Horizon Fitness AFG T4, AFG T6 User Manual

ELITE SERIES

AFG

FOR MODELS :

T4

T6

TREADMILL USER’S GUIDE

I N T R O D U C T I O N

CONGRATULATIONS and THANK YOU for your purchase of this Elite Series AFG treadmill!

Whether your goal is to win races or simply enjoy a fuller, healthier lifestyle, an Elite Series treadmill can help you attain it – adding club-quality performance to your at-home workouts, with the ergonomics and innovative features you need to get stronger and healthier, faster. Because we're committed to designing fitness equipment from the inside out, we use only the highest quality components. It's a commitment we back with one of the strongest frame-to-motor warranty packages in the industry.

You want exercise equipment that offers the most comfort, the best reliability and the highest quality in its class.

The Elite Series AFG delivers.

TABLE OF CONTENTS

Important Precautions	4
Assembly	6
Before You Begin	12
Treadmill Operation	15
Conditioning Guidelines	28
Troubleshooting & Maintenance	35
Limited Warranty	38
CONTACT INFORMATION	Back Panel

IMPORTANT PRECAUTIONS INTRODUCTION

ASSEMBLY

BEFORE YOU BEGIN

TREADMILL OPERATION

TROUBLESHOOTING CONDITIONING & MAINTENANCE GUIDELINES

LIMITED WARRANTY

IMPORTANT INTRODUCTION PRECAUTIONS

ASSEMBLY

BEFORE BEGIN YOU

TREADMILL OPERATION

LIMITED TROUBLESHOOTING CONDITIONING WARRANTY MAINTENANCE & GUIDELINES

IMPORTANT SAFETY INSTRUCTIONS

FOR HOUSEHOLD USE ONLY

SAVE THESE INSTRUCTIONS

Read all instructions before using this treadmill. When using an electrical product, basic precautions should always be followed, including the following: Read all instructions before using this treadmill. It is the responsibility of the owner to ensure that all users of this treadmill are adequately informed of all warnings and precautions. If you have any questions after reading this manual, contact Sears at the number listed on the back cover of this manual.

WARNING	Connect this exercise product to a properly grounded outlet only.
	See grounding instructions.

GROUNDING INSTRUCTIONS

This product must be grounded. If a treadmill should malfunction or breakdown, grounding provides a path of least resistance for electrical current to reduce the risk of electrical shock. This product is equipped with a cord having an equipment-grounding conductor and a grounding plug. The plug must be plugged into an appropriate outlet that is properly installed and grounded in accordance with local codes and ordinances.

Improper connection of the equipment-grounding conductor can result in a risk of

WARNING electric shock. Check with a qualified electrician or serviceman if you are in doubt as to whether the product is properly grounded. Do not modify the plug provided

with the product. If it will not fit the outlet, have a proper outlet installed by a qualified electrician.

This product is rated more than 15 amperes and is for use on a circuit having a nominal rating of 120 volts and is factory-equipped with a specific electric cord and plug to permit connection to a proper electric circuit. Make sure that the product is connected to an outlet having the same configuration as the plug. No adapter should be used with this product. If the product must be reconnected for use on a different type of electric circuit, the reconnection should be made by qualified service personnel.

OPERATION

WARNING To reduce the risk of damaging important components on your treadmill, it is

strongly recommended that your treadmill is plugged into a dedicated 20 amp circuit, without the use of an additional extension cord and/or power strip. Failure to comply may void the warranty.

IMPORTANT: The treadmill is not compatible with GFCI-equipped outlets.

It is essential that your treadmill is used only indoors, in a climate controlled room. If your treadmill has been exposed to colder temperatures or high moisture climates, it is strongly recommended that the treadmill is warmed up to room temperature before first time use. Failure to do so may cause premature electronic failure.

		To reduce the risk of injury to persons:
	WARNING	Stand on the siderails before starting the treadmill. Read Instruction
		Manual before using. Remove safety key when not in use and store out of
		reach of chidren.

