Honeywell HercuLine 2000 User Manual

4 (1)

62-86-25-14

Quick Start Guide for Herculine 2000 Series Actuators

 

 

February 2007

 

 

 

 

 

 

Honeywell’s HercuLine® 2000 series actuators are available in four versions: HercuLine® 2000, HercuLine® 2001, HercuLine® 2002, and HercuLine® 2003. All are low torque, precision electric rotary actuators. This guide provides you with mechanical and electrical installation information required to mount and connect the HercuLine® 2000 Series Actuator to your specific application. Installation considerations, electrical and safety precautions should be observed.

An external disconnect switch must be installed to break all current carrying conductors connected to the actuator. Turn off power before working on conductors. Failure to observe this precaution may result in serious personal injury.

Refer to the Model Selection Guide on Pages 9 and 10 to determine which features and functions are on your model.

For additional information, refer to HercuLine Series 2000 Installation/Operation Manual # 62-86-25-10

Overview

The procedures to install the HercuLine® 2000 Series actuator and place it in service require that you:

1.Select a suitable location for installation.

2.Mount the actuator securely.

3.Install mechanical connections or linkage between control arm and final control element. Use HAL software application to aid in mechanical installation.

4.Make all electrical connections for actuator according to local and national electrical codes.

5.Power up actuator.

6.Enter, verify and adjust set up parameters for proper operation.

7.Check the operation of the Actuator

1.Installation Considerations

Mount the actuator in a location where it will be easily accessible for maintenance and for manual operation by means of the hand wheel. The exact location must be determined in accordance with the linkage used.

2. Actuator Mounting

Firmly bolt the actuator to a mounting surface that will not distort when subjected to the torque stresses generated by the actuator. The output shaft of the actuator should be parallel to the output shaft of the driven device. The output shaft crank arm is fully adjustable through 360°.

3. Linkage Set-up

Many applications require the use of a linkage assembly and often the final control element does not have a linear torque curve. The actuator linkage can be set up to achieve an optimal delivered torque distribution for specific applications. To assist with linkage design, Honeywell offers a linkage analysis software application (HAL). The software can be ordered as P/N 51197910-001.

Constant Torque Linkage (typical)

A constant torque linkage is employed when it is desired to provide a linear torque profile throughout the full range of final control element travel. In this situation, the actuator and driven crank arms will be set-up proportionally with respect to each other.

 

Vertical

 

Vertical

 

Centerline

Centerline

45°

45°

45°

45°

 

 

Linkage

 

Start

Stop

Close

Open

Drive Unit

 

Horizontal Offset

Damper

Crank Arm

 

Crank Arm

 

 

 

 

 

a/n 23199

Figure 1 Constant Torque Linkage

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Honeywell HercuLine 2000 User Manual

62-86-25-14

Quick Start Guide for Herculine 2000 Series Actuators

 

 

February 2007

 

 

 

 

 

 

3. Linkage Set-up (continued)

Variable Torque Linkage

A variable torque linkage is employed when it is desired to provide a non-linear torque profile throughout the full range of final control element travel. In this general situation, the actuator and driven crank arms will be set up to provide a higher torque for seating or unseating the final control element.

Vertical

 

Vertical

 

Centerline

 

Centerline

 

 

45°

45°

Actuator

Linkage

 

 

Crank Arm

 

 

 

 

 

 

Close

 

Open

Horizontal Offset

 

Damper

 

 

a/n 23200

Crank Arm

 

Figure 2 Variable Torque Linkage

4. Electrical Connections

The actuator terminal connections for the field wiring are located behind the cover on the actuator case. Power and field wiring is brought into the actuator through two access holes located on the side of the actuator case.

Use both openings: one for low level wiring (control signal) and the other for high level wiring (120Vac).

Do not run both the High Level and Low Level wiring through the same opening.

Recommended Minimum Wire Size

In general, copper wire used unless locally applicable codes dictate otherwise. Earth ground wire to common power supply -14AWG

Earth ground wire to single actuator. 120/240 Vac line leads. +24 V and common signal leads. Common signal leads, relays, and aux switches – 18AWG

HercuLine® 2000 Wiring Connections

158 ohm 158 ohm

Install resistors to convert 1000 ohm

 

potentiometer to 135 ohms

 

1

1 REQUIRED ONLY IF AUTO/MANUAL SWITCH IS PRESENT

Figure 3 HercuLine® 2000 connections

Connection

Terminal

Description

Hot

1

Hot wire for 120/240VAC main supply.

