Hitachi WR12DM2, WR9DM2, WH12DM2, WH9DM2 User Manual

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Hitachi WR12DM2, WR9DM2, WH12DM2, WH9DM2 User Manual

 

 

 

 

 

 

 

 

 

 

 

Variable speed

 

Model

WH 12DM2

WH 9DM2

Modèle

Modelo

WR 12DM2

WR 9DM2

 

 

 

 

 

 

 

 

 

 

 

Cordless Impact Driver Visseuse à percussion à batterie

Atornillador de impacto a battería

Cordless Impact Wrench Clé à choc à batterie Llave de impacto a batería

WH12DM2

WR12DM2

SAFETY INSTRUCTIONS AND INSTRUCTION MANUAL

WARNING

IMPROPER OR UNSAFE use of this power tool can result in death or serious bodily injury!

This manual contains important information about product safety. Please read and understand this manual BEFORE operating the power tool. Please keep this manual available for other users and owners before they use the power tool. This manual should be stored in safe place.

INSTRUCTIONS DE SECURITE ET MODE D’EMPLOI

AVERTISSEMENT

Une utilisation INCORRECTE OU DANGEREUSE de cet outil motorisé peut entraîner la mort ou de sérieuses blessures corporelles !

Ce mode d’emploi contient d’importantes informations à propos de la sécurité de ce produit. Prière de lire et de comprendre ce mode d’emploi AVANT d’utiliser l’outil motorisé. Garder ce mode d’emploi à la disponibilité des autres utilisateurs et propriétaires avant qu’ils utilisent l’outil motorisé. Ce mode d’emploi doit être conservé dans un endroit sûr.

INSTRUCCIONES DE SEGURIDAD Y MANUAL DE INSTRUCCIONES

ADVERTENCIA

¡La utilización INAPROPIADA O PELIGROSA de esta herramienta eléctrica puede resultar en lesiones de gravedad o la muerte!

Este manual contiene información importante sobre la seguridad del producto. Lea y comprenda este manual ANTES de utilizar la herramienta eléctrica. Guarde este manual para que puedan leerlo otras personas antes de utilizar la herramienta eléctrica. Este manual debe ser guardado en un lugar seguro.

 

 

 

 

 

CONTENTS

 

 

 

English

 

 

 

 

 

 

Page

 

 

 

 

 

 

 

 

 

 

 

 

Page

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

IMPORTANT SAFETY INFORMATION .....................

 

 

3

MODEL .................................................................

10

MEANINGS OF SIGNAL WORDS ........................

 

 

 

 

3

NAME OF PARTS ................................................

10

SAFETY

 

 

 

 

4

SPECIFICATIONS ................................................

11

 

 

 

 

ASSEMBLY AND OPERATION

12

GENERAL SAFETY RULES – FOR ALL

 

 

 

BATTERY OPERATED TOOLS

.......................

 

 

 

4

APPLICATIONS ...................................................

12

SPECIFIC SAFETY RULES ....................................

 

 

 

 

6

REMOVAL AND INSTALLATION METHOD

 

IMPORTANT SAFETY INSTRUCTIONS FOR

 

 

 

 

OF BATTERY ................................................

12

USE OF THE CORDLESS IMPACT DRIVER ..

7

CHARGING METHOD .........................................

12

IMPORTANT SAFETY INSTRUCTIONS FOR

 

 

 

BEFORE USE .......................................................

15

USE OF THE CORDLESS IMPACT WRENCH ..

7

OPERATION .........................................................

15

IMPORTANT SAFETY INSTRUCTIONS

 

 

 

OPERATIONAL CAUTIONS ................................

20

FOR BATTERY CHARGER .............................

 

 

 

 

8

MAINTENANCE AND INSPECTION

24

IMPORTANT SAFETY INSTRUCTIONS

 

 

 

 

 

 

 

 

 

 

 

FOR USE OF THE BATTERY AND

 

 

 

ACCESSORIES .........................................................

26

BATTERY CHARGER ......................................

 

 

 

 

9

STANDARD ACCESSORIES ...............................

26

FUNCTIONAL DESCRIPTION

 

 

 

 

10

OPTIONAL ACCESSORIES .................................

26

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PARTS LIST ............................................................

106

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TABLE DES MATIERES

 

 

Français

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Page

 

 

 

 

Page

 

 

 

 

 

 

 

 

 

INFORMATIONS IMPORTANTES DE SÉCURITÉ ........

 

 

32

MODELE ..............................................................

40

SIGNIFICATION DES MOTS D’AVERTISSEMENT ........

 

 

32

NOM DES PARTIES ............................................

40

SECURITE

 

 

 

 

33

SPECIFICATIONS ................................................

41

 

 

 

 

ASSEMBLAGE ET FONCTIONNEMENT

42

REGLES GENERALE DE SECURITE – POUR TOUS

 

LES OUTILS FONCTIONNANT SUR BATTERIE ...

33

UTILISATIONS ....................................................

42

REGLES DE SECURITE SPECIFIQUES ...............

 

 

35

MÉTHODE DE RETRAIT ET D’INSTALLATION

CONSIGNES DE SÉCURITÉ IMPORTANTES

 

 

DE LA BATTERIE ..........................................

42

POUR L'UTILISATION DU VISSEUSE À

 

MÉTHODE DE RECHARGE .................................

42

PERCUSSION À BATTERIE .........................

 

 

 

 

36

AVANT L’UTILISATION ......................................

45

CONSIGNES DE SÉCURITÉ IMPORTANTES POUR

 

UTILISATION .......................................................

45

L'UTILISATION DU CLÉ À CHOC À BATTERIE ..

36

PRECAUTIONS D'UTILISATION ........................

50

CONSIGNES DE SÉCURITÉ IMPORTANTES

 

ENTRETIEN ET INSPECTION

54

POUR LE CHARGEUR DE BATTERIE

 

 

37

 

 

ACCESOIRES

57

CONSIGNES DE SÉCURITÉ IMPORTANTES

 

 

ACCESSOIRES STANDARD

57

POUR L’UTILISATION DE LA BATTERIE ET

 

 

ACCESSOIRES EN OPTION

57

DU CHARGEUR DE BATTERIE

 

 

38

 

 

 

 

 

 

 

DESCRIPTION FONCTIONNELLE ...........................

 

 

 

 

40

LISTE DES PIECES .................................................

106

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ÍNDICE

 

 

 

 

Español

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Página

DESCRIPCIÓN FUNCIONAL

Página

 

 

 

 

 

 

 

 

 

 

I NFORMACIÓN IMPORTANTE SOBRE SEGURIDAD .........

 

 

63

71

SIGNIFICADO DE LAS PALABRAS DE

 

 

 

MODELO ..............................................................

71

SEÑALIZACIÓN ............................................

 

 

 

 

63

NOMENCLATURA ...............................................

71

SEGURIDAD

 

 

 

 

64

ESPECIFICACIONES ............................................

72

 

 

 

 

MONTAJE Y OPERACIÓN

73

NORMAS GENERALES DE SEGURIDAD – PARA TODAS

LAS HERRAMIENTAS ALIMENTADAS CON

 

 

 

APLICACIONES ...................................................

73

BATERÍA .........................................................

 

 

 

 

64

MÉTODO DE EXTRACCIÓN E INSTALACIÓN

NORMAS ESPECÍFICOS DE SEGURIDAD .........

 

 

66

 

DE LA BATERÍA ............................................

73

INSTRUCCIONES IMPORTANTES PARA LA

 

MÉTODO DE CARGA ..........................................

73

UTILIZACIÓN DEL ATORNILLADOR DE

 

 

 

ANTES DE LA UTILIZACIÓN ..............................

76

IMPACTO A BATERÍA ..................................

 

 

 

 

67

OPERACIÓN ........................................................

76

INSTRUCCIONES IMPORTANTES PARA LA UTILIZACIÓN

PRECAUCIONES OPERACIONALES ..................

81

DEL LLAVE DE IMPACTO A BATERÍA ....................

