HORIZON SERIES
FOR MODEL :
EX-76
ELLIPTICAL USER’S GUIDE
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EX-76_Rev.1.4.indd 1 |
6/22/07 9:04:36 AM |
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I N T R O D U C T I O N
CONGRATULATIONS and THANK YOU for your purchase of this Horizon Series elliptical!
Whether your goal is to win races or simply enjoy a fuller, healthier lifestyle, a Horizon Series elliptical can help you attain it – adding club-quality performance to your at-home workouts, with the ergonomics and innovative features you need to get stronger and healthier, faster. Because we're committed to designing fitness equipment from the inside out, we use only the highest quality components. It's a commitment we back with one of the strongest frame-to-brake warranty packages in the industry.
You want exercise equipment that offers the most comfort, the best reliability and the highest quality in its class.
The Horizon Series delivers.
TABLE OF CONTENTS
Important Precautions |
4 |
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Assembly |
6 |
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Before You Begin |
17 |
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Elliptical Operation |
18 |
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Conditioning Guidelines |
31 |
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Troubleshooting & Maintenance |
38 |
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Limited Warranty |
42 |
CONTACT INFORMATION |
Back Panel |
IMPORTANT PRECAUTIONS INTRODUCTION
ASSEMBLY
BEFORE YOU BEGIN
ELLIPTICAL OPERATION
LIMITED TROUBLESHOOTING CONDITIONING WARRANTY & MAINTENANCE GUIDELINES
EX-76_Rev.1.4.indd 2-3 |
6/22/07 9:04:37 AM |
IMPORTANT INTRODUCTION PRECAUTIONS
ASSEMBLY
BEFORE BEGIN YOU
ELLIPTICAL OPERATION
LIMITED TROUBLESHOOTING CONDITIONING WARRANTY MAINTENANCE & GUIDELINES
IMPORTANT PRECAUTIONS
SAVE THESE INSTRUCTIONS
Read all instructions before using this elliptical. When using an electrical product, basic precautions should always be followed, including the following: Read all instructions before using this elliptical. It is the responsibility of the owner to ensure that all users of this elliptical are adequately informed of all warnings and precautions. If you have any questions after reading this manual, contact Customer Tech Support at the number listed on the back panel of this manual.
WARNING To reduce the risk of burns, fire, electrical shock or injury to persons:
•If you experience any kind of pain, including, but not limited to chest pains, nausea, dizziness, or shortness of breath, stop exercising immediately and consult your physician before continuing.
•Maintain a comfortable pace. Do not sprint above 80 rpms on this machine.
•To maintain balance, it is recommended to keep a grip on the handlebars while exercising, mounting or dismounting the machine.
•Do not wear clothes that might catch on any part of the elliptical.
•Do not turn pedal arms by hand.
•Make sure handlebars are secure before each use.
•Do not insert or drop any object into any opening.
•Unplug elliptical before moving or cleaning it. To clean, wipe surfaces down with soap and slightly damp cloth only; never use solvents. (See MAINTENANCE)
•This elliptical should not be used by persons weighing more than 300 pounds. Failure to comply will void the warranty.
•This elliptical is intended for in-home use only. Do not use this elliptical in any commercial, rental, school or institutional setting. Failure to comply will void the warranty.
•Do not use elliptical in any location that is not temperature controlled, such as but not limited to garages, porches, pool rooms, bathrooms, car ports or outdoors. Failure to comply may void the warranty.
•Use the elliptical only as described in this manual.
•Keep the topside of the foot support clean and dry.
•Care should be taken when mounting or dismounting the equipment. Before mounting or dismounting, bring the elliptical to 0% incline and move the pedal on the mounting or dismounting side to its lowest position and bring the machine to a complete stop.
•Disconnect all power before servicing the equipment.
At NO time should pets or children under the age of 12 be closer to the elliptical than 10 feet. At NO time should children under the age of 12 use the elliptical.
Children over the age of 12 should not use the elliptical without adult supervision.
It is essential that your elliptical is used only indoors, in a climate controlled room. If your elliptical has been exposed to colder temperatures or high moisture climates, it is strongly recommended that the elliptical is warmed up to room temperature before first time use. Failure to do so may cause premature electronic failure.
