Honeywell DC 1010, DC 1020, DC 1030, DC 1040 User Manual

DC1010/DC1020/DC1030/DC1040

DIGITAL CONTROLLERS

Overview

The DC1000 Series are microprocessorbased controllers designed with a high degree of functionality and reliability at a competitive price. The controllers are available in different formats: 48x48 (1/16 DIN), 48x96 (1/8 DIN), 72x72 (3/16 DIN), 96x96 (1/4 DIN). This controller series is ideal for the control of temperature, humidity, pressure, flow etc. in a variety of applications including:

zPlastic Processing

zPackage Machinery

zPainting and coating

zSemiconductor packaging / Testing

zDryers

Features

z Easy to Configure

Different configuration levels provide easy access to parameters.

z Various Control Algorithm

Several different algorithms are available as follows:

-PID or ON/OFF Control

-Heat/Cool Control with 2 PID sets

-Motor Position Control

(without slidewire feedback)

z Auto-Tuning Capability

Advanced auto-tuning function calculates the optimized PID values for your specific control system.

z Dual Display and Bar graph

Two large 4 digits display PV, SP and configuration parameters. One 10 LED bar-graph displays the control output (MV), and up to 8 LEDs display the status of the different outputs (Control, Alarm, …) and also provide indication of the Auto/Manual and programmer states.

z Setpoint Programming

Two programs are available with a maximum of 8 segments. The 2 programs can be linked together and perform as a single 16 segment program.

z Extended Alarm Capability

Up to three different alarm outputs are available per instrument and 17 kinds of event modes can be assigned to each of alarm output.

z Communications

RS232 or RS485 (with ASC II & Modbus RTU Protocol) is optionally available with a maximum communication speed of 38400 bps.

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Specification

z IP65 Front Face Protection

IP65 rated front face permits use in applications where it may be subjected to moisture, dust conditions.

z Remote Setpoint Capability

The setpoint can be defined from a remote PLC or other controller.

z Manual & Automatic Modes

The control mode can be switched between Automatic and manual by clicking A/M key. (The A/M key is available with DC1020, DC1030 and DC1040)

z Global Approvals – CE & cUL

All models are CE certified as a standard, and UL approved version for all models are available optionally.

z Parameter Lock

A 4-digit security code prevents any unauthorized changes of parameters or configurations. Parameters can be hidden to user to prevent any mis-configuration of the unit.

Specifications General

Rated power supply voltage

100 to 240V AC 50/60Hz, 8VA max.

15 to 50V DC, 10VA max.

Over 10 under DC500V megger between input terminal and

Insulation Resistance

case(ground).

Over 10 under DC500V megger between output terminal and

case(ground).

Withstand voltage

1000V AC 50/60Hz for 1min across input terminal and case(ground)

1500V AC 50/60Hz for 1min across output terminal and case(ground)

23 ± 2 °C

Standard

Ambient Temp.

Conditions

Ambient Humi.

60 ± 5% RH

Rated Power Supply

110V AC

Power Frequency

50 ± 1Hz or 60 ± 1HZ

0 to 50°C

Operating

Ambient Temp.

Conditions

Ambient Humi.

20 to 90%RH (non-condensing)

Rated Power Supply

100 to 240V AC

20 to 50V DC

Allowable Power

85 to 264V AC

Supply

15 to 55VDC

Power Frequency

50 ± 2Hz or 60 ± 2Hz

10m/s2 (approx. 1G), 10 to 55Hz for 10min each X, Y, Z directions

Vibration Resistance

Transportatio

Ambient Temp.

-20 to +65 °C

n and storage

Ambient Humi.

10 to +95% RH (non-condensing)

conditions

Vibration Resistance

20m/s2 (Approx. 2G), 10 to 55Hz for 2 hours each in X, Y, Z directions

Exterior

Case and front panel : plastic

Mounting

Panel-mount

Model

DC1010

DC1020

DC1030

DC1040

Exterior Size (unit:

mm

)

50 X 50 X 97

50 X 96 X 97

74 X 74 X 97

96 X 96 X 97

inch

: W X H X D

(1.97X1.97X 3.82)

(1.97X3.78X3.82)

(2.91X2.91X3.82)

(3.78X3.78X3.82)

Panel Cutout (unit:

mm

)

44.5 X 44.5

44.5 X 90.5

68.5 X 68.5

90.5 X 90.5

inch

: W X H

(1.75 X 1.75)

(1.75 X 3.56)

(2.97 X 2.97)

(3.56 X 3.56)

Global Approvals

CE, cUL

Interval = 20.5mm (0.807 in)

