Horizon Fitness LS 635E User Manual

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LIMITED SERIES

FOR MODEL :

LS 635E

E L L I P T I C A L USER’S GUIDE

 

 

 

 

 

 

 

 

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I N T R O D U C T I O N

CONGRATULATIONS and THANK YOU for your purchase of this Limited Series elliptical!

Whether your goal is to win races or simply enjoy a fuller, healthier lifestyle, a Limited Series elliptical can help you attain it – adding club-quality performance to your at-home workouts, with the ergonomics and innovative features you need to get stronger and healthier, faster. Because we're committed to designing fitness equipment from the inside out, we use only the highest quality components. It's a commitment we back with one of the strongest frame-to-brake warranty packages in the industry.

You want exercise equipment that offers the most comfort, the best reliability and the highest quality in its class.

The Horizon Limited Series delivers.

TABLE OF CONTENTS

Important Precautions

4

 

 

 

 

 

 

Assembly

5

 

 

 

 

 

 

Before You Begin

14

 

 

 

 

 

 

Elliptical Operation

15

 

 

 

 

 

 

Conditioning Guidelines

21

 

 

 

 

 

 

Troubleshooting & Maintenance

27

 

 

 

 

 

 

Limited Warranty

31

 

 

CONTACT INFORMATION

Back Panel

 

 

 

 

 

 

 

 

 

IMPORTANT PRECAUTIONS INTRODUCTION

ASSEMBLY

BEFORE YOU BEGIN

ELLIPTICAL OPERATION

LIMITED TROUBLESHOOTING CONDITIONING WARRANTY & MAINTENANCE GUIDELINES

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IMPORTANT INTRODUCTION PRECAUTIONS

ASSEMBLY

BEFORE BEGIN YOU

ELLIPTICAL OPERATION

LIMITED TROUBLESHOOTING CONDITIONING WARRANTY MAINTENANCE & GUIDELINES

IMPORTANT PRECAUTIONS

SAVE THESE INSTRUCTIONS

Read all instructions before using this elliptical. When using an electrical product, basic precautions should always be followed, including the following: Read all instructions before using this elliptical. It is the responsibility of the owner to ensure that all users of this elliptical are adequately informed of all warnings and precautions. If you have any questions after reading this manual, contact Customer Tech Support at the number listed on the back panel of this manual.

To reduce the risk of burns, fire, electrical shock or injury to persons:

If you experience any kind of pain, including, but not limited to chest pains, nausea, dizziness, or shortness of breath, stop exercising immediately and consult your physician before continuing.

Maintain a comfortable pace. Do not sprint above 80 rpms on this machine.

To maintain balance, it is recommended to keep a grip on the handlebars while exercising, mounting or dismounting the machine.

Do not wear clothes that might catch on any part of the elliptical.

Do not turn pedal arms by hand.

Make sure handlebars are secure before each use.

Do not insert or drop any object into any opening.

Unplug elliptical before moving or cleaning it. To clean, wipe surfaces down with soap and slightly damp cloth only; never use solvents. (See MAINTENANCE)

This elliptical should not be used by persons weighing more than 250 pounds. Failure to comply will void the warranty.

This elliptical is intended for in-home use only. Do not use this elliptical in any commercial, rental, school or institutional setting. Failure to comply will void the warranty.

Do not use a elliptical in any location that is not temperature controlled, such as, but not limited to garages, porches, pool rooms, bathrooms, car ports or outdoors. Failure to comply may void the warranty.

Use the elliptical only as described in this manual.

Keep the topside of the foot support clean and dry

Care should be taken when mounting or dismounting the equipment. Before mounting or dismounting, move the pedal on the mounting or dismounting side to its lowest position and bring the machine to a complete stop.

Disconnect all power before servicing the equipment.

At NO time should pets or children under the age of 12 be closer to the elliptical than 10 feet. At NO time should children under the age of 12 use the elliptical.

Children over the age of 12 should not use the elliptical without adult supervision.

It is essential that your elliptical is used only indoors, in a climate controlled room. If your elliptical has been exposed to colder temperatures or high moisture climates, it is strongly recommended that the elliptical is warmed up to room temperature before first time use. Failure to do so may cause premature electronic failure.

ASSEMBLY

IMPORTANT: READ THESE SAFETY INSTRUCTIONS BEFORE USE!

There are several areas during the assembly process of a elliptical that special attention must be paid. It is very important to follow the assembly instructions correctly and to make sure all parts are firmly tightened. If the assembly instructions are not followed correctly, the elliptical could have frame parts that are not tightened and will seem loose and may cause irritating noises. To prevent damage to the elliptical, the assembly instructions must be reviewed and corrective actions should be taken.

UNPACKING

Unpack the product where you will be using it. Place the product on a level flat surface. It is recommended that you place a protective covering on your floor. During each assembly step, ensure that ALL nuts and bolts are in place and partially threaded in before completely tightening any ONE bolt.

Note: A light application of grease may aid in the installation of hardware. Any grease, such as lithium bike grease is recommended.