Connect this exercise product to a properly grounded outlet only. See grounding WARNING instructions.
GROUNDING INSTRUCTIONS
This product must be grounded. If a elliptical should malfunction or breakdown, grounding provides a path of least resistance for electrical current to reduce the risk of electrical shock. This product is equipped with a cord having an equipment-grounding conductor and a grounding plug. The plug must be plugged into an appropriate outlet that is properly installed and grounded in accordance with local codes and ordinances.
Improper connection of the equipment-grounding conductor can result in a risk of
WARNING electric shock. Check with a qualified electrician or serviceman if you are in doubt as to whether the product is properly grounded. Do not modify the plug provided
with the product. If it will not fit the outlet, have a proper outlet installed by a qualified electrician.
This product is for use on a nominal 110-volt circuit and has a grounding plug that looks like the illustration to the right. This product must be used on a dedicated circuit. To determine if you are on a dedicated circuit, shut off the power to that circuit and observe if any other devices lose power. If so, move devices to a different circuit. Note: There are usually multiple outlets on one circuit. It is recommended that the elliptical be used with a 15 amp circuit for optimal performance.
3-Pole Grounded Outlet
GROUNDED
ELLIPTICAL
POWER CORD
OPERATION
WARNING To reduce the risk of damaging important components on your elliptical, it is strongly 
recommended that your elliptical is plugged into a dedicated 15 amp circuit, without
the use of an additional extension cord and/or power strip. Failure to comply may void the warranty.
IMPORTANT PRECAUTIONS INTRODUCTION
ASSEMBLY
BEFORE YOU BEGIN
ELLIPTICAL OPERATION
LIMITED TROUBLESHOOTING CONDITIONING WARRANTY & MAINTENANCE GUIDELINES
EX-76_Rev.1.4.indd 4-5 |
6/22/07 9:04:38 AM |
IMPORTANT INTRODUCTION PRECAUTIONS
ASSEMBLY
BEFORE BEGIN YOU
ELLIPTICAL OPERATION
LIMITED TROUBLESHOOTING CONDITIONING WARRANTY MAINTENANCE & GUIDELINES
A S S E M B LY
IMPORTANT: READ THESE SAFETY INSTRUCTIONS BEFORE USE!
WARNING
There are several areas during the assembly process of an elliptical that special attention must be paid. It is very important to follow the assembly instructions correctly and to make sure all parts are firmly tightened. If the assembly instructions are not followed correctly, the elliptical could have frame parts that are not tightened and will seem loose and may cause irritating noises. To prevent damage to the elliptical, the assembly instructions must be reviewed and corrective actions should be taken.
UNPACKING
Unpack the product where you will be using it. Place the product on a level flat surface. It is recommended that you place a protective covering on your floor. During each assembly step, ensure that ALL nuts and bolts are in place and partially threaded in before completely tightening any ONE bolt.
NOTE: A light application of grease may aid in the installation of hardware. Any grease, such as lithium bike grease is recommended.
Before proceeding, find your elliptical’s serial number located on the front stabilizer tube and enter it in the space provided below. Also locate the model name which is located on the mast boot.
enter your serial number and model name in the boxes below:
SERIAL NUMBER:
MODEL NAME:
*Refer to the serial number and model name when calling for service.
*Also enter this serial number on your Warranty Card.
SPEAKERS |
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DISPLAY |
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LEFT HANDLEBAR |
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PULSE GRIP |
CONSOLE |
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RIGHT HANDLEBAR |
CONSOLE MAST |
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CONSOLE MAST BOOT |
HANDLEBAR COVERS |
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BOTTLE HOLDER |
POWER CORD SOCKET |
TOP CAP |
POWER SWITCH |
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ELBOW COVER |
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FRONT STABILIZER TUBE |
PIVOTING FOOT PAD |
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PEDAL ARM |
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LOWER LINK ARM |
TOOLS INCLUDED |
PARTS INCLUDED |
5mm Allen Wrench
Phillips Screw Driver
13/15mm Flat Wrench
5mm T Wrench
1 Console |
7 |
Hardware Bags |
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1 Console Mast |
2 |
Handlebar Cover Sets |
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1 |
Left Handlebar |
2 |
Elbow Cover Sets |
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1 |
Right Handlebar |
2 |
Pedal Arm Covers |
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2 |
Lower Link Arms |
Audio Adaptor Cable |
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2 |
Pivoting Foot Pads |
2 |
Pedal Arms |
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Console Mast Boot |
1 |
Front Stabilizer Tube |
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Power Cord
Top Cap
If you have questions or if there are any missing parts, contact Customer Tech Support. Contact information is located on the back panel of this manual.