Specifications

Input/Output

Analog	Number of Point		1 point (TC, RTD or Linear)
Input 1			TC:	K, J, R, S, B, E, T, N, W, U, PLII, L
	Type		RTD :	DPt100, JPt100, JPt50
			Linear : 4~20mA / 1~5V / 2~10V * Note 1
				0~20mA / 0~5V / 0~10V * Note 1
			Refer to Table 1-1.
	Range
			* Temperature unit : ºC, ºF ( switchable)
	Sampling cycle		250 ms
	Indication		± 0.2% FS ± 1digit (for details Table1-1)
	Accuracy
	Cold	junction	±1.0ºC (under standard conditions)
	accuracy
	Input bias (offset)		LSPL ~ USPL
	Digital Filter		0 - 200 sec (0: filter off)
	Decimal Point		0000, 000.0, 00.00, 0.000
Analog	Type		0~20mA / 0~5V / 0~10V
Input 2			4~20mA / 1~5V / 2~10V
	Sampling Cycle		250ms
CT Input			Measure AC current of single phase
	Type
			SC-80T : 0.0~80.0A
	Sampling Cycle		500msec
	Indication		1% FS
	Accuracy
	Resolution		0.1A ac
			12g
	Weight
	Dielectric strength		2500Vac, for 1 min between terminal and case

NOTE 1. When OUT1 is ON and CT input value is less than HBA set value for 5 seconds, AL1 is activated. Otherwise, AL1 is not activated.

Specification

	Model			DC1010		DC1020		DC1030	DC1040
Input/Output
		Relay		SPST		SPDT		SPST	SPDT
				3A, 220Vac, Resistive Load(100,000 time electrical life)
				PWM(SSR drive), ON: 20 Vdc, OFF: 0 V (max. load current 20mA)
Analog		Voltage Pulse		Open Time Terminal Voltage: 20 Vdc or less
				Time Proportional Cycle Time: 0-150 sec
Output 1
				DC Current (mA)		: 0~20mA, 4~20mA (load resistance 500Ω)
		Linear		DC Voltage (V)		: 0~5V, 0~10V, 1~5V, 2~10V (max. load current 20mA)
				Accuracy		± 5% of Span
				Update Cycle		500m sec
		Relay		SPST		SPST		SPST	SPST
				3A, 220Vac, Resistive Load(100,000 time electrical life)
				PWM(SSR drive), ON: 20 Vdc, OFF: 0 V (max. load current 20mA)
Analog		Voltage pulse		Open Time Terminal Voltage: 20 Vdc or less
Output 2				Time Proportional Cycle Time: 0-150 sec
(* Note 1)
				DC Current (mA)		: 0~20mA, 4~20mA (load resistance 500Ω)
		Linear		DC Voltage (V)		: 0~5V, 0~10V, 1~5V, 2~10V (max. load current 20mA)
				Accuracy		± 5% of Span
				Update Cycle		500m sec
Output Direction (OUD)				HEAT(Direct)/COOL(Reverse) (Selectable)
				Auto/Manual operation is switchable.
Control Mode				*Manual output : Bumpless in normal mode
					OUTL in abnormal mode
		Object		SP, PV
Transmission		No. of point		1 point
		Type		4-20mA, 0~20mA, 0~5V, 0~10V, 1~5V,				2~10V
Output
		Accuracy		+/- 0.2% of span
		Update Cycle		500 ms
			AL1	SPST		SPDT		SPST	SPDT
Digital Output		Relay	AL2	SPST		SPDT		SPST	SPDT
			AL3	-		SPST		SPST	SPST
				3A, 220Vac, Resistive Load(100,000 time electrical life)

* For Heat/Cool Control Output only.

Specification

PID Control & Auto-Tuning

Proportional Band (P1,P2)					Proportional Band: 0.0 ~ 200.0%
Integral time (I1, I2)					Integral time : 0 ~ 3600 sec
Derivative time (D1, D2)					0	~ 900 sec
Auto-Tuning Value					0	~ USPL
HYS1, HYS2					0	~ 1000 (for ON/OFF control)
Dead Band (DB1)					Not defined.
GAP1, GAP2					0	~ 1000(for HEAT/COOL control)
Cycle Time					0	~ 150 sec
Communication
Speed					1200, 2400, 4800, 9600, 19200, 38400 bps
Protocol					ModBus RTU, ModBus ASCII
Parity check					Odd / Even
Bit length					8
Communication					RS232C, RS485
Events(ALARMS)
				01 / 11	Deviation-High alarm (inhibit / no-inhibit)
				02 / 12	Deviation-Low alarm (inhibit / no-inhibit)
		Code		03 / 13	Deviation High/Low Limit alarm (inhibit / no-inhibit)
				04 / 14	Deviation High/Low Limit range alarm (inhibit / no-inhibit)
				05 / 15	Absolute High alarm by PV (inhibit / no-inhibit)
PV Event
				06 / 16	Absolute Low alarm by PV (inhibit / no-inhibit)
		SET VALUE			-1999~ USPL (Absolute value, Deviation value)
		Activation Hysterisis			0	~ 1000
					0	: Flicker
		On Delay Time			99M 59S : Continuance
					00M 01S to 99M 58S : Time Delay
Program		Code		07	Segment End alarm(in progress of program)
				17	Program RUN
System		Code		08	System Error ON
				18	System Error OFF
TIME		Code		19	Delaying timer (00Hours 00Min ~ 99Hour 59Min)
HBA		Code		09	Heater Break Alarm