Henny Penny OFE-341, OFE-342, OEA-341, OEA-342, OFG-341 User Manual

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Henny Penny

High Volume Open Fryer

Model OFE/OFG-341

Model OFE/OFG-342

Model OEA/OGA-341

Model OEA/OGA-342

TECHNICAL MANUAL

Model OFE/OFG/OEA/OGA-341, 342

Model OFE/OFG/OEA/OGA-341, 342

This manual should be retained in a convenient location for future reference.

A wiring diagram for this appliance is located on the inside of the right side panel.

Post in a prominent location, instructions to be followed in event user smells gas. This information shall be obtained by consulting the local gas supplier.

Do not obstruct the flow of combustion and ventilation air. Adequate clearance must be left all around appliance for sufficient air to the combustion chamber.

The Model OFG/OGA-34X open fryer is equipped with a continuous pilot. But the open fryer can not be operated without electric power. The unit will automatically return to normal operation when power is restored.

To avoid a fire, keep appliance area free and clear from combustibles.

Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read the installation, operating and maintenance instructions thoroughly before installing or servicing this equipment.

FOR YOUR SAFETY, DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE.

FM06-030

Revised 12-30-09

 

Model OFE/OFG/OEA/OGA-341, 342

 

TABLE OF CONTENTS

 

Section

 

Page

Section 1. TROUBLESHOOTING...................................................................................................

1-1

1-1.

Introduction.............................................................................................................

1-1

1-2.

Safety ......................................................................................................................

1-1

1-3.

Troubleshooting ......................................................................................................

1-2

1-4.

Error Codes .............................................................................................................

1-4

Section 2. MAINTENANCE .............................................................................................................

2-1

2-1.

Introduction.............................................................................................................

2-1

2-2.

Maintenance Hints ..................................................................................................

2-1

2-3.

High Temperature Limit Control (Gas Units) ........................................................

2-1

2-4.

Complete Control Panel Replacement ...................................................................

2-4

2-5.

Power Switch ..........................................................................................................

2-4

2-6.

Temperature Probe Replacement (Gas)..................................................................

2-5

2-7.

Temperature Probe Replacement (Electric)............................................................

2-6

2-8.

Flame Sensor/Pilot/Ignitor Assembly (Gas) ...........................................................

2-7

2-9.

Ignition Module ......................................................................................................

2-9

2-10.

Transformer Replacement.......................................................................................

2-10

2-11.

Control & I/O Boards Replacement........................................................................

2-10

2-12.

Vacuum Switch Replacement .................................................................................

2-11

2-13.

Drain Microswitch Replacement ............................................................................

2-12

2-14.

Filter Switch Replacement......................................................................................

2-12

2-15.

Gas Control Valve Replacement.............................................................................

2-13

2-16.

Blower Motor Replacement....................................................................................

2-15

2-17.

Heating Elements (Electric)....................................................................................

2-17

2-18.

Heating Contactors (Electric) .................................................................................

2-19

2-19.

Speaker Assembly...................................................................................................

2-22

2-20.

High Temperature Limit Control (Electric)............................................................

2-23

2-21.

Filter Pump and Motor Removal ............................................................................

2-26

2-22.

Autolift Transformer Replacement (if applicable) .................................................

2-27

2-23.

Autolift PC Board Replacement (if applicable)......................................................

2-28

2-24.

Autolift Actuator (Motor) Replacement (if applicable)..........................................

2-28

 

Wiring Diagrams

 

Section 3. PARTS INFORMATION .................................................................................................

3-1

3-1.

Introduction.............................................................................................................

3-1

3-2.

Genuine Parts..........................................................................................................

3-1

3-3.

When Ordering Parts...............................................................................................

3-1

3-4.

Prices.......................................................................................................................

3-1

3-5.

Delivery ..................................................................................................................

3-1

3-6.

Warranty .................................................................................................................

3-1

3-7.

Recommended Spare Parts for Distributors............................................................

3-1

ii

 

106

 

 

Model OFE/OFG/OEA/OGA-341, 342

 

 

 

 

 

SECTION 1. TROUBLESHOOTING

 

 

 

1-1. INTRODUCTION

This section provides troubleshooting information in the form of

 

 

an easy to read table.