 

 

67

MANTENIMIENTO E INSPECCIÓN

85

INSTRUCCIONES IMPORTANTES DE SEGURIDAD

ACCESORIOS

88

PARA EL CARGADOR DE BATERÍAS

 

 

68

 

 

ACCESORIOS ESTÁNDAR

88

INSTRUCCIONES IMPORTANTES DE SEGURIDAD PARA

ACCESORIOS OPCIONALES

88

LA BATERÍA Y EL CARGADOR DE BATERÍAS

69

 

 

 

 

 

 

 

 

 

 

 

 

 

LISTA DE PIEZAS ..................................................

106

 

 

 

 

 

 

 

 

 

 

 

 

 

English

IMPORTANT SAFETY INFORMATION

Read and understand all of the safety precautions, warnings and operating instructions in the Instruction Manual before operating or maintaining this power tool.

Most accidents that result from power tool operation and maintenance are caused by the failure to observe basic safety rules or precautions. An accident can often be avoided by recognizing a potentially hazardous situation before it occurs, and by observing appropriate safety procedures.

Basic safety precautions are outlined in the “SAFETY” section of this Instruction Manual and in the sections which contain the operation and maintenance instructions.

Hazards that must be avoided to prevent bodily injury or machine damage are identified by WARNINGS on the power tool and in this Instruction Manual.

NEVER use this power tool in a manner that has not been specifically recommended by HITACHI.

MEANINGS OF SIGNAL WORDS

WARNING indicates a potentially hazardous situations which, if ignored, could result in death or serious injury.

CAUTION indicates a potentially hazardous situations which, if not avoided, may result in minor or moderate injury, or may cause machine damage.

NOTE emphasizes essential information.

3

English

SAFETY

GENERAL SAFETY RULES – FOR ALL BATTERY OPERATED TOOLS

WARNING: Read and understand all instructions.

Failure to follow all instructions listed below, may result in electric shock, fire and/or serious personal injury.

SAVE THESE INSTRUCTIONS

1.Work Area

(1)Keep your work area clean and well lit. Cluttered benches and dark areas invite accidents.

(2)Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust. Power tools create sparks which may ignite the dust of fumes.

(3)Keep bystanders, children and visitors away while operating a power tool.

Distractions can cause you to lose control.

2.Electrical Safety

(1)A battery operated tool with integral batteries or a separate battery pack must be recharged only with the specified charger for the battery. A charger that may be suitable for one type of battery may create a risk of fire when used with another battery.

(2)Use battery operated tool only with specifically designed battery pack. Use of any other batteries may create a risk of fire.

3.Personal Safety

(1)Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use tool while tired or under the influence of drugs, alcohol, or medication. A moment of inattention while operating power tools may result in serious personal injury.

(2)Dress properly. Do not wear loose clothing or jewelry. Contain long hair. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewelry, or long hair can be caught in moving parts.

(3)Avoid accidental starting. Be sure switch is off position before inserting battery.

Carrying tools with your finger on the switch or inserting the battery pack into a tool with the switch on invites accidents.

(4)Remove adjusting keys or wrenches before turning the tool on. A wrench or a key that is left attached to a rotating part of the tool may result in personal injury.

(5)Do not overreach. Keep proper footing and balance at all times. Proper footing and balance enable better control of the tool in unexpected situations.

(6)Use safety equipment. Always wear eye protection. Dust mask, non-skid safety shoes, hard hat, or hearing protection must be used for appropriate conditions.

4

English

4.Tool Use and Care

(1)Use clamps or other practical way to secure and support the workpiece to a stable platform. Holding the work by hand or against your body is unstable and may lead to loss of control.

(2)Do not force tool. Use the correct tool for your application. The correct tool will do the job better and safer at the rate for which it is designed.

(3)Do not use tool if switch does not turn it on or off. Any tool that cannot be controlled with the switch is dangerous and must be repaired.

(4)Disconnect battery pack from tool or place the switch in the locked or off position before making any adjustments, changing accessories, or storing the tools. Such preventive safety measures reduce the risk of starting the tool accidentally.

(5)Store idle tools out of reach of children and other untrained persons. Tools are dangerous in the hands of untrained users.

(6)When battery pack is not in use, keep it away from other metal objects like: paper clips, coins, keys, nails, screws, or other small metal objects that can make a connection from one terminal to another. Shorting the battery terminals together may cause sparks, burns, or a fire.

(7)Maintain tools with care. Keep cutting tools sharp and clean. Properly maintained tools, with sharp cutting edges are less likely to bind and are easier to control.

(8)Check for misalignment or binding of moving parts, breakage of parts, and any other condition that may affect the tools operation. If damaged, have the tool serviced before using. Many accidents are caused by poorly maintained tools.

(9)Use only accessories that are recommended by the manufacturer for your model.

Accessories that may be suitable for one tool, may become hazardous when used on another tool.

5.Service

(1)Tool service must be performed only by qualified repair personnel. Service or maintenance performed by unqualified personnel could result in a risk of injury.

(2)When servicing a tool, use only identical replacement parts. Follow instructions in the Maintenance section of this manual. Use of unauthorized parts or failure to follow Maintenance Instruction may create a risk of electric shock or injury.

WARNING:

Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

Lead from lead-based paints,

Crystalline silica from bricks and cement and other masonry products, and

Arsenic and chromium from chemically-treated lumber.

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.

5

English

SPECIFIC SAFETY RULES

1.Hold tools by insulated gripping surfaces when performing an operation where the cutting tool may contact hidden wiring. Contact with a “live” wire will make exposed metal parts of the tool “live” and shock the operator.

2.Never touch moving parts.

Never place your hands, fingers or other body parts near the tool’s moving parts.

3.Never operate without all guards in place.

Never operate this tool without all guards or safety features in place and in proper working order. If maintenance or servicing requires the removal of a guard or safety feature, be sure to replace the guard or safety feature before resuming operation of the tool.

4.Use right tool.

Don’t force small tool or attachment to do the job of a heavy-duty tool.

Don’t use tool for purpose not intended —for example— don’t use circular saw for cutting tree limbs or logs.

5.Never use a power tool for applications other than those specified.

Never use a power tool for applications other than those specified in the Instruction Manual.

6.Handle tool correctly.

Operate the tool according to the instructions provided herein. Do not drop or throw the tool. Never allow the tool to be operated by children, individuals unfamiliar with its operation or unauthorized personnel.

7.Definitions for symbols

V ............. volts

— ............

direct current

---

no load speed

no ...........

---/min ....

revolutions or reciprocation per minute

8.Keep all screws, bolts and covers tightly in place.

Keep all screws, bolts, and plates tightly mounted. Check their condition periodically.

9.Do not use power tools if the plastic housing or handle is cracked.

Cracks in the tool’s housing or handle can lead to electric shock. Such tools should not be used until repaired.

10.Blades and accessories must be securely mounted to the tool.

Prevent potential injuries to youself or others. Blades, cutting implements and accessories which have been mounted to the tool should be secure and tight.

11.Never use a tool which is defective or operating abnormally.

If the tool appears to be operating unusually, making strange noises, or otherwise appears defective, stop using it immediately and arrange for repairs by a Hitachi authorized service center.

12.Carefully handle power tools.

Should a power tool be dropped or struck against hard materials inadvertently, it may be deformed, cracked, or damaged.

13.Do not wipe plastic parts with solvent.

Solvents such as gasoline, thinner, benzine, carbon tetrachloride and alcohol may damage and crack plastic parts. Do not wipe them with such solvents.

Wipe plastic parts with a soft cloth lightly dampened with soapy water and dry

thoroughly.

6

English

IMPORTANT SAFETY INSTRUCTIONS FOR USE OF THE CORDLESS IMPACT DRIVER

WARNING: Death or serious bodily injury could result from improper or unsafe use of the cordless impact driver. To avoid these risks, follow these basic safety instructions:

1.Never use this driver handle for any application other than those in this manual.

