SMV 3000
Smart Multivariable Transmitter
User’s Manual
34-SM-25-02
3/04
Copyright, Notices, and Trademarks
© Copyright 1999 by Honeywell Inc.
Revision 0 – January 18, 1999
While this information is presented in good faith and believed to be accurate, Honeywell disclaims the implied warranties of merchantability and fitness for a particular purpose and makes no express warranties except as may be stated in its written agreement with and for its customer.
In no event is Honeywell liable to anyone for any indirect, special or consequential damages. The information and specifications in this document are subject to change without notice.
This document was prepared using Information Mapping® methodologies and formatting principles.
TotalPlant, TDC 3000 and SFC are U.S. registered trademarks of Honeywell Inc.
SmartLine is a U.S. trademark of Honeywell Inc.
Information Mapping is a trademark of Information Mapping Inc.
Other brand or product names are trademarks of their respective owners.
Honeywell
Industrial Automation and Control
Automation College
2820 West Kelton Lane
Phoenix, AZ 85023
ii |
SMV 3000 Transmitter User’s Manual |
1/99 |
About This Publication
This manual is intended as a detailed “how to” reference for installing, piping, wiring, configuring, starting up, operating, maintaining, calibrating, and servicing Honeywell’s SMV 3000 Smart Multivariable Transmitter. It is based on using the SCT 3000 Smartline Configuration Toolkit software version 2.0 or greater as the operator interface.
While this manual provides detailed procedures to assist first time users, it also includes summaries for most procedures as a quick reference for experienced users.
If you will be digitally integrating the SMV 3000 transmitter with our TPS/TDC 3000 control system, we recommend that you use the PM/APM Smartline Transmitter Integration Manual
supplied with the TDC 3000X bookset as the main reference manual and supplement it with detailed transmitter information in Appendix A of this manual.
Note that this manual does not include detailed transmitter specifications. A detailed Specification Sheet is available separately or as part of the Specifier’s Guide which covers all Smartline transmitter models.
Conventions and Symbol Definitions
The following naming conventions and symbols are used throughout this manual to alert users of potential hazards and unusual operating conditions:
ATTENTION
CAUTION
WARNING
ATTENTION indicates important information, actions or procedures that may indirectly affect operation or lead to an unexpected transmitter response.
CAUTION indicates actions or procedures which, if not performed correctly, may lead to faulty operation or damage to the transmitter.
WARNING indicates actions or procedures which, if not performed correctly, may lead to personal injury or present a safety hazard.
ElectroStatic Discharge (ESD) hazard. Observe precautions for handling electrostatic sensitive devices.
Protective Earth terminal. Provided for connection of the protective earth (green or green/yellow) supply system conductor.
1/99 |
SMV 3000 Transmitter User’s Manual |
iii |
iv |
SMV 3000 Transmitter User’s Manual |
1/99 |
|
Table of Contents |
|
|
References .................................................................................................................................... |
|
xii |
|
Technical Assistance ................................................................................................................... |
|
xii |
|
SECTION 1 OVERVIEW - FIRST TIME USERS ONLY ................................................................ |
1 |
||
1.1 |
Introduction .................................................................................................................... |
|
1 |
1.2 |
CE Conformity (Europe) ................................................................................................ |
|
3 |
1.3 |
SMV 3000 Smart Multivariable Transmitters ................................................................. |
4 |
|
1.4 |
Smartline Configuration Toolkit (SCT 3000) .................................................................. |
7 |
|
1.5 |
Smart Field Communicator (SFC) ................................................................................. |
8 |
|
1.6 |
Transmitter Order ........................................................................................................ |
|
11 |
SECTION 2 QUICK START REFERENCE .................................................................................. |
13 |
||
2.1 |
Introduction .................................................................................................................. |
|
13 |
2.2 |
Getting SMV 3000 Transmitter On-Line Quickly.......................................................... |
14 |
|
SECTION 3 PREINSTALLATION CONSIDERATIONS............................................................... |
16 |
||
3.1 |
Introduction .................................................................................................................. |
|
16 |
3.2 |
Considerations for SMV 3000 Transmitter................................................................... |
17 |
|
3.3 |
Considerations for SCT 3000 ...................................................................................... |
21 |
|
SECTION 4 |
INSTALLATION ........................................................................................................ |
|
23 |
4.1 |
Introduction .................................................................................................................. |
|
23 |
4.2 |
Mounting SMV 3000 Transmitter ................................................................................. |
24 |
|
4.3 |
Piping SMV 3000 Transmitter ...................................................................................... |
29 |
|
4.4 |
Installing RTD or Thermocouple .................................................................................. |
35 |
|
4.5 |
Wiring SMV 3000 Transmitter...................................................................................... |
36 |
|
SECTION 5 GETTING STARTED ................................................................................................ |
|
45 |
|
5.1 |
Introduction .................................................................................................................. |
|
45 |
5.2 |
Establishing Communications...................................................................................... |
46 |
|
5.3 |
Making Initial Checks ................................................................................................... |
|
50 |
5.4 |
Write Protect Option .................................................................................................... |
|
51 |
SECTION 6 |
CONFIGURATION.................................................................................................... |
|
45 |
6.1 |
Introduction .................................................................................................................. |
|
45 |
6.2 |
Overview...................................................................................................................... |
|
47 |
6.3 |
Configuring the SMV 3000 with The SCT.................................................................... |
50 |
|
6.4 |
Device Configuration.................................................................................................... |
|
51 |
6.5 |
General Configuration.................................................................................................. |
|
52 |
6.6 |
DPConf Configuration - PV1....................................................................................... |
56 |
|
6.7 |
AP/GPConf Configuration - PV2................................................................................. |
61 |
|
6.8 |
TempConf Configuration |
- PV3................................................................................... |
64 |
6.9 |
FlowConf Configuration |
- PV4 .................................................................................... |
71 |
6.10 |
Using Custom Engineering Units ................................................................................. |
77 |
|
6.11 |
Flow Compensation Wizard......................................................................................... |
78 |
|
6.12 |
Saving, Downloading and Printing a Configuration File............................................... |
81 |
|
6.13 |
Verifying Flow Configuration........................................................................................ |
82 |
1/99 |
SMV 3000 Transmitter User’s Manual |
v |
SECTION 7 |
STARTUP ................................................................................................................. |
79 |
7.1 |
Introduction .................................................................................................................. |
79 |
7.2 |
Startup Tasks............................................................................................................... |
80 |
7.3 |
Running Output Check ................................................................................................ |
81 |
7.4 |
Using Transmitter to Simulate PV Input....................................................................... |
85 |
7.5 |
Starting Up Transmitter................................................................................................ |
89 |
SECTION 8 |
OPERATION ............................................................................................................. |
93 |
8.1 |
Introduction .................................................................................................................. |
93 |
8.2 |
Accessing Operation Data ........................................................................................... |
94 |
8.3 |
Changing Default Failsafe Direction ............................................................................ |
98 |
8.4 |