 

 

If a problem occurs during the first operation of a new fryer,

 

 

recheck the Installation Section of the Operator’s Manual.

 

 

Before troubleshooting, always recheck the Operation Section of

 

 

the Operator’s Manual.

1-2. SAFETY

Where information is of particular importance or is safety related,

 

 

the words DANGER, WARNING, CAUTION, or NOTE are used.

 

 

Their usage is described on the next page:

 

 

SAFETY ALERT SYMBOL is used with DANGER,

 

 

WARNING or CAUTION which indicates a personal

 

 

injury type hazard.

 

 

NOTICE is used to highlight especially important

 

 

information.

 

 

CAUTION used without the safety alert symbol indicates a

 

 

potentially hazardous situation which, if not avoided, may

 

 

result in property damage.

 

 

CAUTION used with the safety alert symbol indicates a

 

 

potentially hazardous situation which, if not avoided,

 

 

could result in minor or moderate injury.

 

 

WARNING indicates a potentially hazardous situation

 

 

which, if not avoided, could result in death or serious

 

 

injury.

DANGER INDICATES AN IMMINENTLY

HAZARDOUS SITUATION WHICH, IF NOT

AVOIDED, WILL RESULT IN DEATH OR

SERIOUS INJURY.

1003

1-1

 

 

 

Model OFE/OFG/OEA/OGA-341, 342

1-3. TROUBLESHOOTING

To isolate a malfunction, proceed as follows:

 

 

1. Clearly define the problem or symptom and when it

 

 

occurs.

 

 

 

 

2. Locate the problem in the Troubleshooting table.

 

 

3. Review all possible causes, then one at a time work

 

 

through the list of corrections until the problem is solved.

 

 

If maintenance procedures are not followed correctly,

 

 

injuries and/or property damage could result.

 

 

 

 

 

 

PROBLEM

CAUSE

CORRECTION

 

 

 

 

 

 

With the switch in

Open circuit

Check to see if unit is plugged in

 

the ON position,

 

Check breaker or fuse at supply box

 

fryer is completely

 

 

inoperative

 

Check power switch per Power Switch

 

 

 

 

 

 

Section; replace if defective

 

 

 

Check voltage at wall receptacle

 

 

 

Check cord and plug

 

 

 

 

 

 

Shortening will not

Faulty contactor

Check contactor per Heating Contactors

 

heat but lights are on

(elec. model)

Section

 

 

Faulty gas control

Check gas control valve per Gas Control

 

 

valve (gas model)

Valve Assembly Section

 

 

Faulty temperature

Check temperature probe per Temperature

 

 

probe

Probe Replacement Section; “E6”

 

 

Faulty high limit

Check high limit per the appropriate High

 

 

 

Temperature Limit Control Section; “E10”

 

 

Faulty drain switch

Check drain switch per Drain Microswitch

 

 

 

Section; “E15"

 

 

 

1-2

 

1003

 

 

 

 

Model OFE/OFG/OEA/OGA-341, 342

1-3. TROUBLESHOOTING(Continued)

 

 

 

 

 

 

 

 

 

 

PROBLEM

CAUSE

CORRECTION

 

 

 

 

 

 

 

 

Heating of

Low or improper

Use a meter and check the receptacle

 

 

shortening too

voltage (elec. unit)

voltage against the data plate

 

 

slow

Weak or burnt out

Check heating elements per Heating

 

 

 

 

 

 

elements (elec. unit)

Elements Section

 

 

 

Wire(s) loose

Tighten

 

 

 

Burnt or charred

Replace wire and clean connectors

 

 

 

wire connection

 

 

 

 

 

Faulty contactor

Check contactor per Heating Contactors

 

 

 

 

Section

 

 

 

Supply line too small

Increase supply line size; refer to

 

 

 

- low gas volume (gas

Installation Section of Operator’s Manual

 

 

 

unit)

 

 

 

 

 

Improper ventilation

Refer to Installation Section of Operator’s

 

 

 

 

Manual

 

 

 

 

 

 

 

 

Shortening

Temperature probe

Calibrate temperature probe if ± 10° off;

 

 

overheating

needs calibrated

if more than ± 10° off, replace temperature

 

 

 

 

probe

 

 

 