Before proceeding, find your elliptical’s serial number located on the front stabilizer tube and enter it in the space provided below. Also locate the model name which is located on the side cover badge.

enter your serial number and model name in the boxes below:

SERIAL NUMBER:

MODEL NAME:

*Refer to the serial number and model name when calling for service.

*Also enter this serial number on your Warranty Card.

IMPORTANT PRECAUTIONS INTRODUCTION

ASSEMBLY

BEFORE YOU BEGIN

ELLIPTICAL OPERATION

LIMITED TROUBLESHOOTING CONDITIONING WARRANTY & MAINTENANCE GUIDELINES

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IMPORTANT INTRODUCTION PRECAUTIONS

ASSEMBLY

BEFORE BEGIN YOU

ELLIPTICAL OPERATION

LIMITED TROUBLESHOOTING CONDITIONING WARRANTY MAINTENANCE & GUIDELINES

A S S E M B LY STEP 1

CONSOLE

 

UPPER HANDLEBAR

GRIP PULSE

 

 

HANDLE BAR COVER

WATER BOTTLE HOLDER

MAIN FRAME

CONSOLE MAST

 

 

LOWER HANDLEBAR

TOP COVER

 

 

LOWER LINK ARM

PIVOTING FOOT PAD

ELBOW COVER

 

 

FRONT STABILIZER COVER

PEDAL ARM

 

WHEEL COVER

REAR STABILIZER COVER

TOOLS INCLUDED

 

PARTS INCLUDED

 

 

 

c5mm Allen Wrench

c6mm Allen Wrench

cPhillips Screw Driver

c13/15mm Flat Wrench

c

1

Console

c

2

Elbow Cover Sets

c

1

Console Mast

c

1

Rear Stabilizer Cover

c1 Front Stabilizer Tube c 2 Front Stabilizer Covers

c2 Upper Handlebars c 2 Handle Bar Cover Sets

c 2 Lower Handlebars

c 1 Water Bottle Holder

c2 Lower Link / Pivoting Foot Pads

c2 Top Covers

c1 HORIZON FITNESS

12-Volt Power Adapter

c 4 Hardware Bags

HARDWARE BAG FOR STEP 1 CONTENTS :

BOLT (A)

SPRING WASHER (B)

FLAT WASHER (C)

SCREW (M)

20 mm

18 mm

20 mm

Qty: 6

Qty: 2

Qty: 2

Qty: 2

 

 

MAIN FRAME

 

FRONT STABILIZER COVERS

 

SCREW (M)

 

SCREW (M)

REAR STABILIZER COVER

FRONT STABILIZER TUBE

REAR STABILIZER

BOLT (A)

SPRING WASHER (B)

 

 

FLAT WASHER (C)

A)Open HARDWARE BAG FOR STEP 1.

B)Attach the FRONT STABILIZER TUBE to the MAIN FRAME using 2 BOLTS (A), 2 SPRING WASHERS (B) and 2 FLAT WASHERS (C).

C)Attach FRONT STABILIZER COVERS using 4 SCREWS (M).

D)Attach REAR STABILIZER COVER using 2 SCREWS (M).

If you have questions or if there are any missing parts, contact Customer Tech Support. Contact information is located on the back panel of this manual.

For a complete exploded diagram, visit us at www.horizonfitness.com

IMPORTANT PRECAUTIONS INTRODUCTION

ASSEMBLY

BEFORE YOU BEGIN

ELLIPTICAL OPERATION

LIMITED TROUBLESHOOTING CONDITIONING WARRANTY & MAINTENANCE GUIDELINES

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IMPORTANT INTRODUCTION PRECAUTIONS

ASSEMBLY

BEFORE BEGIN YOU

ELLIPTICAL OPERATION

LIMITED TROUBLESHOOTING CONDITIONING WARRANTY MAINTENANCE & GUIDELINES

A S S E M B LY STEP 2

BOLT (A) SPRING WASHER (B) FLAT WASHER (C)

TOP FRONT COVER

CONSOLE MAST

CONSOLE MAST BOOT

CONSOLE WIRES

TOP BACK COVER

MAIN FRAME

A)Open HARDWARE BAG FOR STEP 2.

B)Carefully pull the CONSOLE CABLES through the CONSOLE MAST using the twist tie located inside the

CONSOLE MAST.

C)Attach the CONSOLE MAST to the MAIN FRAME using 4 BOLTS (A), 4 SPRING WASHERS (B) and 4 FLAT WASHERS (C).

D)Insert the TOP FRONT COVER, followed by the TOP BACK COVER and snap them together.

E)Slide CONSOLE MAST BOOT down to seal the console mast hole.

HARDWARE BAG FOR STEP 2 CONTENTS :

 

 

 

 

 

#0-5 "

413*/( 8"4)&3 #

'-"5 8"4)&3 $

 

 

 

 

 

 

 

 

 

NN

NN

NN

 

 

 

2UZ

2UZ

2UZ

 

 

 

 

 

 

 

 

 

A S S E M B LY STEP 3

 

 

 

 

 

UPPER HANDLEBAR

 

 

NOTCH

 

UPPER

 

 

HANDLEBAR

 

 

PRE-ATTACHED

 

 

 

CONSOLE MAST

TAB

SET SCREWS

BACK

 

 

 

 

 

 

HANDLEBAR

 

 

 

COVER

 

 

 

FRONT

 

 

 

HANDLEBAR

 

 

 

COVER

 

 

PRE-ATTACHED

 

 

 

BOLT & WASHER

LOWER

 

 

 

HANDLEBAR

 

LOWER HANDLEBAR

 

 

NOTE: There is NO hardware bag for this step. All hardware is pre-installed.

