Honeywell SMV 3000 User Manual

5 (1)

SMV 3000

Smart Multivariable Transmitter

User’s Manual

34-SM-25-02

3/04

Copyright, Notices, and Trademarks

© Copyright 1999 by Honeywell Inc.

Revision 0 – January 18, 1999

While this information is presented in good faith and believed to be accurate, Honeywell disclaims the implied warranties of merchantability and fitness for a particular purpose and makes no express warranties except as may be stated in its written agreement with and for its customer.

In no event is Honeywell liable to anyone for any indirect, special or consequential damages. The information and specifications in this document are subject to change without notice.

This document was prepared using Information Mapping® methodologies and formatting principles.

TotalPlant, TDC 3000 and SFC are U.S. registered trademarks of Honeywell Inc.

SmartLine is a U.S. trademark of Honeywell Inc.

Information Mapping is a trademark of Information Mapping Inc.

Other brand or product names are trademarks of their respective owners.

Honeywell

Industrial Automation and Control

Automation College

2820 West Kelton Lane

Phoenix, AZ 85023

ii

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About This Publication

This manual is intended as a detailed “how to” reference for installing, piping, wiring, configuring, starting up, operating, maintaining, calibrating, and servicing Honeywell’s SMV 3000 Smart Multivariable Transmitter. It is based on using the SCT 3000 Smartline Configuration Toolkit software version 2.0 or greater as the operator interface.

While this manual provides detailed procedures to assist first time users, it also includes summaries for most procedures as a quick reference for experienced users.

If you will be digitally integrating the SMV 3000 transmitter with our TPS/TDC 3000 control system, we recommend that you use the PM/APM Smartline Transmitter Integration Manual

supplied with the TDC 3000X bookset as the main reference manual and supplement it with detailed transmitter information in Appendix A of this manual.

Note that this manual does not include detailed transmitter specifications. A detailed Specification Sheet is available separately or as part of the Specifier’s Guide which covers all Smartline transmitter models.

Conventions and Symbol Definitions

The following naming conventions and symbols are used throughout this manual to alert users of potential hazards and unusual operating conditions:

ATTENTION

CAUTION

WARNING

ATTENTION indicates important information, actions or procedures that may indirectly affect operation or lead to an unexpected transmitter response.

CAUTION indicates actions or procedures which, if not performed correctly, may lead to faulty operation or damage to the transmitter.

WARNING indicates actions or procedures which, if not performed correctly, may lead to personal injury or present a safety hazard.

ElectroStatic Discharge (ESD) hazard. Observe precautions for handling electrostatic sensitive devices.

Protective Earth terminal. Provided for connection of the protective earth (green or green/yellow) supply system conductor.

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SMV 3000 Transmitter User’s Manual

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Table of Contents

 

References ....................................................................................................................................

 

xii

Technical Assistance ...................................................................................................................

 

xii

SECTION 1 OVERVIEW - FIRST TIME USERS ONLY ................................................................

1

1.1

Introduction ....................................................................................................................

 

1

1.2

CE Conformity (Europe) ................................................................................................

 

3

1.3

SMV 3000 Smart Multivariable Transmitters .................................................................

4

1.4

Smartline Configuration Toolkit (SCT 3000) ..................................................................

7

1.5

Smart Field Communicator (SFC) .................................................................................

8

1.6

Transmitter Order ........................................................................................................

 

11

SECTION 2 QUICK START REFERENCE ..................................................................................

13

2.1

Introduction ..................................................................................................................

 

13

2.2

Getting SMV 3000 Transmitter On-Line Quickly..........................................................

14

SECTION 3 PREINSTALLATION CONSIDERATIONS...............................................................

16

3.1

Introduction ..................................................................................................................

 

16

3.2

Considerations for SMV 3000 Transmitter...................................................................

17

3.3

Considerations for SCT 3000 ......................................................................................

21

SECTION 4

INSTALLATION ........................................................................................................

 

23

4.1

Introduction ..................................................................................................................

 

23

4.2

Mounting SMV 3000 Transmitter .................................................................................

24

4.3

Piping SMV 3000 Transmitter ......................................................................................

29

4.4

Installing RTD or Thermocouple ..................................................................................

35

4.5

Wiring SMV 3000 Transmitter......................................................................................

36

SECTION 5 GETTING STARTED ................................................................................................

 

45

5.1

Introduction ..................................................................................................................

 

45

5.2

Establishing Communications......................................................................................

46

5.3

Making Initial Checks ...................................................................................................

 

50

5.4

Write Protect Option ....................................................................................................

 

51

SECTION 6

CONFIGURATION....................................................................................................

 

45

6.1

Introduction ..................................................................................................................

 

45

6.2

Overview......................................................................................................................

 

47

6.3

Configuring the SMV 3000 with The SCT....................................................................

50

6.4

Device Configuration....................................................................................................

 

51

6.5

General Configuration..................................................................................................

 

52

6.6

DPConf Configuration - PV1.......................................................................................

56

6.7

AP/GPConf Configuration - PV2.................................................................................

61

6.8

TempConf Configuration

- PV3...................................................................................

64

6.9

FlowConf Configuration

- PV4 ....................................................................................

71

6.10

Using Custom Engineering Units .................................................................................

77

6.11

Flow Compensation Wizard.........................................................................................

78

6.12

Saving, Downloading and Printing a Configuration File...............................................