Saving and Restoring a Database ............................................................................. |
102 |
SECTION 9 |
MAINTENANCE...................................................................................................... |
103 |
9.1 |
Introduction ................................................................................................................ |
103 |
9.2 |
Preventive Maintenance ............................................................................................ |
104 |
9.3 |
Inspecting and Cleaning Barrier Diaphragms ............................................................ |
105 |
9.4 |
Replacing Electronics Module or PROM.................................................................... |
108 |
9.5 |
Replacing Meter Body Center Section....................................................................... |
113 |
SECTION 10 CALIBRATION ..................................................................................................... |
111 |
|
10.1 |
Introduction ................................................................................................................ |
111 |
10.2 |
Overview.................................................................................................................... |
112 |
10.3 |
Calibrating Analog Output Signal............................................................................... |
114 |
10.4 |
Calibrating PV1 and PV2 Range Values.................................................................... |
115 |
10.5 |
Resetting Calibration.................................................................................................. |
117 |
SECTION 11 TROUBLESHOOTING.......................................................................................... |
119 |
|
11.1 |
Introduction ................................................................................................................ |
119 |
11.2 |
Overview.................................................................................................................... |
120 |
11.3 |
Troubleshooting Using the SCT................................................................................. |
121 |
11.4 |
Diagnostic Messages................................................................................................. |
122 |
SECTION 12 PARTS LIST ......................................................................................................... |
137 |
|
12.1 |
Replacement Parts .................................................................................................... |
137 |
SECTION 13 REFERENCE DRAWINGS ................................................................................... |
147 |
|
13.1 |
Wiring Diagrams and Installation Drawings ............................................................... |
147 |
APPENDIX A – PM/APM/HPM SMV 3000 INTEGRATION ........................................................... |
149 |
|
A.1 |
Overview.................................................................................................................... |
149 |
A.2 |
Description................................................................................................................. |
150 |
A.3 |
Data Exchange Functions.......................................................................................... |
153 |
A.4 |
Installation.................................................................................................................. |
160 |
A.5 |
Configuration ............................................................................................................. |
162 |
A.6 |
Operation Notes......................................................................................................... |
169 |
APPENDIX B SMV 3000 CONFIGURATION RECORD SHEET ............................................... |
179 |
|
APPENDIX C —PV4 FLOW VARIABLE EQUATIONS ................................................................. |
175 |
|
C.1 |
Overview.................................................................................................................... |
175 |
C.2 |
Standard Flow Equation ............................................................................................ |
176 |
C.3 |
Dynamic Compensation Flow Equation ..................................................................... |
181 |
vi |
SMV 3000 Transmitter User’s Manual |
1/99 |
|
Figures and Tables |
|
Figure 1 |
SMV 3000 Transmitter Handles Multiple Process Variable |
|
|
Measurements and Calculates Flow Rate ................................................................ |
4 |
Figure 2 |
Functional Block Diagram for Transmitter in Analog Mode of Operation.................. |
5 |
Figure 3 |
Functional Block Diagram for Transmitter in Digital DE Mode of |
|
|
Operation. ................................................................................................................. |
6 |
Figure 4 |
Smartline Configuration Toolkit................................................................................. |
7 |
Figure 5 |
Typical SFC Communication Interface ..................................................................... |
8 |
Figure 6 |
Typical SMV 3000 Transmitter Order Components ................................................ |
11 |
Figure 7 |
Typical Mounting Area Considerations Prior to Installation..................................... |
17 |
Figure 8 |
Typical Bracket Mounted Installations..................................................................... |
24 |
Figure 9 |
Leveling a Transmitter with a Small Absolute Pressure Span. ............................... |
28 |
Figure 10 |
Typical 3-Valve Manifold and Blow-Down Piping Arrangement.............................. |
29 |
Figure 11 |
Transmitter Location Above Tap for Gas Flow Measurement ................................ |
31 |
Figure 12 |
Transmitter Location Below the Tap for Liquid or Steam Flow |
|
|
Measurement .......................................................................................................... |
32 |
Figure 13 |
Operating Range for SMV 3000 Transmitters......................................................... |
36 |
Figure 14 |
SMV 3000 Transmitter Terminal Block ................................................................... |
37 |
Figure 15 |
RTD Input Wiring Connections. .............................................................................. |
42 |
Figure 16 |
Thermocouple Input Wiring Connections................................................................ |
42 |
Figure 17 |
Ground Connection for Lightning Protection........................................................... |
43 |
Figure 18 |
SCT Hardware Components................................................................................... |
46 |
Figure 19 |
Write Protect Jumper Location and Selections with Daughter PCB |
|
|
Removed................................................................................................................. |
51 |
Figure 20 |
SMV On-line Configuration Process ....................................................................... |
47 |
Figure 21 |
Square Root Dropout Points for PV1 ...................................................................... |
59 |
Figure 22 |
Typical Range Setting Values for PV3.................................................................... |
68 |
Figure 23 |
Example of LRV and URV Interaction..................................................................... |
69 |
Figure 24 |
Typical Volumetric Flow Range Setting Values ...................................................... |
74 |
Figure 25 |
Graphic Representation of Sample Low Flow Cutoff Action. .................................. |
76 |
Figure 26 |
Typical SCT or SFC and Meter Connections for SMV Start up |
|
|
Procedure. .............................................................................................................. |
92 |
Figure 27 |
Location of Failsafe Jumper on main PWA of Electronics Module........................ |
101 |
Figure 28 |
Typical PV1 or PV2 Range Calibration Hookup.................................................... |
116 |
Figure 29 |
Major SMV 3000 Smart Multivariable Transmitter Parts Reference. .................... |
138 |
Figure 30 |
SMV 3000 Electronics Housing............................................................................. |
139 |
Figure 31 |
SMV 3000 Terminal Block Assembly .................................................................... |
142 |
Figure 32 |
SMV 3000 Meter Body.......................................................................................... |
143 |
Figure A-1 |
Typical PM/APM/HPM SMV 3000 Integration Hierarchy. ..................................... |
151 |
Figure A-2 |
Mapped Parameters are Basis for Data Exchange............................................... |
153 |
Figure A-3 |
Sixteen AI Points per STIMV IOP ......................................................................... |
155 |
Figure A-4 |
AI Point for Each Transmitter Input....................................................................... |
156 |
Figure A-5 |
Connection Rule Example. ................................................................................... |
161 |
Figure A-6 |
Detail Display with PV Number and Number of PVs Field.................................... |
169 |
Figure A-7 |
Example of DECONF Download Error Message. ................................................. |
171 |
1/99 |
SMV 3000 Transmitter User’s Manual |
vii |
|
Figures and Tables, Continued |
|
Table 1 |
Start-up Tasks Reference ....................................................................................... |
14 |
Table 2 |
Operating Temperature Limits ................................................................................ |
19 |
Table 3 |
Transmitter Overpressure Ratings.......................................................................... |
19 |
Table 4 |
Thermocouple Types for Process Temperature Sensor ......................................... |