When using an electrical appliance, basic precautions should always be followed, including the following. Read all instructions before using this appliance:

		To reduce the risk of electric shock:
	DANGER
		Always unplug this appliance (or treadmill) from the electrical outlet
		immediately after using and before cleaning.
		To reduce the risk of burns, fire, electrical shock or injury
	WARNING
		to persons:

•An appliance should never be left unattended when plugged in. Unplug from outlet when not in use, and before putting on or taking off parts.

•Close supervision is necessary when this appliance (or treadmill) is used by, on, or near children, invalids, or disabled persons.

• Use this appliance (or treadmill) only for its intended use as described in this manual. Do not use attachments not recommended by the manufacturer.

•Never operate this appliance (or treadmill) if it has a damaged cord or plug, if it is not working properly, if it has been dropped or damaged, or dropped into water. Return the appliance (or treadmill) to a service center for examination and repair.

•Do not carry this appliance (or treadmill) by supply cord or use cord as a handle.

•Keep the cord away from heated surfaces.

•Never operate the appliance (or treadmill) with the air openings blocked. Keep the air openings free of lint, hair, and the like.

•Never drop or insert any object into any opening.

•Do not use outdoors.

•Do not operate where aerosol (spray) products are being used or where oxygen is being administered.

•To disconnect, turn all controls to the off position, then remove plug from outlet.

•Do not operate under blanket or pillow. Excessive heating can occur and cause fire, electric shock, or injury to persons.

•Never use the treadmill before securing the safety tether clip to your clothing.

•If you experience any kind of pain, including but not limited to chest pains, nausea, dizziness, or shortness of breath, stop exercising immediately and consult your physician before continuing.

•Do not wear clothes that might catch on any part of the treadmill.

•Always wear athletic shoes while using this equipment.

•Do not jump on the treadmill.

•Unplug treadmill before moving or cleaning it. To clean, wipe surfaces down with soap and slightly damp cloth only; never use solvents. (See MAINTENANCE)

•At no time should more than one person be on treadmill while in operation.

•The treadmill should not be used by persons weighing more than 350 (T4) / 400 (T6) pounds. Failure to comply will void the warranty.

•The treadmill is intended for in-home use only. Do not use this treadmill in any commercial, rental, school or institutional setting. Failure to comply will void the warranty.

•Do not use treadmill in any location that is not temperature controlled, such as but not limited to garages, porches, pool rooms, bathrooms, car ports or outdoors. Failure to comply may void the warranty.

SAVE THESE INSTRUCTIONS

IMPORTANT PRECAUTIONS INTRODUCTION

ASSEMBLY

BEFORE YOU BEGIN

TREADMILL OPERATION

TROUBLESHOOTING CONDITIONING & MAINTENANCE GUIDELINES

At NO time should pets or children under the age of 12 be closer to the treadmill than 10 feet. At NO time should children under the age of 12 use the treadmill.

Children over the age of 12 should not use the treadmill without adult supervision.

LIMITED WARRANTY

IMPORTANT INTRODUCTION PRECAUTIONS

ASSEMBLY

BEFORE BEGIN YOU

TREADMILL OPERATION

LIMITED TROUBLESHOOTING CONDITIONING WARRANTY MAINTENANCE & GUIDELINES

A S S E M B LY

IMPORTANT: READ THESE SAFETY INSTRUCTIONS BEFORE USE!

WARNING

During the assembly process of the treadmill there are several areas that special attention must be paid. It is very important to follow the assembly instructions correctly and to make sure all parts are firmly tightened. If the assembly instructions are not followed correctly, the treadmill could have frame parts that are not tightened and will seem loose and may cause irritating noises. There should be no side-to-side play in the console masts or any forward and back play in the console assembly or handlebars. If there is any play in these areas, the treadmill has not been properly assembled. To prevent damage to the treadmill, the assembly instructions must be reviewed and corrective actions should be taken.

