HITACHII I |
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HCPT |
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T1-003 |
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C29-TF641S/SN/ST/SNT |
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C29-TF651S/SN/ST/SNT |
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SERVICE MANUAL |
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C29-TF751S/SN/ST/SNT |
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T1 Chassis
CAUTION : Before servicing this chassis, it is important that the service techician reads the " Safety Precaution " and " Product Safety Notices " in this Service Manual.
CONTENTS |
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SAFETY PRECAUTIONS ...………………...…………….…………………………………………… |
2 |
PRODUCT SAFETY NOTICE …………...…………….………...……………...…………….……… |
2 |
REMOTE CONTROL UNIT ……………..………...…………….……………………………………… |
3 |
GENERAL OPERATIONS GUIDE .………………...…………….…………………………………… |
4 |
CIRCUIT DESCRIPTION …………...…………….…………………………………………………… |
5 |
ADJUSTMENT INSTRUCTIONS ……………………...…………….………………………………… |
6 |
REPLACEMENT PARTS LIST …………………...…………….……………………………………… |
12 |
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SPECIFICATIONS AND PARTS ARE SUBJECT TO CHANGE FOR IMPROVEMENT.
COLOR TELEVISION
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MARCH 2005 |
Hitachi Consumer Products ( THAILAND ) , Ltd. |
SAFTY PRECAUTIONS
WARNING: The following precautions should be opserved.
1.Do not install , remove, or handle the picture tube in any manner unless shatter proof goggles are worn. People not so equipped should be kept away while picture tubes are handled. Keep picture tube away from the body while handing.
2. |
When |
service is required, an isolation |
transformer |
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should |
be |
inserted between |
power |
line and the |
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receiver before |
any |
service |
is performed on the |
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chassis. |
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3. |
When |
replacing |
the |
chassis |
in the cabinet,ensure |
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all |
the protective devices are put back in place,such |
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as |
barriers, |
non - metallic knobs, adjustment or |
compartment covers or shields, isolation resistors/ capacitors, etc.
4. When service is required, observe the original lead dressing. Extra precaution should be taken to
assure correct lead dressing in the high voltage circuitry area. Particularly note the R. G. B. lead dressing. Ensure they are dressed well away from the horizontal scan and F.B.T. circuitry.
5. Always use the manufacturer ' s replacement component. Always replace original spacers and maintain lead lengths. Especially critical components are indicated thus on the parts list and should not be replaced by other makes. Furthermore, where a short circuit has occurred, replace those components that indicate evidence of overheating.
6.Before returning a serviced receiver to the customer, the service technician must thoroughly test the unit to be certain that it is completely safe to operate without danger of electrical shock, and be sure that no protective device built into the instrucment by the manufacturer has became defective, or inadvertenly damaged during servicing. Therefore, the following checks are recommended for the continued protection of the customers and service techninians.
INSULATION
Insulation resistantce should not be less than 4.5 Mohm at 500 VDC between the mains poles and any accessible metal parts. Also, no flashover or breakdown should occur during the dielectric strength test, applying 3.2kV AC for two seconds between the main poles and accessible metal parts.
HIGH VOLTAGE
High voltage should always be kept at the rated value of the chassis and no higher. Operating at higher voltages may cause a failure of the picture tube or high voltage supply, and also, under certain circumstances could produce X-radiation moderately in excess of design levels. The high voltage must not, under any circumstances, exceed 34kV on the chassis.
X-RADIATION
TUBES : The primary source of X - radiation in this receiver is the picture tube. The tube utilized for the above mentioned function in this chassis is specially constructed to limit X - radiatuion.
For continued X-radiation protection, replace tube with the same type as the original, HITACHI approved type.
PRODUCT SAFETY NOTICE
Many electrical and mechanical parts in HITACHI television receiver have special safety related characteristics. These characteristics are often not evident from visual inspection, nor can be protection afforded by them necessarily be obtained by using replacement components rated for higher voltage, wattage, etc. Replacement parts which have these special safety characteristics are identified by marking with a on the schematics and replacement parts list in this Service Manual.The use of a substitute
replacement component which does not have the same safety characteristics as the HITACHI recommended replacement one, shown in the parts list in this Service Manual, may create electrical shock, fire, X - radiation,
or other hazards.