20 |
Table 5 |
Mounting SMV 3000 Transmitter to a Bracket ........................................................ |
26 |
Table 6 |
Installing 1/2 inch NPT Flange Adapter .................................................................. |
34 |
Table 7 |
Wiring the Transmitter............................................................................................. |
38 |
Table 8 |
Making SCT 3000 Hardware Connections.............................................................. |
47 |
Table 9 |
Making SCT 3000 On-line Connections.................................................................. |
48 |
Table 10 |
PV Type Selection for SMV Output......................................................................... |
52 |
Table 11 |
SMV Analog Output Selection ................................................................................ |
54 |
Table 12 |
Pre-programmed Engineering Units for PV1 .......................................................... |
56 |
Table 13 |
Pre-programmed Engineering Units for PV2* ......................................................... |
61 |
Table 14 |
Pre-programmed Engineering Units for PV3 .......................................................... |
64 |
Table 15 |
Sensor Types for PV3 Process Temperature Input ................................................ |
66 |
Table 16 |
Pre-programmed Volumetric Flow Engineering Units for PV4................................ |
71 |
Table 17 |
Pre-programmed Mass Flow Engineering Units for PV4 ........................................ |
72 |
Table 18 |
Primary Flow Elements ........................................................................................... |
78 |
Table 19 |
Analog Output Check Procedure ............................................................................ |
81 |
Table 20 |
Output Check for SMV Transmitters in DE Mode ................................................... |
84 |
Table 21 |
Using SMV Transmitter in the Input Mode .............................................................. |
85 |
Table 22 |
Start up Procedure for SMV Transmitter Model SMA125 ....................................... |
87 |
Table 23 |
Start up Procedure for SMV Transmitter Model SMG170....................................... |
89 |
Table 24 |
Start up Procedure for SMV Transmitter Model SMA110 ....................................... |
90 |
Table 25 |
Accessing Transmitter Operation Data Using SCT................................................. |
94 |
Table 26 |
Cutting Failsafe Jumper ........................................................................................ |
100 |
Table 27 |
Inspecting and Cleaning Barrier Diaphragms ....................................................... |
105 |
Table 28 |
Replacing Electronics Module or PROM............................................................... |
108 |
Table 29 |
Replacing Meter Body Center Section.................................................................. |
113 |
Table 30 |
Accessing SMV 3000 Diagnostic Information using the SCT ............................... |
121 |
Table 31 |
Critical Status Diagnostic Message Table............................................................. |
123 |
Table 32 |
Non-Critical Status Diagnostic Message Table..................................................... |
126 |
Table 33 |
Communication Status Message Table ................................................................ |
132 |
Table 34 |
Informational Status Message Table .................................................................... |
134 |
Table 35 |
SFC Diagnostic Message Table ........................................................................... |
135 |
Table 36 |
Parts Identification for Callouts in Figure 30 ......................................................... |
140 |
Table 37 |
Parts Identification for Callouts in Figure 31 ......................................................... |
142 |
Table 38 |
Parts Identification for Callouts in Figure 32 ......................................................... |
143 |
Table 39 |
Summary of Recommended Spare Parts ............................................................. |
146 |
Table A-1 |
Summary of SMV 3000 Transmitter PVs Configuration........................................ |
158 |
Table A-2 |
Typical SMV 3000 Database Size and Broadcast Time ....................................... |
159 |
Table A-3 |
Base Engineering Units for SMV 3000 Transmitter PVs....................................... |
164 |
Table A-4 |
Sensor Type Selections for SMV 3000 PVs.......................................................... |
165 |
Table A-5 |
PV Characterization Selections for SMV 3000 PVs .............................................. |
165 |
Table A-6 |
DECONF and PV Type Parameter Entry Comparison ......................................... |
166 |
Table A-7 |
Example URLs for a SMV Transmitter Model SMA125. ....................................... |
166 |
Table A-8 |
Damping Range Values for SMV 3000 Transmitter PVs ...................................... |
168 |
viii |
SMV 3000 Transmitter User’s Manual |
1/99 |
|
Figures and Tables, Continued |
|
Table A-9 |
Conversion Values for PV1 and PV2 Pressures................................................... |
172 |
Table A-10 |
Conversion Values for PV3 Temperature ............................................................. |
172 |
Table A-11 |
Conversion Values for PV4 as Volumetric Flow Rate........................................... |
174 |
Table A-12 |
Conversion Values for PV4 as Mass Flow Rate ................................................... |
176 |
Table A-13 |
Additional IOP Status Messages........................................................................... |
177 |
Table C-1 |
Air Through a Venturi Meter Configuration Example ............................................ |
177 |
Table C-2 |
Superheated Steam using an Averaging Pitot Tube Configuration |
|
|
Example ................................................................................................................ |
179 |
Table C-3 |
Liquid Propane Configuration Example ............................................................... |
182 |
Table C-4 |
Air Configuration Example .................................................................................... |
185 |
Table C-5 |
Superheated Steam Configuration Example......................................................... |
189 |
1/99 |
SMV 3000 Transmitter User’s Manual |
ix |
|
Acronyms |
|
|
A.G.A. ......................................................................................................... |
American Gas Association |
AP ............................................................................................................................ |
Absolute Pressure |
APM ......................................................................................................... |
Advanced Process Manager |
AWG .................................................................................................................. |
American Wire Gauge |
CJ..................................................................................................................................... |
Cold Junction |
CJT ............................................................................................................ |
Cold Junction Temperature |
DE ......................................................................................... |
Digital Enhanced Communications Mode |
DP ......................................................................................................................... |
Differential Pressure |
ECJT ............................................................................................ |
External Cold Junction Temperature |
EMI.......................................................................................................... |
Electromagnetic Interference |
FTA ........................................................................................................... |
Field Termination Assembly |
GP............................................................................................................................... |
Gauge Pressure |
HP ................................................................................................................................... |
High Pressure |
HP ............................................................................................... |
High Pressure Side (DP Transmitter) |
Hz.................................................................................................................................................. |
Hertz |
inH2O ........................................................................................................................... |
Inches of Water |
KCM ............................................................................................................................ |
Kilo Circular Mils |
LCN.................................................................................................................... |
Local Control Network |
LGP................................................................................................................. |
In-Line Gauge Pressure |
LP.................................................................................................................................... |
Low Pressure |
LP................................................................................................. |
Low Pressure Side (DP Transmitter) |
LRL ......................................................................................................................... |
Lower Range Limit |
LRV ........................................................................................................................ |
Lower Range Value |
mAdc.......................................................................................................... |
Milliamperes Direct Current |