UNPACKING

Place the treadmill carton on a level flat surface. It is recommended that you place a protective covering on your floor. Take CAUTION when handling and transporting this unit. Never open box when it is on its side. Unpack the unit where it will be used. FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN INJURY!

Before proceeding, find your treadmill’s serial number and model name located to the left of the on/off power switch and power cord and enter it in the space provided below.

enter your serial number and model name in the boxes below:

SERIAL NUMBER:

MODEL NAME:

*Refer to the serial number and model name when calling for service.

*Also enter this serial number on your Warranty Card.

DISPLAY (T6 SHOWN)
GRIP PULSE HANDRAILS	CONSOLE
	SAFETY KEY PLACEMENT
WATER BOTTLE HOLDER
	CONSOLE MAST
HAND RAIL SLEEVE
HAND RAIL

ON/OFF SWITCH

CIRCUIT BREAKER

POWER CORD

TRANSPORT WHEEL

HAND RAIL BASE COVER

TOOLS INCLUDED

MOTOR COVER

RUNNING BELT / RUNNING DECK

SIDE RAIL

ROLLER END CAP

REAR ROLLER

ADJUSTMENT BOLTS

5 mm Allen Wrench

6 mm T-wrench

8 mm T-wrench Screwdriver

PARTS INCLUDED

1	Safety Key	2	Console Masts
1	Console Assembly	2	Cup Holders
1	Power Cord	2	Hand Rail Sleeves
4	Hardware Bags
2	Hand Rails
2	Hand Rail Base Covers

If you have questions or if there are any missing parts, contact Customer Tech Support. Contact information is located on the back panel of this manual.

For a complete exploded diagram, visit us at www.horizonfitness.com

IMPORTANT PRECAUTIONS INTRODUCTION

ASSEMBLY

BEFORE YOU BEGIN

TREADMILL OPERATION

LIMITED TROUBLESHOOTING CONDITIONING WARRANTY & MAINTENANCE GUIDELINES

IMPORTANT INTRODUCTION PRECAUTIONS

ASSEMBLY

BEFORE BEGIN YOU

TREADMILL OPERATION

LIMITED TROUBLESHOOTING CONDITIONING WARRANTY MAINTENANCE & GUIDELINES

P R E - A S S E M B LY

note: During each assembly step, ensure that ALL nuts and bolts are in place and partially threaded in before completely tightening any ONE bolt. NOTE: A light application of grease may aid in the installation of hardware. Any grease, such as lithium bike grease is recommended.

A S S E M B LY STEP 1

PINK HARDWARE BAG CONTENTS :

BOLT (A)	SPRING WASHER (B)	ARC WASHER (C)
15 mm	8 mm DIAMETER	8 mm Diameter
Qty: 6	Qty: 6	Qty: 6

CONSOLE MAST
SPRING WASHER (B)
BOLT (A)	WASHER (C)
	CONSOLE WIRES
BASE FRAME

AOpen PINK HARDWARE BAG.

BConnect the CONSOLE WIRES from the BASE FRAME to the bottom of the CONSOLE MAST.

CAttach LEFT CONSOLE MAST using 3 BOLTS (A), 3 SPRING WASHERS (B) and 3 ARC WASHERS (C).

DRepeat on other side.

*Note: Be careful not to pinch any wires while assembling the masts.

A S S E M B LY STEP 2

	BLUE HARDWARE BAG CONTENTS :	A Open BLUE HARDWARE BAG.
	BOLT (D)	B Connect the CONSOLE WIRES
	20 mm	from the CONSOLE to those from
	Qty: 2
		the top of the MAST.