Product Safety is continuously under review and new instructions are issued from time to time. For the latest information,always consult the current HITACHI Service Manual. A subscription to ,or additional copies of HITACHI Service Manuals may be obtained at a nominal charge from your HITACHI sales offices.
TUBE DISCHARGE
The line output stage can develop voltages in excess of 25 kV; if the E.H.T cap is required to be removed, discharge the anode cap to chassis via a high value resistor, prior to its removal from the tube.
- 2 -
REMOTE CONTROL UNIT
2 |
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5 |
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Models with Teletext |
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1. |
POWER ON/OFF SWITCH |
11. |
DEFAULT |
2. |
INPUT SELECTOR |
12. |
MUTE |
3. |
VOLUME UP/DOWN |
13. |
CHI/II (FOR NICAM/A2 MODELS) |
4. |
PROGRAMME UP/DOWN |
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PROGRAMME SELECTOR (DIRECT KEY) |
5. |
RECALL |
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CURSOR |
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SURROUND SOUND |
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RETURN |
7. |
MENU |
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COLOR SYSTEM |
8. |
TIMER |
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SOUND SYSTEM |
9. |
PICTURE |
19. |
EQUALIZER |
10. |
SOUND |
20 |
T/TEXT FUNCTION KEY (T/TEXT MODELS ONLY) |
- 3 -
GENERAL OPERATIONS GUIDE
With this set, all adjustments/settings are performed by selecting from menu screens. of adjustments/settings are shown below. To access the menu screen, press the MENU
Different menu screens and details button, then select the item by
pressing the up/down cursor buttons |
and adjust by the left/right cursor buttons |
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- 4 -
BLOCK DIAGRAM
- 5 -
ADJUSTMENT INSTRUCTIONS
HOW TO GO TO SERVICE MODE
1.How to go to adjustment mode no 001 ~ 022 Procedure
(1)Turn TV off by power switch on the TV set.
(2)Press " FUNCTION " button on the TV set and kept depress the button.
(3)Turn TV on by power switch on the TV set.
2.How to go to adjustment mode no 101 ~ 328
Procedure |
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(1) |
Set volume to be “0”. |
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Press |
button on remote control to go to standby mode. |
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Press “TV/VIDEO” button on the TV set, and kept depress the button. |
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(4) |
Press |
button on remote control to go to operation mode. |
(5) |
TV will show service table,then please cancel to keep depress the "TV/VIDEO" button. |
Note : 1. Press the UP/DOWN cursor buttons |
to select adjustment mode no. |
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2. Adjust data by the left/right cursor buttons |
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3. Press "RECALL" buttons to restore the data. |
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+B ADJUSTMENT |
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PREPARATION |
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PROCEDURES |
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AC input voltage 230 + 5V(50Hz) |
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Adjust R954 to obtain +B voltage as below |
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Turns on the set and set the brightness and contrast |
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+B voltage : TP902 |
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to Max.(Signal : Philips Pattern) |
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GND |
: TP901 |
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After 30 sec heat-run, check & adjust the +B voltage |
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FREE RUN FREQUENCY ADJUSTMENT |
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PREPARATION |
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PROCEDURES |
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Receive a PAL-I monoscope signal on TV mode. |
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Select adjustment mode no. 1 and press "MENU" button |
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one time. |
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VIF-VCO FREE RUN FREQUENCY ADJUSTMENT |
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PREPARATION |
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PROCEDURES |
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Receive a PAL-I monoscope signal on TV mode. |
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Select adjustment mode no. 2 and press "MENU" button |
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one time. |
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- 6 -
SOUND TRAP FREQUENCY ADJUSTMENT
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PREPARATION |
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PROCEDURES |
1 |
Receive a PAL-I monoscope signal on TV mode. |
1 |
Select adjustment mode no. 3 and press "MENU" button |
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one time. |
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SECAM R-Y OFFSET ADJUSTMENT
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PREPARATION |
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PROCEDURES |
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Receive a secam color bar signal on Video 2. |
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Select adjustment mode no. 4. |
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Connect oscilloscope probe to pin 5 of E701. |