mmHg ................................................................................................................ |
Millimeters of Mercury |
mV............................................................................................................................................ |
Millivolts |
n.m ................................................................................................................................ |
Newton.Meters |
NPT...................................................................................................................... |
National Pipe Thread |
NVM ..................................................................................................................... |
Non-Volatile Memory |
PM............................................................................................................................... |
Process Manger |
PROM ............................................................................................ |
Programmable Read Only Memory |
PSI .................................................................................................................. |
Pounds per Square Inch |
PSIA................................................................................................. |
Pounds per Square Inch Absolute |
PV .............................................................................................................................. |
Process Variable |
PWA............................................................................................................... |
Printed Wiring Assembly |
RFI ......................................................................................................... |
Radio Frequency Interference |
RTD................................................................................................. |
Resistance Temperature Detector |
SFC............................................................................................................. |
Smart Field Communicator |
STIM ............................................................................................. |
Smart Transmitter Interface Module |
STIMV IOP..................................... |
Smart Transmitter Interface Multivariable Input/Output Processor |
T/C ................................................................................................................................. |
Thermocouple |
URL......................................................................................................................... |
Upper Range Limit |
URV ....................................................................................................................... |
Upper Range Value |
US .............................................................................................................................. |
Universal Station |
Vac................................................................................................................. |
Volts Alternating Current |
Vdc......................................................................................................................... |
Volts Direct Current |
XMTR.................................................................................................................................. |
Transmitter |
x |
SMV 3000 Transmitter User’s Manual |
1/99 |
|
|
Parameters |
|
|
|
A’d................................................................................................................................... |
Area of orifice |
|
A’u...................................................................................................................................... |
Area of pipe |
|
C .................................................................................. |
Flow coefficient or orifice discharge coefficient |
|
d1 ...................................................................................................................... |
Inside diameter of pipe |
|
d2 ........................................................................... |
Orifice plate bore diameter at flowing temperature |
|
do ................................................................................................................... |
Inside diameter of orifice |
|
Ev................................................................................................................ |
Velocity of approach factor |
|
Fpv ............................................................................................................ |
Super compressibility factor |
|
g ......................................................................................................................... |
Acceleration of gravity |
|
Kq........................................................................... |
Scaling factor for volumetric flow in PV4 algorithm |
|
Kw .................................................................................. |
Scaling factor for mass flow in PV4 algorithm |
|
Nc...................................................................................................................... |
Units conversion factor |
|
P.............................................................................................................................................. |
Pressure |
|
Pa....................................................................................... |
Measured static pressure in PV4 algorithm |
|
Pc.................................................................................................. |
Absolute critical pressure of the gas |
|
Pd................................................................................................. |
Static pressure at downstream point |
|
Pdp........................................................... |
Measured differential pressure in Pascals in PV4 algorithm |
|
Pf....................................................................................................... |
Absolute pressure of flowing gas |
|
Pr ............................................................................................................................. |
Reduced pressure |
|
Pu...................................................................................................... |
Static pressure at upstream point |
|
Qh .......................................................................................... |
Volumetric rate of flow in PV4 algorithm |
|
Qs ...................................................................................................................................... |
Rate of flow |
|
R ...................................................................................................................................... |
Gas constant |
|
T.......................................................................................................................... |
Absolute temperature |
|
Ta............................................................................... |
Measure process temperature in PV4 algorithm |
|
Tc ............................................................................................ |
Absolute critical temperature of the gas |
|
Tf.................................................................................................. |
Absolute temperature of flowing gas |
|
Tr......................................................................................................................... |
Reduced temperature |
|
Tref............................................................... |
Absolute temperature of reference flow in PV4 algorithm |
|
v |
................................................................................................................................... |
Specific volume |
Vd.................................................................................................... |
Fluid velocity at downstream point |
|
Vu......................................................................................................... |
Fluid velocity at upstream point |
|
Wh................................................................................................... |
Mass rate of flow in PV4 algorithm |
|
Y.................................................................................................................................. |
Expansion factor |
|
Z.......................................................................................................................... |
Compressibility factor |
|
γ ( gamma)........................................................................................................................... |
Fluid density |
|
ρ .............................................................................................................................. |
|
................................Density |
ρ |
act.................................................................................................................. |
Actual density in PV4 algorithm |
ρ |
des ............................................................................................................... |
Design density in PV4 algorithm |
ρ |
r ........................................................................................ |
Density of fluid under reference conditions |
1/99 |
SMV 3000 Transmitter User’s Manual |
xi |
References
Publication |
Publication |
Binder |
Binder |
Title |
Number |
Title |
Number |
SCT 3000 Smartline Configuration |
34-ST-10-08 |
|
|
Toolkit Start-up and Installation Manual |
|
|
|
ST 3000 Smart Field Communicator |
34-ST-11-14 |
|
|
Model STS103 Operating Guide |
|
|
|
For R400 and later: |
|
|
|
PM/APM Smartline Transmitter |
PM12-410 |
Implementation/ |
TDC 2045 |
Integration Manual |
|
PM/APM Optional Devices |
|
Technical Assistance
If you encounter a problem with your SMV 3000 Smart Multivariable Transmitter, check to see how your transmitter is currently configured to verify that all selections are consistent with your application.