Mercury contactor

Check mercury contactor for not opening;

 

 

 

stuck closed

replace if necessary (elec. unit)

 

 

 

Bad control board

Replace control board if heat indicator stays

 

 

 

 

on past ready temperature

 

 

 

 

 

 

 

 

Foaming or boiling

Water in shortening

At end of cook cycle, drain shortening and

 

 

over of shortening

 

clean

 

 

 

Improper or bad

Use recommended shortening

 

 

 

shortening

 

 

 

 

 

Improper filtering

Refer to the Filtering the Shortening

 

 

 

 

Section in Operator’s Manual

 

 

 

Improper rinsing after

Clean and rinse the frypot; then dry

 

 

 

cleaning the fryer

thoroughly

1003

 

1-3

 

 

 

 

Model OFE/OFG/OEA/OGA-341, 342

1-2. TROUBLESHOOTING

 

 

 

(Continued)

 

 

 

 

 

 

 

PROBLEM

CAUSE

CORRECTION

 

 

 

 

 

Shortening will not

Drain valve clogged

Open valve, force cleaning brush through

 

drain from frypot

with crumbs

drain

 

 

Drain valve will not

Replace cotter pins in valve coupling

 

 

open by turning

 

 

 

handle

 

 

 

 

 

 

Filter motor runs

Pump clogged

Remove pump cover and clean

 

but pumps shortening

Filter line connection

Tighten all filter line connections

 

slowly

 

 

loose

 

 

 

Solidified shortening

Clear all filter lines of solidified shortening

 

 

in lines

 

 

 

 

 

 

Filter switch on,

Defective switch

Check/replace switch per Filter Switch

 

motor does not run

 

Section

 

 

Defective motor

Check/replace motor

 

 

Motor thermal

Reset thermal switch on filter motor

 

 

protector tripped

 

 

 

 

 

 

Motor hums but

Clogged lines or

Remove and clean pump and lines

 

will not pump

pump

Replace pump seal, rotor and rollers

 

 

 

 

 

 

 

1-4

1003

 

 

 

 

Model OFE/OFG/OEA/OGA-341, 342

1-4. ERROR CODES

In the event of a control system failure, the digital display shows

 

 

 

An error message. These messages are coded: “E4”, “E5”, “E6”,

 

 

 

“E10”, “E15”, “E20”, “E31”, “E41”, “E46”, and “E92”. A

 

 

 

Constant tone is heard when an error code is displayed, and to

 

 

 

silence this tone, press any button.

 

 

 

 

 

 

 

DISPLAY

CAUSE

 

PANEL BOARD CORRECTION

 

 

 

 

 

 

 

“E4”

Control board

 

Turn switch to OFF position, then turn switch back to ON;

 

 

overheating

 

if display shows “E4”, the control board is getting too hot;

 

 

 

 

check the louvers on each side of the unit for obstructions

 

 

 

 

 

 

 

“E5”

Shortening

 

Turn switch to OFF position, then turn switch back to ON;

 

 

overheating

 

if display shows “E5”, the heating circuits and temperature

 

 

 

 

probe should be checked

 

 

“E6-A”

Temperature

 

Turn switch to OFF position, then turn switch back to ON;

 

 

probe open

 

if display shows “E6” the temperature probe should be

 

 

 

 

checked

 

 

“E6-B”

Temperature

 

Turn switch to OFF position, then turn switch back to ON;

 

 

probe shorted

 

if display shows “E6” the temperature probe should be

 

 

 

 

checked to replace, per Temperature Probe Replacement

 

 

 

 

Section

 

 

 

 

 

 

 

“E10”

High limit

 

Reset the high limit by manually pushing up on the red

 

 

 

 

reset button; if high limit does not reset, high limit must be

 

 

 

 

replaced per High Limit Temperature Control Section

 

 

 

 

 

 

 

“E15”

Drain switch

 

Close drain, using the drain valve handle; if display still

 

 

failure

 

shows “E-15”, check the drain microswitch per Drain

 

 

 

 

Microswitch Section

 

 

 

 

 

 

 

“E31”

Elements not

 

Check to make sure the elements are hinged all way down

 

 

hinged all the

 

into the frypot; check for obstructions under elements

 

 

way down

 

 

 

 

 

