
CONTROL
OUTPUT TERMINALS
COARSE OUTPUT
VOLTAGE CONTROL
FINE OUTPUT
VOLTAGE CONTROL
PILOT LIGHT
1
2
3
4
5
.6
A1 A2 A3 A4 A5 A6 A7 +S + G – –S A8 A9 A10
LOAD
MONITORING
POINT
OPERATING INSTRUCTIONS
3-1 OPERATING, CONTROLS AND INDICATORS 3-2 The front panel controls and indicators, to-
gether with the normal turn-on sequence, are shown in Figure 3.1.
1. PUSH LINE SWITCH TO TURN ON SUPPLY AND
OBSERVE THAT LIGHT GOES ON.
2. SET METER SWITCH TO DESIRED VOLTAGE RANGE.
3. ADJUST COARSE AND FINE VOLTAGE CONTROLS UNTIL
DESIRED OUTPUT VOLTAGE IS INDICATED ON METER.
4. SHORT CIRCUIT OUTPUT TERMINALS AND SET METER
SWITCH TO DESIRED CURRENT RANGE.
5. ADJUST CURRENT CONTROL FOR DESIRED OUTPUT
CURRENT.
6. REMOVE SHORT AND CONNECT LOAD TO OUTPUT
TERMINALS (FRONT OR REAR).
7. POWER IS REMOVED BY PUSHING THE LINE SWITCH.
TURN-ON SEQUENCE
Figure 3-1. Front Panel Controls and Indicators
3-3 OPERATING MODES
3-5 NORMAL OPERATING MODE 3-6 The power supply is normally shipped with its
rear terminal strapping connections arranged for Constant Voltage / Current Limiting, local sensing, local programming, single unit mode of operation. This strapping pattern is illustrated in Figure 3-2. The operator selects either a constant voltage or current limited output using the front panel controls (local programming, no strapping changes are necessary).
Figure 3-2. Normal Strapping Pattern
3-7 CONSTANT VOLTAGE 3-8 To select a constant voltage output, proceed as
follows:
a. Turn-on power supply and adjust
VOLTAGE controls for desired output voltage (output terminals open).
b. Short output terminals and adjust CUR-
RENT controls for maximum output current allowable (current limit), as determined by load conditions. If a load change causes the current limit to be exceeded, the power supply will automatically crossover to constant current output at the preset current limit and the output voltage will drop proportionately. In setting the current limit, allowance must be made for high peak current which can cause unwanted crossover. (Refer to Paragraph 3-43.)
3-4 The power supply is designed so that its mode of operation can be selected by making strapping connections between particular terminals on the terminal strip at the rear of the power supply. The terminal designations are stenciled in white on the power supply above their respective terminals. Al­through the strapping patterns illustrated in this section show the negative terminal grounded, the operator can ground either terminal or operate the power supply up to 300 vdc off ground (floating). The following paragraphs describe the procedures for utilizing the various operational capabilities of the power supply. A more theoretical description is contained in a power supply Application Manual and in various Tech. Letters published by the Harrison Division. Copies of these can be obtained from your local Hewlett-Packard field office.
3-9 CURRENT LIMIT 3-10 To select a current limit output, proceed as
follows:
a. Short output terminals and adjust CUR-
RENT controls for desired output current.
b. Open output terminals and adjust VOLT-
AGE controls for maximum output voltage allowable (voltage limit), as determined by load conditions. If a load change causes the voltage limit to be exceeded, the power supply will automatically crossover to constant voltage output at the preset voltage limit and the output current will drop proportionately. In setting the voltage limit, allowance must be made for high peak voltages which can cause unwanted crossover. (Refer to Paragraph 3-43.)
3-1
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3-11 CONNECTING LOAD
A1 A2 A3 A4 A5 A6 A7 +S + G – –S A8 A9 A10
LOAD
PROGRAMMING
RESISTOR
(1000 OHMS PER VOLT)
LOAD MAY BE TAKEN FROM FRONT OR REAR TERMINALS AS DESIRED
A1 A2 A3 A4 A5 A6 A7 +S + G – –S A8 A9 A10
LOAD
REFERENCE
VOLTAGE
+
R
X
(<6K)
3-12 Each load should be connected to the power supply output terminals using separate pairs of connecting wires. This will minimize mutual coupling effects between loads and will retain full advantage of the low output impedance of the power supply. Each pair of connecting wires should be as short as possible and twisted or shielded to reduce noise pickup. (If shield is used, connect one end to power supply ground terminal and leave the other end unconnected.)
3-13 If load considerations require that the output power distribution terminals be remotely located from the power supply, then the power supply output terminals should be connected to the remote distribution terminals via a pair of twisted or shielded wires and each load separately connected to the remote distribution terminals. For this case, remote sensing should be used (Paragraph 3-27).
3-14 OPERATION OF SUPPLY BEYOND RATED OUTPUT 3-15 The shaded area on the front panel meter face
indicates the amount of output voltage or current that is available in excess of the normal rated output. Although the supply can be operated in this shaded region without being damaged, it cannot be guaranteed to meet all of its performance specifications. However, if the line voltage is maintained above 115 Vac, the supply will probably operate within its specifications.
3-16 OPTIONAL OPERATING MODES 3-17 REMOTE PROGRAMMING, CONSTANT VOLTAGE 3-18 The constant voltage output of the power supply
can be programmed (controlled) from a remote location if required. Either a resistance or voltage source can be used for the programming device. The wires connecting the programming terminals of the supply to the remote programming device should be twisted or shielded to reduce noise pick-up. The VOLTAGE controls on the front panel are disabled according to the following procedures.
Figure 3-3. Remote Resistance Programming
(Constant Voltage)
3-20 The output voltage of the power supply should be zero volts ±1 millivolt when zero ohms is connected across the programming terminals. If a zero ohm voltage closer than this is required, it may be achieved by changing resistor R14 as described in Paragraph 5-
48. 3-21 To maintain the stability and temperature co-
efficient of the power supply, use programming resistors that have stable, low noise, and low temperature characteristics (less than 5 ppm per degree Centigrade). A switch can be used in conjunction with various resistance values in order to obtain discrete output voltages. The switch should have make-before­break contacts to avoid momentarily opening the programming terminals during the switching interval.
3-22 Voltage Programming (Figure 3-4). Employ the strapping pattern shown on Figure 3-4 for voltage programming. In this mode, the output voltage will vary in a 1 to 1 ratio with the programming voltage (reference voltage) and the load on the programming voltage source will not exceed 0.5 microampere.
3-19 Resistance Programming (Figure 3-3). In this mode, the output voltage will vary at a rate determined by the programming coefficient--1000 ohms per volt (i.e. the output voltage will increase 1 volt for each 1000 ohms added in series with programming terminals). The programming coefficient is determined by the programming current. This current is adjusted to within 0.1% of l mA at the factory. If greater programming accuracy is required, it may be achieved by changing resistor R16.
Figure 3-4. Remote Voltage Programming
(Constant Voltage)
3-2
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3-23 The impedance (RX) looking into the external
A1 A2 A3 A4 A5 A6 A7 +S + G – –S A8 A9 A10
LOAD
PROGRAMMING
RESISTOR
(1K FOR FULL LOAD)
A1 A2 A3 A4 A5 A6 A7 +S + G – –S A8 A9 A10
LOAD
NOTE:
IF TRANSIENT RESPONSE IS POOR OR POWER SUPPLY OSCILLATES REMOVE JUMPER FROM A7 TO (+) AND ADD CAPACITOR C
X
AT LOAD
CX (200µF 150V)
programming voltage source should be approximately 6000 ohms if the temperature and stability specifi­cations of the power supply are to be maintained.
3-24 REMOTE RESISTANCE PROGRAMMING,
CURRENT LIMIT (See Figure 3-5)
3-25 The output current will vary roughly in propor­tion to the programming resistor. Full current output is obtained with approximately 1000 ohms; however, the exact current setting should be checked by shorting the output terminals and reading the current with the programming resistor in place.
3-27 REMOTE SENSING (See Figure 3-6) 3-26 Remote sensing is used to maintain good
regulation at the load and reduce the degradation of regulation which would occur due to the voltage drop in the leads between the power supply and the load. Remote sensing is accomplished by utilizing the strapping pattern shown in Figure 3-6. The power supply should be turned off before changing strapping patterns. The leads from the +S terminals to the load will carry approximately 1 milliampere of current, and it is not required that these leads be as heavy as the load leads. However, they must be twisted or shielded to minimize noise pick-up.
Figure 3-5. Remote Resistance Programming
(Current Limit)
3-26 Use stable, low noise, low temperature coefficient (less than 5 ppm/°C) programming resistors to maintain the power supply temperature coefficient and stability specifications. A switch may be used to set discrete values of output current. A make-before-break type of switch should be used since the output current will exceed the maximum rating of the power supply if the switch contacts open during the switching interval.
CAUTION
If the programming terminals (Al and A9) should open at any time during this mode, the output current will rise to a value that may damage the power supply and/or the load. To avoid this possibility, connect a 1KΩ resistor across the programming terminals and in parallel with a remote programming resistor. Like the programming resistor, the 1KΩ resistor should be of the low noise, low temperature coefficient type.
Figure 3-6. Remote Sensing
CAUTION
Observe polarity when connecting the sensing leads to the load.
3-29 Note that it is desirable to minimize the drop in the load leads and it is recommended that the drop not exceed 1 volt per lead if the power supply is to meet its DC specifications. If a larger drop must be tolerated, please consult a Hewlett-Packard field representative.
3-30 The procedure just described will result in a low DC output impedance at the load. If a low AC impedance is required, it is recommended that the following precautions be taken:
a. Disconnect output capacitor C3, by
disconnecting the strap between A7 and (+).
3-3
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b. Connect a capacitor having similar char-
A1 A2 A3 A4 A5 A6 A7 +S + G – –S A8 A9 A10
A1 A2 A3 A4 A5 A6 A7 +S + G – –S A8 A9 A10
A1 A2 A3 A4 A5 A6 A7 +S + G – –S A8 A9 A10
A1 A2 A3 A4 A5 A6 A7 +S + G – –S A8 A9 A10
LOAD
MASTER
R
X
R
X
LOAD
SLAVE
A1 A2 A3 A4 A5 A6 A7 +S + G – –S A8 A9 A10
R
X
R
X
LOAD
A1 A2 A3 A4 A5 A6 A7 +S + G – –S A8 A9 A10
R
X
R
X
acteristics (approximately same capacitance, same voltage rating or greater, and having good high fre­quency characteristics) across the load using short leads.
3-31 Although the strapping patterns shown in Figures 3-3 through 3-5 employ local sensing, note that it is possible to operate a power supply simultaneously in the remote sensing end Constant Voltage/Current Limit remote programming modes.
NOTE
It is necessary to re-adjust the current limit when the instrument is operated in the remote sensing mode.
3-32 SERIES OPERATION 3-33 Normal Series Connections (Figure 3-7). Two or
more power supplies can be operated in series to obtain a higher voltage than that available from a single supply. When this connection is used, the output voltage is the sum of the voltages of the individual supplies. Each of the individual supplies must be adjusted in order to obtain the total output voltage. The power supply contains a protective diode connected internally across the output which protects the supply if one power supply is turned off while its series partner(s) is on.
3-34 Auto-Series Connections (Figure 3-8). The Auto­Series configuration is used when it is desirable to have the output voltage of each of the series connected supplies vary in accordance with the setting of a control unit. The control unit is called the master; the controlled units are called slaves. At maximum output voltage, the voltage of the slaves is determined by the setting of the front panel VOLTAGE control on the master. The master supply must be the most positive supply of the series. The output CURRENT controls of all series units are operative and the current limit is equal to the lowest control setting. If any output CURRENT controls are set too low, automatic crossover to constant current operation will occur and the output voltage will drop. Remote sensing and programming can be used; however, the strapping arrangements shown in the applicable figures show local sensing and programming.
Figure 3-7. Normal Series
Figure 3-8. Auto-Series, Two and Three Units
3-35 In order to maintain the temperature coefficient and stability specifications of the power supply, the external resistors (Rx) shown in Figure 3-8 should be stable, low noise, low temperature coefficient (less than 5 ppm per degree Centigrade) resistors. The value of each resistor is dependant on the desired output voltage ratings of the master and slave supplies. The value of Rx is this voltage divided by the voltage programming current of the supply, 1mA (1/KP where KP is the voltage programming coefficient).
3-4
Page 18
3-36 PARALLEL OPERATION (Figure 3-9).
A1 A2 A3 A4 A5 A6 A7 +S + G –S A8 A9 A10
LOAD
A1 A2 A3 A4 A5 A6 A7 +S + G –S A8 A9 A10
A1 A2 A3 A4 A5 A6 A7 +S + G – –S A8 A9 A10
R
A
R
B
LOAD #1
LOAD #2
* MASTER MUST BE POSITIVE SUPPLY SLAVE MAY BE EITHER POLARITY
MASTER*
A1 A2 A3 A4 A5 A6 A7 +S + G – –S A8 A9 A10
R
A
R
B
A1 A2 A3 A4 A5 A6 A7 +S + G – –S A8 A9 A10
R
C
R
D
LOAD #1
LOAD #2
LOAD #3
3-37 Two or more power supplies can be connected in parallel to obtain a total output current greater than that available from one power supply. The total output current is the sum of the output currents of the individual power supplies. The output CURRENT controls of each power supply can be separately set. The output voltage controls of one power supply should be set to the desired output voltage; the other power supply should be set for a slightly larger output voltage. The supply set to the lower output voltage will act as a constant voltage source; the supply set to the higher output will act as a constant current source, dropping its output voltage until it equals that of the other supply.