If the problem persists, you can call our Solutions Support Center between the hours of 8:00 am and 4:00 pm EST Monday through Friday for direct factory technical assistance.
1-800-423-9883 (U. S. only) OR
1-215-641-3410
FAX: 1-215-641-3400
An engineer will discuss your problem with you. Please have your complete model number, serial number, and software revision number on hand for reference. You can find the model and serial numbers on the transmitter nameplates. You can also view the software version number using the SCT or SFC.
If it is determined that a hardware problem exists, a replacement transmitter or part will be shipped with instructions for returning the defective unit. Please do not return your transmitter without authorization from Honeywell’s Solutions Support Center or until the replacement has been received.
xii |
SMV 3000 Transmitter User’s Manual |
1/99 |
Section 1 Overview - First Time Users Only
1.1Introduction
Section Contents
About This Section
This section includes these topics.
|
Topic |
See Page |
1.1 |
Introduction .............................................................................. |
1 |
1.2 |
CE Conformity (Europe) ........................................................... |
3 |
1.3 |
SMV 3000 Smart Multivariable Transmitters ............................ |
4 |
1.4 |
Smartline Configuration Toolkit (SCT 3000) ............................. |
7 |
1.5 |
Smart Field Communicator (SFC) ............................................ |
8 |
1.6 |
Transmitter Order................................................................... |
11 |
This section is intended for users who have never worked with our
SMV 3000 Smart Multivariable Transmitter and the SCT 3000 Smartline Configuration Toolkit before. It provides some general information to acquaint you with the SMV 3000 transmitter and the SCT 3000.
ATTENTION
STIMV IOP Module
Revision Level
To be sure that you have the SCT software version that is compatible with your SMV 3000, please note the following table.
If your SMV 3000 contains |
Then use this compatible |
* Compatible TDC |
software version . . . |
SCT software version . . . |
STIMV IOP module |
|
|
|
1.1 through 1.5 |
3.06.00 |
|
|
|
|
2.1 |
3.11.2 |
5.3 |
|
|
|
2.5 or 3.1 |
3.12.3 |
|
|
|
|
2.5, 3.1 or 4.0 |
4.02.013a |
|
|
|
|
*If the SMV 3000 will be integrated with our TPS/TDC control systems, you must have an STIMV IOP module in your Process Manager, Advanced Process Manager, or High Performance Process Manager. The STIMV IOP module must be at least revision level 5.3 or greater to be compatible with the SMV 3000. Contact your Honeywell representative for information on upgrading an STIMV IOP.
1/99 |
SMV 3000 Transmitter User’s Manual |
1 |
1.2CE Conformity (Europe)
About Conformity
This product is in conformity with the protection requirements of 89/336/EEC, the EMC Directive. Conformity of this product with any other “CE Mark” Directive(s) shall not be assumed.
Deviation from the installation conditions specified in this manual may invalidate this product’s conformity with the EMC Directive.
ATTENTION
ATTENTION
The emission limits of EN 50081-2 are designed to provide reasonable protection against harmful interference when this equipment is operated in an industrial environment. Operation of this equipment in a residential area may cause harmful interference. This equipment generates, uses, and can radiate radio frequency energy and may cause interference to radio and television reception when the equipment is used closer than 30 meters (98 feet) to the antenna(e). In special cases, when highly susceptible apparatus is used in close proximity, the user may have to employ additional mitigating measures to further reduce the electromagnetic emissions of this equipment.
2 |
SMV 3000 Transmitter User’s Manual |
1/99 |
1.3SMV 3000 Smart Multivariable Transmitters
About the Transmitter The SMV 3000 Smart Multivariable Transmitter shown in Figure 1 measures three separate process variables and calculates volumetric or mass flow rate for gases, steam or liquids for output over a 4 to 20 milliampere, two-wire loop. Its general design is based on the field proven technology of our ST 3000 Smart Pressure Transmitter and meets the same high performance standards.
Figure 1 SMV 3000 Transmitter Handles Multiple Process Variable
Measurements and Calculates Flow Rate
Electronics
Housing
Meter body |
The SMV 3000 transmitter accepts process temperature signals from an external Resistance Temperature Detector (RTD) or any one of several common thermocouple types. Its unique measurement sensor simultaneously handles differential pressure, static pressure, and meter body temperature signals while a separate circuit processes the process temperature input. Note that the static pressure (absolute or gauge) is read from the high pressure side of the meter body.
Using stored equations in conjunction with the multiple process variable inputs, the SMV 3000 calculates a compensated volumetric or mass flow rate output for gases, liquids and steam. Its output signal is proportional to the calculated differential flow rate.