81

6.13

Verifying Flow Configuration........................................................................................

82

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v

SECTION 7

STARTUP .................................................................................................................

79

7.1

Introduction ..................................................................................................................

79

7.2

Startup Tasks...............................................................................................................

80

7.3

Running Output Check ................................................................................................

81

7.4

Using Transmitter to Simulate PV Input.......................................................................

85

7.5

Starting Up Transmitter................................................................................................

89

SECTION 8

OPERATION .............................................................................................................

93

8.1

Introduction ..................................................................................................................

93

8.2

Accessing Operation Data ...........................................................................................

94

8.3

Changing Default Failsafe Direction ............................................................................

98

8.4

Saving and Restoring a Database .............................................................................

102

SECTION 9

MAINTENANCE......................................................................................................

103

9.1

Introduction ................................................................................................................

103

9.2

Preventive Maintenance ............................................................................................

104

9.3

Inspecting and Cleaning Barrier Diaphragms ............................................................

105

9.4

Replacing Electronics Module or PROM....................................................................

108

9.5

Replacing Meter Body Center Section.......................................................................

113

SECTION 10 CALIBRATION .....................................................................................................

111

10.1

Introduction ................................................................................................................

111

10.2

Overview....................................................................................................................

112

10.3

Calibrating Analog Output Signal...............................................................................

114

10.4

Calibrating PV1 and PV2 Range Values....................................................................

115

10.5

Resetting Calibration..................................................................................................

117

SECTION 11 TROUBLESHOOTING..........................................................................................

119

11.1

Introduction ................................................................................................................

119

11.2

Overview....................................................................................................................

120

11.3

Troubleshooting Using the SCT.................................................................................

121

11.4

Diagnostic Messages.................................................................................................

122

SECTION 12 PARTS LIST .........................................................................................................

137

12.1

Replacement Parts ....................................................................................................

137

SECTION 13 REFERENCE DRAWINGS ...................................................................................

147

13.1

Wiring Diagrams and Installation Drawings ...............................................................

147

APPENDIX A – PM/APM/HPM SMV 3000 INTEGRATION ...........................................................

149

A.1

Overview....................................................................................................................

149

A.2

Description.................................................................................................................

150

A.3

Data Exchange Functions..........................................................................................

153

A.4

Installation..................................................................................................................

160

A.5

Configuration .............................................................................................................

162

A.6

Operation Notes.........................................................................................................

169

APPENDIX B SMV 3000 CONFIGURATION RECORD SHEET ...............................................

179

APPENDIX C —PV4 FLOW VARIABLE EQUATIONS .................................................................

175

C.1

Overview....................................................................................................................

175

C.2

Standard Flow Equation ............................................................................................

176

C.3

Dynamic Compensation Flow Equation .....................................................................

181

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Figures and Tables

 

Figure 1

SMV 3000 Transmitter Handles Multiple Process Variable

 

 

Measurements and Calculates Flow Rate ................................................................

4

Figure 2

Functional Block Diagram for Transmitter in Analog Mode of Operation..................

5

Figure 3

Functional Block Diagram for Transmitter in Digital DE Mode of

 

 

Operation. .................................................................................................................

6

Figure 4

Smartline Configuration Toolkit.................................................................................

7

Figure 5

Typical SFC Communication Interface .....................................................................

8

Figure 6

Typical SMV 3000 Transmitter Order Components ................................................

11

Figure 7

Typical Mounting Area Considerations Prior to Installation.....................................

17

Figure 8

Typical Bracket Mounted Installations.....................................................................

24

Figure 9

Leveling a Transmitter with a Small Absolute Pressure Span. ...............................

28

Figure 10

Typical 3-Valve Manifold and Blow-Down Piping Arrangement..............................

29

Figure 11

Transmitter Location Above Tap for Gas Flow Measurement ................................

31

Figure 12

Transmitter Location Below the Tap for Liquid or Steam Flow

 

 

Measurement ..........................................................................................................

32

Figure 13

Operating Range for SMV 3000 Transmitters.........................................................

36

Figure 14

SMV 3000 Transmitter Terminal Block ...................................................................

37

Figure 15

RTD Input Wiring Connections. ..............................................................................

42

Figure 16

Thermocouple Input Wiring Connections................................................................

42

Figure 17

Ground Connection for Lightning Protection...........................................................

43

Figure 18

SCT Hardware Components...................................................................................

46

Figure 19

Write Protect Jumper Location and Selections with Daughter PCB

 

 

Removed.................................................................................................................

51

Figure 20

SMV On-line Configuration Process .......................................................................

47

Figure 21

Square Root Dropout Points for PV1 ......................................................................

59

Figure 22

Typical Range Setting Values for PV3....................................................................

68

Figure 23

Example of LRV and URV Interaction.....................................................................

69

Figure 24

Typical Volumetric Flow Range Setting Values ......................................................

74

Figure 25

Graphic Representation of Sample Low Flow Cutoff Action. ..................................

76

Figure 26

Typical SCT or SFC and Meter Connections for SMV Start up

 

 

Procedure. ..............................................................................................................

92

Figure 27

Location of Failsafe Jumper on main PWA of Electronics Module........................

101

Figure 28

Typical PV1 or PV2 Range Calibration Hookup....................................................