2.Never place hands or other body parts near the drill bit or chuck during operation. Hold the impact driver by its handle only.

3.When working in high places, always make sure that ther is no one below before starting to work.

4.Always wear eye and ear protection when you work.

5.Always install the driver bit securely. A loose bit is dangerous because it can come loose while you are working.

6.Always use the driver bit that matches the screw size.

7.Always have the screw you are screwing in and this impact driver in a straight line. Working with this impact driver at an angle to the screw can damage the screw head and will not give the prescribed tightening torque.

IMPORTANT SAFETY INSTRUCTIONS FOR USE OF THE CORDLESS IMPACT WRENCH

WARNING: Death or serious bodily injury could result from improper or unsafe use of the cordless impact wrench. To avoid these risks, follow these basic safety instructions:

1.Never use this wrench handle for any application other than those in this manual.

2.When working in high places, always make sure that there is no one below before starting to work.

3.Always wear eye and ear protection when you work.

4.Confirm whether the socket has any crack in it.

5.Attach the hex. socket securely onto the anvil. If the hex. socket is insufficiently secured, it may drop out and cause an accident. For hex. socket attachment refer to “OPERATION” on page 16.

6.Confirm the tightening torque by a torque wrenck before use in order to ascertain the correct tightening torque to be used.

7.If a universal joint is used, be sure not to operate the unit in a no-load condition. Operating in this condition is dangerous. When the socket section spins around it may cause injury to hands or bodies, or the resulting intense vibration may cause the user to drop the tool.

8.Be careful that foreign matters do not block the holes located on both sides of the handle. Also do not close the holes with a tape. The holes act an important role.

7

English

IMPORTANT SAFETY INSTRUCTIONS

FOR BATTERY CHARGER

1.This manual contains important safety and operating instructions for battery charger Model UC14YF2 or UC14YFA.

2.Before using battery charger, read all instructions and cautionary markings on (1) battery charger, (2) battery, and (3) product using battery.

3.To reduce risk of injury, charge HITACHI rechargeable battery type EB7, EB9, EB12, EB14 series. Other type of batteries may burst causing personal injury and damage.

4.Do not expose battery charger to rain or snow.

5.Use of an attachment not recommended or sold by the battery charger manufacturer may result in a risk of fire, electric shock, or injury to persons.

6.To reduce risk of damage to electric plug and cord, pull by plug when disconnecting battery charger.

7.Make sure cord is located so that it will not be stepped on, tripped over, or otherwise subjected to damage or stress.

8.An extension cord should not be used unless absolutely necessary. Use of improper extension cord could result in a risk of fire and electric shock.

If extension cord must be used make sure:

a.That blades of extension cord are the same number, size, and shape as those of plug on battery charger;

b.That extension cord is properly wired and in good electrical condition; and

c.That wire size is large enough for AC ampere rating of battery charger as specified in Table 1.

Table 1

RECOMMENDED MINIMUM AWG SIZE FOR

EXTENSION CORDS FOR BATTERY CHARGERS

AC Input Rating Amperes*

 

AWG Size of Cord

 

Equal to or

but less

Length of Cord, Feet (Meter)

greater than

than

25 (7.5)

50 (15)

100 (30)

150 (45)

0

2

18

18

18

16

2

3

18

18

16

14

3

4

18

18

16

14

*If the input rating of a battery charger is given in watts rather than in amperes, the corresponding ampere rating is to be determined by dividing the wattage rating by the voltage rating–for example:

1250 watts

125 volts = 10 amperes

9.Do not operate battery charger with damaged cord or plug – replace them immediately.

10.Do not operate battery charger if it has received a sharp blow, been dropped, or otherwise damaged in any way; take it to a qualified serviceman.

11.Do not disassemble battery charger; take it to a qualified serviceman when service or repair is required. Incorrect reassembly may result in a risk of electric shock or fire.

12.To reduce risk of electric shock, unplug charger from receptacle before attempting any maintenance or cleaning. Removing the battery will not reduce this risk.

8

English

IMPORTANT SAFETY INSTRUCTIONS FOR USE OF THE BATTERY AND BATTERY CHARGER

You must charge the battery before you can use the cordless impact wrench. Before using the model UC14YF2 or UC14YFA battery charger, be sure to read all instructions and cautionary statements on it, the battery and in this manual.

REMEMBER: USE ONLY HITACHI BATTERY TYPES EB7 SERIES, EB9 SERIES, EB12 SERIES, EB14 SERIES. OTHER TYPES OF BATTERIES MAY BURST AND CAUSE INJURY!

Follow these instructions to avoid the risk of injury:

WARNING: Improper use of the battery or battery charger can lead to serious injury. To avoid these injuries:

1.NEVER disassemble the battery.

2.NEVER incinerate the battery, even if it is damaged or is completely worn out. The

battery can explode in a fire.

3.NEVER short-circuit the battery.

4.NEVER insert any objects into the battery charger’s air vents. Electric shock or damage

to the battery charger may result.

5.NEVER charge outdoors. Keep the battery away from direct sunlight and use only

where there is low humidity and good ventilation.

6.NEVER charge when the temperature is below 32°F (0°C) or above 104°F (40°C).

7.NEVER connect two battery chargers together.

8.NEVER insert foreign objects into the hole for the battery or the battery charger.

9.NEVER use a booster transformer when charging.

10.NEVER use an engine generator or DC power to charge.

11.NEVER store the battery or battery charger in places where the temperature may

reach or exceed 104°F (40°C).

12. ALWAYS operate charger on standard household electrical power (120 volts). Using the charger on any other voltage may overheat and damage the charger.

13.ALWAYS wait at least 15 minutes between charges to avoid overheating the charger.

14.ALWAYS disconnect the power cord from its receptacle when the charger is not in

use.

SAVE THESE INSTRUCTIONS

AND

MAKE THEM AVAILABLE TO

OTHER USERS

AND

OWNERS OF THIS TOOL!

9

English

FUNCTIONAL DESCRIPTION

NOTE: The information contained in this Instruction Manual is designed to assist you in the safe operation and maintenance of the power tool.

NEVER operate, or attempt any maintenance on the tool unless you have first read and understood all safety instructions contained in this manual.

Some illustrations in this Instruction Manual may show details or attachments that differ from those on your own power tool.

MODEL

WH12DM2: with charger (UC14YF2 or UC14YFA) and case

WH9DM2: with charger (UC14YF2 or UC14YFA) and case

WR12DM2: with charger (UC14YF2 or UC14YFA) and case

WR9DM2: with charger (UC14YF2 or UC14YFA) and case

NAME OF PARTS

1.

Cordless Impact Driver/Wrench

Protector

Housing

Protector

Housing

 

Name-

 

 

Name-

 

 

 

 

plate

 

 

plate

 

 

 

WR12DM2: 1/2" (12.7 mm)

 

 

 

Air

Air

 

 

WR9DM2: 3/8" (9.5 mm)

 

 

 

 

 

Switch

Vents

Switch

Vents

 

Push

Trigger

Push

 

Trigger

 

 

Button

 

Button

 

Handle

Hook

Handle

Hook

 

 

 

 

 

 

 

 

 

Battery

 

Battery

 

WH12DM2

WR12DM2

 

Battery

Terminal

 

Terminal

Hole

 

Hole

 

 

 

 

Latch

Latch

Nameplate

Nameplate

EB1220BL

 

EB9B

 

Fig. 1

 

10

 

 

 

English

2. Battery Charger

 

 

Battery

 

Battery

Pilot Lamp

 

Installation Hole

Installation Hole

Pilot Lamp

 

 

 

 

 

Caution Plate

 

 

Body

 

 

Cord

 

Caution Plate

 

 

 

 

 

 

Nameplate

 

<UC14YF2>

Nameplate

<UC14YFA>

 

 

 

Fig. 2

 

SPECIFICATIONS

1. Cordless Impact Driver

Model

WH9DM2

WH12DM2

 

(9.6 V)

(12 V)

No-load speed

0 – 2800/min

0 – 2600/min

Capacity

5/32" – 5/16" (M4 – M8) (Small screw)

 

3/16" – 15/32" (M5 – M12) (Ordinary bolt)

 

3/16" – 3/8" (M5 – M10) (High tension bolt)

Tightening torque

Maximum 710 in-lbs.