Continued on next page
1/99 |
SMV 3000 Transmitter User’s Manual |
3 |
1.3SMV 3000 Smart Multivariable Transmitters, Continued
SMV Operating Modes The SMV 3000 can transmit its output in either an analog 4 to 20 milliampere format or a Digitally Enhanced (DE) protocol format for direct digital communications with our TPS/TDC 3000 control system. In the analog format, only a selected variable is available as an output which can be any one of the following:
•Differential Pressure PV1,
•Static Pressure PV2,
•Process Temperature PV3, or
•Calculated Flow Rate PV4
Note that the secondary variable is only available as a read only parameter through the SCT or SFC. See Figure 2.
Figure 2 Functional Block Diagram for Transmitter in Analog Mode of Operation.
Meter Body
|
|
|
|
|
|
s |
|
|
|
|
|
g |
ic |
|
|
|
|
|
t |
|
|
|
|
|
n |
is |
|
|
|
|
i |
|
||
|
|
|
t |
|
r |
|
|
|
a |
|
te |
||
|
|
r |
|
|
||
|
e |
|
c |
|
||
p |
ra |
|
||||
O |
|
a |
|
|
|
|
|
h |
|
|
|
|
|
C |
|
|
|
|
Factory
Characterization
Data
Electronics Housing
PROM
∆ P Sensor |
|
|
|
PV1 |
Multiplexer |
|
|
Temperature |
A/D |
||
|
|||
Sensor |
|
||
SV1 |
|
|
|
Static Pressure |
|
|
|
Sensor |
|
|
|
PV2 |
|
|
Pressure
Microprocessor |
PV4 |
D/A |
|
|
|
|
|
|
|
|
|
Digital I/O
A/D
PV3
RTD or
Thermocouple
Input
Proportional 4 to 20mA output for selected PV (Digital signal imposed during SFC communications).
PV1 = Differential Pressure
PV2 = Static Pressure
PV3 = Process Temperature
PV4 = Calculated Volumetric
or Mass Flow
SV1 = Meter Body Temperature
(Read only)
Continued on next page
4 |
SMV 3000 Transmitter User’s Manual |
1/99 |
1.3SMV 3000 Smart Multivariable Transmitters, Continued
SMV Operating Modes, continued
In the digital DE protocol format, all four process variables are available for monitoring and control purposes; and the meter body temperature is also available as a secondary variable for monitoring purposes only - See Figure 3.
Figure 3 Functional Block Diagram for Transmitter in Digital DE Mode of Operation.
|
|
|
|
|
|
s |
|
|
|
|
|
g |
ic |
|
|
|
|
|
t |
|
|
|
|
|
n |
is |
|
Meter Body |
|
|
i |
|
||
|
|
t |
|
r |
||
|
|
ra |
|
te |
||
|
|
e |
c |
|
||
|
p |
ra |
|
|||
|
O |
|
a |
|
|
|
|
|
h |
|
|
|
|
|
C |
|
|
|
∆ P Sensor |
|
|
|
PV1 |
Multiplexer |
|
|
Temperature |
A/D |
||
|
|||
Sensor |
|
||
SV1 |
|
|
|
Static Pressure |
|
|
|
Sensor |
|
|
|
PV2 |
|
|
Pressure
Factory
Characterization
Data
Electronics Housing
PROM
|
|
PV4 |
|
|
Microprocessor |
Digital I/O |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
A/D |
PV3
RTD or
Thermocouple
Input
Digital signal broadcasts up to 4 PVs plus secondary variable in floating point format over 20mA loop.
PV1 = Differential Pressure
PV2 = Static Pressure
PV3 = Process Temperature
PV4 = Calculated Volumetric
or Mass Flow
SV1 = Meter Body Temperature
(Monitoring purposes only)
Transmitter |
The SMV 3000 transmitter has no physical adjustments. You need an SCT |
adjustments |
to make any adjustments in an SMV 3000 transmitter. Alternately, certain |
|
adjustments can be made through the Universal Station if the transmitter is |
|
digitally integrated with our TPS/TDC 3000 control system. |
|
|
1/99 |
SMV 3000 Transmitter User’s Manual |
5 |
1.4Smartline Configuration Toolkit (SCT 3000)
Smartline
Configuration Toolkit
Honeywell’s SCT 3000 Smartline Configuration Toolkit is a cost-effective means to configure, calibrate, diagnose, and monitor the SMV 3000 and other smart field devices. The SCT 3000 runs on a variety of Personal Computer (PC) platforms using Windows 95 Window 98 and Windows NT . It is a bundled Microsoft Windows software and PC-interface hardware solution that allows quick, error-free configuration of SMV transmitters. Figure 4 shows the major components of the SCT 3000.
Some SCT 3000 features include:
•Preconfigured templates that simplify configuration and allow rapid development of configuration databases.
•Context-sensitive help and a comprehensive on-line user manual.
•Extensive menus and prompts that minimize the need for prior training or experience.
•The ability to load previously configured databases at time of installation.
•Automatic verification of device identification and database configuration menus and prompts for bench set up and calibration.
•The ability to save unlimited transmitter databases on the PC.
Please refer to the table on Page 1 for SCT software versions that are compatible with your SMV 3000 transmitter. Contact your Honeywell representative for more information.
Figure 4 Smartline Configuration Toolkit
SMV 3000
Smartline
Option Module
Power
PC or Laptop running Supply
SCT 3000 Software Program
6 |
SMV 3000 Transmitter User’s Manual |
1/99 |
1.5Smart Field Communicator (SFC)
About SFC
Communications
The portable, battery-powered SFC serves as the common communication interface device for Honeywell’s family of Smartline Transmitters. It communicates with a transmitter through serial digital signals over the 4 to 20 milliampere line used to power the transmitter. A request/response format is the basis for the communication operation. The transmitter’s microprocessor receives a communication signal from the SFC, identifies the request, and sends a response message.
Figure 5 shows a simplified view of the communication interface provided by an SFC.