116

Figure 29

Major SMV 3000 Smart Multivariable Transmitter Parts Reference. ....................

138

Figure 30

SMV 3000 Electronics Housing.............................................................................

139

Figure 31

SMV 3000 Terminal Block Assembly ....................................................................

142

Figure 32

SMV 3000 Meter Body..........................................................................................

143

Figure A-1

Typical PM/APM/HPM SMV 3000 Integration Hierarchy. .....................................

151

Figure A-2

Mapped Parameters are Basis for Data Exchange...............................................

153

Figure A-3

Sixteen AI Points per STIMV IOP .........................................................................

155

Figure A-4

AI Point for Each Transmitter Input.......................................................................

156

Figure A-5

Connection Rule Example. ...................................................................................

161

Figure A-6

Detail Display with PV Number and Number of PVs Field....................................

169

Figure A-7

Example of DECONF Download Error Message. .................................................

171

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Figures and Tables, Continued

 

Table 1

Start-up Tasks Reference .......................................................................................

14

Table 2

Operating Temperature Limits ................................................................................

19

Table 3

Transmitter Overpressure Ratings..........................................................................

19

Table 4

Thermocouple Types for Process Temperature Sensor .........................................

20

Table 5

Mounting SMV 3000 Transmitter to a Bracket ........................................................

26

Table 6

Installing 1/2 inch NPT Flange Adapter ..................................................................

34

Table 7

Wiring the Transmitter.............................................................................................

38

Table 8

Making SCT 3000 Hardware Connections..............................................................

47

Table 9

Making SCT 3000 On-line Connections..................................................................

48

Table 10

PV Type Selection for SMV Output.........................................................................

52

Table 11

SMV Analog Output Selection ................................................................................

54

Table 12

Pre-programmed Engineering Units for PV1 ..........................................................

56

Table 13

Pre-programmed Engineering Units for PV2* .........................................................

61

Table 14

Pre-programmed Engineering Units for PV3 ..........................................................

64

Table 15

Sensor Types for PV3 Process Temperature Input ................................................

66

Table 16

Pre-programmed Volumetric Flow Engineering Units for PV4................................

71

Table 17

Pre-programmed Mass Flow Engineering Units for PV4 ........................................

72

Table 18

Primary Flow Elements ...........................................................................................

78

Table 19

Analog Output Check Procedure ............................................................................

81

Table 20

Output Check for SMV Transmitters in DE Mode ...................................................

84

Table 21

Using SMV Transmitter in the Input Mode ..............................................................

85

Table 22

Start up Procedure for SMV Transmitter Model SMA125 .......................................

87

Table 23

Start up Procedure for SMV Transmitter Model SMG170.......................................

89

Table 24

Start up Procedure for SMV Transmitter Model SMA110 .......................................

90

Table 25

Accessing Transmitter Operation Data Using SCT.................................................

94

Table 26

Cutting Failsafe Jumper ........................................................................................

100

Table 27

Inspecting and Cleaning Barrier Diaphragms .......................................................

105

Table 28

Replacing Electronics Module or PROM...............................................................

108

Table 29

Replacing Meter Body Center Section..................................................................

113

Table 30

Accessing SMV 3000 Diagnostic Information using the SCT ...............................

121

Table 31

Critical Status Diagnostic Message Table.............................................................

123

Table 32

Non-Critical Status Diagnostic Message Table.....................................................

126

Table 33

Communication Status Message Table ................................................................

132

Table 34

Informational Status Message Table ....................................................................

134

Table 35

SFC Diagnostic Message Table ...........................................................................

135

Table 36

Parts Identification for Callouts in Figure 30 .........................................................

140

Table 37

Parts Identification for Callouts in Figure 31 .........................................................

142

Table 38

Parts Identification for Callouts in Figure 32 .........................................................

143

Table 39

Summary of Recommended Spare Parts .............................................................

146

Table A-1

Summary of SMV 3000 Transmitter PVs Configuration........................................

158

Table A-2

Typical SMV 3000 Database Size and Broadcast Time .......................................

159

Table A-3

Base Engineering Units for SMV 3000 Transmitter PVs.......................................

164

Table A-4

Sensor Type Selections for SMV 3000 PVs..........................................................

165

Table A-5

PV Characterization Selections for SMV 3000 PVs ..............................................

165

Table A-6

DECONF and PV Type Parameter Entry Comparison .........................................

166

Table A-7

Example URLs for a SMV Transmitter Model SMA125. .......................................

166

Table A-8

Damping Range Values for SMV 3000 Transmitter PVs ......................................

168

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Figures and Tables, Continued

 

Table A-9

Conversion Values for PV1 and PV2 Pressures...................................................

172

Table A-10

Conversion Values for PV3 Temperature .............................................................

172

Table A-11

Conversion Values for PV4 as Volumetric Flow Rate...........................................

174

Table A-12

Conversion Values for PV4 as Mass Flow Rate ...................................................

176

Table A-13

Additional IOP Status Messages...........................................................................

177

Table C-1

Air Through a Venturi Meter Configuration Example ............................................

177

Table C-2

Superheated Steam using an Averaging Pitot Tube Configuration

 

 

Example ................................................................................................................

179

Table C-3

Liquid Propane Configuration Example ...............................................................

182

Table C-4

Air Configuration Example ....................................................................................

185

Table C-5

Superheated Steam Configuration Example.........................................................