Figure 3-9. Normal Parallel
3-38 AUTO TRACKING OPERATION (See Figure 3-10.) 3-39 This connection is used when it is necessary to
provide several voltages, all referred to a common bus, which vary in proportion to the setting of one master instrument. The following constraints must be observed when using this connection.
a. The master unit must be a positive voltage
source. When several positive sources are used, the master must be the largest voltage unit.
b. The external resistors should be stable, low
noise, low temperature coefficient resistors if the instruments are to maintain their temperature co­efficient and stability specifications.
3-40 The resistor values are determined as follows: Referring to Figure 3-10 for two units.
   
Choosing 10 milliamperes as a reasonable maximum

current in the resistors RA= 100(V master – V slave) and RB = 100 (V slave).
3-41. For several units connected in auto tracking refer to Figure 3-10. RA and RB are determined as before. RC = 100 (V master – V slave2), RD 100 (V slave2), etc.
Figure 3-10. Auto-Tracking. Two and Three Units
3-42 SPECIAL OPERATING CONSIDERATIONS 3-43 PULSE LOADING
3-44 The power supply wilt automatically crossover from constant voltage to constant current operation, or the reverse, in response to an increase (over the preset limit) in the output current or voltage, respectively. Although the preset limit may be set higher than the average output current or voltage, high peak currents or voltages (as occur in pulse loading) may exceed the preset limit and cause crossover to occur. If this crossover limiting is not desired, set the preset limit for the peak requirement and not the average.
3-5
Page 19
3-45 OUTPUT CAPACITANCE 3-46 There is a capacitor (internal) across the output
terminals of the power supply. This capacitor helps to supply high-current pulses of short duration during constant voltage operation. Any capacitance added externally will improve the pulse current capability, but will decrease the safety provided by the constant current circuit. A high­current pulse may damage load components before the average output current is large enough to cause the constant current circuit to operate.
3-47 The effects of the output capacitor during constant current operation are as follows:
a. The output impedance of the power supply
decreases with increasing frequency.
b. The recovery time of the output voltage is longer
for load resistance changes.
c. A large surge current causing a high power
dissipation in the load occurs when the load resistance is reduced rapidly.
3-48 REVERSE VOLTAGE LOADING 3-49 A diode is connected across the output terminals. Under normal operating conditions, the diode is reverse biased (anode connected to negative terminal). If a reverse
voltage is applied to the output terminals (positive voltage applied to negative terminal), the diode will conduct, shunting current across the output terminals and limiting the voltage to the forward voltage drop of the diode. This diode protects the series transistors and the output electrolytic capacitors.
3-50 REVERSE CURRENT LOADING 3-51 Active loads connected to the power supply may
actually deliver a reverse current to the power supply during a portion of it's operating cycle. An external source cannot be allowed to pump current into the supply without loss of regulation and possible damage to the output capacitor. To avoid these effects, it is necessary to preload the supply with a dummy load resistor so that the power supply delivers current through the entire operating cycle of the load device.
3-52 MULTIPLE LOADS 3-53 It is imperative that each load taken from the power
supply have two separate leads brought back to the power supply output terminals if full advantage is to be taken of the low output impedance of the power supply and if mutual coupling effects between loads are to be avoided.
3-6
Page 20
Page 21
SECTION IV
POWER
TRANSFORMER
AC
INPUT
REFERENCE
BIAS
SUPPLY
RECTIFIER AND FILTER
SERIES REGULATOR
BIAS VOLTAGE
OVEN CONTROL CIRCUIT
BIAS VOLTAGES
CURRENT
LIMITING
CIRCUIT
CONSTANT VOLTAGE INPUT CIRCUIT
CURRENT SAMPLING RESISTOR
METER CIRCUIT
M
+
-
+
-
NOTE:
DENOTES VOLTAGE FEEDBACK PATH DENOTES CURRENT LIMIT PATH
PRINCIPLES OF OPERATION
Figure 4-1. Overall Block Diagram
4-1 OVERALL BLOCK DIAGRAM DISCUSSION 4-2 The power supply, Figure 4-1, consists of a power
transformer, rectifier and filter, series regulator, error amplifier and driver, constant voltage input circuit, current limiting circuit, reference regulator circuit, bias supply, meter circuit, and an oven control circuit.
4-3 The ac input line voltage is reduced to the proper level and coupled to the rectifier and filter. The rectifier­filter converts the ac input to raw dc which is fed to the positive terminal via the regulator and current sampling resistor network. The regulator, part of the feedback loop, is made to alter it's conduction to maintain a constant output voltage or limit the output current. The voltage developed across the current sampling resistor network is the input to the current limiting circuit. If the output current that passes through the sampling network exceeds a certain predetermined level, the current limiting circuit applies a feedback signal to the series regulator which alters the regulator's conduction so that the output current does not exceed the predetermined current limit.
4-4 The constant voltage input circuit obtains it's input by sampling the output voltage of the supply. Any changes in output voltage are detected in the constant voltage input circuit, amplified by the error amplifier and driver, and applied to the series regulator in the correct phase and amplitude to counteract the change in output voltage. The reference regulator circuit provides stable reference voltages which are used by the constant voltage input circuit and the current limiting circuit for comparison purposes. The bias supply furnishes voltages which are used throughout the instrument for biasing purposes. The meter circuit provides indications of output voltage or current in either operating mode.
4-5 An oven houses the temperature sensitive components in the supply to provide a low temperature coefficient which results in excellent stability. The oven control circuit maintains the oven temperature at 65°C.
4-1
Page 22
F1
R55
DS1
115V
S1 ON/OFF SWITCH
CR27
CR26
C17
­+
CR29
CR30
CR24
CR25
C25
­+
REFERENCE REGULATOR
Q12-Q15
+6.2V +S
-9.4V +12.4V
OVEN
CONTROL
CIRCUIT
Q16
20V
SERIES
REGULATOR
Q11
C19
R54
NOTE 1
CR13
2.5V
CURRENT LIMITING CIRCUIT Q5
DRIVER Q10
ERROR AMPL. Q7,Q8,Q9
VOLTAGE INPUT CIRCUIT Q1,Q3
-9.4V
R23
CURRENT SAMPLING RESISTOR
METER CIRCUIT S2
M
+
-
+OUT
-OUT
CURRENT CONTROL
R25
-9.4V
R20
+
-
C4
+
-
CONSTANT
VOLTAGE
PULLOUT
RESISTOR
+6.2V
CR32
C23
FINE VOLTAGE ADJ. R11
+12.4V
30V
+O +S A7 A2
A3 A5 A6
A8
-S
-O
A10 A9
COARSE VOLTAGE ADJ.
4
3 2
1
6
8
7
11
10
9
12
13
14
NOTE 1: MAIN SUPPLY OUTPUT VOLTAGES ARE:
4-6 SIMPLIFIED SCHEMATIC 4-7 A simplified schematic of the power supply is
shown in Figure 4-2. It illustrates the operating controls; the ON-off switch, and the voltage programming controls (R11 and R20). Figure 4-2 also shows the internal sources of bias and reference voltages and their nominal magnitudes with an input of 115 Vac.
MODEL 6101A 6102A 6106A 6111A 6112A 6113A 6116A VDC 25 60 132 25 60 13 132
Figure 4-2. Simplified Schematic
4-8 Diode CR32, connected across the output terminals of the power supply, is a protective device which prevents internal damage that might occur if a reverse voltage were applied across the output terminals. Output capacitor, C23, is also connected across the output terminals when the normal strapping pattern shown on Figure 4-2 is employed. Note that this capacitor can be removed if an increase in the programming speed is desired.
4-2
Page 23
4-9 DETAILED CIRCUIT ANALYSIS (Refer to Overall Schematic at Rear of Manual.)
4-10 SERIES REGULATOR 4-11 The series regulator consists of transistor stage
Q11. The regulator serves as a series control element by altering it’s conduction so that the output voltage and the current limit is never exceeded. The conduction of Q11 is controlled by the feedback voltage obtained from driver Q10.
4-12 CONSTANT VOLTAGE INPUT CIRCUIT 4-13 This circuit consists of the programming resistors,
coarse voltage adjustment R20, fine voltage adjustment R11, and differential amplifiers Ql, Q2-Q3, and Q7-Q8. Ql consists of two transistors having closely matched characteristics in a single transistor package. This package insures that both transistors will operate at essentially the same temperature, minimizing drift due to thermal differentials. Ql, Q2, and Q3 are enclosed in a constant-temperature oven to further minimize the effects of changing ambient temperature.
4-14 The constant voltage input circuit continuously compares a fixed reference voltage with a portion of the output voltage and, if a difference exists, produces an error voltage whose amplitude and phase is proportional to the difference. The error output is fed back to the series regulator, through the error and driver amplifiers. The error voltage changes the conduction of the series regulator which, in turn, alters the output voltage so that the difference between the two input voltages applied to the differential amplifier is reduced to zero. The above action maintains the output voltage constant.
4-15 The base of Q1A is connected to the junction of the programming resistors and the current pullout resistor (R18 or R19) through a current limiting resistor, R1. Note that when internal programming is used, R19 is the current pullout resistor, having similar temperature characteristics as the front panel voltage control. In remote programming, R18 is the current pullout, having as low a temperature coefficient as possible. Diodes CR1 and CR2 limit voltage excursions on the base of Q1A. R1 limits the current through the programming resistors under the condition of rapid voltage turndown. Capacitor C4 shunts the programming resistor to increase the high frequency gain of the amplifier. The programming current is determined primarily by the reference voltage and the pullout resistor, R18 or R19. R17 in series with the pullout resistor serves as a trimming adjustment of the programming current.
A variable current injected at the junction of the programming and pullout resistors through R15 allows fine trimming of the programming current.
4-16 The base of Q1B is connected to ground through R2. Variable currents can be injected at this point through R13 which serves to compensate for fixed voltage offsets in Ql, and through R11 which is the fine voltage adjustment.
4-17 Negative feedback is coupled from the output of differential amplifier Q7-Q8 to the input of Q1 by network R30 and C6. This feedback provides high frequency roll off in the loop gain to stabilize the feedback loop.
4-18 DRIVER AND ERROR AMPLIFIER 4-19 The driver and error amplifier circuit raises the
level of the error signal from the constant voltage input circuit to a sufficient amount to drive the series regulator. Common emitter amplifier Q10 also receives a current limiting input when CR8 becomes forward biased.
4-20 CURRENT LIMIT CIRCUIT 4-21 The output current flows through R23 producing a
voltage drop of one volt for 500 mA output current. Current limit control, R25 is attached to R23 and goes positive as the output current increases. When this positive voltage is great enough to overcome the negative voltage resulting from the current limit control setting Q5 is turned on. This action causes test point 21 to fall to about zero volts, forward biasing CR8 and carrying the base of Q10 sufficiently negative to turn it off, thus turning off the series regulator. R27 and CR4 provide a -0.7V bias for the emitter of Q5.
4-22 OVEN CONTROL CIRCUIT 4-23 The oven temperature is sensed by thermistor R57.
If the temperature is too low, the resistance of R57 will be high enough to bias the emitter of unijunction transistor Q16 sufficiently positive for it to act as a free­running pulse generator. These pulses are coupled through C23 and R62 to the gate of the Silicon­Controlled Rectifier CR31. The first pulse in any half­cycle of line voltage will cause CR31 to conduct and remain conducting to the end of that half-cycle. When CR31 is conducting, current flows through the oven heater winding raising the temperature. When the temperature is high enough, R57 will have decreased sufficiently to lower the emitter bias of Q16, stopping its output pulses and leaving CR31 off.
4-3
Page 24
4-24 REFERENCE CIRCUIT
MODEL
6101A
6102A
6106A
6111A
6112A
6113A
6116A 1 2.5V
5V
12V
2.5V
5V
2.5V
12V 2 25V
50V
120V
25V
50V
25V
120V 3 1.2A
.6A
.25A
1.2A
.6A
2.5A
.25A 4 .12A
.06A
.025A
.12A
.06A
.25A
.025A
CURRENT SAMPLING
R23
R67
VOLTAGE
CAL
R69
R21
R66
SELECTED
1
2 3
4
1
2
3
4
M
THERMISTOR
R22
R42
+
-
S2C S2B
A. VOLTAGE MONITORING
-OUT
+
R23
CURRENT
SAMPLING
3
4
S2A
R42
R22
THERMISTOR
R64
R65
R50
CURRENT
CAL
2
1
M
+ -
3
4
S2B
2
1
R66
SELECTED
-OUT
B. CURRENT MONITORING
+
4-25 The reference circuit is a feedback power supply similar to the main supply. It provides stable reference voltages which are used throughout the unit. The reference voltages are all derived from raw dc obtained from the full wave rectifier (CR24 and CR25) and filter capacitor C16. The +6.2 and –9.4 voltages, which are used in the constant voltage input circuit for comparison purposes, are developed across temperature com­pensated Zener diodes VR1 and VR2. Resistor R49 limits the current through the Zener diodes to establish an optimum bias level.