Maximum 1190 in-lbs.

 

{80 N·m 820 kgf·cm}

{135 N·m 1375 kgf·cm}

 

Tightening is 15/32" (M12) high

Tightening is 9/16" (M14) high

 

tension bolt, when fully

tension bolt, when fully

 

charged at 68°F (20°C) temp.

charged at 68°F (20°C) temp.

 

Tightening time: 3 sec.

Tightening time: 3 sec.

 

 

 

Bit shank size

1/4" (6.35 mm) Hex.

Rechargeable

EB9B (2.0 Ah)

EB1220BL (2.0 Ah)

battery

Ni-Cd battery, 9.6 V

Ni-Cd battery, 12 V

 

Charging and discharging

Charging and discharging

 

frequency: about 1000

frequency: about 1000

Weight

2.6 lbs. (1.2 kg)

3.5 lbs. (1.6 kg)

 

 

 

11

English

2. Cordless Impact Wrench

Model

WR9DM2

WR12DM2

 

(9.6 V)

(12 V)

 

 

 

Motor

DC motor

 

 

No-load speed

0 – 2600/min

 

 

 

Drive

3/8" (9.5 mm) square

1/2" (12.7 mm) square

 

 

 

Capacity

1/4" – 9/16" (M6 – M14)

1/4" – 5/8" (M6 – M16)

 

(Ordinary bolt)

(Ordinary bolt)

 

1/4" – 3/8" (M6 – M10)

1/4" – 15/32" (M6 – M12)

 

(High tension bolt)

(High tension bolt)

 

 

 

Tightening torque

Maximum 1060 in-lbs.

Maximum 1460 in-lbs.

 

{120 N·m, 1220 kgf·m}

{165 N·m, 1685 kgf·m}

 

Tightening is 15/32" (M12)

Tightening is 5/8" (M16) F10T,

 

high tension bolt, when fully

when fully charged at 68°F

 

charged in 68°F (20°C) temp.

(20°C) temp.

 

Tightening time: 3 sec.

Tightening time: 3 sec.

 

 

 

Rechargeable

EB9B (2.0 Ah)

EB1220BL (2.0 Ah)

battery

Ni-Cd battery, 9.6 V

Ni-Cd battery, 12 V

 

Charging and discharging

Charging and discharging

 

frequency: about 1000

frequency: about 1000

Weight

3.0 lbs. (1.4 kg)

3.5 lbs. (1.6 kg)

3. Battery Charger

Model

UC14YF2

 

UC14YFA

 

 

 

 

Input power source

Single phase: AC 120 V 60 Hz

 

 

 

 

 

Charging time

Approx. 60 min.

 

Approx. 50 min.

 

 

 

 

 

Charger

Charging voltage

 

DC 7.2–14.4 V

 

 

 

 

 

 

Charging current

DC 1.9 A

 

DC 2.6 A

 

 

 

 

 

Weight

2.9 lbs. (1.3 kg)

 

1.3 lbs. (0.6 kg)

 

 

 

 

 

12

English

ASSEMBLY AND OPERATION

APPLICATIONS

<WH12DM2, WH9DM2>

Driving and removing of small screws, small bolts, etc. <WR12DM2, WR9DM2>

Tightening and loosening of all types of bolts and nuts, used for securing structural items.

REMOVAL AND INSTALLATION METHOD OF BATTERY

Handle

 

 

Latch

Recharge-

Insert

 

able

 

battery

Pull out

(WH12DM2, WR12DM2)

How to install the battery

Align the battery with the groove in tool handle and slip it into place.

Always insert it all the way until it locks in place with a little click. If not, it may accidentally fall out of the tool, causing injury to you or someone around you. (Fig. 3)

How to remove the battery

Withdraw battery from the tool handle while pressing the latch on the side of the battery. (Fig. 3)

Fig. 3

CHARGING METHOD

NOTE: Before plugging into the receptacle, make sure the following points.

The power source voltage is stated on the nameplate.

The cord is not damaged.

WARNING: Do not charge at voltage higher than indicated on the nameplate.

If charged at voltage higher than indicated on the nameplate, the charger will burn up.

1.Insert the plug of battery charger into the receptacle.

When the plug of battery charger has been inserted into the receptacle, pilot lamp will blink in red. (At 1-second intervals)

WARNING: Do not use the electrical cord if damaged. Have it repaired immediately.

13

English

2.Insert the battery to the battery charger.

Insert the battery into the battery charger as shown in Fig. 4. Make sure it contacts the bottom of the battery charger.

Rechargeable battery

Rechargeable battery

Battery

Installation Hole

Pilot lamp

Pilot lamp

Battery Installation Hole

Fig. 4

CAUTION:

If the batteries are inserted in the reverse direction, not only recharging will become impossible, but it may also cause problems in the charger such as a deformed recharging terminal.

3.Charging

When the battery is connected to the battery charger, charging will commence and the pilot lamp will light in red. (See Table 2)

NOTE: If the pilot lamp flikers in red, pull out the plug from the receptacle and check if the battery is properly mounted.

When the battery is fully charged, the pilot lamp will blink in red slowly. (At 1-second intervals) (See Table 2)

(1)Pilot lamp indication

The indications of the pilot lamp will be as shown in Table 2, according to the condition of the charger or the rechargeable battery.

14

English

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Table 2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Indications of the pilot lamp

 

Before

Blinks

Lights for 0.5 seconds. Does not light for

 

charging

(RED)

0.5 seconds. (off for 0.5 seconds)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

While

Lights

Lights continuously

 

charging

(RED)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Charging

Blinks

Lights for 0.5 seconds. Does not light for

 

complete

(RED)

0.5 seconds. (off for 0.5 seconds)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Charging

Flikers

Lights for 0.1 seconds. Does not light for

Malfunction in the battery or

impossible

(RED)

0.1 seconds. (off for 0.1 seconds)

the charger

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Charging

Lights

Lights continuously

The battery temperature is high,

impossible

(GREEN)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

making recharging impossible.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(2)Regarding the temperature of the rechargeable battery.

The temperatures for rechargeable batteries are as shown in the table below, and batteries that have become hot should be cooled for a while before being recharged.

Table 3 Recharging of batteries that have become hot

Rechargeable batteries

Temperatures at which the battery can be recharged

 

 

EB1220BL, EB9B

23°F–140°F

(–5°C–60°C)

 

(3)Regarding recharging time (At 68°F (20°C)) In approx. 60 minutes (UC14YF2)

In approx. 50 minutes (UC14YFA)

NOTE: The charging time may vary according to temperature and power source voltage.

4.Disconnect battery charger from the receptacle.

CAUTION:

Do not pull the plug out of the receptacle by pulling on the cord.

Make sure to grasp the plug when removing from receptacle to avoid damaging cord.

5.Remove the battery from the battery charger.

Supporting the battery charger with hand, pull out the battery from the battery charger.

CAUTION:

When the battery charger has been continuosly used, the battery charger will be heated, thus constituting the cause of the failures. Once the charging has been completed, give 15 minutes rest until the next charging.

If the battery is rechraged when it is warm due to battery use or exposure to sunlight, the pilot lamp may light in green.

The battery will not be recharged. In such a case, let the battery cool before charging.

15

English

When the pilot lamp flikers rapidly in red (at 0.2–second intervals), check for and take out any foreign objects in the charger’s battery installation hole. If there are no foreign objects, it is probable that the battery or charger is malfunctioning. Take it to your authorized Service Center.

Since the built-in micro computer takes about 3 seconds to confirm that the battery being charged with UC14YFA or UC14YF2 is taken out, wait for a minimum of 3 seconds before reinserting it to continue charging. If the battery is reinserted within 3 seconds, the battery may not be properly charged.