189

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ix

 

Acronyms

 

 

A.G.A. .........................................................................................................

American Gas Association

AP ............................................................................................................................

Absolute Pressure

APM .........................................................................................................

Advanced Process Manager

AWG ..................................................................................................................

American Wire Gauge

CJ.....................................................................................................................................

Cold Junction

CJT ............................................................................................................

Cold Junction Temperature

DE .........................................................................................

Digital Enhanced Communications Mode

DP .........................................................................................................................

Differential Pressure

ECJT ............................................................................................

External Cold Junction Temperature

EMI..........................................................................................................

Electromagnetic Interference

FTA ...........................................................................................................

Field Termination Assembly

GP...............................................................................................................................

Gauge Pressure

HP ...................................................................................................................................

High Pressure

HP ...............................................................................................

High Pressure Side (DP Transmitter)

Hz..................................................................................................................................................

Hertz

inH2O ...........................................................................................................................

Inches of Water

KCM ............................................................................................................................

Kilo Circular Mils

LCN....................................................................................................................

Local Control Network

LGP.................................................................................................................

In-Line Gauge Pressure

LP....................................................................................................................................

Low Pressure

LP.................................................................................................

Low Pressure Side (DP Transmitter)

LRL .........................................................................................................................

Lower Range Limit

LRV ........................................................................................................................

Lower Range Value

mAdc..........................................................................................................

Milliamperes Direct Current

mmHg ................................................................................................................

Millimeters of Mercury

mV............................................................................................................................................

Millivolts

n.m ................................................................................................................................

Newton.Meters

NPT......................................................................................................................

National Pipe Thread

NVM .....................................................................................................................

Non-Volatile Memory

PM...............................................................................................................................

Process Manger

PROM ............................................................................................

Programmable Read Only Memory

PSI ..................................................................................................................

Pounds per Square Inch

PSIA.................................................................................................

Pounds per Square Inch Absolute

PV ..............................................................................................................................

Process Variable

PWA...............................................................................................................

Printed Wiring Assembly

RFI .........................................................................................................

Radio Frequency Interference

RTD.................................................................................................

Resistance Temperature Detector

SFC.............................................................................................................

Smart Field Communicator

STIM .............................................................................................

Smart Transmitter Interface Module

STIMV IOP.....................................

Smart Transmitter Interface Multivariable Input/Output Processor

T/C .................................................................................................................................

Thermocouple

URL.........................................................................................................................

Upper Range Limit

URV .......................................................................................................................

Upper Range Value

US ..............................................................................................................................

Universal Station

Vac.................................................................................................................

Volts Alternating Current

Vdc.........................................................................................................................

Volts Direct Current

XMTR..................................................................................................................................

Transmitter

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SMV 3000 Transmitter User’s Manual

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Parameters

 

 

A’d...................................................................................................................................

Area of orifice

A’u......................................................................................................................................

Area of pipe

C ..................................................................................

Flow coefficient or orifice discharge coefficient

d1 ......................................................................................................................

Inside diameter of pipe

d2 ...........................................................................

Orifice plate bore diameter at flowing temperature

do ...................................................................................................................

Inside diameter of orifice

Ev................................................................................................................

Velocity of approach factor

Fpv ............................................................................................................

Super compressibility factor

g .........................................................................................................................

Acceleration of gravity

Kq...........................................................................

Scaling factor for volumetric flow in PV4 algorithm

Kw ..................................................................................

Scaling factor for mass flow in PV4 algorithm

Nc......................................................................................................................

Units conversion factor

P..............................................................................................................................................

Pressure

Pa.......................................................................................

Measured static pressure in PV4 algorithm

Pc..................................................................................................

Absolute critical pressure of the gas

Pd.................................................................................................

Static pressure at downstream point

Pdp...........................................................

Measured differential pressure in Pascals in PV4 algorithm

Pf.......................................................................................................

Absolute pressure of flowing gas

Pr .............................................................................................................................

Reduced pressure

Pu......................................................................................................

Static pressure at upstream point

Qh ..........................................................................................

Volumetric rate of flow in PV4 algorithm

Qs ......................................................................................................................................

Rate of flow

R ......................................................................................................................................

Gas constant

T..........................................................................................................................

Absolute temperature

Ta...............................................................................

Measure process temperature in PV4 algorithm

Tc ............................................................................................

Absolute critical temperature of the gas

Tf..................................................................................................

Absolute temperature of flowing gas

Tr.........................................................................................................................

Reduced temperature

Tref...............................................................

Absolute temperature of reference flow in PV4 algorithm

v

...................................................................................................................................

Specific volume

Vd....................................................................................................

Fluid velocity at downstream point

Vu.........................................................................................................

Fluid velocity at upstream point

Wh...................................................................................................

Mass rate of flow in PV4 algorithm

Y..................................................................................................................................

Expansion factor

Z..........................................................................................................................

Compressibility factor

γ ( gamma)...........................................................................................................................

Fluid density

ρ ..............................................................................................................................

 

................................Density

ρ

act..................................................................................................................

Actual density in PV4 algorithm

ρ

des ...............................................................................................................

Design density in PV4 algorithm

ρ

r ........................................................................................