		C Attach CONSOLE to the
		CONSOLE MASTS using
		1 BOLT (D).
	SUGGESTED METHOD FOR STARTING BOLT	D Repeat on other side.
		E Tighten all console bolts.
	CONSOLE	F Snap each of the CUP HOLDERS
		firmly into the CONSOLE.
	BOLT (D)	* Note: Be careful not to pinch any
		wires while assembling the console.
		CONSOLE WIRES

CUP HOLDER

IMPORTANT PRECAUTIONS INTRODUCTION

ASSEMBLY

BEFORE YOU BEGIN

TREADMILL OPERATION

LIMITED TROUBLESHOOTING CONDITIONING WARRANTY & MAINTENANCE GUIDELINES

IMPORTANT INTRODUCTION PRECAUTIONS

ASSEMBLY

BEFORE BEGIN YOU

TREADMILL OPERATION

TROUBLESHOOTING CONDITIONING MAINTENANCE & GUIDELINES

A S S E M B LY STEP 3

WHITE HARDWARE BAG CONTENTS :

SCREW (G)	BOLT (H)
15 mm	30 mm
Qty: 4	Qty: 2
SPRING WASHER (I)	WASHER (J)
8 mm DIAMETER	8 mm DIAMETER
Qty: 2	Qty: 2

SCREW (G)

HAND RAIL SLEEVE

HAND RAIL

SPRING WASHER (I)

BOLT (H)

WASHER (J)

AOpen WHITE HARDWARE BAG.

BSlide HAND RAIL SLEEVE over the top of the hand rail.

CAttach top of HAND RAIL to the console extension using 2

SCREWS (G).

DAttach bottom of HAND RAIL to the base frame using 1 BOLT

(H), 1 SPRING WASHER (I) and 1 WASHER (J).

ESlide HAND RAIL SLEEVE firmly against console.

FRepeat on other side.

LIMITED WARRANTY

10

ASSEMBLY STEP 4

ORANGE HARDWARE BAG CONTENTS :

SCREW (K) 30 mm Qty: 4

AOpen ORANGE HARDWARE BAG.

BAttach HAND RAIL BASE COVER to the base frame using

2 SCREWS (K).

C	Slide HAND RAIL TRANSITION
	PIECE and HANDLEBAR into
HAND RAIL TRANSITION PIECE	CONSOLE.
C Repeat on other side.
D Be sure all bolts and screws are
	tightened and secured on the
	treadmill.
HAND RAIL BASE COVER
SCREW (K)

IMPORTANT PRECAUTIONS INTRODUCTION

ASSEMBLY

BEFORE YOU BEGIN

TREADMILL OPERATION

TROUBLESHOOTING CONDITIONING & MAINTENANCE GUIDELINES

YOU’RE FINISHED!

11

LIMITED WARRANTY

IMPORTANT INTRODUCTION PRECAUTIONS

ASSEMBLY

BEFORE BEGIN YOU

TREADMILL OPERATION

LIMITED TROUBLESHOOTING CONDITIONING WARRANTY MAINTENANCE & GUIDELINES

12

BEFORE YOU BEGIN

CONGRATULATIONS! on choosing your treadmill. You’ve taken an important step in developing and sustaining an exercise program! Your treadmill is a tremendously effective tool for achieving your personal fitness goals. Regular use of your treadmill can improve the quality of your life in so many ways.

Here are just a few of the health benefits of exercise:

•Weight Loss

•A Healthier Heart

•Improved Muscle Tone

•Increased Daily Energy Levels

The key to reaping these benefits is to develop an exercise habit. Your new treadmill will help you eliminate obstacles that prevent you from exercising. Inclement weather and darkness won't interfere with your workout when you use your treadmill in the comfort of your home. This guide provides you with basic information for using and enjoying your new machine.

LOCATION OF THE TREADMILL		1 foot
Place the treadmill on a level surface. There should be 6 feet of clearance
behind the treadmill, 3 feet on each side and one foot in front for folding
and the power cord. Do not place the treadmill in any area that will block
any vent or air openings. The treadmill should not be located in a garage,	3 feet	3 feet
covered patio, near water or outdoors.
WARNING
DO NOT STAND ON THE BELT		6 feet
While you are preparing to use the treadmill, do not stand on the belt.
Place your feet on the side rails before starting the treadmill. Start
walking on the belt only after the belt has begun to move. Never start the
treadmill at a fast running speed and attempt to jump on!