 

 

 

 

 

“E41”,

Programming

 

Turn switch to OFF, then back to ON; if display shows any

 

“E46”

failure

 

of the error codes, try to reinitialize the control (Special

 

 

 

 

Program Mode Section of Operator’s Manual); if error

 

 

 

 

code persists, replace the control panel per Complete

 

 

 

 

Control Panel Replacement Section

 

 

 

 

 

 

 

 

 

 

 

 

1003

1-5

 

 

 

 

Model OFE/OFG/OEA/OGA-341, 342

1-4. ERROR CODES

 

 

 

 

(Continued)

 

 

 

 

 

 

 

 

 

 

 

DISPLAY

 

CAUSE

PANEL BOARD CORRECTION

 

 

“E-20 A”

 

Vacuum

Press the timer button to try the ignition process again,

 

 

 

switch failure

and if “E-20 A” persists, check the air switch per Vacuum

 

 

 

(stuck closed)

Switch Section

 

 

 

 

 

 

 

 

 

“E-20 B”

 

Draft fan or

Press the timer button to try the ignition process again,

 

 

 

vacuum

and if “E-20 B” persists, check the vacuum switch per

 

 

 

switch failure

Vacuum Switch Section or the blower motor per Blower

 

 

 

(stuck open)

Motor Assembly Section

 

 

 

 

 

 

 

 

 

“E-20 C”

 

Ignition modules

Press the timer button to try the ignition process again; if

 

 

 

not responding

“E-20 C” persists, check the ignition module per Ignitor

 

 

 

 

Module Section, the spark ignitor per Pilot/Ignitor

 

 

 

 

Assembly Section, or the I/O board per Control & I/O

 

 

 

 

Boards Section

 

 

 

 

 

 

 

 

 

“E-20 D”

 

Pilots not lit or

Press the timer button to try the ignition process again; if

 

 

 

no flame sense

“E-20 D” persists, check the ignition module per Ignition

 

 

 

 

Module Section, the I/O board per Control & I/O Boards

 

 

 

 

Section, or the flame sensor per Flame Sensor Section

 

 

 

 

 

 

 

 

“E-47”

 

Analog converter

Turn switch to OFF, then back to ON;

if “E47” persists,

 

 

 

chip or 12 volt

replace the I/O board, or the PC board;

if speaker

 

 

 

supply failure

tones are quiet, probably I/O board failure

 

 

 

 

 

 

 

 

“E-48”

 

Input system

Replace PC board

 

 

 

 

 

error

 

 

 

 

 

 

 

 

 

 

“E-70”

 

Faulty power

Check power switch, along with its wiring;

 

 

 

switch or switch

replace I/O board if necessary

 

 

 

 

 

wiring; faulty I/O

 

 

 

 

 

 

board

 

 

 

 

 

 

 

 

 

 

“E-92”

 

24 VAC fuse

Check for shorted component in 24 volt circuit;

 

 

 

on I/O open

(i.e., high limit, drain switch, vacuum switch)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1-6

1003

 

 

 

Model OFE/OFG/OEA/OGA-341, 342

 

 

 

 

 

SECTION 2. MAINTENANCE

 

 

 

2-1. INTRODUCTION

This section provides procedures for the check out and

 

 

 

replacement of the various parts used within the fryer. Before

 

 

 

replacing any parts refer to the Troubleshooting Section. It will aid

 

 

 

you in determining the cause of the malfunction.

2-2.

MAINTENANCE HINTS

1. You may need to use a multimeter to check the electric

 

 

 

components.

 

 

 

2. When the manual refers to the circuit being closed, the

 

 

 

multimeter should read zero unless otherwise noted.

 

 

 

3. When the manual refers to the circuit being open, the

 

 

 

multimeter will read infinity.

2-3.

HIGH TEMPERATURE

 

 

 

LIMIT CONTROL

This high temperature control is a safety, manual reset control,

 

 

(Gas Units)

which senses the temperature of the shortening. If the short-

 

 

 

ening temperature exceeds 425°F (218°C), this switch opens

and shuts off heat to the frypot. When the temperature of the shortening drops to a safe operation limit, the control must be manually reset by pressing the red reset button. The red reset button is located under the control panel, in the front of the fryer. (Figure 2-1). This allows heat to be supplied to the frypot.