Density of fluid under reference conditions

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References

Publication

Publication

Binder

Binder

Title

Number

Title

Number

SCT 3000 Smartline Configuration

34-ST-10-08

 

 

Toolkit Start-up and Installation Manual

 

 

 

ST 3000 Smart Field Communicator

34-ST-11-14

 

 

Model STS103 Operating Guide

 

 

 

For R400 and later:

 

 

 

PM/APM Smartline Transmitter

PM12-410

Implementation/

TDC 2045

Integration Manual

 

PM/APM Optional Devices

 

Technical Assistance

If you encounter a problem with your SMV 3000 Smart Multivariable Transmitter, check to see how your transmitter is currently configured to verify that all selections are consistent with your application.

If the problem persists, you can call our Solutions Support Center between the hours of 8:00 am and 4:00 pm EST Monday through Friday for direct factory technical assistance.

1-800-423-9883 (U. S. only) OR

1-215-641-3410

FAX: 1-215-641-3400

An engineer will discuss your problem with you. Please have your complete model number, serial number, and software revision number on hand for reference. You can find the model and serial numbers on the transmitter nameplates. You can also view the software version number using the SCT or SFC.

If it is determined that a hardware problem exists, a replacement transmitter or part will be shipped with instructions for returning the defective unit. Please do not return your transmitter without authorization from Honeywell’s Solutions Support Center or until the replacement has been received.

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Section 1 Overview - First Time Users Only

1.1Introduction

Section Contents

About This Section

This section includes these topics.

 

Topic

See Page

1.1

Introduction ..............................................................................

1

1.2

CE Conformity (Europe) ...........................................................

3

1.3

SMV 3000 Smart Multivariable Transmitters ............................

4

1.4

Smartline Configuration Toolkit (SCT 3000) .............................

7

1.5

Smart Field Communicator (SFC) ............................................

8

1.6

Transmitter Order...................................................................

11

This section is intended for users who have never worked with our

SMV 3000 Smart Multivariable Transmitter and the SCT 3000 Smartline Configuration Toolkit before. It provides some general information to acquaint you with the SMV 3000 transmitter and the SCT 3000.

ATTENTION

STIMV IOP Module

Revision Level

To be sure that you have the SCT software version that is compatible with your SMV 3000, please note the following table.

If your SMV 3000 contains

Then use this compatible

* Compatible TDC

software version . . .

SCT software version . . .

STIMV IOP module

 

 

 

1.1 through 1.5

3.06.00

 

 

 

 

2.1

3.11.2

5.3

 

 

 

2.5 or 3.1

3.12.3

 

 

 

 

2.5, 3.1 or 4.0

4.02.013a

 

 

 

 

*If the SMV 3000 will be integrated with our TPS/TDC control systems, you must have an STIMV IOP module in your Process Manager, Advanced Process Manager, or High Performance Process Manager. The STIMV IOP module must be at least revision level 5.3 or greater to be compatible with the SMV 3000. Contact your Honeywell representative for information on upgrading an STIMV IOP.

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1

1.2CE Conformity (Europe)

About Conformity

This product is in conformity with the protection requirements of 89/336/EEC, the EMC Directive. Conformity of this product with any other “CE Mark” Directive(s) shall not be assumed.

Deviation from the installation conditions specified in this manual may invalidate this product’s conformity with the EMC Directive.

ATTENTION

ATTENTION

The emission limits of EN 50081-2 are designed to provide reasonable protection against harmful interference when this equipment is operated in an industrial environment. Operation of this equipment in a residential area may cause harmful interference. This equipment generates, uses, and can radiate radio frequency energy and may cause interference to radio and television reception when the equipment is used closer than 30 meters (98 feet) to the antenna(e). In special cases, when highly susceptible apparatus is used in close proximity, the user may have to employ additional mitigating measures to further reduce the electromagnetic emissions of this equipment.

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SMV 3000 Transmitter User’s Manual

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Honeywell SMV 3000 User Manual

1.3SMV 3000 Smart Multivariable Transmitters

About the Transmitter The SMV 3000 Smart Multivariable Transmitter shown in Figure 1 measures three separate process variables and calculates volumetric or mass flow rate for gases, steam or liquids for output over a 4 to 20 milliampere, two-wire loop. Its general design is based on the field proven technology of our ST 3000 Smart Pressure Transmitter and meets the same high performance standards.

Figure 1 SMV 3000 Transmitter Handles Multiple Process Variable

Measurements and Calculates Flow Rate

Electronics

Housing

Meter body

The SMV 3000 transmitter accepts process temperature signals from an external Resistance Temperature Detector (RTD) or any one of several common thermocouple types. Its unique measurement sensor simultaneously handles differential pressure, static pressure, and meter body temperature signals while a separate circuit processes the process temperature input. Note that the static pressure (absolute or gauge) is read from the high pressure side of the meter body.

Using stored equations in conjunction with the multiple process variable inputs, the SMV 3000 calculates a compensated volumetric or mass flow rate output for gases, liquids and steam. Its output signal is proportional to the calculated differential flow rate.

Continued on next page

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SMV 3000 Transmitter User’s Manual

3

1.3SMV 3000 Smart Multivariable Transmitters, Continued

SMV Operating Modes The SMV 3000 can transmit its output in either an analog 4 to 20 milliampere format or a Digitally Enhanced (DE) protocol format for direct digital communications with our TPS/TDC 3000 control system. In the analog format, only a selected variable is available as an output which can be any one of the following:

Differential Pressure PV1,

Static Pressure PV2,

Process Temperature PV3, or

Calculated Flow Rate PV4

Note that the secondary variable is only available as a read only parameter through the SCT or SFC. See Figure 2.