Regarding electric discharge in case of new batteries, etc.

As the internal chemical substance of new batteries and batteries that have not been used for an extended period is not activated, the electric discharge might be low when using them the first and second time. This is a temporary phenomenon, and normal time required for recharging will be restored by recharging the batteries 2 – 3 times.

How to make the batteries perform longer

(1)Recharge the batteries before they become completely exhausted.

When you feel that the power of the tool becomes weaker, stop using the tool and recharge its battery. If you continue to use the tool and exhaust the electric current, the battery may be damaged and its life will become shorter.

(2)Avoid recharging at high temperatures.

A rechargeable battery will be hot immediately after use. If such a battery is recharged immediately after use, its internal chemical substance will deteriorate, and the battery life will be shortened. Leave the battery and recharge it after it has cooled for a while.

BEFORE USE

Check the work area to make sure that it is clear of debris and clutter.

Clear the area of unnecessary personnel. Ensure that lighting and ventilation is adequate.

OPERATION

1. Using the light equipped hook

CAUTION:

Do not attach the tip tool to the tool main unit when carrying the tool main unit with the light equipped hook suspended from a waist belt.

Such action could result in injury.

16

 

 

 

 

 

English

 

The light equipped hook has the following two functions:

 

 

 

 

It can be used as a hook for suspending from a waist belt when required by the

 

 

nature of the work.

 

 

 

 

 

It can be used as an auxiliary light for such operations as tightening screws in a

 

 

dark place.

 

 

5

1.1

Using the hook

 

 

 

 

4

 

The hook can be installed on the right or left side

 

 

 

 

3

Hook

 

and the angle can be adjusted in 5 steps between

 

 

 

 

 

0° and 80°.

 

 

 

(1)

Operating the hook

2

 

(B)

 

(a)

Pull out the hook toward you in the direction

 

 

 

 

(A)

 

 

of arrow (A) and turn in the direction of arrow

 

 

 

 

 

(B). (Fig. 5)

1

 

 

 

(b)

The angle can be adjusted in 5 steps (0°, 20°,

 

 

 

 

40°, 60°, 80°).

 

 

Fig. 5

 

 

Adjust the angle of the hook to the desired

 

 

 

 

 

position for use.

 

 

 

(2)

Switching the hook position

 

 

 

CAUTION:

If the tool falls, there is a risk that malfunction and/ or physical damage can occur. It is recommended that you also use fall-preventing wires, etc.

Incomplete installation of the hook may result in bodily injury when used.

(a)Securely hold the main unit and remove the screw using a slotted head screwdriver or a coin. (Fig. 6)

(b)Remove the hook and spring. (Fig. 7)

(c)Install the hook and spring on the other side and securely fasten with screw. (Fig. 6)

NOTE: Pay attention to the spring orientation. Install the spring with larger diameter away from you. (Fig. 8)

1.2 Using as an auxiliary light

(1)Press the switch to turn off the light.

If forgotten, the light will turn off automatically after 15 minutes.

Loosen

Fig. 6

Spring

Fig. 7

Larger diameter faces away Fig. 8

17

English

(2)The direction of the light can be adjusted within the range of hook positions 1 – 5. (Fig. 9)

Lighting time

AAAA manganese batteries: approx. 15 hrs.

AAAA alkali batteries: approx. 30 hrs.

CAUTION:

Do not look directly into the light. Such actions could result in eye injury.

1.3 Replacing the batteries

(1)Loosen the hook screw with a Phillips-head screwdriver (No. 1). (Fig. 10)

Remove the hook cover by pushing in the direction of the arrow. (Fig. 11)

(2)Remove the old batteries and insert the new batteries. Align with the hook indications and position the plus (+) and minus (–) terminals correctly. (Fig. 12)

(3)Align the indentation in the hook main body with the protuberance of the hook cover, press the hook cover in the direction opposite to that of the arrow shown in Fig. 11 and then tighten the screw.

Use commercially available AAAA batteries (1.5 V).

NOTE: Do not tighten the screw excessively. Such action could strip the screw threads.

CAUTION:

Failure to observe the following can result in battery leakage, rust or malfunction. Position the plus (+) and minus (–) terminals correctly.

Replace both batteries at the same time. Do not mix old and new batteries.

Remove exhausted batteries from the hook immediately.

Do not discard batteries together with normal trash and do not throw batteries into fire.

Store batteries out of the reach of children.

Use batteries correctly in accordance with the battery specifications and indications.

5

4

3

Switch 2

1

Hook

Fig. 9

Screw

Hook

Phillips-head screwdriver

Fig. 10

Arrow

Hook cover

Fig. 11

Hook main body

+

Inden-

Protube-

tation

rance

 

AAAA

Protube-

batteries

rance

+

Hook cover

Indentation

Fig. 12

18

2.Installing the bit (WH12DM2, WH9DM2)

Always follow the following procedure to install

driver bit. (Fig. 13)

(1)Pull the guide sleeve back.

(2)Insert the bit into the hexagonal hole in the anvil.

(3)Release the guide sleeve and it returns to its origianl position.

CAUTION:

If the guide sleeve does not return to its original position, then the bit is not installed properly.

3.Removing the bit (WH12DM2, WH9DM2)

Please do the opposite point on the method of installing bit.

4.Selecting the socket matched to the bolt (WR12DM2, WR9DM2)

Be sure to use a socket which is matched to the bolt to be tightened. Using an improper socket will not only result in insufficient tightening but also in damage to the socket or nut.

A worn or deformed hex. or square-holed socket will not give an adequate tightness for fitting to the nut or anvil, consequently resulting in loss of tightening torque.

Pay attention to wear of socket hole, and replace before further wear has developed.

Matching socket and bolt sizes are shown Tables 4, 5, 6 and 7. The numerical value of a socket designation denotes the side-to-side distance (H) of its hex. hole.

5.Installing a socket (Fig. 14, 15-1) (WR12DM2)

Align the plunger located in the square part of the anvil with the hole in the hex. socket. Then push the plunger, and mount the hex. socket on the anvil. Check that the plunger is fully engaged in the hole. When removing the socket, reverse the sequence.

6.Retaining ring type (Fig. 14, 15-2) (WR9DM2)

(1) Align the square portions of the socket and the anvil with each other.

(2) Make sure to firmly install the socket by pushing it all the way into the anvil.

(3) When removing the socket, pull it out of the anvil.

CAUTION:

English

Movement

Driver bit

Hexagonal

 

hole in the

Guide

anvil

sleeve

 

Fig. 13

Hexagonal socket

 

Groove

Anvil

 

Fig. 14

Hexagonal

socket Plunger Hole Anvil

Fig. 15-1

Hexagonal

socket Hole

Anvil

Fig. 15-2

Please use the designated attachments which are listed in the operations manual and Hitachi’s catalog. Accidents or injuries could result from not doing so.

19

English

Make sure to firmly install the socket in the anvil. If the socket is not firmly installed it might come out and cause injuries.

7.Confirm that the battery is mounted correctly

8.Check the rotational direction

The bit rotates clockwise (viewed from the rear side) by pushing the R-side of the push button. The L-side of the push button is pushed to turn the bit counterclockwise. (See Fig. 16).

(The L and R marks are engraved on the body.)

CAUTION:

R

Push button

L

Push

Push

Fig. 16

The push button can not be switched while the impact driver is turning. To switch the push button, stop the impact driver, then set the push button.

9. Switch operation

When the trigger switch is depressed, the tool rotates. When the trigger is released, the tool stops.

The rotational speed can be controlled by varying the amount that the trigger switch is pulled. Speed is low when the trigger switch is pulled slightly and increases as the trigger switch is pulled more.

NOTE: A buzzing noise is produced when the motor is about to rotate; this is only a noise, not a machine failure.

10.Tightening and loosening screws

Install the bit that matches the screw, line up the bit in the grooves of the head of the screw, then tighten it.

Push the impact driver just enough to keep the bit fitting the head of the screw.