4-26 The reference circuit is a closed loop feedback regulator which acts to maintain the voltage at point 16 at 12.4 volts regardless of line voltage variation. Any difference between the zener reference diode VR1 and one-half of the 12.4 volt bus as sampled by R47 and R48 is amplified by Q14 and Q15 connected as a differential amplifier. The error is further amplified by Q13 and is applied to the base of series regulator Q12 which controls the output voltage of the reference circuit.
4-27 Zener diode VR2 is added in series with the reference outputs to provide a –9.4 volt bias output. The main reference voltage is the +6.2 volt zener VR1. The
12.4 volt output is used as a stable bias source. Diode CR19 provides initial start-up bias for the reference circuit when the power supply is first turned on.
S2 SWITCH POSITIONS
4-28 METER CIRCUIT 4-29 The meter circuit provides continuous indications
of output voltage or current on a single multiple range meter. The meter can be used either as a voltmeter or an ammeter depending upon the position of METER switch S2 on the front panel of the supply. This switch also selects one of two meter ranges on each scale. The meter circuit consists of METER switch S2, various multiplying resistors and the meter movement.
4-30 With METER switch S2 set to either voltage position 1 or 2 (Figure 4-3A), the meter is connected in series with R21, R69, R66, R22, and R42 across the output of the supply. Resistor R66 calibrates the meter for full scale deflection to compensate for slight resistance variations inherent in different meter movements. Thermistor R22 compensates for the change in meter resistance as a function of temperature, and R42 linearizes the resistance slope of R22 to match the meter resistance slope.
4-31 Voltage Adjust potentiometer R67 shunts a small amount of meter current and is adjusted for proper full scale meter deflection in the voltage ranges.
Figure 4-3. Meter Circuit, Simplified Schematic
METER switch S2C shunts R69 in position 1 (the low voltage range). Thus, in the low voltage range the meter receives 10 times the amount of current that it receives in the high voltage range, for the same power supply output.
4-32 With METER switch S2 set to either current position 3 or 4 (Figure 4-3B), the meter is connected across the current sampling resistor R23. Current calibrate potentiometer R65 is adjusted for proper full scale meter deflection in the current ranges. METER switch S2A shunts R64 in position 4 (the low current range).
4-33 The meter is manufactured with a foolproof movement, that is, it can withstand a current overload of more than 10 times the maximum rated without injury.
4-4
Page 25
Page 26
SECTION V
A
B
LOAD LEAD
MONITOR HERE
OUTPUT TERMINAL
CURRENT SAMPLING TERMINALS
TO GROUNDED
TERMINAL OF
POWER SUPPLY
SAMPLING RESISTOR
LOAD
TERMINALS
TO UNGROUNDED
TERMINAL OF
POWER SUPPLY
EXTERNAL
LOAD
MAINTENANCE 5-1 INTRODUCTION 5-2 Upon receipt of the power supply, the performance
check (Paragraph 5-10) should be made. This check is suitable for incoming inspection. If a fault is detected in the power supply while making the performance check or during normal operation, proceed to the troubleshoot­ing procedures (Paragraph 5-27). After troubleshooting and repair (Paragraph 5-37), perform any necessary adjustments and calibrations (Paragraph 5-39). Before returning the power supply to normal operation, repeat the performance check to ensure that the fault has been properly corrected and that no other faults exist. Before doing any maintenance checks, turn-on power supply, allow a half-hour warm-up, and read the general information regarding measurement techniques (Paragraph 5-3).
5-3 GENERAL MEASUREMENT TECHNIQUES 5-4 The measuring device must be connected across
the sensing leads of the supply or as close to the output terminals as possible when measuring the output impedance, transient response, regulation, or ripple of the power supply in order to. achieve valid measurements. A measurement made across the load includes the impedance of the leads to the load and such lead lengths can easily have an impedance several orders of magnitude greater than the supply impedance, thus invalidating the measurement.
5-5 The monitoring device should be connected to the rear +S and –S terminals (see Figure 3-2) or as shown in Figure 5-1. The performance characteristics should never be measured on the front terminals if the load is connected across the rear terminals. Note that when measurements are made at the front terminals, the monitoring leads are connected at A, not B, as shown in Figure 5-1. Failure to connect the measuring device at A will result in a measurement that includes the resistance of the leads between the output terminals and the point of connection.
5-6 For output current measurements, the current sampling resistor should be a four-terminal resistor. The four terminals are connected as shown in Figure 5-2. In addition, the resistor should be of the low noise, low temperature coefficient (less than 30 ppm/°C) type and should be used at no more than 5% of its rated power so that its temperature rise will be minimized.
Figure 5-2. Output Current Measurement Technique
Figure 5-1. Front Panel Terminal Connections
5-7 When using an oscilloscope, ground one terminal of the power supply and then ground the case of the oscilloscope to this same point. Make certain that the case is not also grounded by some other means (power line). Connect both oscilloscope input leads to the power supply ground terminal and check that the oscilloscope is not exhibiting a ripple or transient due to ground loops, pick-up, or other means.
5-8 TEST EQUIPMENT REQUIRED 5-9 Table 5-1 lists the test equipment required to
perform the various procedures described in this Section.
5-1
Page 27
Table 5-1. Test Equipment Required
Type
Required
Characteristics
Use
Recommended
Model
Differential Voltmeter
Sensitivity: 1mV full scale (min.). Input impedance: 10 megohms (min.).
Measure DC voltages; calibration procedures
3420 (See Note)
Variable Voltage Transformer
Range: 90-130 volts. Equipped with voltmeter accurate within 1 volt.
Vary AC input
---------------------------
AC Voltmeter
Accuracy: 2%. Sensitivity: 1mV full scale deflection (min.).
Measure AC voltages and ripple
430 B
Oscilloscope
Sensitivity: 100µV/cm Differential input.
Display transient response waveforms
140 A plus
1400A plug in.
Oscillator
Range: 5 cps to 600Kc. Accuracy: 2%
Impedance checks
200CD
DC Voltmeter
Accuracy: 1%. Input resistance: 20,000 ohms/volt (min.).
Measure DC voltages
412 A
Repetitive Load Switch
Rate: 60 - 400 Hz, 2µsec rise and fall time.
Measure transient response
See Figure 5-7
Resistive Loads
Values: See Paragraph 5-14 and Figure 5-4, ±5%, 75 watts.
Power supply resistors
---------------------------
Current Sampling Resistor
Value: See Figure 5-4, 1%, 40 watts, 20ppm, 4-Terminal.
Measure current; calibrate meter
--------------------------­Resistor
1KΩ ±1%, 2 watt non-inductive
Measure impedance
---------------------------
Resistor
100 ohms, ±5%, 10 watt.
Measure impedance
---------------------------
Resistor
Value: See Paragraph 5-49, ±0.1%, ½ watt.
Calibrate programming current
--------------------------­Capacitor
500µF, 50wvdc
Measure impedance
---------------------------
Decade Resistance Box
Range: 0-500K. Accuracy: 0.1% plus 1 ohm Make-before-break contacts.
Measure programming coefficients
---------------------------
5-2
Page 28
5-10 PERFORMANCE TEST
POWER SUPPLY
UNDER TEST
NULL DETECTOR
LOAD
REFERENCE
VOLTAGE
SOURCE
R
Y
LOAD
RESISTOR
DIFFERENTIAL
VOLTMETER
POWER SUPPLY
UNDER TEST
R
X
CURRENT SAMPLING RESISTOR
G
MODEL NO.
RESISTANCE (OHMS)
RX
RY
6101A 6102A 6106A 6111A 6112A 6113A 6116A
1 2 5 1 2
0.5 5
19 78
495
19 78
4.5 495
5-11 The following test can be used as an incoming inspection check and appropriate portions of the test can be repeated either to check the operation of the instrument after repairs or for periodic maintenance tests. The tests are performed using a 115-VAC 60 cps., single phase input power source. If the correct result is not obtained for a particular check, do not adjust any controls; proceed to troubleshooting (Paragraph 5-27).
NOTE
A satisfactory substitute for a differential voltmeter is to arrange a reference voltage source and null detector as shown in Figure 5-3. The reference voltage source is adjusted so that the voltage difference between the supply being measured and the reference voltage will have the required resolution for the measurement being made. The voltage difference will be a function of the null detector that is used. Examples of satisfactory null
detectors are: 419 A null detector, a DC coupled oscilloscope utilizing differential input, or a 50 mV meter movement with a 100 division scale. For the latter, a 2 mV change in voltage will result in a meter deflection of four divisions.
5-12 RATED OUTPUT AND METER ACCURACY 5-13 Voltage. Proceed as follows:
a. Connect load resistor across rear output
terminals of. supply for full load output. Resistor value to be as follows:
Model No. 6101A 6102A 6106A 6111A 6112A Resistance 20Ω 80Ω 500Ω 20Ω 80Ω Model No. 6113A 6116A Resistance 500Ω
b. Connect differential voltmeter across +S and
–S terminals of supply observing correct polarity.
c. Set METER switch to highest voltage range
and turn on supply.
d. Adjust VOLTAGE controls until front panel
meter indicates exactly the maximum rated output voltage.
e. Differential voltmeter should indicate
maximum rated output voltage within ±2%. 5-14 Current. Proceed as follows:
a. Connect test setup shown in Figure 5-4. b. Turn CURRENT controls fully clockwise. c. Set METER switch to highest current range
and turn on supply.
d. Adjust VOLTAGE controls until front panel
meter indicates exactly the maximum rated output current.
e. Differential voltmeter should read 1.0 ± 0.02
V dc.
Figure 5-3. Differential Voltmeter
Substitute Test Setup
CAUTION
Care must be exercised when using an electronic null detector in which one input terminal is grounded to avoid ground loops and circulating currents.
Figure 5-4. Output Current, Test Setup
5-3
Page 29
5-1 LOAD REGULATION (Front Terminals)
MODEL NO.
RESISTANCE (OHMS)
RX
RY
6101A 6102A 6106A 6111A 6112A 6113A 6116A
1 2 5 1 2
0.5 5
19 78
495
19 78
4.5
495
POWER SUPPLY
UNDER TEST
OSCILLOSCOPE
140A
G
R
Y
R
X
LOAD RESISTORS
1[
!!
POWER SUPPLY
UNDER TEST
DIFFERENTIAL
VOLTMETER
G
R
Y
R
X
5-16 To check constant voltage load regulation, proceed as follows:
a. Connect test setup as shown in Figure
5-5.
b. Turn CURRENT controls fully clockwise. c. Set METER switch to highest current range
and turn on supply.
d. Adjust VOLTAGE controls until front panel
meter indicates exactly the maximum rated output voltage.
e. Read and record voltage indicated on
differential voltmeter.
f. Disconnect load resistors. g. Reading on differential voltmeter should not
vary from reading recorded in step e by more than the following: Model No. 6101A 6102A 6106A 6111A Variation (mvdc) 0.8 0.75 1.2 0.8 Model No. 6112A 6113A 6116A Variation (mvdc) 0.75 1.2 1.2
d. Adjust variable auto transformer for 105
VAC input.
e. Set METER switch to highest voltage range
and turn on supply.
f. Adjust VOLTAGE controls until front panel
meter indicates exactly the maximum rated output voltage.
g. Read and record voltage indicated on
differential voltmeter.
h. Adjust variable auto transformer for 125
VAC input.
i. Reading on differential voltmeter should not
vary from reading recorded in step g by more than the following: Model No. 6101A 6102A 6106A 6111A Variation (mvdc) 0.2 0.4 1 0.2 Model No. 6112A 6113A 6116A Variation (mvdc) 0.4 0.1 1
5-19 RIPPLE AND NOISE 5-20 To check the ripple and noise, proceed as follows:
5-17 LINE REGULATION (Front Terminals) 5-18 to check the line regulation, proceed as
follows:
a. Connect variable auto transformer between
input power source and power supply power input.
b. Turn CURRENT controls fully clockwise. c. Connect test setup shown in Figure 5-5.
a. Retain test setup used for previous line
regulation test except connect oscilloscope across output terminals as shown in Figure 5-6.
b. Adjust variable auto transformer for 125
VAC input.
c. Set METER switch to highest current
range.
d. Turn CURRENT controls fully clockwise
and adjust VOLTAGE controls until front panel meter indicates exactly the maximum rated output voltage.
e. Oscilloscope should indicate 100µV
peak-to-peak or less.