Figure 2 Functional Block Diagram for Transmitter in Analog Mode of Operation.

Meter Body

 

 

 

 

 

 

s

 

 

 

 

 

g

ic

 

 

 

 

 

t

 

 

 

 

n

is

 

 

 

i

 

 

 

 

t

 

r

 

 

a

 

te

 

 

r

 

 

 

e

 

c

 

p

ra

 

O

 

a

 

 

 

 

h

 

 

 

 

C

 

 

 

 

Factory

Characterization

Data

Electronics Housing

PROM

P Sensor

 

 

PV1

Multiplexer

 

Temperature

A/D

 

Sensor

 

SV1

 

 

Static Pressure

 

 

Sensor

 

 

PV2

 

 

Pressure

Microprocessor

PV4

D/A

 

 

 

 

 

 

 

 

Digital I/O

A/D

PV3

RTD or

Thermocouple

Input

Proportional 4 to 20mA output for selected PV (Digital signal imposed during SFC communications).

PV1 = Differential Pressure

PV2 = Static Pressure

PV3 = Process Temperature

PV4 = Calculated Volumetric

or Mass Flow

SV1 = Meter Body Temperature

(Read only)

Continued on next page

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1.3SMV 3000 Smart Multivariable Transmitters, Continued

SMV Operating Modes, continued

In the digital DE protocol format, all four process variables are available for monitoring and control purposes; and the meter body temperature is also available as a secondary variable for monitoring purposes only - See Figure 3.

Figure 3 Functional Block Diagram for Transmitter in Digital DE Mode of Operation.

 

 

 

 

 

 

s

 

 

 

 

 

g

ic

 

 

 

 

 

t

 

 

 

 

n

is

Meter Body

 

 

i

 

 

 

t

 

r

 

 

ra

 

te

 

 

e

c

 

 

p

ra

 

 

O

 

a

 

 

 

 

 

h

 

 

 

 

C

 

 

 

P Sensor

 

 

PV1

Multiplexer

 

Temperature

A/D

 

Sensor

 

SV1

 

 

Static Pressure

 

 

Sensor

 

 

PV2

 

 

Pressure

Factory

Characterization

Data

Electronics Housing

PROM

 

 

PV4

 

 

Microprocessor

Digital I/O

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A/D

PV3

RTD or

Thermocouple

Input

Digital signal broadcasts up to 4 PVs plus secondary variable in floating point format over 20mA loop.

PV1 = Differential Pressure

PV2 = Static Pressure

PV3 = Process Temperature

PV4 = Calculated Volumetric

or Mass Flow

SV1 = Meter Body Temperature

(Monitoring purposes only)

Transmitter

The SMV 3000 transmitter has no physical adjustments. You need an SCT

adjustments

to make any adjustments in an SMV 3000 transmitter. Alternately, certain

 

adjustments can be made through the Universal Station if the transmitter is

 

digitally integrated with our TPS/TDC 3000 control system.

 

 

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5

1.4Smartline Configuration Toolkit (SCT 3000)

Smartline

Configuration Toolkit

Honeywell’s SCT 3000 Smartline Configuration Toolkit is a cost-effective means to configure, calibrate, diagnose, and monitor the SMV 3000 and other smart field devices. The SCT 3000 runs on a variety of Personal Computer (PC) platforms using Windows 95 Window 98 and Windows NT . It is a bundled Microsoft Windows software and PC-interface hardware solution that allows quick, error-free configuration of SMV transmitters. Figure 4 shows the major components of the SCT 3000.

Some SCT 3000 features include:

Preconfigured templates that simplify configuration and allow rapid development of configuration databases.

Context-sensitive help and a comprehensive on-line user manual.

Extensive menus and prompts that minimize the need for prior training or experience.

The ability to load previously configured databases at time of installation.

Automatic verification of device identification and database configuration menus and prompts for bench set up and calibration.

The ability to save unlimited transmitter databases on the PC.

Please refer to the table on Page 1 for SCT software versions that are compatible with your SMV 3000 transmitter. Contact your Honeywell representative for more information.

Figure 4 Smartline Configuration Toolkit

SMV 3000

Smartline

Option Module

Power

PC or Laptop running Supply

SCT 3000 Software Program

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1.5Smart Field Communicator (SFC)

About SFC

Communications

The portable, battery-powered SFC serves as the common communication interface device for Honeywell’s family of Smartline Transmitters. It communicates with a transmitter through serial digital signals over the 4 to 20 milliampere line used to power the transmitter. A request/response format is the basis for the communication operation. The transmitter’s microprocessor receives a communication signal from the SFC, identifies the request, and sends a response message.

Figure 5 shows a simplified view of the communication interface provided by an SFC.

Figure 5 Typical SFC Communication Interface

SMV 3000

 

SFC

 

 

 

Response

Power

 

 

 

4 to 20 mA line

Supply and

 

Receiver

 

 

 

Request

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Because of the advanced capabilities built-in to the SMV 3000, we do not

ATTENTION

 

 

 

recommend that you use the SFC to configure the SMV transmitter. Some

 

 

of the SMV’s advance functions are not supported by the SFC. Although

 

 

you can use the SFC to perform certain operations, such as calibrate or re-

 

 

range the transmitter, read transmitter status and diagnose faults.