SAFETY KEY

Your treadmill will not start unless the safety key is placed in position. Attach the clip end securely to your clothing. This safety key is designed to cut the power to the treadmill if you should fall. Check the operation of the safety key every 2 weeks.

NEVER USE THE TREADMILL WITHOUT SECURING THE SAFETY KEY CLIP TO YOUR

WARNING CLOTHING. PULL ON THE SAFETY KEY CLIP FIRST TO MAKE SURE IT WILL NOT COME OFF YOUR CLOTHING.

PROPER USAGE

Your treadmill is capable of reaching high speeds. Always start off using a slower speed and adjust the speed in small increments to reach a higher speed level. Never leave the treadmill unattended while it is running. When not in use, remove the safety key, turn the on/off switch to off and unplug the power cord. Make sure to follow the MAINTENANCE schedule in this manual. Keep your body and head facing forward. Do not attempt to turn around or look backwards while the treadmill is running. Stop your workout immediately if you feel pain, faint, dizzy or are short of breath.

Do not operate the treadmill if the power cord or plug is damaged. WARNING If the treadmill appears to not be working properly, do not use the treadmill.

MOVING

Your treadmill has a pair of transport wheels built into the frame. To move, firmly grasp the rear of the frame and carefully lift.

WARNING	Our Treadmills are heavy, use care and additional help if necessary when moving.
	Failure to follow these instructions could result in injury.

IMPORTANT PRECAUTIONS INTRODUCTION

ASSEMBLY

BEFORE YOU BEGIN

TREADMILL OPERATION

TROUBLESHOOTING CONDITIONING & MAINTENANCE GUIDELINES

13

LIMITED WARRANTY

IMPORTANT INTRODUCTION PRECAUTIONS

ASSEMBLY

BEFORE BEGIN YOU

TREADMILL OPERATION

TROUBLESHOOTING CONDITIONING MAINTENANCE & GUIDELINES

­TENSIONING THE RUNNING BELT

The running belt has been properly adjusted at the factory before it was shipped. At times the belt can move off-center during shipment.

CAUTION: Running belt should NOT be moving during tensioning. Over-tightening the running belt can cause excessive wear on the treadmill as well as its components. Never over-tighten the belt.

If you can feel a slipping sensation when running on the treadmill, the running belt must be tightened. In most cases, the belt has stretched from use, causing the belt to slip. This is a normal and common adjustment. To eliminate this slipping, turn the treadmill off and tension both the rear roller bolts using the supplied Allen wrench, turning them 1/4 TURN to the right as shown. Turn the treadmill on and check for slipping. Repeat if necessary, but NEVER TURN the roller bolts more than 1/4 turn at a time. Belt is properly tensioned when the slipping sensation is gone.

Belt is too far to the right side

Belt is too far to the left side

CENTERING THE RUNNING BELT

The running belt has been properly adjusted at the factory before it was shipped. At times the belt can move off-center during shipment. Before operating the treadmill, make sure the belt is centered and remains centered to maintain smooth operation.

CAUTION: Do not run belt faster than 1/2 mph while centering. Keep fingers, hair and clothing away from belt at all times.

If the running belt is too far to the right side:

With the treadmill running at 1/2 mph, turn the right adjustment bolt clockwise 1/4 turn at a time (using the supplied Allen wrench). Check the belt alignment. Allow belt to run a full cycle to gauge if more adjustment is needed. Repeat if necessary, until the belt remains centered during use.

If the running belt is too far to the left side:

With the treadmill running at 1/2 mph, turn the right adjustment bolt counter-clockwise 1/4 turn at a time (using the supplied Allen wrench). Check the belt alignment. Allow belt to run a full cycle to gauge if more adjustment is needed. Repeat if necessary, until the belt remains centered during use.

LIMITED WARRANTY

14