Figure 5-5. Load Regulation, Test Setup
5-4
Figure 5-6. Ripple and Noise, Test Setup
Page 30
5-21 TRANSIENT RECOVERY TIME
R
Y
POWER SUPPLY
UNDER TEST
R
X
OSCILLOSCOPE
140A
G
1µF
400V
5Ω 5W
(NOTE 3)
CONTACT PROTECTION
NETWORK
11K
3W
25K
2W
115V
60 HZ
NOTE 2
REPETITIVE LOAD
SWITCH (NOTE 1)
NOTES:
1. THIS DRAWING SHOWS A SUGGESTED METHOD OF BUILDING A LOAD SWITCH. HOWEVER, OTHER METHODS COULD BE USED; SUCH AS A TRANSISTOR SWITCHING NETWORK. MAXIMUM LOAD RATINGS OF LOAD SWITCH ARE: 5 AMPS, 500V, 250W (NOT 2500W).
2. USE MERCURY RELAY; CLARE TYPE HGP 1002 OR W. E. TYPE 276B
3. USE WIRE WOUND RESISTOR
MODEL NO.
RESISTANCE (OHMS)
RX
RY
6101A 6102A 6106A 6111A 6112A 6113A 6116A
1 2 5 1 2
0.5 5
19 78
495
19 78
4.5
495
50µsec
LOADING UNLOADING
50µsec
10mV
10mV
VOLTMETER
403B
INDICATES E
o
VOLTMETER
403B
INDICATES E
in
POWER SUPPLY
UNDER TEST
OSCILLATOR
200CD
1K
100 OHM
500 MFD
G
5-22 To check the transient recovery time proceed as follows:
a. Connect test setup shown in Figure 5-7. b. Turn CURRENT controls fully clockwise. c. Set METER switch to highest current
range and turn on supply.
d. Adjust VOLTAGE controls until front
panel meter indicates exactly the maximum rated output voltage.
e. Close line switch on repetitive load switch
setup.
f. Adjust 25K potentiometer until a stable
display is obtained on oscilloscope. Waveform should be within the tolerances shown in Figure 5-8 (output should return to within 10 mV of original value in less than 50 microseconds).
Figure 5-8. Transient Recovery Time, Waveforms 5-23 OUTPUT IMPEDANCE 5-24 To check the output impedance, proceed as
follows:
a. Connect test setup as shown in Figure 5-9.
Figure 5-7. Transient Recovery Time, Test Setup
NOTE
If the unloading waveform is unobtainable, use a smaller value capacitor in the contact protection network illustrated in Figure 5-7.
Figure 5-9. Output Impedance, Test Setup b. Set METER switch to highest voltage range,
turn CURRENT controls fully clockwise, and turn on supply.
c. Adjust VOLTAGE controls until front panel
meter reads 20 volts (10 volts for Model 6113A supplies).
d. Set AMPLITUDE control on Oscillator to 10
volts (Ein), and FREQUENCY control to 10 cps.
e. Record voltage across output terminals of the
power supply (Eo) as indicated on AC voltmeter.
f. Calculate the output impedance by the
following formula:
 


Eo = rms voltage across power supply output
terminals. R = 1000 Ein = 10 volts
5-5
Page 31
g. The output impedance (Z
Step
Meter
Common
Meter
Positive
Normal
Indication
If Indication Abnormal, Take This Action
1
+S
30
6.2 ± 0.3vdc
Check 12.4 volt bias or VR1
2
34
+S
9.4± 0.4vdc
Check 12.4 volt bias or VR2
3
+S
16
12.4± 1.0vdc
Check Q12-Q15, CR24, CR25, C16, T1
than 0.002 ohm.
should be less
out)
h. Using formula of step f, calculate output
impedance at frequencies of 100cps, 1Kc, and 500Kc. Values should be less than 0.02 ohm, 0.5 ohm, and 3 ohms, respectively.
5-25 CURRENT LIMIT 5-26 To check the current limit circuit, proceed as
follows:
a. Set the METER switch to the highest
voltage range.
b. Turn the VOLTAGE controls fully clock-
wise.
c. Turn the CURRENT control fully counter-
clockwise.
d. The voltage should reduce to zero. e. Connect a short circuit across the output
terminals.
f. Set the METER switch to the highest current
range.
g. Turn the CURRENT control fully clockwise. h. The current should increase to, but not
exceed the following: Model 6101A 6102A 6106A 6111A Current Limit (A) 1.05 0.52 0.21 1.05 Model 6112A 6113A 6116A Current Limit (A) 0.52 2.1 0.21
5-27 TROUBLESHOOTING 5-28 Components within Hewlett-Packard power
supplies are conservatively operated to provide maximum reliability. In spite of this, parts within a supply may fail. Usually the instrument must be immediately repaired with a minimum of ''down time" and a systematic approach as outlined in succeeding paragraphs can greatly simplify and speed up the repair.
5-29 TROUBLE ANALYSIS 5-30 General. Before attempting to trouble shoot this
instrument, ensure that the fault is with the instrument and not with an associated circuit.
The performance test (Paragraph 5-10) enables this to be determined without having to remove the instrument from the cabinet.
5-31 Once it is determined that the power supply is at fault, check for obvious troubles such as open fuse, a defective power cable, or an input power failure. Next, remove the top and bottom covers (each held by four retaining screws) and inspect for open connections, charred components, etc. If the trouble source cannot be detected by visual inspection, follow the detailed procedure outlined in succeeding paragraphs. Once a defective component has been located (by means of visual inspection or trouble analysis) correct it and reconduct the performance test. If a component is replaced, refer to the repair and replacement, and adjustment and calibration paragraphs in this section.
5-32 A good understanding of the principles of operation is a helpful aid in troubleshooting, and it is recommended that the reader review Section IV of the manual before attempting to troubleshoot the unit in detail. Once the principles of operation are understood, logical application of this knowledge used in conjunction with the normal voltage readings shown on the schematic and the additional procedures given in the following paragraphs should suffice to isolate a fault to a component or small group of components. The normal voltages shown on the schematic are positioned adjacent to the applicable test points (identified by encircled numbers on the schematic and printed wiring boards). Additional test procedures that will aid in isolating troubles are as follows:
a. Reference circuit check (Paragraph 5-34). This
circuit provides critical operating voltages for the supply and faults in the circuit could affect the overall operation in many ways.
b. Feedback loop checks (Paragraph 5 -35). c. Procedures for isolating common troubles
(Paragraph 5-36). 5-33 The test points referred to throughout the
following procedures are identified on the schematic diagram by encircled numbers.
Table 5-2. Reference Circuit Troubleshooting
5-6
Page 32
5-34 Reference Circuit
Step
Measure (-) (+)
Response
Probable Cause
1
Voltage between +S and A5
a. +0.6V
b. 0V or negative
a. Open strap between A8 and –S.
R20 open.
b. Proceed to Step 2.
2
Voltage between 13 and 14
a. More negative than –0.1V.
b. Within ±0.1V of 0V.
c. More positive than +0.1V.
a. Q1A shorted, R1, R2 open.
b. C6, C3 shorted.
c. Proceed to Step 3.
3
Voltage between +S and 25
a. More negative than +0.5V.
b. More positive than +0.5V.
a. Q7, C8, CR9, R32 shorted.
Q8, R23, R31, R33 open.
b. Proceed to Step 4.
4
Voltage between +S and 27
a. 0V to +0.2V. b. More positive than 0.2V.
a. Q10 or Q11 shorted. b. Q9 open, R35 shorted.
Step
Measure (–) (+)
Response
Probable Cause
1
Disable Q5 by disconnecting CR8
a. Normal output voltage.
b. Low output voltage
a. Current limit circuit faulty,
check CR8, Q5, and R26 for short.
b. Reconnect CR8 and proceed to
Step 2
2
Voltage between +S and A5
a. More negative than +0.1V.
b. +0.1V to +0.8V.
a. C4 shorted, R17, R18 open.
b. Proceed to step 3.
3
Voltage between 13 and 14
a. More positive than +0.1V.
b. More negative than –0.1V.
a. Q1A open. R1, R2 open.
b. Proceed to step 4.
d. Proceed as instructed in Table 5-2.
a. Make an ohmmeter check to be certain that
neither the positive nor negative output terminal is grounded.
b. Turn front-panel VOLTAGE and CURRENT
controls fully clockwise (maximum).
c. Turn-on power supply (no load connected).
Table 5-3. High Output Voltage Troubleshooting
5-35 Feedback Circuit. Generally, malfunction of the feedback circuit is indicated by high or low output voltages. If one of these situations occurs, disconnect the load and proceed as instructed in Table 5-3 or Table 5-4.
Table 5-4. Low Output Voltage Troubleshooting
5-7
Page 33
Table 5-4. Low Output Voltage Troubleshooting (Continued)
4
Voltage between +S and 25
a. More positive than +0.6V.
b. More negative than +0.5V.
a. Q8 shorted, Q7 open, C10
shorted.*
b. Proceed to Step 5.
5
Voltage between +S and 27
a. More positive than 1V. b. More negative than 0V.
a. Q10, Q11 open. R38 shorted. b. Q9, CR10, CR11, CR12, C9
shorted. CR13, CR14, CR15 open. R35 open.
Symptom
Checks and Probable Causes
High ripple
a. Check operating setup for ground loops. b. If output floating, connect 1µF capacitor between output and ground. c. Ensure that supply is not crossing over to current limit mode under loaded
conditions. Check for low voltage across C19.
Poor line regulation
a. Check reference circuit (Paragraph 5-34)
Poor load regulation (Constant Voltage)
a. Measurement technique. (Paragraph 5-15) b. Check reference circuit (Paragraph 5-34) c. Ensure that supply is not going into current limit. Check current limit
circuit
Oscillates
a. Constant Voltage
Operation
b. Current Limit
Operation
a. C6, R30, C3, R9, C7, R34, C8, or C9 open
b. C5, R29, or C9 open
Poor Stability (Constant Voltage)
a. Check ±6.2Vdc reference voltages (Paragraph 5-34). b. Noisy programming resistor R20. c. CR1, CR2 leaky. d. Check R10, R11, VR1 for noise or drift. e. Stage Q1 defective.
*
Check Q9 and CR9 for damage
Table 5-5. Common Troubles
5-36 Common Troubles. Table 5-5 lists the symptoms, checks, and probable causes for common troubles.
5-37 REPAIR AND REPLACEMENT 5-38 Before servicing a printed wiring board, refer to
Figure 5-10. Section VI of this manual contains a list of
replaceable parts. Before replacing a semiconductor device, refer to Table 5-6 which lists the special characteristics of selected semiconductors. If the device to be replaced is not listed in Table 5-6, the standard manufacturers part number listed in Section VI is applicable. After replacing a semiconductor device, refer to Table 5-7 for checks and adjustments that may be necessary.
5-8
Page 34
APPLY
SOLDER
Excessive heat or pressure can lift the copper strip from the board. Avoid damage by using a low power soldering iron (50 watts maximum) and following these instructions. Copper that lifts off the board should be cemented in place with a quick drying acetate base cement having good electrical insulating properties.
A break in the copper should be repaired by soldering a short length of tinned copper wire across the break.
Use only high quality rosin core solder when repairing etched circuit boards. NEVER USE PASTE FLUX. After soldering, clean off any excess flux and coat the repaired area with a high quality electrical varnish or lacquer.
When replacing components with multiple mounting pins such as tube sockets, electrolytic capacitors, and potentiometers, it will be necessary to lift each pin slightly, working around the components several times until it is free.
WARNING: If the specific instructions outlined in the steps below regarding etched circuit boards without eyelets are not followed, extensive damage to the etched circuit board will result.
1. Apply heat sparingly to lead of component to be replaced. If lead of component passes through an eyelet in the circuit board, apply heat on component side of board. If lead of component does not pass through an eyelet, apply heat to conductor side of board.
2. Reheat solder in vacant eyelet and quickly insert a small awl to clean inside of hole. If hole does not have an eyelet, insert awl or a #57 drill from conductor side of board.
3. Bend clean tinned lead on new part and carefully insert through eyelets or holes in board.
4. Hold part against board (avoid overheating) and solder leads. Apply heat to compo­nent leads on correct side of board as explained in step 1
In the event that either the circuit board has been damaged or the conventional method is impractical, use method shown below. This is especially applicable for circuit boards without eyelets.
1. Clip leads as shown below.
CLIP
HERE
2. Bend protruding leads upward. Bend lead of new
component around protruding lead. Apply solder using a pair of long nose pliers as a heat sink.
This procedure is used in the field only as an alternate means of repair. It is not used within the factory.
CONDUCTOR
SIDE
Figure 5-10. Servicing Printed Wiring Boards
5-9
Page 35
Table 5-6. Selected Semiconductor Characteristics
Reference
Designator
Characteristics
stock No.
Suggested
Replacement
Q1
Diff. Amp. NPN
1854-0221
2N4045
Q2, Q3, Q9,
Q10, Q13-Q15
SS NPN Silicon
1854-0027
2N2714
CR1, CR2, CR4,
CR8, CR9, CR16, CR31
Diode, Silicon
1901-0033
1N485B Sylvania
CR10, CR13,
CR20
Diode, Sil, 2.4V @ 100mA
1901-0460
1N4830 G.E.
CR19, CR23
Rect. Sil. Stabistor 200mA, 10prv
1901-0461
1N4828 G.E.
CR24-CR29,
CR30B, CR32-CR34
Rect. Silicon 500mA, 200prv
1901-0026
1N3253 G.E.