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Adjust output level at pin 5 of E701 as indicated below |
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using service mode no. 4. |
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0 + 0.1 V
SECAM B-Y OFFSET ADJUSTMENT
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PREPARATION |
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PROCEDURES |
1 |
Receive a secam color bar signal on Video 2. |
1 |
Select adjustment mode no. 5. |
2 |
Connect oscilloscope probe to pin 5 of E701. |
2 |
Adjust output level at pin 5 of E701 as indicated below |
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using service mode no. 5. |
0 + 0.1 V
WHITE PEAK LEVEL ADJUSTMENT
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PREPARATION |
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PROCEDURES |
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Connect oscilloscope probe to pin 3 of E202 on CPT |
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Adjust output level at pin 3 of E202 as indicated below |
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P.W.B with respect to ground. |
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using service mode no. 15. |
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Input PAL cross hatch signal to Video 2 terminal. |
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Cross hatch signal input level : 1 Vpp + 10%(with load |
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A |
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75 ohm) or 2 Vpp + 10%(no load). |
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3 |
Set CONTRAST to MAX. |
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1H |
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Set data in adjustment mode no.15 to 90. |
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A = 2.8 + 0.1Vpp |
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- 7 -
VERTICAL SHIFT ADJUSTMENT
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PREPARATION |
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PROCEDURES |
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Preheat more than 5 minutes of power supply. |
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Select the IIC control address No. 11. |
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Receive PAL Philips pattern signal. |
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Set the horizontal center line to vertical center maker |
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of CRT by adjustment of IIC. |
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Vertical center marker of CRT |
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VERTICAL SIZE ADJUSTMENT |
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PREPARATION |
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PROCEDURES |
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Preheat more than 5 minutes of power supply. |
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Select the IIC control address No. 12. |
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Receive Philips pattern signal. |
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Adjust IIC data to obtain the following conditions. |
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PAL |
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3 Check vertical amplitude as below by NTSC circle pattern.
NTSC
4 If picture isn't center, go back to IIC control No. 11 and adjust IIC data to obtain the following conditions.
- 8 -
SIDE PIN DISTORTION ADJUSTMENT
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PREPARATION |
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PROCEDURES |
1 |
Purity adjustment and convergence adjustment should |
1 |
Receive the circle pattern signal. |
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be already completed. |
2 |
Adjust the 1st outer vertical line (R/L) to pin, 2nd outer |
2 |
Set Contrast = 100, Brightness = 50 |
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vertical line (R/L) to straight using side pin adjustment |
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Set horizontal size adjustment to approximately 2-2 by |
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(PCC-AMP VR R557 / PCC-PHASE VR R564). |
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H-WIDTH VR R559. |
3 |
Receive the cross hatch signal. |
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Vertical amplitude adjustment should be already |
4 |
Check that the vertical line is straight, except 1st outer |
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completed. |
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vertical line (R/L). |
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*Pin distortion spec. DL ≤3mm ,DR ≤ 2mm* |
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HORIZONTAL CENTER ADJUSTMENT
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PREPARATION |
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PROCEDURES |
1 |
Side pin adjustment should be already completed. |
1 |
Adjust adjustment mode no. 13 so that the average |
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Receive circle pattern signal. |
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reading of R and L is 2.0 + 0.5 at circle pattern signal. |
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HORIZONTAL SIZE ADJUSTMENT
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PREPARATION |
PROCEDURES |
1 |
Horizontal center adjustment should be already |
1 Adjust Horizontal size (H-WIDTH VR R559) so that the |
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completed. |
average reading of right and left is 2.0 + 0.5. |
2Receive circle pattern signal.