CAUTION:

Applying the impact driver for too long tightens the screw too much and can break it.

Tightening a screw with the impact driver at an angle to that screw can damage the head of the screw and the proper force will not be transmitted to the screw. Tighten with this impact driver lined up straight with the screw.

11.Number of screw tightenings possible (WH12DM, WH9DM)

Please refer to the table below for the number of screw tightenings possible with one charge.

<WH12DM2> (EB1220BL)

Screw used

 

No. of tightenings

Wood screw 5/32" × 2"

Approx. 530

(Soft wood) (ø4

× 50)

 

 

 

Machine screw

Approx. 1170

5/16" × 5/8" (M8

× 16)

 

 

 

 

20

English

<WH9DM2> (EB9B)

Screw used

No. of tightenings

Wood screw 5/32" × 2"

Approx. 350

(Soft wood) (ø4 × 50)

 

Machine screw

Approx. 1130

5/16" × 5/8" (M8 × 16)

 

These values may vary slightly, according to surrounding temperature and battery characteristics.

12.Tightening and loosening bolts

A hex. socket matching the bolt or nut must first be selected. Then mount the socket on the anvil, and grip the nut to be tightened with the hex. socket. Holding the wrench in line with the bolt, press the power switch to impact the nut for several seconds.

If the nut is only loosely fitted to the bolt, the bolt may turn with the nut, therefore mistaking proper tightening. In this case, stop impact on the nut and hold the bolt head with a wrench before restarting impact, or manually tighten the bolt and nut to prevent them slipping.

13.Number of bolt tightened possible (WR12DM2, WR9DM2)

Please refer to the table below for the number of bolt tightened possible with one charge.

<WR12DM2> (EB1220BL)

Bolt used

No. of tightenings

 

 

15/32" × 1–3/4" (M12 × 45) High tension bolt

Approx. 120

<WR9DM2> (EB9B)

 

 

 

Bolt used

No. of tightenings

 

 

15/32" × 1–3/4" (M12 × 45) High tension bolt

Approx. 80

These values may vary slightly, according to surrounding temperature and battery characteristics.

OPERATIONAL CAUTIONS

1.Resting the unit after continuous work

After use for continuous bolt-tightening work, rest the unit for 15 minutes or so when replacing the battery. The temperature of the motor, switch, etc. will rise if the work is started again immediately after battery replacement, eventually resulting in burnout.

CAUTION: Do not touch the protector, as it gets very hot during continuous work.

2.Cautions on use of the speed control switch

This switch has a built-in, electronic circuit which steplessly varies the rotation speed. Consequently, when the switch trigger is pulled only slightly (low speed rotation) and the motor is stopped while continuously driving in screws, the components of the electronic circuit parts may overheat and be damaged.

21

English

3.Tightening torque

Refer to Fig. 17, 18, 19 and 20 for the tightening torque of bolts (according to size), under the conditions shown in Fig. 21. Please use this example as a general reference, as tightening torque will vary according to tightening conditions.

NOTE:

If a long striking time is used, screws will be strongly tightened. This may cause the screw to break, or may damage the end of the bit.

If the unit is held at an angle to the screw being tightened, the head of the screw may be damaged, or the specified torque may not be transmitted to the screw. Always keep

the unit and the screw being tightened in a straight line.

4.Use a tightening time suitable for the screw

The appropriate torque for a screw differs according to the material and size of the screw, and the material being screwed etc., so please use a tightening time suitable for the screw. In particular, if a long tightening time is used in the case of screws smaller than 5/16” (8 mm), there is a danger of the screw breaking, so please confirm the tightening time and the tightening torque beforehand.

5.Work at a tightening torque suitable for the bolt under impact

The optimum tightening torque for nuts or bolts differs with material and size of the nuts or bolts. An excessively large tightening torque for a small bolt may stretch or break the bolt. The tightening torque increases in proportionate to the operaton time. Use the correct operating time for the bolt.

6.Holding the tool

Hold the impact wrench firmly with both hands. In this case hold the wrench in line with the bolt.

It is not necessary to push the wrench very hard. Hold the wrench with a force just sufficient to counteract the impact force.

7.Confirm the tightening torque

The following factors contribute to a reduction of the tightening torque. So confirm the

actual tightening torque needed by screwing up some bolts before the job with a hand torque wrench. Factors affecting the tightening torque are as follows.

(1)Voltage

When the discharge margin is reached, voltage decreases and tightening torque is lowered.

(2)Operating time

The tightening torque increases when the operating time increases. But the tightening torque does not increase above a certain value even if the tool is driven for a long time. (See Fig. 17, 18, 19 and 20)

(3)Diameter of bolt

The tightening torque differs with the diameter of the bolt as shown in Fig. 17, 18, 19 and 20. Generally a larger diameter bolt requires larger tightening torque.

(4)Tightening conditions

The tightening torque differs according to the torque ratio, class, and length of bolts even when bolts with the same size threads are used. The tightening torque also differs according to the condition of the surface of workpiece through which the bolts are to be tightened. When the bolt and nut turn together, torque is greatly reduced.

(5)Using optional parts (WR12DM2, WR9DM2)

The tightening torque is reduced a little when an extension bar, universal joint or a long socket is used.

22

English

(6)Clearance of the socket (WR12DM2, WR9DM2)

A worn or deformed hex. or a square-holed socket will not give an adequate tightness to the fitting between the nut or anvil, consequently resulting in loss of tightening torque.

Using an improper socket which does not match to the bolt will result in an insufficient tightening torque. Matching socket and bolt sizes are shown in Table 4, 5, 6 and 7.

(7)Tightening torque varies, depending on the battery’s charge level (WR12DM2, WR9DM2) Fig. 22 and 23 show an example of the relationship between tightening torque and the number of tightenings. As shown, tightening torque gradually weakens with the increase in the number of tightenings. In particular, as the torque decreases very close to the complete discharge (“a” margin in graph), the unit’s impact weakens, the number of time impacts declines and tightening torque drops off abruptly. If this occurs, check torque level, then recharge the battery if necessary.

<For WH12DM2>

 

kgf·cm

 

 

N·m

3/8"×1-5/32"

 

 

 

 

(in-lbs)

 

 

 

(M10×30)

 

 

 

 

 

100

 

 

 

 

 

1000

 

 

 

 

High strength bolt

 

 

torque

(868)

 

 

 

 

 

 

 

80

 

 

 

 

 

 

 

 

800

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Tightening

(695)

 

 

 

 

 

 

 

 

 

 

 

600

 

60

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(521)

 

 

 

 

 

 

 

 

 

 

 

 

400

 

40

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(347)

 

 

 

 

 

Ordinary bolt

 

 

 

 

 

 

 

 

 

 

 

 

 

 

200

 

20

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(174)

 

 

 

 

 

 

 

 

 

 

 

 

0

 

0

 

 

 

 

 

 

 

 

 

 

0

1

2

 

3

Tightening time: sec

(Steel plate thickness t = 3/8" (10 mm))

 

kgf·cm

 

 

N·m

15/32"×1-3/4"

 

 

(in-lbs)

 

 

(M12×45)

 

 

 

 

140

 

 

1400

 

 

 

 

 

 

 

(1215)

 

 

 

High strength bolt

 

 

1200

 

120

 

 

 

 

 

 

 

 

 

 

 

 

(1042)

 

 

 

 

 

 

 

 

torque

1000

 

100

 

 

 

 

 

 

 

 

 

 

(868)

 

 

 

 

 

 

 

 

 

 

 

 

Ordinary bolt

 

 

 

 

 

 

 

 

 

 

800

 

80

 

 

 

 

 

 

 

 

 

 

 

 

Tightening

(694)

 

 

 

 

 

 

 

 

400

40

 

 

 

 

 

 

600

 

60

 

 

 

 

 

 

(521)

 

 

 

 

 

 

 

 

 

(347)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

200

 

20

 

 

 

 

 

 

 

 

 

 

 

 

 

(174)

 