Reference
Function
Check
Adjust
Ql, Q2, Q3,
Q7, Q8, Q9
Voltage error amplifier
Voltage load regulation Remote programming
R14
Q10, Q11,
Series Regulator
Voltage load regulation
Q5
Current Limit Amplifier
Current limit operation
Q12,13,14,
15
Reference Circuit Amplifier
+6.2V line regulation
Q16
Oven Control Pulse Generator
Oven temperature setting
R56
CR1,2
Protection Diode
Voltage-load regulation
CR4,10,13
Forward Bias Regulators
Voltage across each diode
0.6 to 0.85 volts
CR8
Current Limit Coupling Diode
Current limit operation
CR9
Overshoot suppressor diode
Turn-on overshoot
CR16
Overshoot suppressor diode
Turn-on overshoot
CR19
Reference Circuit Start-up diode
Reference circuit operation
CR24, 25
Rectifier
Voltage on C16
CR26, 27, 28
Rectifier
Voltage on C17
Table 5-7. Checks and Adjustments After Replacement of Semiconductor Devices
5-10
Page 36
Table 5-7. Checks and Adjustments After Replacement of Semiconductor Devices (Continued)
CR29,30,33, 34
Rectifier
Voltage on C19 CR31
Oven SCR
Oven Functioning
CR32
Protection diode
VR1
+6.2 Voltage Reference
Remote Programming Coefficient, zero crossing
R17,R116 R14
VR2
-9.4 Voltage Reference
Remote Prog, Coefficient zero crossing
R16 R14
MI, R64, or R66
Current meter cal. Voltage meter cal.
R65 R67
Adjustment or Calibration
Paragraph
Control Device
Meter Zero
5-41
Pointer
Voltmeter Tracking
5-43
R67
Ammeter Tracking
5-45
R65
Zero Volt Programming Accuracy
5-47
R6 or R8
Programming Current Level
5-49
R13
5-39 ADJUSTMENT AND CALIBRATION 5-40 Adjustment and calibration may be required after
performance testing, troubleshooting, or repair and replacement.
Table 5-8. Calibration Adjustment Summary
5-41 METER ZERO 5-42 Proceed as follows to zero meter:
a. Turn off instrument (after it has reached normal operating temperatur9) and allow 30 seconds for all capacitors to discharge.
Perform only those ad justments that affect the operation of the faulty circuit and no others. Table 5-8 summarizes the adjustments and calibrations contained in the fol­lowing paragraphs.
5-43 VOLTMETER TRACKING 5-44 To calibrate voltmeter tracking, proceed as
follows:
a. Connect differential voltmeter across supply,
observing correct polarity.
b. Insert sharp pointed object (pen point or awl) into the small indentation near top of round black plastic disc located directly below meter face.
c. Rotate plastic disc clockwise (cw) until meter reads zero, then rotate ccw slightly in order to free adjustment screw from meter suspension. If pointer moves, repeat steps b and c.
b. Set METER switch to highest voltage range and turn on supply. Adjust VOLTAGE control until differential voltmeter reads exactly the maximum rated output voltage.
c. Adjust R67 until front panel meter also indicates maximum rated output voltage.
5-11
Page 37
5-45 AMMETER TRACKING 5-46 To calibrate ammeter tracking proceed as follows:
a. Connect the supply under test for remote resistance programming as illustrated in Figure 3-3.
a. Connect test setup shown on Figure 5-4. b. Turn VOLTAGE control fully clockwise and
set METER switch to highest current range.
c. Turn on supply and adjust CURRENT controls
until differential voltmeter reads 1.0 Vdc.
d. Adjust R65 until front panel meter indicates
exactly the maximum rated output current. 5-47 CONSTANT VOLTAGE PROGRAMMING
CURRENT
5-48 Zero Volt Programming Accuracy. To calibrate the zero volt programming accuracy, proceed as follows:
a. Connect differential voltmeter between +S and
-S terminals. b. Short voltage controls by connecting jumper
between terminals A5 and -S.
c. Rotate CURRENT control fully clockwise and
turn on supply.
d. Adjust zero crossing potentiometer R14 until
the meter indicates zero volts. 5-49 Programming Current Level. To calibrate the
constant voltage programming current level, proceed as follows:
b. Connect a 0.1%, 2-watt programming resistor between terminals A4 and -S on rear barrier strip. Resistor value to be as follows:
Model 6101A 6102A 6106A 6111A Resistance (ohms) 20K 40K 100K 20K Model 6112A 6113A 6116A Resistance (ohms) 40K 10K 100K
c. Connect a differential voltmeter between -S and +5 and turn on the supply.
d. Adjust potentiometer R16 until differential voltmeter indicates the maximum rated output voltage of the supply. If the range of R16 is not sufficient to adjust the output voltage within tolerance proceed to step e.
e. Set potentiometer R16 to the center of its range.
f. Replace R17 with a resistance decade initially set for 300 ohms.
g. Adjust the resistance decade until the differential voltmeter indicates the maximum rated output voltage of the supply.
h. Replace the decade resistance with a resistor whose value is as close to the resistance decade as possible.
i. Readjust R16 until the differential voltmeter indicates the maximum rated output voltage of the supply.
5-12
Page 38
Page 39
SECTION VI
A = assembly B = blower (fan) C = capacitor CB = circuit breaker CR = diode DS = device, signal-
ing (lamp)
E = miscellaneous
electronic part F = fuse J = Jack, jumper K = relay L = inductor M = meter
P = plug Q = transistor R = resistor S = switch T = transformer TB = terminal block TS = thermal switch
V = vacuum tube,
neon bulb,
photocell, etc. VR = zener diode X = socket Z = integrated cir-
cuit or network
A = ampere ac = alternating
current assy. = assembly bd = board bkt = bracket °C = degree
Centigrade cd = card coef = coefficient comp = composition CRT = cathode-ray
tube CT = center-tapped dc = direct current DPDT = double pole,
double throw DPST = double pole,
single throw Elect = electrolytic Encap = encapsulated F = farad °F = degree
Fahrenheit Fxd = fixed Ge = germanium H = Henry Hz = Hertz IC = integrated
circuit ID = inside diameter incnd = incandescent k = kilo = 103 m = milli = 10-3 M = mega = 106 µ = micro = 10-6 met. = metal
Mfr = manufacturer Mod. = modular or
modified Mtg = mounting N = nano = 10-9 NC = normally closed NO = normally open NP = nickel-plated Ω = ohm obd = order by
description OD = outside
diameter Pico = 10
-12
P. C. = printed circuit Pot. = potentiometer p-p = peak-to-peak ppm = parts per
miliion pvr = peak reverse
voltage rect = rectifier rms = root mean
square Si = silicon SPDT = single pole,
double throw SPST = single pole,
single throw SS = small signal T = slow-blow tan. = tantalum Ti = titanium V = volt var = variable ww = wirewound W = Watt
REPLACEABLE PARTS 6-1 INTRODUCTION 6-2 This section contains information for ordering
replacement parts. Table 6-4 lists parts in alpha numeric order by reference designators and provides the following information:
a. Reference Designators. Refer to Table 6-1. b. Description. Refer to Table 6-2 for
abbreviations.
c. Total Quantity' Q). Given only the first time the part number is listed except in instruments containing many sub-modular assemblies, in which case the TQ appears the first time the part number is listed in each assembly.
d. Manufacturer's Part Number or Type.
e. Manufacturer's Federal Supply Code Number. Refer to Table 6-3 for manufacturer's name and address.
f. Hewlett-Packard Part Number.
g. Recommended Spare Parts Quantity (RS) for complete maintenance of one instrument during one year of isolated service.
h. Parts not identified by a reference designator are listed at the end of Table 6-4 under Mechanical and/or Miscellaneous. The former consists of parts belonging to and grouped by individual assembles; the latter consists of all parts not immediately associated with an assembly.
6-3 ORDERING INFORMATION 6-4 To order a replacement part, address order or
inquiry to your local Hewlett-Packard sales office (see lists at rear of this manual for addresses). Specify the following information for each part: Model, complete serial number, and any Option or special modification (1) numbers of the instrument; Hewlett-Packard part number; circuit reference designator; and description. To order a part not listed in Table 6-4, give a complete description of the part, its function, and its location.
Table 6-1. Reference Designators (Continued)
Table 6-2. Description Abbreviations
Table 6-1. Reference Designators
6-1
Page 40
CODE NO.
MANUFACTURER ADDRESS
CODE NO.
MANUFACTURER ADDRESS
00629 00656 00853
01121 01255 01281
01295
01686 01930 02107 02114 02606 02660 02735
03508 03797
03877 03888 04009 04072
04213 04404 04713 05277 05347
05820 06001
06004 06486 06540 06555 06666
06751 06776
06812 07137
EDY Sales Co., Inc. Jamaica, N. Y. Aerovox Corp. New Bedford, Mass, Sangamo Electric Co
S. Carolina Div. Pickens, S.C. Allen Bradley Co. Milwaukee, Wis. Litton Industries, Inc Beverly Hills, Calif. TRW Semiconductors, Inc. Lawndale, Calif. Texas Instruments, Inc.
Semiconductor-Components Div, Dallas, Texas RCL Electronics, Inc. Manchester, N.H. Amerock Corp. Rockford, Ill. Sparta Mfg, Co. Dover, Ohio Ferroxcube Corp. Saugerties, N.Y. Fenwal Laboratories Morton Grove, Ill. Amphenol Corp. Broadview, Ill. Radio Corp. of America, Solid State
and Receiving Tube Div. Somerville, N.
J. G.E. Semiconductor Products Dept, Syracuse, N.Y. Eldema Corp. Compton, Calif. Transitron Electronic Corp. Wakefield, Mass. Pyrofilm Resistor Co, Inc. Cedar Knolls, N.J. Arrow, Hart and Hegeman Electric Co. Hartford, Conn. ADC Electronics, Inc. Harbor City, Calif. Caddell & Burns Mfg, Co. Inc. Mineola, N.Y. *Hewlett-Packard Co. Palo Alto Div. Palo Alto, Calif. Motorola Semiconductor Prod. Inc. Phoenix, Arizona Westinghouse Electric Corp.
Semiconductor Dept. Youngwood, Pa. Ultronix, Inc, Grand Junction, Colo, Wakefield Engr. Inc. Wakefield, Mass. General Elect. Co. Electronic
Capacitor & Battery Dept. Irmo, S.C. Bassik Div, Stewart-Warner Corp. Bridgeport, Conn. IRC Div. of TRW Inc.
Semiconductor Plant Lynn, Mass. Amatom Electronic Hardware Co. Inc. New Rochelle, N.Y. Beede Electrical Instrument Co. Penacook, N.H. General Devices Co. Inc.Indianapolis, Ind. Semcor Div. Components, Inc. Phoenix, Arizona Robinson Nugent, Inc. New Albany, Ind. Torrington Mfg, Co., West Div. Van Nuys, Calif. Transistor Electronics Corp.
Minneapolis, Minn.
07138 07263
07387 07397
07716 07910 07933
08484 08530 08717 08730 08806
08863 08919 09021
09182 09213 09214 09353
09922 11115
11236 11237
11502 11711 12136
12615 12617 12697 13103 14493
14655 14936 15801
16299
Westinghouse Electric Corp.
Electronic Tube Div. Elmira, N. Y. Fairchild Camera and Instrument Corp. Semiconductor Div. Mountain View, Calif. Birtcher Corp., The Los Angeles, Calif. Sylvania Electric Prod. Inc.
Sylvania Electronic Systems
Western Div. Mountain View, Calif. IRC Div. of TRW Inc, Burlington Plant Burlington, Iowa Continental Device Corp. Hawthorne, Calif. Raytheon Co. Components Div,
Semiconductor Operation Mountain View, Calif. Breeze Corporations, Inc. Union, N.J. Reliance Mica Corp. Brooklyn, N.Y. Sloan Company, The Sun Valley, Calif. Vemaline Products Co. Inc.Wyckoff, N.J. General Elect. Co. Minia-
ture Lamp Dept. Cleveland, Ohio Nylomatic Corp. Norrisville, Pa. RCH Supply Co. Vernon, Calif. Airco Speer Electronic Components Bradford, Pa. *Hewlett-Packard Co, New Jersey Div, Berkeley Heights, N.J. General Elect. Co. Semiconductor
Prod. Dept. Buffalo. N.Y. General Elect. Co. Semiconductor
Prod, Dept, Auburn, N.Y. C & K Components Inc. Newton, Mass. Burndy Corp. Norwalk, Conn. Wagner Electric Corp.
Tung-Sol Div. Bloomfield, N.J. CTS of Berne, Inc. Berne, Ind. Chicago Telephone of Cal. Inc. So. Pasadena, Calif. IRC Div. of TRW Inc. Boone Plant Boone, N.C. General Instrument Corp
Rectifier Div. Newark, N. J. Philadelphia Handle Co. Inc.Camden, N.J. U.S. Terminals, Inc. Cincinnati, Ohio Hamlin Inc. Lake Mills, Wisconsin Clarostat Mfg. Co. Inc. Dover, N.H. Thermalloy Cp, Dallas, Texas *Hewlett-Packard Co. Loveland Div. Loveland, Colo. Cornell-Dubilier Electronics Div.