 

 

NOTE:Use only if Auto/Manual switch is present.

Neutral

2

Neutral wire for 120/240VAC main supply

Auto/Manual

3

Switch contact to indicate setting of actuator AUTO/MANUAL

Switch Contact

 

switch.

 

4

Switch is closed when actuator is “NOT-IN-AUTO”

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62-86-25-14

Quick Start Guide for Herculine 2000 Series Actuators

 

 

February 2007

 

 

 

 

 

 

 

 

 

CW from

 

 

 

 

5

 

CW Motor Drive

 

 

 

 

 

 

 

 

Controller

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CCW from

 

 

 

 

6

 

CCW Motor Drive

 

 

 

 

 

 

 

 

Controller

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Potentiometer #1

 

7

 

Clockwise-End

 

 

 

 

 

 

 

 

 

 

 

 

 

 

8

 

Slidewire feedback

 

 

 

 

 

 

 

 

 

 

 

 

 

 

9

 

Counterclockwise-End

 

 

 

 

 

 

 

 

Potentiometer #2

 

10

 

Clockwise-End

 

 

 

 

 

 

 

 

 

 

 

 

 

 

11

 

Slidewire feedback

 

 

 

 

 

 

 

 

 

 

 

 

 

 

12

 

Counterclockwise-End

 

 

 

 

 

 

 

 

Protective Ground

 

 

 

Ground wire connection for main supply

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

HercuLine® 2001/2002 Wiring Connections

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

HART

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Communications

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Connection

 

 

 

 

 

 

 

 

 

 

 

 

 

+

 

_

 

 

 

 

 

 

HART connection using

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

external Turck connector

 

 

 

 

 

 

 

 

 

 

 

 

 

Auxiliary

 

 

 

 

 

 

 

 

 

 

 

 

Connector

 

 

 

 

 

 

 

 

 

 

 

 

_

 

 

 

+

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Brown

 

Blue

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Black

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Black Wire Not Used

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Figure 3 HercuLine® 2001/2002 Connections

 

 

 

 

 

 

 

 

Connection

 

 

 

Terminal

 

Description

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TB1

 

 

 

 

 

 

 

 

 

 

 

 

Hot

 

 

 

1

 

 

Hot wire for 120/240VAC main supply

 

 

 

 

 

 

 

Neutral

 

 

 

2

 

 

Neutral wire for 120/240VAC main supply

 

 

 

 

 

 

 

Protective Ground

 

 

 

3

 

 

Ground wire connection for main supply

 

 

 

 

 

 

 

Auto/Manual Switch

 

 

 

4

 

 

Switch contact to indicate setting of actuator AUTO/MANUAL switch.

 

 

 

 

 

 

 

Contact

 

 

 

5

 

 

Switch is closed when actuator is “NOT-IN-AUTO”

 

 

 

 

 

 

 

 

 

 

 

 

 

6

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TB3

 

 

 

 

 

 

 

 

 

 

 

 

4 to 20mA Output*

 

 

 

1

(+)

 

Analog signal output

 

 

 

 

 

 

 

 

 

 

 

 

 

2

(-)

 

 

 

 

 

 

 

 

 

 

 

 

Feedback

 

 

 

3

 

 

Feedback signal used in conjunction with 4 to 20mA OUTPUT voltage

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

when using Slidewire Emulation

 

 

 

 

 

 

 

4 to 20mA Input

 

 

 

4

(+)

 

Analog signal input

 

 

 

 

 

 

 

 

 

 

 

 

 

5

(-)

 

 

 

 

 

 

 

 

 

 

 

 

Modbus

 

 

 

6

(+)

 

Connection for RS485 Modbus loop wires

 

 

 

 

 

 

 

Communication

 

 

 

7

(-)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

8

Shield

 

 

 

 

 

 

 

 

 

 

 

 

HART

 

 

 

4

(+)

 

HART Communication is

 

 

 

 

 

 

 

Communications

 

 

 

5

(-)

 

4-20 mA only.

 

 

 

 

 

 

 

Digital Input

 

 

 

9

Com

 

Customer’s contact closure

 

 

 

 

 

 

 

 

 

 

 

 

 

10 Input

 

 

 

 

 

 

 

 

 

 

 

 

* Optional

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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