Using the SFC with the SMV 3000

If you use the SFC to communicate with the SMV, you can adjust transmitter values, or diagnose potential problems from a remote location such as the control room. You can use the SFC to:

Monitor:

Read the input pressure, process temperature, or

 

 

secondary variable to the transmitter in engineering

 

 

units.

Display:

Retrieve and display data from the transmitter or SFC

 

 

memory.

Continued on next page

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SMV 3000 Transmitter User’s Manual

7

1.5Smart Field Communicator (SFC), Continued

Using the SFC with the SMV 3000, continued

Change Mode

of Operation: Tell transmitter to operate in either its analog (4-20 mA) mode or its digital enhanced (DE) mode.

Check Current

Output:

Use the transmitter to supply the output current desired

 

for verifying analog loop operation, troubleshooting, or

 

calibrating other components in the analog loop.

• Simulate

 

Input:

Use the transmitter to simulate a desired input value for

 

the selected PV for verifying transmitter operation.

• Troubleshoot:

Check status of transmitter operation and display

 

diagnostic messages to identify transmitter,

 

communication, or operator error problems.

 

 

ATTENTION

 

For more information about using the SFC with the SMV 3000, see the

 

 

Smart Field Communicator Model STS103 Operating Guide,

 

 

34-ST-11-14. The document provides complete keystroke actions and

 

 

prompt displays.

 

 

 

 

 

Continued on next page

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1.6Transmitter Order

Order Components

Figure 6 shows the components that would be shipped and received for a typical SMV 3000 transmitter order.

Figure 6 Typical SMV 3000 Transmitter Order Components

Ordered

ω SMV 3000 Transmitter with optional mounting bracket

Shipped

Received

SMV 3000

User’s

Manual

Mounting Bracket (Optional)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Honeywell can also supply the RTD or Thermocouple for use with an

 

ATTENTION

 

 

 

 

SMV 3000. See “About Documentation,” next.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Continued on next page

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9

1.6Transmitter Order, Continued

About Documentation • SCT 3000 Smartline Configuration Toolkit Start-up and Installation

Manual 34-ST-10-08: One copy supplied with the SCT 3000 Smartline Configuration Toolkit. This document provides basic information on installation, setup and operation of the SCT 3000. It is a companion document to the SCT on-line user manual.

SMV 3000 Smart Multivariable Transmitter User’s Manual 34-SM-25-

02: One copy is shipped with every transmitter order up to five units. Orders for more than five units will ship with one SMV user manual for every five transmitters. This document provides detailed information for installing, wiring, configuring, starting up, operating, maintaining, and servicing the SMV 3000 transmitter. This is the main reference manual for the SMV 3000 transmitter.

Smart Field Communicator Model STS103 Operating Guide 34-ST-11-14: One copy is shipped with every SFC. This document provides generic SFC information and detailed keystroke actions for interfacing with these Honeywell Smartline Transmitters.

SMV 3000 Smart Multivariable Transmitter

ST 3000 Smart Pressure Transmitter

STT 3000 Smart Temperature Transmitter

MagneW 3000 Smart Electromagnetic Flowmeter

Guide to Temperature Sensors and Thermowells, 34-44-29-01: This document tells you how to properly specify thermal probes and thermowell assemblies for your application. Model selection guides also are included for various temperature probes.

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Section 2 Quick Start Reference

2.1Introduction

Section Contents

About this section

This section includes these topics

 

 

Topic

See Page

2.1

Introduction ............................................................................

13

2.2

Getting SMV 3000 Transmitter On-Line Quickly.....................

14

This section provides a list of typical start-up tasks and tells you where you can find detailed information about performing the task.

This section assumes that the SMV 3000 transmitter has been installed and wired correctly, and is ready to be put into operation. It also assumes that you are somewhat familiar with using the SCT and that the transmitter has been configured correctly for your application. If the transmitter has not been installed and wired, you are not familiar with SCT operation, and/or you do not know if the transmitter is configured correctly, please read the other sections of this manual or refer to the SCT 3000 Smartline Configuration Toolkit Start-up and Installation Manual (34-ST-10-08) before starting up your transmitter.

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2.2Getting SMV 3000 Transmitter On-Line Quickly

Quick Start-up Tasks Table 1 lists common start-up tasks for an SMV 3000 transmitter using the SCT and gives an appropriate section in this manual to reference for more information about how to do the task. The start-up tasks are listed in the order they are commonly completed.

Table 1

Start-up Tasks Reference

 

 

 

 

 

 

 

 

Task

Description

Reference Section

 

 

 

 

 

 

1

Put analog loop into manual

Appropriate vendor documentation

 

 

 

mode.

for controller or recorder used as a

 

 

 

 

receiver in analog loop with

 

 

 

 

SMV 3000 transmitter.

 

 

 

 

 

 

2

Connect SCT to transmitter and

5.2

 

 

 

establish communications

 

 

 

 

 

 

 

3

Identify transmitter’s mode of

5.3

 

 

 

operation.

 

 

 

 

 

 

 

4

Change mode of operation, if

5.3

 

 

 

required.

 

 

 

 

 

 

 

5

Check/set output conformity

6.6

 

 

 

(Linear/Square Root) for PV1.