Federal Pacific Electric Co. Newark, N.J. General Instrumert Corp. Semicon-
ductor Prod. Group Hicksville, N.Y. Fenwal Elect. Framingham, Mass. Corning Glass Works, Electronic
Components Div. Raleigh, N.C.
*Use Code 28480 assigned to Hewlett-Packard Co., Palo Alto, California
Table 6-3. Code List of Manufacturers
6-2
Page 41
CODE NO.
MANUFACTURER ADDRESS
CODE NO.
MANUFACTURER ADDRESS
16758 17545 171303
17870 18324
19315 19701 21520 22229 22753
23936 24446 24455
24655 24681
26982 27014
28480 28520 28875
31514 31827
33173 35434 37942 42190 4333'.
44655 46364
47904 49956 55026
56289 58474 58849
59730 61637 63743
Delco Radio Div, of General Motors Corp. Kokomo, Ind, Atlantic Semiconductors, Inc. Asbury Park, N. J. Fairchild Camera and Instrument Corp
Semiconductor Div, Transducer Plant Mountain View, Calif. Devon Div. Thomas A. Edison Industries
McGraw-Edison Co, Orange, 14. I. Signetics Corp. Sunnyvale, Calif. Bendix Corp. The Navigation and
Control Div, Tetelboro, N. J. Electra/Midland Corp. Mineral Wells, Texas Fansteel Metallurgical Corp. No. Chicago, Ill. Union Carbide Corp. Electronics Div, Mountain View, Calif. UID Electronics Corp. Hollywood, Fla. Pamotor, Inc, Pampa, Texas General Electric Co. Schenectady, N.Y. General Electric Co. Lamp Div. of Con-
sumer Prod, Group Nela Park, Cleveland, Ohio General Radio Co. West Concord, Mass. LTV Electrosystems Inc Memcor/Com­ponents Operations Huntington, Ind. Dynacool Mfg. Co. inc. Saugerties, N. Y. National Semiconductor Corp. Santa Clara, Calif. Hewlett-Packard Co. Palo Alto, Calif. Heyman Mfg. Co. Kenilworth, N. J. IMC Magnetics Corp.
New Hampshire Div, Rochester, N. H. SAE Advance Packaging, Inc. Santa Ana, Calif. Budwig Mfg. Co. Ramona, Calif. G.E. Co, Tube Dept. Owensboro, Ky. Lectrohm, Inc. Chicago, Ill. P.R. Mallory & Co. Inc, Indianapolis, Ind. Muter Co. Chicago, Ill. New Departure-Hyatt Bearings Div,
General Motors Corp. Sandusky, Ohio Ohmite Manufacturing Co. Skokie, Ill. Penn Engr„ and Mfg. Corp. Doylestown, Pa. Polaroid Corp. Cambridge. Mass. Raytheon Co. Lexington, Mass, Simpson Electric Co. Div. of American
Gage and Machine Co. Chicago, Ill. Sprague Electric Co. North Adams, Mass, Superior Electric Co. Bristol, Conn. Syntron Div. of FMC Corp. Homer City, Pa. Thomas and Betts Co. Philadelphia, Pa. Union Carbide Corp. New York, N.Y. Ward Leonard Electric Co. Mt. Vernon, N.Y.
70563 70901 70903 71218 71279
71400 71450
71468 71590 71700 71707
71744 71785 71984
72136 72619
72699 72765 72962
72982 73096 73138
73168 73293
73445 73506 73559
73734 74193 74545 74868
74970 75042 75183
75376 75382 75915 76381
76385 76487
76493
Amperite Co. Inc. Union City, N.J. Beemer Engrg, Co. Fort Washington, Pa. Belden Corp. Chicago, Ill. Bud Radio, Inc. Willoughby, Ohio Cambridge Thermionic Corp. Cambridge, Mass. Bussmann Mfg, Div. of McGraw &
Edison Co. St, Louis, Mo.
CTS Corp. Elkhart, Ind. I.T.T. Cannon Electric Inc. Los Angeles, Calif, Globe-Union Inc.
Centralab Div. Milwaukee, Wis.
General Cable Corp, Cornish
Wire Co. Div, Williamstown, Mass.
Coto Coil Co. Inc. Providence, R.I. Chicago Miniature Lamp Works Chicago, Ill. Cinch Mfg. Co. and Howard
B. Jones Div. Chicago, Ill.
Dow Coming Corp. Midland, Mich. Electro Motive Mfg, Co. Inc. Willimantic, Conn. Dialight Corp. Brooklyn, N.Y. General Instrument Corp. Newark, N.J. Drake Mfg, Co. Harwood Heights, Ill. Elastic Stop Nut Div. of
Amerace Esna Corp. Union, N.J.
Erie Technological Products Inc. Erie, Pa. Hart Mfg. Co. Hartford, Conn. Beckman Instruments Inc,
Helipot Div. Fullerton, Calif.
Fenwal, Inc. Ashland, Mass. Hughes Aircraft Co. Electron
Dynamics Div. Torrance, Calif.
Amperex Electronic Corp. Hicksville, N.Y. Bradley Semiconductor Corp, New Haven, Conn. Carling Electric, Inc. Hartford, Conn, Federal Screw Products, Inc. Chicago, Ill. Heinemann Electric Co. Trenton, N.J. Hubbell Harvey Inc. Bridgeport, Conn. Amphenol Corp. Amphenol RF Div. Danbury, Conn. E. F. Johnson Co. Waseca, Minn. IRC Div. of TRW, Inc. Philadelphia, Pa. *Howard B. Jones Div. of Cinch
Mfg. Corp. New York, N.Y.
Kurz and Kasch, Inc. Dayton, Ohio Kilka Electric Corp. Mt. Vernon, N.Y. Litttefuse, Inc. Des Plaines, Ill. Minnesota Mining and Mfg. Co. St. Paul, Minn. Minor Rubber Co. Inc. Bloomfield, N.J. James Millen Mfg, Co, Inc. Malden, Mass. J. W. Mitier Co. Compton, Calif.
*Use Code 71785 assigned to Cinch Mfg. Co., Chicago Ill.
Table 6-3. Code List of Manufacturers (Continued)
6-3
Page 42
CODE NO.
MANUFACTURER ADDRESS
CODE NO.
MANUFACTURER ADDRESS
76530 76854
77068 77122
77147 77221
77252 77342 77630 77764
78189 78452
78468 78526
78553 78584 79136 79307 79727
79963 80031
80294 81042
81073 81483
81751 82099
82142 82219
82389 82647
82866 82877 82893 83058 83186
83298 83330
83385 83501
Cinch City of Industry, Calif. Oak Mfg. Co. Div, of Oak
Electro/Netics Corp. Crystal Lake, Ill. Bendix Corp., Electrodynamics Div. No. Hollywood, Calif. Palnut Co. Mountainside, N.J. Patton-MacGuyer Co. Providence, R.I. Phaostron Instrument and Electronic Co. South Pasadena, Calif. Philadelphia Steel and Wire Corp. Philadelphia, Pa. American Machine and Foundry Co.
Potter and Brumfield Div, Princeton, Ind. TRW Electronic Components Div. Camden, N.J. Resistance Products Co. Harrisburg, Pa. Illinois Tool Works Inc. Shakeproof Div. Elgin, Ill. Everlock Chicago, Inc. Chicago, Ill. Stackpole Carbon Co. St. Marys, Pa. Stanwyck Winding Div. San Fernando
Electric Mfg. Co. Inc. Newourgh, N.Y. Tinnerman Products, Inc. Cleveland, Ohio Stewart Stamping Corp. Yonkers, N.Y. Waldes Kohinoor, Inc. L.I.C., N.Y. Whitehead Metals Inc. New York, N.Y. Continental-Wirt Electronics Corp. Philadelphia, Pa. Zierick Mfg. Co. Mt. Kisco, N.Y. Mepco Div. of Sessions Clock Co, Morristown, N.J. Bourns, Inc. Riverside, Calif. Howard Industries Div. of Msl Ind. Inc. Racine, Wisc. Grayhill, Inc, La Grange, Ill. International Rectifier Corp. CI Segundo, Calif. Columbus Electronics Corp. Yonkers, N.Y. Goodyear Sundries & Mechanical Co. Inc. New York, N. Y. Airco Speed Electronic Components Du Bois, Pa. Sylvania Electric Products Inc.
Electronic Tube Div. Receiving
Tube Operations Emporium, Pa. Switchcraft, Inc. Chicago, Ill Metals and Controls Inc, Control
Products Group Attleboro, Mass. Research Products Corp. Madison, Wis. Rotron Inc. Woodstock, N.Y. Vector Electronic Co. Glendale, Calif. Garr Fastener Co. Cambridge, Mass. Victory Engineering Corp. Springfield, N.J. Bendix Corp. Electric Power Div. Eatontown, N.J. Herman H. Smith, Inc. Brooklyn, N.Y. Central Screw Co. Chicago, Ill. Gavin Wire and Cable Div. of
Amerace Esna Corp. Brookfield, Mass.
83508 83594 83835
83877 84171
84411 86684
86838 87034
87216 875135
87929 88140
88245 90634
90763 91345
91418 91506 91637 91662 91929
92825 93332
93410 94144 94154 94222
95263 95354 95712
95987 96791
97464 97702 98291
98410 98978
99924
Grant Pulley and Hardware Co. West Nyack, N.Y. Burroughs Corp. Electronic
Components Div. Plainfield, N.J.
U. S. Radium Corp. Morristown, N.J. Yardeny Laboratories, Inc. New York, N.Y. Arco Electronics, Inc. Great Neck, N.Y. TRW Capacitor Div. Ogallala, Neb. RCA Corp. Electronic Components Harrison, N.J. Rummel Fibre Co. Newark, N.J. Marco & Oak Industries a Div, of Oak
Electro/netics Corp. Anaheim, Calif.
Philo Corp. Lansdale Div. Lansdale, Pa. Stockwell Rubber Co, Inc. Philadelphia, Pa. Tower-Olschan Corp. Bridgeport, Conn. Cutler-Hammer Inc. Power Distribution
and Control Div. Lincoln Plant
Lincoln, Ill. Litton Precision Products Inc, USECO
Div. Litton Industries Van Nuys, Calif.
Gulton Industries Inc, Metuchen, N.J. United-Car Inc. Chicago, Ill. Miller Dial and Nameplate Co. El Monte, Calif. Radio Materials Co. Chicago, Ill. Augat, Inc. Attleboro, Mass. Dale Electronics, Inc. Columbus, Neb. Elco Corp. Willow Grove, Pa. Honeywell Inc. Div. Micro Switch Freeport, Ill. Whitso, Inc. Schiller Pk., Ill. Sylvania Electric Prod. Inc. Semi-
conductor Prod. Div, Woburn, Mass.
Essex Wire Corp. Stemco
Controls Div. Mansfield, Ohio
Ravtheon Co. Components Div.
Ind. Components Oper. Quincy, Mass.
Wagner Electric Corp.
Tung-Sol Div. Livingston, N.J.
Southco Inc. Lester, Pa. Leecraft Mfg. Co. Inc. L.I.C., N.Y. Methode Mfg. Co. Rolling Meadows, Ill Rendix Corp. Microwave
Devices Div. Franklin, Ind.
Weckesser Co. Inc. Chicago, Ill. Amphenol Corp. Amphenol
Controls Div. Janesville, Wis.
Industrial Retaining Ring Co. Irvington, N.J. IMC Magnetics Corp, Eastern Div. Westbury, N.Y. Sealectro Corp. Mamaroneck, N.Y. ETC Inc. Cleveland, Ohio International Electronic Research Corp. Burbank, Calif. Rembrandt, Inc. Boston, Mass.