Before replacing a high temperature limit control, check to see that its circuit is closed.

Figure 2-1

The shortening temperature must be below 380°F (193°C)

to accurately perform this check.

Checkout

To avoid electrical shock or property damage, move the power switch to OFF and disconnect main circuit

breaker, or unplug cord at wall receptacle.

1. Remove the control panel. Figure 2-2.

Figure 2-2

1003

2-1

Model OFE/OFG/OEA/OGA-341, 342

1-3. HIGH TEMPERATURE 2. Using a Phillip’s head screwdriver, remove the screws securing LIMIT CONTROL the inner heat shield and remove from unit. Figure 2-3.

(Gas Units) (Continued)

Figure 2-3

3. Remove the screw securing the high limit bracket to the frame

 

and remove the high limit and bracket from unit. Figure 2-4.

Figure 2-4

4. Remove the two screws securing the high limit to the bracket

 

and remove the high limit from bracket.

5.Remove the two electrical wires from the high temperature limit control. Figure 2-5.

Figure 2-5

6.Manually reset the control, then check for continuity between the two terminals after resetting the control. If the circuit is open, replace the control, then continue with this procedure. (If the circuit is closed, the high limit is not defective. Reconnect the two electrical wires.)

2-2

1003

 

 

Model OFE/OFG/OEA/OGA-341, 342

2-3. HIGH TEMPERATURE

 

 

LIMIT CONTROL

 

 

(Gas Units) (Continued)

 

 

Replacement

 

To avoid electrical shock or property damage, move the

 

 

power switch to OFF and disconnect main circuit

 

 

breaker, or unplug cord at wall receptacle.

 

1.

If the tube is broken or cracked, the control opens, shutting

 

 

off electrical power to the heat circuit. The control cannot be

 

 

reset, and it continuously clicks when pushed.

 

2.

Drain the shortening from the frypot and discard. A substance

 

 

from the tube could contaminate the shortening.

Figure 2-6

3.

Remove the control panel.

 

4.

Using a 5/16” wrench, loosen small inside screw nut on

 

 

capillary tube. Figure 2-6.

 

5.

Using a 11/16” crows-foot, remove the larger nut securing the

 

 

capillary tube to the pot. Figure 2-7.

Figure 2-7

6.

Remove the two screws securing the high limit guard and

 

remove guard. Figure 2-8

 

7.

Straighten the capillary tube inside the frypot, and pull the

 

 

capillary tube through the frypot, from behind the control

 

 

panel. Remove the defective high limit from the control panel

 

 

area.

 

8.

Replace new high limit in reverse order.

Figure 2-8

 

 

 

 

To avoid electrical shock or other injury, run the

 

 

capillary line under and away from all electrical power

 

 

wires and terminals. The tube must never be in such a

 

 

position where it could accidentally touch the electrical

 

 

power terminals.

1003

 

2-3

 

 

Model OFE/OFG/OEA/OGA-341, 342

2-4. COMPLETE CONTROL

Should the control board become inoperative, follow these

PANEL REPLACEMENT

instructions for replacing the board.

 

1.

Remove electrical power supplied to the unit.

 

 

To avoid electrical shock or property damage, move the

 

 

power switch to OFF and disconnect main circuit

 

 

breaker, or unplug cord at wall receptacle.

Figure 2-9

2.

Remove the two screws securing the control panel and lift out.

 

Figure 2-9.

 

3.

Unplug the wire connectors going to the control panel.

 

 

Figure 2-10.

 

4.

Remove transformer(s) from control panel. They must be

 

 

installed on the replacement panels.

 

5.

Install new control panel in reverse order.

 

 

When plugging connectors onto new control panel, be sure the

 

 

connectors are inserted onto all of the pins, and that the

Figure 2-10

 

connectors are not forced onto the pins backwards. If not

 

connected properly, damage to the board could result.

2-5. POWER SWITCH

1.

Remove electrical power supplied to fryer.

 

 

To avoid electrical shock or property damage, move the

 

 

power switch to OFF and disconnect main circuit

 

 

breaker, or unplug cord at wall receptacle.

 

2.

Remove control panel.

Figure 2-11

3.