 

 

 

 

 

 

 

6

Check/set damping times for all

6.6 (for PV1)

 

 

 

PVs.

6.7 (for PV2)

 

 

 

 

6.8 (for PV3)

 

 

 

 

6.9 (for PV4)

 

 

 

 

 

7

8

9

10

11

12

13

Check/set Probe Configuration for PV3

Check/set PV4 Algorithm

Check/set Lower Range Values and Upper Range Values for all PVs.

Select PV to represent output for transmitter in analog mode only.

Run optional output check for analog loop.

Perform start-up procedures - Check zero input and set, if required.

Check transmitter status, access operating data.

6.8

6.9, 6.10, 6.11

6.6(for PV1)

6.7(for PV2)

6.8(for PV3)

6.9(for PV4)

6.5

7.3

7.5

8.2

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Section 3 Preinstallation Considerations

3.1Introduction

Section Contents

About this section

This section includes these topics

 

 

Topic

See Page

3.1

Introduction ............................................................................

16

3.2

Considerations for SMV 3000 Transmitter..............................

17

3.3

Considerations for SCT 3000 .................................................

21

This section reviews things you should take into consideration before you install the transmitter and start using the SCT. Of course, if you are replacing an existing SMV 3000 transmitter, you can skip this section.

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3.2Considerations for SMV 3000 Transmitter

Evaluate conditions

The SMV 3000 transmitter is designed to operate in common indoor

 

industrial environments as well as outdoors. To assure optimum

 

performance, evaluate these conditions at the mounting area relative to

 

published transmitter specifications and accepted installation practices for

 

electronic pressure transmitters.

Environmental Conditions

Ambient Temperature

Relative Humidity

Potential Noise Sources

Radio Frequency Interference (RFI)

Electromagnetic Interference (EMI)

Vibration Sources

Pumps

Motorized Valves

Valve Cavitation

Process Characteristics

Temperature

Maximum Pressure Rating

Figure 7 illustrates typical mounting area considerations to make before installing a transmitter.

Figure 7 Typical Mounting Area Considerations Prior to Installation

 

 

Lightning

 

 

(EMI)

Relative

 

 

Humidity

 

 

Ambient

 

 

Temperature

Large Fan Motors

 

 

 

 

(EMI)

 

Transceivers

 

 

(RFI)

 

 

Pump

Meter Body

 

(vibration)

Temperature

21003

Continued on next page

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3.2Considerations for SMV 3000 Transmitter, Continued

Temperature limits

 

Table 2 lists the operating temperature limits for reference.

 

Table 2

Operating Temperature Limits

 

 

 

 

 

 

 

 

Transmitter Type

Ambient

Meter Body

 

 

 

 

Temperature

 

 

 

 

 

 

 

 

 

Multivariable

° C

–40 to 93

–40 to 125 *

 

 

 

° F

–40 to 200

–40 to 257 *

 

 

 

 

 

 

* For CTFE fill fluid, the rating is –15 to 110 ° C (5 to 230 ° F)

Overpressure ratings Table 3 lists overpressure rating for a given Upper Range Limit (URL) for reference.

Table 3 Transmitter Overpressure Ratings

SMV 3000

Transmitter Model

SMA110

Upper Range Limit (URL)

25 inches H2O @ 39.2 ° F (differential pressure) 100 psia (absolute pressure) *

SMA125

400 inches H2O @ 39.2 ° F (differential pressure)

 

750 psia (absolute pressure) *

 

 

 

SMG170

400 inches H2O @ 39.2 ° F (differential pressure)

 

 

3000 psig (gauge pressure)

* Static pressure is referenced at high pressure port.

Overpressure Rating

100 psi

100 psi

3000 psi

3000 psi

3000 psi

3000 psi

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15

3.2Considerations for SMV 3000 Transmitter, Continued

RTD requirements

Use a two-, three-, or four-wire platinum 100 ohm (Pt100) Resistance Temperature Detector with rated measurement range limits of –200 to 450 °C (–328 to 842 °F) per DIN 43760 standard (α = 0.00385 //° C) as the input source for the process temperature PV.

Thermocouple requirements

Use one of the thermocouple types listed in Table 4 as the input source for the process temperature.

Table 4

Thermocouple Types for Process Temperature Sensor

 

 

 

 

 

 

 

 

Type

Rated Range Limits

Standard

 

 

 

 

 

 

 

 

 

° C

° F

 

 

 

 

 

 

 

 

 

E

0 to 1000

32 to 1832

IEC584.1

 

 

 

 

 

 

 

 

J

0 to 1200

32 to 2192

IEC584.1

 

 

 

 

 

 

 

 

K

–100 to 1250

–148 to 2282

IEC584.1

 

 

 

 

 

 

 

 

T

–100 to 400

–148 to 752

IEC584.1

 

 

 

 

 

 

 

 

 

 

 

 

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3.3Considerations for SCT 3000

SCT 3000

Requirements

The SCT 3000 consists of the software program which is contained on diskettes and a Smartline Option Module which is the hardware interface used for connecting the host computer to the SMV transmitter.

Be certain that the host computer is loaded with the proper operating system necessary to run the SCT program. See the SCT 3000 Smartline

Configuration Toolkit Start-up and Installation Manual 34-ST-10-08 for complete details on the host computer specifications and requirements for using the SCT 3000.

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