For a complete exploded diagram, visit us at www.horizonfitness.com
IMPORTANT PRECAUTIONS INTRODUCTION
ASSEMBLY
BEFORE YOU BEGIN
ELLIPTICAL OPERATION
LIMITED TROUBLESHOOTING CONDITIONING WARRANTY & MAINTENANCE GUIDELINES
EX-76_Rev.1.4.indd 6-7 |
6/22/07 9:05:02 AM |
IMPORTANT INTRODUCTION PRECAUTIONS
ASSEMBLY
BEFORE BEGIN YOU
ELLIPTICAL OPERATION
LIMITED TROUBLESHOOTING CONDITIONING WARRANTY MAINTENANCE & GUIDELINES
A S S E M B LY STEP 1
MAIN FRAME
BOLT (A)
FRONT STABILIZER BAR
A)Open HARDWARE BAG FOR STEP 1.
B)Attach the FRONT STABILIZER BAR to the the MAIN FRAME using 2 BOLTS (A).
HARDWARE BAG FOR STEP 1 CONTENTS :
BOLT (A) 20 mm Qty: 2
A S S E M B LY STEP 2
CONSOLE MAST
CONSOLE MAST BOOT
TOP CAP
A) Open HARDWARE BAG FOR STEP 2.
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ARC WASHER (E) |
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FLAT WASHER (D) |
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SPRING WASHER (C) |
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BOLT (B) |
CONSOLE WIRE |
MAIN FRAME |
B)Slide the CONSOLE MAST BOOT followed by the TOP CAP over the CONSOLE MAST.
C)Carefully pull the CONSOLE WIRES through the CONSOLE MAST using the twist tie located inside the
CONSOLE MAST.
D)Attach the sides of the CONSOLE MAST to the MAIN FRAME using 4 BOLTS (B), 4 SPRING WASHERS (C) and 4 FLAT WASHERS (D).
E)Attach the front of the CONSOLE MAST to the MAIN FRAME using 2 BOLTS (B), 2 SPRING WASHERS (C) and 2 ARC WASHERS (E).
F)Slide TOP CAP and CONSOLE MAST BOOT down to seal the console mast hole.
HARDWARE BAG FOR STEP 2 CONTENTS : |
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BOLT (B) |
SPRING WASHER (C) |
FLAT WASHER (D) |
ARC WASHER (E) |
15 mm |
15.4 mm |
20 mm |
17 mm |
Qty: 6 |
Qty: 6 |
Qty: 4 |
Qty: 2 |
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IMPORTANT PRECAUTIONS INTRODUCTION
ASSEMBLY
BEFORE YOU BEGIN
ELLIPTICAL OPERATION
LIMITED TROUBLESHOOTING CONDITIONING WARRANTY & MAINTENANCE GUIDELINES
EX-76_Rev.1.4.indd 8-9 |
6/22/07 9:05:09 AM |
IMPORTANT INTRODUCTION PRECAUTIONS
ASSEMBLY
BEFORE BEGIN YOU
ELLIPTICAL OPERATION
LIMITED TROUBLESHOOTING CONDITIONING WARRANTY MAINTENANCE & GUIDELINES
10
A S S E M B LY STEP 3 |
PIVOT TUBE |
PRE-ATTACHED BOLT AND WASHERS |
PEDAL ARM |
PEDAL ARM COVER |
SCREW (F) |
A)Open HARDWARE BAG FOR STEP 3.
B)Remove PRE-ATTACHED BOLT & WASHERS from PIVOT TUBE.