Figure 5 Typical SFC Communication Interface
SMV 3000 |
|
SFC |
|
|
|
|
Response |
Power |
|
|
|
|
4 to 20 mA line |
Supply and |
|
Receiver |
|
|
|
|
|
Request |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Because of the advanced capabilities built-in to the SMV 3000, we do not |
|||||||||
ATTENTION |
|
||||||||||
|
|
recommend that you use the SFC to configure the SMV transmitter. Some |
|||||||||
|
|
of the SMV’s advance functions are not supported by the SFC. Although |
|||||||||
|
|
you can use the SFC to perform certain operations, such as calibrate or re- |
|||||||||
|
|
range the transmitter, read transmitter status and diagnose faults. |
Using the SFC with the SMV 3000
If you use the SFC to communicate with the SMV, you can adjust transmitter values, or diagnose potential problems from a remote location such as the control room. You can use the SFC to:
• |
Monitor: |
Read the input pressure, process temperature, or |
|
|
secondary variable to the transmitter in engineering |
|
|
units. |
• |
Display: |
Retrieve and display data from the transmitter or SFC |
|
|
memory. |
Continued on next page
1/99 |
SMV 3000 Transmitter User’s Manual |
7 |
1.5Smart Field Communicator (SFC), Continued
Using the SFC with the SMV 3000, continued
•Change Mode
of Operation: Tell transmitter to operate in either its analog (4-20 mA) mode or its digital enhanced (DE) mode.
•Check Current
Output: |
Use the transmitter to supply the output current desired |
|
for verifying analog loop operation, troubleshooting, or |
|
calibrating other components in the analog loop. |
• Simulate |
|
Input: |
Use the transmitter to simulate a desired input value for |
|
the selected PV for verifying transmitter operation. |
• Troubleshoot: |
Check status of transmitter operation and display |
|
diagnostic messages to identify transmitter, |
|
communication, or operator error problems. |
|
|
ATTENTION |
|
For more information about using the SFC with the SMV 3000, see the |
|
|
Smart Field Communicator Model STS103 Operating Guide, |
|
|
34-ST-11-14. The document provides complete keystroke actions and |
|
|
prompt displays. |
|
|
|
|
|
Continued on next page |
8 |
SMV 3000 Transmitter User’s Manual |
1/99 |
1.6Transmitter Order
Order Components
Figure 6 shows the components that would be shipped and received for a typical SMV 3000 transmitter order.
Figure 6 Typical SMV 3000 Transmitter Order Components
Ordered
ω SMV 3000 Transmitter with optional mounting bracket
Shipped |
Received |
SMV 3000
User’s
Manual
Mounting Bracket (Optional)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Honeywell can also supply the RTD or Thermocouple for use with an |
||||||
|
ATTENTION |
|
|||||||
|
|
|
SMV 3000. See “About Documentation,” next. |
||||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Continued on next page |
1/99 |
SMV 3000 Transmitter User’s Manual |
9 |
1.6Transmitter Order, Continued
About Documentation • SCT 3000 Smartline Configuration Toolkit Start-up and Installation
Manual 34-ST-10-08: One copy supplied with the SCT 3000 Smartline Configuration Toolkit. This document provides basic information on installation, setup and operation of the SCT 3000. It is a companion document to the SCT on-line user manual.
•SMV 3000 Smart Multivariable Transmitter User’s Manual 34-SM-25-
02: One copy is shipped with every transmitter order up to five units. Orders for more than five units will ship with one SMV user manual for every five transmitters. This document provides detailed information for installing, wiring, configuring, starting up, operating, maintaining, and servicing the SMV 3000 transmitter. This is the main reference manual for the SMV 3000 transmitter.
•Smart Field Communicator Model STS103 Operating Guide 34-ST-11-14: One copy is shipped with every SFC. This document provides generic SFC information and detailed keystroke actions for interfacing with these Honeywell Smartline Transmitters.
–SMV 3000 Smart Multivariable Transmitter
–ST 3000 Smart Pressure Transmitter
–STT 3000 Smart Temperature Transmitter
–MagneW 3000 Smart Electromagnetic Flowmeter
•Guide to Temperature Sensors and Thermowells, 34-44-29-01: This document tells you how to properly specify thermal probes and thermowell assemblies for your application. Model selection guides also are included for various temperature probes.
10 |
SMV 3000 Transmitter User’s Manual |
1/99 |
Section 2 Quick Start Reference
2.1Introduction
Section Contents
About this section
This section includes these topics |
|
|
|
Topic |
See Page |
2.1 |
Introduction ............................................................................ |
13 |
2.2 |
Getting SMV 3000 Transmitter On-Line Quickly..................... |
14 |
This section provides a list of typical start-up tasks and tells you where you can find detailed information about performing the task.
This section assumes that the SMV 3000 transmitter has been installed and wired correctly, and is ready to be put into operation. It also assumes that you are somewhat familiar with using the SCT and that the transmitter has been configured correctly for your application. If the transmitter has not been installed and wired, you are not familiar with SCT operation, and/or you do not know if the transmitter is configured correctly, please read the other sections of this manual or refer to the SCT 3000 Smartline Configuration Toolkit Start-up and Installation Manual (34-ST-10-08) before starting up your transmitter.
1/99 |
SMV 3000 Transmitter User’s Manual |
11 |
2.2Getting SMV 3000 Transmitter On-Line Quickly
Quick Start-up Tasks Table 1 lists common start-up tasks for an SMV 3000 transmitter using the SCT and gives an appropriate section in this manual to reference for more information about how to do the task. The start-up tasks are listed in the order they are commonly completed.
Table 1 |
Start-up Tasks Reference |
|
||
|
|
|
|
|
|
|
Task |
Description |
Reference Section |
|
|
|
|
|
|
1 |
Put analog loop into manual |
Appropriate vendor documentation |
|
|
|
|
mode. |
for controller or recorder used as a |
|
|
|
|
receiver in analog loop with |
|
|
|
|
SMV 3000 transmitter. |
|
|
|
|
|
|
2 |
Connect SCT to transmitter and |
5.2 |
|
|
|
|
establish communications |
|
|
|
|
|
|
|
3 |
Identify transmitter’s mode of |
5.3 |
|
|
|
|
operation. |
|
|
|
|
|
|
|
4 |
Change mode of operation, if |
5.3 |
|
|
|
|
required. |
|
|
|
|
|
|
|
5 |
Check/set output conformity |
6.6 |
|
|
|
|
(Linear/Square Root) for PV1. |
|
|
|
|
|
|
|
6 |
Check/set damping times for all |
6.6 (for PV1) |
|
|
|
|
PVs. |
6.7 (for PV2) |
|
|
|
|
6.8 (for PV3) |
|
|
|
|
6.9 (for PV4) |
|
|
|
|
|
7
8
9
10
11
12
13
Check/set Probe Configuration for PV3
Check/set PV4 Algorithm
Check/set Lower Range Values and Upper Range Values for all PVs.