 

 

 

 

 

 

 

 

0

 

0

 

 

 

 

 

 

 

1

2

 

3

 

 

0

 

Tightening time: sec

(Steel plate thickness t = 1" (25 mm))

Fig. 17

 

kgf·cm

 

N·m

9/16"×1-15/16"

 

 

(in-lbs)

 

 

(M14×50)

 

 

 

140

 

 

 

 

1400

 

 

 

 

 

 

 

 

 

(1215)

 

 

 

 

 

 

 

 

 

 

1200

 

120

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(1042)

 

 

 

 

 

 

 

 

 

torque

1000

 

100

 

High strength bolt

(868)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

800

 

80

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Tightening

(694)

 

 

 

 

 

 

 

 

 

400

40

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

600

 

60

 

 

Ordinary bolt

 

 

 

(521)

 

 

 

 

 

 

 

 

 

 

(347)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

200

 

20

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(174)

 

 

 

 

 

 

 

 

 

 

0

 

0

 

 

 

 

 

 

 

 

 

 

1

2

 

 

3

 

 

0

 

 

Tightening time: sec

(Steel plate thickness t = 1" (25 mm))

23

English

<For WH9DM2>

kgf·cm

N·m

5/16"×1-3/6"

 

 

(in-lbs)

(M8×30)

 

 

1000

 

100

 

 

 

 

 

 

 

 

(868)

 

 

 

 

 

 

 

 

 

 

torque

800

 

80

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(694)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

60

 

High

strength

bolt

 

 

Tightening

600

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(521)

 

 

 

 

 

 

 

 

 

 

400

 

 

40

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(347)

 

 

 

 

 

 

 

 

 

 

 

200

 

20

 

 

 

 

 

 

 

 

(174)

 

 

 

 

 

 

 

 

 

 

 

0

 

 

0

 

 

 

 

 

 

 

 

 

0

1

 

2

 

 

3

 

 

Tightening

time: sec

 

 

 

(Steel

plate

thickness

 

 

t = 3/8" (10 mm))

 

<For WR12DM2>

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

0

1

2

 

3

 

Tightening time: sec

 

 

(Steel

plate

thickness

 

 

t = 1" (25 mm))

 

 

kgf·cm

N·m

3/8"×1-3/6"

 

 

 

(in-lbs)

100

 

(M10×30)

 

 

1000

 

 

 

 

 

 

 

(868)

 

 

 

High strength bolt

 

torque

800

80

 

 

 

 

 

 

(694)

 

 

 

 

 

 

 

 

600

60

 

 

 

 

 

 

Tightening

(521)

 

 

 

 

 

 

 

 

400

40

 

 

 

 

 

 

(347)

 

 

 

 

Ordinary bolt

 

 

200

20

 

 

 

 

 

 

 

(174)

 

 

 

 

 

 

 

 

 

0

0

 

 

 

 

 

 

Fig. 18

 

kgf·cm

 

 

 

N·m

15/32"×1-3/4"

 

 

(in-lbs)

 

 

120

 

 

(M12×45)

 

 

1200

 

 

 

 

 

 

 

 

 

 

(1042)

 

 

 

 

 

 

 

 

 

 

 

 

1000

100

 

 

 

 

 

 

 

 

(868)

 

 

 

 

 

 

 

 

 

 

 

torque

 

 

 

 

 

High strength bolt

 

 

 

 

 

 

 

 

 

 

800

 

80

 

 

 

 

 

 

 

Tightening

(694)

 

 

 

 

 

 

 

 

 

 

 

600

 

 

 

60

 

 

 

 

 

 

 

 

(521)

 

 

 

 

 

 

 

 

 

 

 

 

400

 

40

 

 

 

 

 

 

 

 

Ordinary bolt

 

 

 

(347)

20

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

200

 

 

 

 

 

 

 

 

(174)

 

 

 

 

 

 

 

 

 

 

 

 

0

 

 

0

 

 

 

 

 

 

 

 

 

0

1

2

 

 

3

Tightening time: sec

(Steel plate thickness t = 1" (25 mm))

Tightening torque

kgf·cm

 

 

N·m

3/8"×1-5/32"

 

 

 

(in-lbs)

 

 

(M10×30)

 

 

 

200

 

 

 

2000

 

 

 

 

 

 

 

 

 

(1736)

 

 

 

 

 

 

 

 

 

 

 

1500

 

150

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(1302)

 

 

 

 

High strength bolt

 

 

1000

 

100

 

 

 

 

 

 

 

 

(868)

 

 

 

 

 

 

 

 

 

 

 

500

 

50

 

 

 

 

 

 

 

 

(434)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Ordinary bolt

 

 

 

0

 

0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

2

 

 

3

 

0

 

 

Tightening time: sec

(Steel plate thickness t = 3/8" (10 mm))

 

kgf·cm

N·m

15/32"×1-3/4"

 

 

kgf·cm

N·m

 

9/16"×1-15/16"

 

 

(in-lbs)

200

(M12×45)

 

 

(in-lbs)

200

 

(M14×50)

 

torque

2000

High strength bolt

 

torque

2000

bolt

 

 

1500

150

 

1500

150

 

 

 

(1736)

 

 

 

 

 

(1736)

 

High strength

 

 

 

 

 

 

 

 

 

 

 

 

Tightening

(1302)

 

 

 

 

Tightening

(1302)

 

 

 

 

 

(434)

100

 

 

 

(434)

100

 

 

 

 

 

1000

 

 

 

 

1000

 

 

 

 

 

(868)

 

 

 

 

 

(868)

 

 

 

 

 

 

500

50

 

 

 

 

500

50

 

 

 

 

 

0

0

Ordinary bolt

 

 

0

0

 

Ordinary bolt

 

 

1

2

3

 

0

1

2

3

 

 

0

 

 

 

Tightening

time: sec

Tightening

time: sec

(Steel plate

thickness

(Steel plate

thickness

t = 1" (25 mm))

t = 1" (25 mm))

Fig. 19

24

<For WR9DM2>

 

kgf·cm

 

 

N·m

 

5/16"×1-3/6"

 

 

 

(in-lbs)

 

 

 

 

(M8×30)

 

 

 

1000

 

100

 

 

 

 

 

 

torque

(868)

60

 

 

 

 

 

 

600

 

 

 

 

 

 

 

800

 

80

 

 

 

 

 

 

 

(694)

 

 

 

 

 

 

 

 

 

Tightening

(521)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

400

 

40

High strength bolt

 

 

 

 

 

(347)

 

 

 

 

 

200

 

20

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(174)

 

 

 

 

 

 

 

 

 

 

0

 

0

 

 

 

 

 

 

 

 

0

1

2

 

3

 

 

Tightening

time: sec

 

 

(Steel

plate

thickness

 

 

t = 3/8" (10 mm))

 

 

English

 

 

 

 

 

 

 

 

 

kgf·cm

N·m

15/32"×1-3/4"

 

 

 

 

 

 

 

 

 

 

(in-lbs)

 

 

(M12×45)

 

 

 

 

 

 

 

 

 

 

 

 

1400

140

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(1215)

 

 

High strength

 

 

 

 

 

kgf·cm

 

 

3/8"×1-3/6"

 

 

 

120

 

bolt

 

 

 

 

 

 

N·m

 

 

 

1200

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(in-lbs)

(M10×30)

 

 

torque

 

 

 

 

 

 

 

 

 

(868)

100

High strength bolt

 

 

(1042)

100

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1000

 

 

 

 

 

 

1000

 

 

 

 

 

 

 

Tighteningtorque

(174)

80

 

 

 

 

 

Tightening

(868)

80

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(174)

 

 

 

 

 

 

 

 

800

 

 

 

 

 

 

 

800

 

 

 

 

 

 

 

 

(694)

60

 

 

 

 

 

 

(694)

60

 

 

 

 

 

 

 

 

600

 

 

 

 

 

 

600

 

 

 

 

 

 

 

 

(521)

40

 

 

 

 

 