C)Slide PEDAL ARM onto PIVOT TUBE and attach by re-inserting PRE-ATTACHED BOLT and WASHERS.
D)Repeat on the other side.
E)Attach the PEDAL ARM COVER to the right PEDAL ARM using 1 SCREW (F).
F)Repeat on the other side.
HARDWARE BAG FOR STEP 3 CONTENTS :
SCREW (F) 8 mm Qty: 2
A S S E M B LY STEP 4 |
RIGHT HANDLEBAR |
PRE-ATTACHED BOLT AND WASHERS |
CONSOLE MAST |
COVER |
NOTE: There is NO hardware bag for this step. All hardware is pre-installed.
A)Remove PRE-ATTACHED BOLT & WASHERS from CONSOLE MAST.
B)Slide RIGHT HANDLEBAR onto CONSOLE MAST and attach by re-inserting PRE-ATTACHED BOLT & WASHERS.
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After handlebars are assembled they will rotate freely – be cautious. Until the |
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WARNING |
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machine is fully assembled, do not grab the handlebars for support. |
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C)Snap HANDLEBAR COVERS together over the RIGHT HANDLEBAR. Note the position of the snap tabs on the covers before snapping into position.
D)Repeat on other side.
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IMPORTANT PRECAUTIONS INTRODUCTION
ASSEMBLY
BEFORE YOU BEGIN
ELLIPTICAL OPERATION
LIMITED TROUBLESHOOTING CONDITIONING WARRANTY & MAINTENANCE GUIDELINES
EX-76_Rev.1.4.indd 10-11 |
6/22/07 9:05:14 AM |
IMPORTANT INTRODUCTION PRECAUTIONS
ASSEMBLY
BEFORE BEGIN YOU
ELLIPTICAL OPERATION
LIMITED TROUBLESHOOTING CONDITIONING WARRANTY MAINTENANCE & GUIDELINES
12
A S S E M B LY STEP 5
FOOT PAD 
LINK ARM 
WASHERS (H) 
SCREWS (G)
A)Open HARDWARE BAG FOR STEP 5.
B)Attach FOOT PAD to LINK ARM using 4 SCREWS (G) and 4 WASHERS (H).
C)Repeat on other side.
HARDWARE BAG FOR STEP 5 CONTENTS :
SCREW (G) |
WASHER (H) |
12 mm |
18 mm |
Qty: 8 |
Qty: 8 |
A S S E M B LY STEP 6 |
LINK ARM |
U-BRACKET |
CONNECTING TUBE |
PEDAL ARM |
LINK ARM
PEDAL ARM |
U BRACKET |
SPLIT TEFLON |
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BOLT (L) |
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WASHER (J) |
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INSERT
SPACER
THIS
DIRECTION
CONNECTING TUBE
SPACER (I) |
FLAT WASHER (K) |
A)Open HARDWARE BAG FOR STEP 6.
B)Align the U-BRACKET on the RIGHT LOWER LINK ARM with the CONNECTING TUBE on the RIGHT PEDAL ARM.
C)Slide the SPACER (I) through the U-BRACKET and the CONNECTING TUBE until it can no longer rotate.
D)Insert 2 SPLIT TEFLON WASHERS (J) between the CONNECTING TUBE and the U-BRACKET.
E)Secure the joint with a FLAT WASHER (K) and BOLT (L).
F)Repeat on the other side.
HARDWARE BAG FOR STEP 6 CONTENTS : |
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SPACER (I) |
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71 mm axis |
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Qty: 2 |
SPLIT TEFLON WASHER (J) |
FLAT WASHER (K) |
BOLT (L) |
28 mm |
35 mm |
15 mm |
Qty: 4 |
Qty: 2 |
Qty: 2 |
13
IMPORTANT PRECAUTIONS INTRODUCTION
ASSEMBLY
BEFORE YOU BEGIN
ELLIPTICAL OPERATION
LIMITED TROUBLESHOOTING CONDITIONING WARRANTY & MAINTENANCE GUIDELINES
EX-76_Rev.1.4.indd 12-13 |
6/22/07 9:05:30 AM |
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