3Set Contrast = 100, Brightness = 50
2.0 + 0.5 |
2.0 + 0.5 |
- 9 -
FOCUS ADJUSTMENT
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PREPARATION |
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PROCEDURES |
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Receive Philips pattern signal. |
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Set picture to mode 1 |
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Vertical amplitude adjustment should be already |
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Turn the focus VR gradually clockwise from the full |
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completed. |
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counterclockwise and adjust so that the halo of vertical |
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Adjust the cut-off after pre-adjust focus VR. |
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center line does not appear, and horizontal line is |
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Check the cut-off in case focus is re-adjusted |
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MIN. width. |
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HORIZONTAL |
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1 2 3 4 5 6 7 |
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NO.5 |
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ZOOM |
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HALO |
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VERTICAL |
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WHITE BALANCE ADJUSTMENT |
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PREPARATION |
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PROCEDURES |
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1 |
Adjust the W/B after the Power is turned ON for 20 minute |
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Turn the screen adjusting VR clockwise and set it to the |
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Purity adjustment should be completed. |
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position where the bright line starts appearing on CPT |
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Set the vertical incident illumination on the CPT surface |
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screen. |
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to 20 lux or less. |
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2 |
Take the first appeared color as the reference. Adjust the |
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Receive white raster signal. |
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other colors by remote until both appear to be the same |
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Set adjustment mode data as table on the next page |
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level as the reference. (A white horizontal line is seen at |
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to default. |
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the CPT center.) |
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Disp No |
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Default |
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Low brightness adjustment data |
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016 |
R-CUTOFF |
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127 |
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Red |
………. ”1” key for up, “4” key for down. |
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017 |
G-CUTOFF |
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127 |
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Green |
………. ”2” key for up, “5” key for down. |
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018 |
B-CUTOFF |
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127 |
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Blue |
………. ”3” key for up, “6” key for down |
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019 |
R-DRIVE |
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Don’t change the data of the reference color |
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020 |
B-DRIVE |
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Exit the lateral line mode. (Press “MUTE” by remote). |
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021 |
SUB-BRIGHT |
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127 |
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4 |
Set white balance meter at the center of the screen. |
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Turn the screen adjustment VR fully counterclockwise. |
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Adjust brightness control so that the indication of the |
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Set to lateral line mode by Press “MUTE” |
button on |
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brightness meter is a prescribed value of brightness |
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remote control . |
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adjustment. Adjust white balance with the white balance |
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control data (Red/Blue). |
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High brightness adjustment data |
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Red |
………. ”7” key for up, “0” key for down. |
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Blue |
………. ”8” key for up, “9” key for down. |
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- 10 -
SUB-BRIGHTNESS ADJUSTMENT
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PREPARATION |
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PROCEDURES |
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1 |
Turn the TV set on and heat run for 20 minutes or more. |
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Press "PICTURE" key until go to picture mode 2. |
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Horizontal size adjustment and side pin adjustment |
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The sub-brightness should be adjusted (Adjustment |
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should be completed. |
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mode no. 21) using11 steps gray scale (A1-A1) |
of color |
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3 |
Receive Philips pattern signal. |
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bar pattern |
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Set picture mode 2 as shown below. |
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3 |
Adjust until A10 is complete black and A9 is lightly black. |
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4 |
Go out from service mode. |
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CONTRAST |
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COLOR |
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BRIGHTNESS |
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A |
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5 |
Adjust |
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picture mode 2 as below. |
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CONTRAST |
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100 |
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COLOR |
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BRIGHTNESS |
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6 |
Press "PICTURE" key until go to picture mode 1. |