Table 6-3. Code List of Manufacturers (Continued)
6-4
Page 43
Reference Mfr. Part # Mfr. Designator Description Quantity or Type Mfr. Code Stock No. RS C1 fxd. elect 1µf 35vdc 1 150D105X9035A2 Sprague 56289 0180-0291 1 C2 fxd. film 0.1µf 200vdc 1 192P10492 Sprague 56289 0160-0168 1 C3, 13, 21 fxd. film .033µf 200vdc 3 192P33392 Sprague 56289 0160-0163 1 C5 fxd. film 1µf 200vdc 1 260P10592S3 Sprague 56289 0160-2579 1 C5 fxd. film .22µf 80vdc 1 192P2248R8 Sprague 56289 0160-2453 1 C6, 8 fxd. film .001µf 200vdc 2 192P10292 Sprague 56289 0160-0153 1 C7 fxd. film .068µf 200vdc 1 192P68392 Sprague 56289 0160-0166 1 C9 fxd. film .0047µf 200vdc 1 192P47292 Sprague 56289 0160-0157 1 C10, 14 fxd. elect 20µf 50vdc 2 30D206G050DC4 Sprague 56289 0160-0049 1 C11, 12, 22 NOT ASSIGNED - - - - - ­C15, 18A, 25 fxd. ceramic .02µf 600vdc D1S6 3 ED – 02 Erie 72982 0150-0024 1 C16 fxd. elect 325µf 35vdc 1 D34656 HLAB 09182 0180-0332 1 C17, 23 fxd. elect 1450µf 45vdc 2 D39532 HLAB 09182 0180-1893 1 C19 fxd. elect 1500µf 40vdc 1 D38733 HLAB 09182 0180-1894 1 C20 fxd. film .0022µf 200vdc 1 192P22292 Sprague 56289 0160-0154 1 C24 fxd. film 1µf 200vdc 1 118P10592S3 Sprague 56289 0160-2465 1
CR1, 2, 4
8, 9, 16 Diode SI 200prv 250MW 6 HLAB 09182 1901-0033 6
CR3, 5-7
11, 12, 14 15, 17, 18
21, 22 NOT ASSIGNED - - - - CR10, 13, 20 Diode si. 2.4V @ 100ma 3 HLAB 09182 1901-0460 3 CR19, 23 Rect. si. 200ma 10prv 2 HLAB 09182 1901-0461 2 CR24-28, 32 Rect. si. 500ma 200prv 6 1N3253 R.C.A. 02735 1901-0369 6 CR29, 30A Rect. si. 1A 200prv 2 1N5059 G.E. 03508 1901-0322 2 CR31 SCR 1.6A 50prv 1 C6F G.E. 03508 1884-0033 1 CR33, 34 NOT USED - - - - - -
DS1 Lamp neon part of S1 ass'y Ref HLAB 09182 2140-0244 1 F1 Fuse cartridge 1A @250V 3AG 1 312001 Littlefuse 75915 2110-0001 5 L1, 2 Coil 2 HLAB 09182 9100-1854 1 Q1 Dill. amp NPN 1 HLAB 09182 1854-0221 1
Q2, 3 SS NPN si. 2 HLAB 09182 1854-0027 2 Q4, 6 NOT ASSIGNED - - - - - ­Q5 SS NPN si. 1 4JX16A1014 G.E. 03508 1854-0071 1 Q7, 8 SS PNP si. 1 2N2907A Sprague 56289 1853-0099 2 Q9, 10,
13-15 SS NPN si. 5 HLAB 09182 1854-0027 5 Q11 Power NPN si. 1 HLAB 09182 1854-0225 1 Q12 SS PNP si. 1 40362 R.C.A. 02735 1853-0041 1 Q16 Unijunction si. 1 2N2646 G.E. 03508 1855-0010 1
R1, 2 fxd. ww 1KΩ ±5% 3w 2 242E1025 Sprague 56289 0813-0001 1 R3 fxd. met. film 221KΩ±1% w 1 Type CEA T-O I.R.C. 07716 0757-0473 1 R4 fxd. met. film 27.1KΩ±1% w 1 Type CEA T-O I.R.C. 07716 0757-0452 1 R5, 6 fxd. met. film 432KΩ±1% w 2 Type CEA T-O I.R.C. 07716 0757-0480 2 R7, 8 fxd. met. film 43KΩ±1% w 2 Type CEA T-O I.R.C. 07716 0698-5090 2 R9 fxd. comp 120Ω ±5% ½w 1 EB-1215 A.B. 01121 0686-1215 1 R10 fxd. met. film 390KΩ±1% w 1 Type CEA T-O I.R.C. 07716 0698-5093 1 R11 var. ww 22KΩ ±10% 1 HLAB 09182 2100-1850 1 R12 fxd. met. film 17.8KΩ±1% ¼w 1 Type CEA T-O I.R.C. 07716 0698-4722 1
6-5
Page 44
Reference Mfr. Part # Mfr. Designator Description Quantity or Type Mfr. Code Stock No. RS R13, 15 fxd, met. film 1MEG±1% w 2 Type CEA T-O I.R.C. 07716 0757-0344 1
R14, 16 var. ww 15KΩ, ±5% 1W @50°C 2 Model 100 I.R.C. 07716 2100-0896 1 R17 fxd, ww Factory selected, approx. value is 297 ±1% ¼w TC20ppm 1 HLAB 09182 0811-1929 1 R18 fxd, ww 5.9K ±1% 0±5ppm/°C 1 HLAB 09182 0811-1978 1 R19 fxd, ww 5.5K ±1% + 15 ±5ppm/°C 1 HLAB 09182 0811-1957 1 R20 var. ww 10KΩ ±5% 2W @ 25°C (10 turn) 1 HLAB 09182 2100-1866 1 R21 fxd, met. film 2KΩ ±1% w 1 Type CEA T-O I.R.C. 07716 0757-0283 1 R22 Thermister 64Ω ±10% 1 LB 16 J1 Fenwal 15801 0837-0023 1 R23 fxd, ww 1Ω ±5% 8W 1 Type T-7A R.C.L. 01686 0811-2133 1 R24 fxd, comp 7.5KΩ ±5% ½w 1 EB-7525 A.B. 01121 0686-7525 1 R25 var. ww 1KΩ ±5% 1 HLAB 09182 2100-1847 1 R26, 32, 43 fxd, comp 10KΩ ±5% ½w 3 EB-1035 A.B. 01121 0686-1035 1 R27, 28, 33,
60 fxd, comp 1KΩ ±5% ½w 4 EB-1025 A.B. 01121 0686-1025 1 R29 fxd, comp 100Ω ±5% ½w 1 EB -1015 A.B. 01121 0686-1015 1 R30 fxd, comp 5.1KΩ ±5% ½w 1 EB-5125 A.B. 01121 0686-5125 1 R31 fxd, comp 3.9KΩ ±5% ½w 1 EB-3925 A,B. 01121 0686-3925 1. R34 fxd, comp 390Ω ±5% ½w 1 EB-3915 A.B. 01121 0686-3915 1 R35, 59 fxd, comp 680Ω ±5% ½w 2 EB-6815 A.B. 01121 0686-6815 1 R36, 61 fxd, comp 2KΩ ±5% ½w 2 EB-2025 A.B. 01121 0686-2025 1 R37 fxd, comp 10Ω ±5% ½w 1 EB-1005 A.B. 01121 0686-1005 1 R38, 45 fxd, comp 1.5KΩ ±5% ½w 2 EB-1525 A. B. 01121 0686-1525 1 R39 fxd, met, ox, 300Ω ±5% 2W 1 Type C425 Corning 16299 0698-3630 1 R40 fxd, ww 100Ω ±5% 5W 1 243E4015 Sprague 56289 0811-1857 1 R41 fxd, comp 200Ω ±5% ½w 1 EB-2015 A.B. 01121 0686-2015 1 R42 fxd, met. film 42.2Ω ±1% w 1 Type CEA T-O I.R.C. 07716 0757-0316 1 R44 fxd, comp 4.3KΩ ±5% ½w 1 EB-4325 A.B. 01121 0686-4325 1 R46, 53 fxd, comp 2.7KΩ ±5% ½w 2 EB-2725 A.B. 01121 0686-2725 1 R47, 48 fxd, met. film 1.5KΩ ±1% w 2 Type CEA T-O I.R.C. 07716 0757-0427 1 R49 fxd, ww 714Ω ±1% ¼w 1 HLAB 09182 0811-1935 1 R50 fxd, ww .24Ω ±5% 1 Type BWH I. R. C. 07716 0811-1758 1 R51, 58 NOT ASSIGNED - - - - - ­R52 fxd, comp 2.4KΩ ±5% ½w 1 EB-2428 A.B. 01121 0686-2425 1 R54 fxd, ww 600Ω ±5% 5w 1 243E601,5 Sprague 56289 0811-1860 1 R55 fxd, comp 33KΩ ±5% ½w 1 EB-3335 A.B. 01121 0686-3336 1 R56, 66 fxd, comp SELECTIVE 2 Type -EB A.B. 01121 R57 Thermister 100K ±10% 1 51 TG 4 Gulton 90634 0837-0026 1 R62 fxd, comp 220Ω ±5% ½w 1 EB-2215 A.B. 01121 0686-2215 1 R63 fxd, ww .51Ω ±5% 1 Type BWH I.R.C. 07716 0811-0929 1 R64 fxd, met. film 1.21KΩ ±1% w 1 Type CEA T-O I.R.C. 07716 0757-0274 1 R65 var. ww 10Ω 1 Type 110-F4 C.T.S. 11236 2100-1822 1 R67 var. ww 1KΩ 1 Type 110-F4 C.T. S. 11236 2100-0391 1 R68 fxd, comp 560 ±5% ½w 1 EB-5615 A.B. 01121 0686-5615 1 R69 fxd, met, film 19.1KΩ ±1% w 1 Type CEA T-O I.R.C. 07716 0698-4484 1
S1 Switch, pilot lt. (red) ON/OFF 1 54-61681-26 AlH Oak 87034 3101-0100 1 S2 Switch, wafer 1 HLAB 09182 3100-1911 1
T1 Power Transformer 1 HLAB 09182 9100-2127 1 VR1 Zener 6.2V ±5% 250 mW 1 1N825 Transitron 03877 1902-0777 1 VR2 Diode-Zener 9.4V±5% 500mV 1 1N2163 U. S. Semcor 06751 1902-0762 1
6-6
Page 45
Reference Mfr. Part # Mfr. Designator Description Quantity or Type Mfr. Code Stock No. RS 5 Way binding post (red) 1 DF21 (maroon) HLAB 09182 1510-0040 1
5 Way binding post (black) 2 DF21 (bl) Superior 58474 1510-0039 1 Cable clamp ¼ I. D. 1 T4-4 Whitehead 79307 1400-0330 1 Line cord plug PH151 7½ ft. 1 KH-4096 Beldon 70903 8120-0050 1 Strain relief bushing 1 SR-5P-1 Heyco 28520 0400-0013 1 Knob ¼ insert pointer 2 HLAB 09182 0370-0084 1 Knob dia 2 HLAB 09182 0370-0137 1 Jumper 7 422-13-11 013 Linch 71785 0360-1143 2 Barrier strip 1 HLAB 09182 0360-1234 1 Rubber bumper 4 MB50 Stockwell 87575 0403-0086 1 Bezel 1/6 MOD 1 HLAB 09182 4040-0295 1 Fuse holder 1 342014 Littlefuse 75915 1400-0084 1 Meter 2¼" DUAL 0-24V 0-1.2A 1 HLAB 09182 1120-1226 1 Heat dissipater 1 NF-207 Walefield 05820 1205-0033 1 Spring 4 HLAB 09182 1460-0720 1 Fastener 8 C8091 632-248 Tinnerman 89032 0510-0275 2 Mica insulator 1 734 Reliance 08530 0340-0174 1 Insulator, Transistor pin 2 HLAB 09182 0340-0166 1 Insulator 2 HLAB 09182 0340-0168 1 Can-outer 1 HLAB 09182 5000-6070 Can-inner 1 HLAB 09182 5000-6071 Side chassis - right 1 HLAB 09182 5000-6057 Side chassis - left 1 HLAB 09182 5000-6058 Bracket - heat sink 2 HLAB 09182 5000-6060 Blank panel - front 1 HLAB 09182 5000-6062 Panel front 1 HLAB 09182 5000-6069 Cover 2 HLAB 09182 5000-6061 Guard-angle 1 HLAB 09182 5020-5540 Rubber bumper 3 4072 HLAB 09182 0403-0086 1
OPTION 06: Overvoltage "Crowbar" Protector Model 6916A 1 HLAB 09182 Model 6916A
6-7
Page 46
Page 47
APPENDIX A
Model
61.01A
6102A
6106A
6111A
6112A
6113A
6116A
Trip Voltage Range
3.2-23V
3.2-44V
20-110V
3.2-23V
3.2-44V
3.2-13V
20-110V
Option 11, Overvoltage Protection "Crowbar"
DESCRIPTION:
This option is installed in DC Power Supplies, 6101A, 6102A, 6106A, 6111A, 6112A, 6113A, and 6116A, and tested at the factory. It consists of a printed circuit board, screwdriver type front panel potentiometer, and four wires that are soldered to the main power supply board.
The crowbar monitors the output voltage of the power supply and fires an SCR that shorts the output when it exceeds the preset trip voltage. The trip voltage is determined by the setting of the CROWBAR ADJUST control on the front panel. The trip voltage range is as follows:
To prevent transients from falsely tripping the crowbar, the trip voltage must be set higher than the power supply output voltage by the following margin: 7% of the output voltage +1V. The margin represents the minimum crowbar trip setting for a given output voltage; the trip voltage can always be set higher than this margin.
OPERATION:
1. Turn the CROWBAR ADJUST fully clockwise to set the trip voltage to maximum.
2. Set the power supply VOLTAGE control for the desired crowbar trip voltage. To prevent false crowbar tripping, the trip voltage should exceed the desired output voltage by 7% of the output voltage +1V.
3. Slowly turn the CROWBAR ADJUST counterclockwise until the crowbar trips, and the output fails to a small positive voltage (about 1.8V or less).
4. The crowbar will remain activated and the output shorted until the supply is turned off. To reset the crowbar, turn the supply off, then on.
A-1
Page 48
Table A-1. Replaceable Parts
REF.
DESIG.
TQ
MRF. PART NO.
MFR
CODE
HP
PART NO.