 

(521)

40

 

Ordinary bolt

 

 

 

400

 

 

 

 

 

 

400

 

 

 

 

 

 

 

 

 

 

Ordinary bolt

 

 

 

 

 

 

 

 

 

 

 

(347)

 

 

 

 

 

(347)

 

 

 

 

 

 

 

 

 

200

20

 

 

 

 

 

20

 

 

 

 

 

 

 

 

 

 

 

 

 

 

200

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

0

 

 

 

 

 

 

 

 

0

00

1

2

3

 

0

0

1

2

 

3

 

 

 

Tightening

time: sec

 

 

Tightening

time: sec

 

 

(Steel

plate

thickness

 

 

(Steel plate

thickness

 

 

t = 3/8" (10 mm))

 

 

t = 1" (25 mm))

 

 

 

Bolt

Steel plate

 

 

thickness t

Nut

Fig. 20

*The following bolt is used. Ordinary bolt: Strength grade 4.8

High tensile bolt: Hardness division 12.9

(

Explanation of strength grade:

4

— Yield point of bolt: 45,500 psi (32 kgf/mm2)

8

— Pulling strength of bolt: 56,900 psi (40 kgf/mm2))

Fig. 21

25

English

<For WR12DM2>

Tightening torque

kgf·cm

N·m

5/8" × 2–5/32" (M16 × 55) F10T bolt

(tightening time: 3 sec)

(in-lbs)

2000

200

a

(1736)

 

1600

160

 

(1389)

 

When full recharged

1200

120

 

(1042)

 

When complately discharged

800

80

 

(694)

 

 

400

40

 

(347)

 

 

0 0

0

20

40

60

80

100

120

140

Number of tightenings (PCS)/charging

Fig. 22

<For WR9DM2>

Tightening torque

kgf·cm

N·m 15/32" × 1–3/4" (M12 × 45) High tension bolt

(in-lbs)

 

(tightening time: 3 sec)

 

 

160

1600

 

 

 

 

 

 

(1389)

 

 

a

1200

 

120

 

 

 

 

 

(1042)

 

 

 

 

80 When full recharged

800

(694)When complately discharged

400 40

(347)

0

 

0

 

 

 

 

 

 

 

 

 

 

 

 

20

40

60

80

100

120

140

160

 

0

Number of tightenings (PCS)/charging

Fig. 23

26

English

MAINTENANCE AND INSPECTION

CAUTION: Pull out battery before doing any inspection or maintenance.

1.Checking the condition of the bit (WH12DM2, WH9DM2)

The bits should be checked regularly. If worn or broken bits can slip or decrease the efficiency of the motor and burn it out.

Replace worn bits with new ones.

CAUTION: If you use a driver bit of which point is worn or broken, it will be dangerous since it slips. So replace it with a new one.

2.Checking the condition of the socket (WR12DM2, WR9DM2)

A worn or deformed hex. or a square-holed socket will not give an adequate tightness to the fitting between the nut or anvil, consequently resulting in loss of tightening torque. Pay attention to wear of a socket holes periodically, and replace with a new one if needed.

3.Check the Screws

Loose screws are dangerous. Regularly inspect them and make sure they are tight.

CAUTION: Using this power tool with loosened screws is extremely dangerous.

4.Maintenance of the motor

The motor unit winding is the very “heart” of the power tool.

Exercise due care to ensure the winding does not become damaged and/or wet with oil or water.

5.Inspecting the carbon brushes (Fig. 24)

The motor employs carbon brushes which are consumable parts. Since and excessively worn carbon brush can result in motor trouble, replace the carbon brush with new ones when it becomes worn to or near the “wear limit”. In addition, always keep carbon brushes clean and ensure that they slide freely within the brush holders.

NOTE: When replacing the carbon brush with a new one, be sure to use the Hitachi Carbon Brush Code No. 999054.

6.Replacing carbon brushes

Take out the carbon brush by first removing the brush cap and then hooking the protrusion of the carbon brush with a flat head screw driver, etc., as shown in Fig. 26.

When installing the carbon brush, choose the direction so that the nail of the carbon brush agrees with the contact portion outside the brush tube. Then push it in with a finger as illustrated in Fig. 27. Lastly, install the brush cap.

Wear limit

0.12" (3mm)

0.45"

(11.5mm)

Fig. 24

Nail of carbon brush

Protrusion of carbon brush

Fig. 25

Fig. 26

27

English

CAUTION:

Be absolutely sure to insert the nail of the carbon brush into the contact portion outside the brush tube. (You can insert whichever one of the two nails provided.)

Caution must be exercised since any error in this operation can result in the deformed nail of the carbon brush and may cause motor trouble at an early stage.

Contact portion outside brush tube

Fig. 27

7.Check for Dust

Dust may be removed with a soft cloth or a cloth dampened with soapy water.

Do not use bleach, chlorine, gasoline or thinner, for they may damage the plastics.

8.Disposal of the exhausted battery

WARNING: Do not dispose of the exhausted battery. The battery must explode if it is incinerated. The product that you have purchased contains a rechargeable battery. The battery is recyclable. At the end of it’s useful life, under various state and local laws, it may be illegal to dispose of this battery into the municipal waste stream. Check with your local solid waste officials for details in your area for recycling options or proper disposal.

9.Storage

Storing in a place below 104°F (40°C) and out of the reach of children.

10.Service and repairs

All quality power tools will eventually require servicing or replacement of parts because of wear from normal use. To assure that only authorized replacement parts will be used, all service and repairs must be performed by a HITACHI AUTHORIZED SERVICE CENTER, ONLY.

11.Service parts list

CAUTION: Repair, modification and inspection of Hitachi Power Tools must be carried out by an Hitachi Authorized Service Center.

This Parts List will be helpful if presented with the tool to the Hitachi Authorized Service Center when requesting repair or other maintenance. In the operation and maintenance of power tools, the safety regulations and standards prescribed in each country must be observed.

MODIFICATIONS:

Hitachi Power Tools are constantly being improved and modified to incorporate the latest technological advancements.

Accordingly, some parts may be changed without prior notice.

28

English

ACCESSORIES

WARNING: ALWAYS use Only authorized HITACHI replacement parts and accessories. NEVER use replacement parts or accessories which are not intended for use with this tool. Contact HITACHI if you are not sure whether it is safe to use a particular replacement part or accessory with your tool.

The use of any other attachment or accessory can be dangerous and could cause injury or mechanical damage.

NOTE: Accessories are subject to change without any obligation on the part of the HITACHI.

STANDARD ACCESSORIES

1

2

(UC14YF2)

11 Battery Charger (UC14YF2 or UC14YFA) .... 1

2 Plastic Case (Code No. 322070) ...................

1

(UC14YFA)

Fig. 28

OPTIONAL ACCESSORIES.....sold separately

<WH12DM2, WH9DM2>

1. Battery

EB1220BL (Code No. 320386)

EB9B (Code No. 310451)

Fig. 29

29

English

 

 

2. Phillips bit

 

 

 

Bit No.

Code No.

 

No. 2

992671

2" (50 mm)

No. 3

992672

 

 

Fig. 30

 

 

3. Hexagonal socket

 

Part Name

Engraved

L

B

Code No.

 

characters

 

 

 

 

 

5

mm Hexagonal socket

8

65

8

996177

6

mm Hexagonal socket

10

65

10

985329

5/16" Hexagonal socket

12

65

12

996178

8

mm Hexagonal socket

13

65

13

996179

10

mm Hexagonal socket (small type)

14

65

14

996180

10

mm Hexagonal socket

16

65

16

996181

10

mm Hexagonal socket

17

65

17

996182

1/2" Hexagonal long socket

21

166

21

996197

 

 

 

 

 

 

Engraved characters

Fig. 31

4. Wood working drill bit: Code No. 959183

35/64" (14 mm)

3-17/64" (83 mm)

Fig. 32

5.Drill chuck adapter set: Code No. 321823

Use the drill available on the market.

Fig. 33

30

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