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AGC ADJUSTMENT |
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PREPARATION |
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PROCEDURES |
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1 |
All adjustment except for AGC adjustment should be |
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1 |
Select adjustment mode no. 14 (TUNER AGC) and press |
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completed. Heat-run for more than 5 min. |
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“MENU” key one time. Data will be adjusted automatically |
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2 |
Receive signal as table on the next page. |
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2 |
.When AGC adjustment is complete,screen should be |
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3 |
Set Contrast = 100, Brightness = 50. |
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shown "OK" on the right-top side. |
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It the screen show |
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4 |
Set the Sound System and Color System depending on |
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"NG" ,it means AGC adjustment is abnormal. |
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the broadcast system. |
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NO. |
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ADJUSTMENT |
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10 |
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5 |
Set the antenna input level as specified below. |
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014 |
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43 |
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OK |
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"OK" |
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MODEL |
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T1 |
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DESTINATION |
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ALL |
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NO. |
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ADJUSTMENT |
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10 |
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SYSTEM |
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BG |
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014 |
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15 |
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NG |
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CHANNEL |
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CH10 |
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"NG" |
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INPUT SIGNAL |
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Philips Pattern |
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Caution : After AGC adjustment |
is complete, data in |
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INPUT LEVEL |
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- 54 dBm / 55dBµ(75Ω) |
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adjustmentment mode no. 14 should be more than 30. |
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If not, please re-check or/and adjust again. |
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- 11 - |
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REPLACEMENT PARTS LIST
PRODUCT SAFETY NOTE : Components marked with a have special characteristics important to safety. Before replacing any of these components, read carefully the PRODUCT SAFETY NOTICE of this Service Manual. Don't degrade the safety of the receiver through improper servicing
NO |
CCT NO. |
HITACHI |
HITACHI |
|
REMARK |
|
PARTS NO. |
DESCRIPTION |
SN ST SNT S |
||||
|
#I904 |
|
||||
1 |
THS0401001P |
HEAT SINK I904 / I905 |
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2 |
#I501 |
THS0402001P |
HEAT SINK I501 |
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3 |
#Q502 |
THS0403001P |
HEAT SINK Q502 |
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4 |
#I901 |
THS0404002P |
HEAT SINK I901 ( L = 60mm ) |
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5 |
#Q503 |
THS0405001P |
HEAT SINK Q503 ( L = 40mm ) |
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6 |
#D902 |
THS0405002P |
HEAT SINK D902 ( L = 25mm ) |
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7 |
C101 |
0800358R |
CAP ELEC 1000UF 6.3V M |
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8 |
C102 |
CE-1TZ103 |
CAP CER 0.01UF 50V Z |
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9 |
C103 |
0800294R |
CAP ELEC 10UF 50V M |
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10 |
C107 |
0800303R |
CAP ELEC 22UF 50V M |
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11 |
C108 |
0890092R |
CAP CER 2200PF 50V M |
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12 |
C201 |
0800352R |
CAP ELEC 470UF 10V M |
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13 |
C202 |
CE-1TZ104 |
CAP CER 0.1UF 50V Z |
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14 |
C203 |
CE-1TZ104 |
CAP CER 0.1UF 50V Z |
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15 |
C206 |
CE-1TZ103 |
CAP CER 0.01UF 50V Z |
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16 |
C207 |
CE-1TCHJ181 |
CAP CER 180PF 50V J CH |
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17 |
C208 |
CE-1TZ103 |
CAP CER 0.01UF 50V Z |
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18 |
C209 |
0800352R |
CAP ELEC 470UF 10V M |
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19 |
C210 |
0800279R |
CAP ELEC 1UF 50V M |
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20 |
C211 |
CE-1TZ103 |
CAP CER 0.01UF 50V Z |
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21 |
C212 |
0800279R |
CAP ELEC 1UF 50V M |
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22 |
C213 |
0800279R |
CAP ELEC 1UF 50V M |
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23 |
C214 |
0880183R |
CAP POLYESTER 0.015UF 50V J |
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24 |
C215 |
CE-1TCHJ221 |
CAP CER 220PF 50V J CH |
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25 |
C216 |
CE-1TZ104 |
CAP CER 0.1UF 50V Z |
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26 |
C217 |
0800352R |
CAP ELEC 470UF 10V M |
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27 |
C218 |
0800317R |
CAP ELEC 47UF 16V M |
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28 |
C219 |
EL-B10V471R |
CAP ELEC 470UF 10V M 105 C |
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29 |
C220 |
0800362F |
CAP ELEC 1000UF 25V M |
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30 |
C221 |
0890092R |
CAP CER 2200PF 50V M |
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31 |
C222 |
0800279R |
CAP ELEC 1UF 50V M |
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32 |
C223 |
0890065R |
CAP CER 22PF 50V J SL |
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33 |
C224 |
0800277R |
CAP ELEC 0.47UF 50V M |
|
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34 |
C225 |
0880198R |
CAP POLYESTER 0.22UF 50V J |
|
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35 |
C226 |
0880198R |
CAP POLYESTER 0.22UF 50V J |
|
|
|
36 |
C227 |
CE-1TZ104 |
CAP CER 0.1UF 50V Z |
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|
- 12 - |
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