RS
C1 C2
CR1-3 CR4
Ql,2 R1
R2 R3 R4 R5 R6 R7 R8
T1 VR1
VR2
fxd, elect lµF 50Vdc fxd, mica 510µF 500Vdc
Diode, Si. 200mA 200prv SCR 7.4A 100prv
SS NPN Si. fxd, met. film 10Ω ±1%W
fxd, comp 1.31KΩ ±5% 1W fxd, met. film 1.21KΩ ±1% W fxd, met. film 7.5KΩ ±1% W var. ww 10KΩ ±5% (CROWBAR ADJ.) fxd, ww 1KΩ ±5% 3W fxd, comp 22Ω ±5% ½W fxd, met, film 510Ω ±1% ¼W
Transformer, Pulse Diode, zener 6.19V±5%
Diode, zener 2.37V±5%
1 1
3 1
2 1
1 1 1 1 1 1 1
1 1
1
30D105G050BA2 RCM15E511J
C20A 2N3417 Type CEA T-O
GB-1325 Type CEA T-O Type CEA T-O
242E1025 EB-2205 Type CEB T-O
56289 04062
02182 03508
03508 07716
01121 07716 07716 09182 56289 01121 07716
09182 09182
09182
0180-0108 0140-0047
1901-0033 1884-0031
1854-0087 0757-0346
0689-1325 0757-0274 0757-0440 2100-1854 0913-0001 0686-2205 0698-5145
5080-7122 1902-0049
1902-3002
1 1
3 1 2 1 1 1 1 1 1 1 1 1 1 1
MISCELLANEOUS
Heat Sink, CR4 Insulator, CR4 Mica Washer, CR4 Cable Clamp Bushing, Potentiometer (R5) Nut, Hex (R5) Label, Information,
(CROWBAR ADJUST)
Modified Front Panel,
Includes Components
Printed Circuit Board Assembly,
Includes Components
1 1 1 1 1 1
1 1 1
T4-4
09182 09182 09182 79307 09182 09182
09182 09182 09182
5000-6229 0340-0462 2190-0709 1400-0330 1410-0052 2950-0034
7124-0369 06101-60003 06101-60021
A-2
Page 49
R7
22Ω
±5%
1/2W
Q1
R1
10Ω
±1%
1/8W
C2
510µF
50V
CR2
CR1 R6 1K 3W
Q2
R8
510
±1%
1/4W
CR3
R3
1.21K ±1%
1/8W
R5
10K
R4
7.5K ±1%
1/8W
C1 1µF 50V
VR2
2.4V
VR1
6.2V
R2
1.3K ±5%
2W
CR4
CROWBAR
ADJUST
+OUT
-OUT
DC POWER SUPPLY
CIRCUIT PATENTS APPLIED FOR LICENSE TO USE MUST BE OBTAINED IN WRITING FROM HEWLETT­PACKARD CO. HARRISON DIVISION
FROM INBOARD SIDE OF R50
BIAS VOLTAGE FROM
COLLECTOR OF Q11
1 5
2 6
4
3
Figure A-1. Model 6101A and 6111A Overvoltage Protection Crowbar
A-3
Page 50
Q12
Q13
R45 10K
R47
1.5k W
R44
4.3K R48
1.5K W
Q14
R45
1.5K
Q15
R52
2.4K
R53
2.7K
C13 .033µF 200V
C16
325µF
35V
C25
.02µF
R49
714
¼W
C14 20µF 50V
CR19
VR1
VR2
R46
2.7K
CR20
R14 15K
R10
390K
⅛W
R11 22K
R16 15K
R13
1MEG
¼W
R12
17.8K ¼W
R26 10K
R15 1MEG ¼W
R24
7.5K
R28
1K
R25
1K
CURRENT
LIMIT
R29 100
C5
.22µF
80V
CR4
CR8
Q5
R27
1K
R65 10Ω
R50
R64
1.21K W
R22
THERMISTOR
R42
42.2 W
R67
1K
R21
2K W
R66
select
+
R69
19.1K W
R23
1Ω 8W
Q7
Q8
Q2
Q3
R7 43K W
R8 43K W
R5
432K
W
R6 432K W
R30
5.1K
R3 221K W
R2 1K 3W
R4
27.4K W
R9
120
R1
1K, 3W
C3 .033µF 200V
C2 .1µF 200V
C6
.001µF
200V
R32 10k
R31
3.9K
CR1
CR2
Q1AQ1B
CR32
R63
.51
C24 1µF
200V
C23
1450µF
45V
C4
1µF
200V
R20 10K
C1 1µF 35V
C7 .068µF 200V
R33
1K
R41 200
R34 390
C8
.001µF
200V
R35 680
CR13
R36
2K
R39 300 2W
CR9
CR10
C6
.001µF
200V
Q9
Q10
R37
10
CR16
R38
1.5K
Q11
L2
R51
R61
2K
R56
select
+
R59
680
CR28
C10
20µF
50V
C20
.0022µF
200V
CR23
CR24
CR25
L1
CR31
R60
1K
R62 220
C17
1450µF
45V
CR26
CR27
CR29
CR30A
C18A
.02µF 600V
C15
.02µF 600V
R54
600Ω
5W
R40
100Ω
5W
C19
1500µF
40V
R17+ ¼W
297*
M
R68 560
C21
.033µF
200V
2
38
36
37
11
25V
-2.5V
15
51
24
27
41
53
42
33VAC
45
46
47
48
49
44
50
R55 33K
50V
42
VAC
32
33
28
35
43
29
30
16
34
21
17
23
20
22
18
40
19
VOLTAGE
INPUT
CIRCUIT
CURRENT
LIMIT
CIRCUIT
OVEN
CONTROL
CIRCUIT
20V
2.5V
REFERENCE REGULATOR
CIRCUIT
METER
CIRCUIT
54
31
26
52
25
SERIES
REGULATOR
DRIVER AND
ERROR AMPLIFIER
35VAC
14
13
12
+12.4V
+S
-9.4
CIRCUIT PATENTS APPLIED FOR LICENSE TO USE MUST BE OBTAINED IN WRITING FROM HEWLETT PACKARD HARRISON DIVISION
S2 POSITIONS 1 – 2.4V 2 – 24v 3 – 1.2A 4 – .12A
A3
A2
A1
A10
A9
A7
+OUT
+S
A4
A5
A6
A8
-S
-OUT
BIAS
HEATER
VOLTAGE COARSE
CURRENT SAMPLING RESISTOR
+F
S1
F1 1A
-F
64Ω ±10%
.24Ω
R18
5.9K±1%
0±5ppm/°C
R19
5.5K±1%
+15±5ppm/°C
1
Q16
39
NOTES:
1. ALL RESISTORS ARE ½W, 5% UNLESS OTHERWISE NOTED.
2. ALL W AND ¼W RESISTORS ARE 1% INTOLERANCE.
3. + DENOTES NOMINAL VALUE, COMPONENTS SELECTED FOR OPTIMAL PERFORMANCE.
4. * DENOTES 20PPM WIRE TEMPERATURE COEFFICIENT.
5. REAR TERMINALS ARE SHOWN IN NORMAL STRAPPING.
6. DENOTES VOLTAGE FEEDBACK SIGNAL.
7. DENOTES CURRENT FEEDBACK SIGNAL.
8. TRANSFORMER SHOWN STRAPPED FOR 115VAC OPERATION. SEE INSTRUCTION MANUAL FOR 220VAC.
9. DC VOLTAGES WERE MEASURED UNDER THE FOLLOWING CONDITIONS: A. SIMPSON MODEL 260 OR EQUIVALENT. B. 115VAC INPUT. C. VOLTAGES REFERRED TO +S UNLESS OTHERWISE NOTED. D. VOLTAGES ARE TYPICAL, ±10% UNLESS OTHERWISE NOTED. E. SUPPLY IN CONSTANT VOLTAGE OPERATION AT MAXIMUM RATED OUTPUT WITH NO LOAD CONNECTED. CURRENT CONTROLS SHOULD BE TURNED FULLY CLOCKWISE
Model 6101A, Schematic Diagram
2 3
41
2 3
41
2 3
41
VOLTAGE
FINE
6
7
8
11
10
9
12
13
14
15
4
3
2
1
+6.2
T1
9100-2127
A1'
A11 A3
A5
A8
ACC
AC
Page 51
Page 52
MANUAL CHANGES
SERIAL
MAKE
CHANGES
Prefix
Number
All 6L 6L 1A 1E 1137A 1137A 1137A 1629A
– 0101-0600 0601-0646 0646-0665 0666-0745 0746-0805 0806-0910 0911-1275 1276-up
Errata 1 1,2 1,2,3 1,2,3,4 1 trhu 5 1 trhu 6 1 trhu 8 1 trhu 9
CR30B
CR29
CR33
CR34
C19 1500 40V
T1
35VAC
12
13
15
C18B .02 600V
38
37
R24
R25
R58
To R28
To 9.4V REF.
Model 6101A DC Power Supply
Manual HP Part Number 06101-00001
Make all corrections in the manual according to errata below, then check the following table for your power supply
serial number and enter any listed change(s) in the manual.
In the replaceable parts table, and on the schematic diagram, make the following changes:
CR13: Change from one triple function diode to three
series diodes, CR5, CR6, and CR7, 1N5059, HP Part No. 1901-0327.
CHANGE 2:
ERRATA: In the replaceable parts table, change Q7, 8 to 2N2907A. Sprague, 56289, 1853-0099.
CHANGE 1:
In the replaceable parts table, make the following changes:
C15: Delete C15. C18A: Delete C18A. CR30A: Delete CR30A. CR29, CR30B, CR33, CR34: Add new rectifier diodes, 1A, 200prv, 1N5059, G.E., HP Part No. 1901-0327. Q2, Q3: Change to HP Part No. 1864-0071, SS NPN Si. R20: Change from 10kΩ to 20kΩ ±5%, 2W (10 turn) HP
Part No. 2100-1867. On the schematic at the rear of the manual, and on Figure 4-2, change the main supply rectifier to bridge type as shown below.
In the replaceable parts table, make the following change:
CHANGE 3:
R51: Add new resistor, 20Ω ±5%, ½W, HP Part No.
0686-2005.
On the schematic at the rear of the manual, add R51 in
series with capacitor C4, on the -S side of C4. On the title page, change the serial number prefix from 6L to 1A.
CHANGE 4:
In the replaceable parts table, make the following changes:
S1: Change to new type pushbutton switch, HP Part
No.3101-1248.
T1: Change Power transformer to HP Part No. 5080-7181.
CHANGE 5: The serial prefix of this unit has been changed to 1137A. This is the only change.
CHANGE 6: The standard colors for this instrument are now mint gray (for front and rear panels) and olive gray (for all top, bottom, side, and other external surfaces). Option X95 designates use of the former color scheme of light gray and blue gray. Option A85 designates use of a light gray front panel with olive gray used for all other external surfaces. New part numbers are shown on back.
CHANGE 7: In the replaceable parts table and on the schematic, make the following changes:
R13: Change to 562kΩ, W, HP Part No. 0757-0483. R24: Change to 5.1kΩ, ±5%, ½W, HP Part No. 0686-
5125.
R58: Add R58, var. ww, 5, ±5%, HP Part No. 2100-
0741.
R58 is added as follows:
The above changes have been made to allow for Option 040 (multiprogrammer remote programming) operation; to allow the current limit to be set to 110 ±2% of rated current.
Page 53
Manual Changes/Model 6101A
DESCRIPTION
HP PART NO
STANDARD
OPTION A85
OPTION X95
Panel Front, Lettered Side Chassis, Left Side Chassis, Right Cover Heat Sink
06101-00004
5060-7955 5060-7956 5000-9424 5060-7966
06101-60001 5060-6119 5060-6118 5000-6061 5060-6124
CR31
R62
1k
CR23 L2
Q16
2
1
Manual HP Part No. 06101-90001 Page 2
ERRATA: In Table 1-1 and paragraph 5-23, change the OUTPUT IMPEDANCE specification to read:
OUTPUT IMPEDANCE (Typical): Approximated by a
0.5 milliohm resistance in series with a 1 microhenry Inductance.
Add to the parts list the replacement lamp for illuminated
switch 3101-1248, which is used in those supplies that include Change 4. The HP Part No. of the type A1H lamp is 2140-0244.
CHANGE 8: In Appendix A, Option 11 replacement parts table A1, change CR4 from HP Part No. 1884-0031 to 1884-0032.
CHANGE 9: This change reduces the magnetic radiation induced in the oven control circuit to ensure a ripple specification of 100µV peak-to-peak.
In the replaceable parts table and on the schematic, make the following changes:
R60: Delete. R62: Change to 1k, 5%, ½W, HP Part No. 0686-1025. CR23: change to HP Part No 1901-0033 and connect in
shunt with L2 as shown below. On the schematic, change the oven control circuit as shown below:
ERRATA: The Lime-gray meter bezel has been replaced by a black one, HP Part No. 4040-0414.
Change the part number of R58 (added to the current
limit circuit by Change 7) to 2100-1775. The resistor has not been changed; just its part number has.
11-29-76
The front panel binding posts have been changed to a type with better designed insulation. Delete the two types of posts listed on page 6-7 of the parts list end add: black binding post, HP Part No. 1510-0114 (qty. 2); and red binding post, HP Part No.1810-0115 (qty. 1).
ERRATA:
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