A)Remove PRE-ATTACHED BOLT & WASHERS from CONSOLE MAST.

B)Slide LOWER HANDLEBARS onto CONSOLE MAST and attach by re-inserting PRE-ATTACHED BOLT & WASHERS.

C)Slide UPPER HANDLEBARS onto LOWER HANDLEBARS and align NOTCH with TAB making sure handlebars are joined together completely. Secure UPPER HANDLEBARS to LOWER HANDLEBARS using PRE-ATTACHED SET SCREWS.

D)Snap the front and back HANDLEBAR COVERS together onto the UPPER HANDLE BARS.

Note the position of the snap tabs on the covers before snapping into position.

E) Repeat on other side.

After handlebars are assembled they will rotate freely – be cautious. Until the machine is fully assembled, do not grab the handlebars for support.

IMPORTANT PRECAUTIONS INTRODUCTION

ASSEMBLY

BEFORE YOU BEGIN

ELLIPTICAL OPERATION

LIMITED TROUBLESHOOTING CONDITIONING WARRANTY & MAINTENANCE GUIDELINES

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Horizon Fitness LS 635E User Manual

IMPORTANT INTRODUCTION PRECAUTIONS

ASSEMBLY

BEFORE BEGIN YOU

ELLIPTICAL OPERATION

LIMITED TROUBLESHOOTING CONDITIONING WARRANTY MAINTENANCE & GUIDELINES

10

A S S E M B LY STEP 4

 

 

 

 

U BRACKET

BOLT (G)

 

SPLIT

TEFLON WASHER (E)

 

 

INSERT

SPLIT TEFLON WASHER (H)

 

SPACER

 

THIS

 

 

DIRECTION

FOOTPLATE TUBE

 

 

 

 

FOOTPLATE TUBE

FLAT WASHER (C)

SPACER (F)

SPACER (I)

 

 

U BRACKET

 

 

TOP VIEW OF LEFT FOOT PAD

LOWER LINK ARM

 

 

BOLT (J)

 

 

FLAT WASHER (K)

 

 

PEDAL ARMS

 

 

A ) Open HARDWARE BAG FOR STEP 4.

B) Align LOWER LINK ARM with U BRACKET.

CAUTION: Be careful to keep the LOWER LINK ARM aligned with guide rail. Do not twist it to the left or right while positioning it on the U BRACKET.

C)Slide SPACER (I) through U BRACKET and FOOTPLATE TUBE.

D)Insert FLAT WASHER (K) and BOLT (J) into outside end of FOOTPLATE TUBE

E)Insert 2 SPLIT TEFLON WASHERS (H) on left and right sides of FOOT PLATE TUBE & Tighten BOLT (J).

F)Repeat on other side.

HARDWARE BAG FOR STEP 4 CONTENTS :

 

 

SPACER (I)

 

70 mm axis

SPLIT TEFLON WASHER (H)

Qty: 2

 

24 mm

 

Qty: 4

 

BOLT (J)

FLAT WASHER (K)

15 mm

35 mm

Qty: 2

Qty: 2

A S S E M B LY STEP 5

 

 

 

 

LOWER LINK ARM

LOWER

 

 

 

HANDLEBAR

 

 

TEFLON WASHERS

 

 

 

SPACER

 

 

 

LOWER HANDLEBAR

 

GUIDE RAIL

 

NUT (E)

BOLT (F)

 

 

 

SPACER (G)

LOWER LINK ARM

TEFLON WASHERS (H)

 

A)Open HARDWARE BAG FOR STEP 5.

B)Slide SPACER (G) into LOWER HANDLEBAR.

C)Place TEFLON WASHERS (H) on either side of SPACER (G). While holding TEFLON WASHERS (H) slide LOWER LINK ARM into bottom end of LOWER HANDLEBAR.

D)Insert BOLT (F) into LOWER HANDLEBAR and secure using NUT (E).

E)Attach the OUTSIDE ELBOW COVER to elbow joint using 1 SCREW (L).

F)Snap the INSIDE ELBOW COVER onto the OUTSIDE ELBOW COVER.

Note the position of the snap tabs before snapping into position.

G) Repeat on other side.

INSIDE

 

ELBOW COVER

LOWER HANDLEBAR

 

OUTSIDE

 

ELBOW COVER

 

SCREW (L)

LOWER LINK ARM

 

11

IMPORTANT PRECAUTIONS INTRODUCTION

ASSEMBLY

BEFORE YOU BEGIN

ELLIPTICAL OPERATION

LIMITED TROUBLESHOOTING CONDITIONING WARRANTY & MAINTENANCE GUIDELINES

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