Select PV to represent output for transmitter in analog mode only.
Run optional output check for analog loop.
Perform start-up procedures - Check zero input and set, if required.
Check transmitter status, access operating data.
6.8
6.9, 6.10, 6.11
6.6(for PV1)
6.7(for PV2)
6.8(for PV3)
6.9(for PV4)
6.5
7.3
7.5
8.2
12 |
SMV 3000 Transmitter User’s Manual |
1/99 |
Section 3 Preinstallation Considerations
3.1Introduction
Section Contents
About this section
This section includes these topics |
|
|
|
Topic |
See Page |
3.1 |
Introduction ............................................................................ |
16 |
3.2 |
Considerations for SMV 3000 Transmitter.............................. |
17 |
3.3 |
Considerations for SCT 3000 ................................................. |
21 |
This section reviews things you should take into consideration before you install the transmitter and start using the SCT. Of course, if you are replacing an existing SMV 3000 transmitter, you can skip this section.
1/99 |
SMV 3000 Transmitter User’s Manual |
13 |
3.2Considerations for SMV 3000 Transmitter
Evaluate conditions |
The SMV 3000 transmitter is designed to operate in common indoor |
|
industrial environments as well as outdoors. To assure optimum |
|
performance, evaluate these conditions at the mounting area relative to |
|
published transmitter specifications and accepted installation practices for |
|
electronic pressure transmitters. |
•Environmental Conditions
–Ambient Temperature
–Relative Humidity
•Potential Noise Sources
–Radio Frequency Interference (RFI)
–Electromagnetic Interference (EMI)
•Vibration Sources
–Pumps
–Motorized Valves
–Valve Cavitation
•Process Characteristics
–Temperature
–Maximum Pressure Rating
Figure 7 illustrates typical mounting area considerations to make before installing a transmitter.
Figure 7 Typical Mounting Area Considerations Prior to Installation
|
|
Lightning |
|
|
(EMI) |
Relative |
|
|
Humidity |
|
|
Ambient |
|
|
Temperature |
Large Fan Motors |
|
|
|
|
|
(EMI) |
|
Transceivers |
|
|
(RFI) |
|
|
Pump |
Meter Body |
|
(vibration) |
Temperature |
21003 |
Continued on next page
14 |
SMV 3000 Transmitter User’s Manual |
1/99 |
3.2Considerations for SMV 3000 Transmitter, Continued
Temperature limits |
|
Table 2 lists the operating temperature limits for reference. |
|||
|
Table 2 |
Operating Temperature Limits |
|
||
|
|
|
|
|
|
|
|
Transmitter Type |
Ambient |
Meter Body |
|
|
|
|
|
Temperature |
|
|
|
|
|
|
|
|
|
Multivariable |
° C |
–40 to 93 |
–40 to 125 * |
|
|
|
° F |
–40 to 200 |
–40 to 257 * |
|
|
|
|
|
|
* For CTFE fill fluid, the rating is –15 to 110 ° C (5 to 230 ° F)
Overpressure ratings Table 3 lists overpressure rating for a given Upper Range Limit (URL) for reference.
Table 3 Transmitter Overpressure Ratings
SMV 3000
Transmitter Model
SMA110
Upper Range Limit (URL)
25 inches H2O @ 39.2 ° F (differential pressure) 100 psia (absolute pressure) *
SMA125 |
400 inches H2O @ 39.2 ° F (differential pressure) |
|
750 psia (absolute pressure) * |
|
|
|
|
SMG170 |
400 inches H2O @ 39.2 ° F (differential pressure) |
|
|
3000 psig (gauge pressure)
* Static pressure is referenced at high pressure port.
Overpressure Rating
100 psi
100 psi
3000 psi
3000 psi
3000 psi
3000 psi
1/99 |
SMV 3000 Transmitter User’s Manual |
15 |
3.2Considerations for SMV 3000 Transmitter, Continued
RTD requirements
Use a two-, three-, or four-wire platinum 100 ohm (Pt100) Resistance Temperature Detector with rated measurement range limits of –200 to 450 °C (–328 to 842 °F) per DIN 43760 standard (α = 0.00385 Ω /Ω /° C) as the input source for the process temperature PV.
Thermocouple requirements
Use one of the thermocouple types listed in Table 4 as the input source for the process temperature.
Table 4 |
Thermocouple Types for Process Temperature Sensor |
||||
|
|
|
|
|
|
|
|
Type |
Rated Range Limits |
Standard |
|
|
|
|
|
|
|
|
|
|
° C |
° F |
|
|
|
|
|
|
|
|
|
E |
0 to 1000 |
32 to 1832 |
IEC584.1 |
|
|
|
|
|
|
|
|
J |
0 to 1200 |
32 to 2192 |
IEC584.1 |
|
|
|
|
|
|
|
|
K |
–100 to 1250 |
–148 to 2282 |
IEC584.1 |
|
|
|
|
|
|
|
|
T |
–100 to 400 |
–148 to 752 |
IEC584.1 |
|
|
|
|
|
|
|
|
|
|
|
|
16 |
SMV 3000 Transmitter User’s Manual |
1/99 |
3.3Considerations for SCT 3000
SCT 3000
Requirements
The SCT 3000 consists of the software program which is contained on diskettes and a Smartline Option Module which is the hardware interface used for connecting the host computer to the SMV transmitter.
Be certain that the host computer is loaded with the proper operating system necessary to run the SCT program. See the SCT 3000 Smartline
Configuration Toolkit Start-up and Installation Manual 34-ST-10-08 for complete details on the host computer specifications and requirements for using the SCT 3000.
1/99 |
SMV 3000 Transmitter User’s Manual |
17 |
18 |
SMV 3000 Transmitter User’s Manual |
1/99 |