Label and remove wires from the switch. With test instrument

 

check across the terminals of the switch with switch in the on

 

 

position, and the circuit should be closed. In the off position,

 

 

the circuit should be open. If the switch checks defective,

 

 

replace by continuing with this procedure. Figure 2-11.

2-4

 

504

Henny Penny OFE-341, OFE-342, OEA-341, OEA-342, OFG-341 User Manual

Model OFE/OFG/OEA/OGA-341, 342

2-5. POWER SWITCH (Continued)

4.With control panel removed, and the wires off the switch, push in on tabs on the switch to remove from panel. Figure 2-12.

5.Replace with new switch, and reconnect wires to switch.

6.Replace the control panel.

Figure 2-12

2-6. TEMPERATURE PROBE The temperature probe relays the actual shortening temperature REPLACEMENT (Gas) to the control board. If it becomes disabled, “E06” shows in the display. Also, if the shortening temperature is out of calibration

more than 10°F or C°, the probe should be replaced. An Ohm check can be performed also. See chart below.

1.

Remove electrical power supplied to the fryer.

Figure 2-13

 

 

To avoid electrical shock or property damage, move the

 

power switch to OFF and disconnect main circuit

 

breaker, or unplug cord at wall receptacle.

2.

Drain the shortening from the frypot.

3.

Remove the control panel and heat shield from control area.

 

Figure 2-13.

4.

Using a ½ inch wrench, remove the nut on the compression

Figure 2-14

fitting. Figure 2-14.

806

2-5

Model OFE/OFG/OEA/OGA-341, 342

2-6. TEMPERATURE PROBE REPLACEMENT (GAS) (Continued)

Figure 2-15

Figure 2-16

5.Remove the probe from the frypot, and disconnect wire connector from the control panel. Figure 2-15.

6.Place the nut and new ferrule on the new probe and insert the probe into the compression fitting until it extends one (1) inch (2.54cm) into the frypot. Figure 2-16.

7.Tighten hand tight and then a half turn with wrench.

Excess force will damage probe.

8.Connect new probe to PC board and replace control panel.

9.Replace shortening, and turn power on to check out fryer.

2-7. TEMPERATURE PROBE

 

The temperature probe relays the actual shortening temperature

REPLACEMENT (Gas)

 

to the control board. If it becomes disabled, “E06” shows in the

REPLACEMENT

 

display. Also, if the shortening temperature is out of calibration

(ELECTRIC)

 

more than 10°F or C°, the probe should be replaced. An Ohm check

 

 

can also be performed. See chart on page 2-5.

 

1.

Remove electrical power supplied to the fryer.

 

 

To avoid electrical shock or property damage, move the

 

 

power switch to OFF and disconnect main circuit

 

 

breaker, or unplug cord at wall receptacle.

 

2.

Drain the shortening from the frypot.

Figure 2-17

3.

Remove screws securing rear cover of fryer, and remove rear

 

 

cover. Figure 2-17.

2-6

 

1209

Model OFE/OFG/OEA/OGA-341, 342

2-7. TEMPERATURE PROBE REPLACEMENT (ELECTRIC) (Continued)

Figure 2-18

2-8. FLAME SENSOR/ PILOT / IGNITOR ASSEMBLY (GAS)

4.Using a ½ inch wrench, remove the nut on the compression fitting. Figure 2-18.

5.Remove the probe from the frypot, and disconnect probe.

6.Place the nut and new ferrule on the new probe and insert the probe into the compression fitting until it extends one (1) inch (2.54cm) into the frypot.

7.Reconnect new probe onto wires, replace rear cover, and fryer is now ready for use.

The Henny Penny open fryer (gas) has electronic spark ignition that lights a standing pilot. The gap between the spark electrode and the pilot hood should be1/8 of an inch (3.18 mm). The

flame sensor recognizes the pilot flame and allows gas to continue to the pilot. The flame sensor must send a minimum of two (2) micro amps to the ignition module. The pilot flame should be split in two by the flame sensor, causing the flame sensor to be bright red in color.

1.Remove electrical power supplied to the unit.

To avoid electrical shock or property damage, move the power switch to OFF and disconnect main circuit breaker, or unplug cord at wall receptacle.

TO AVOID PERSONAL INJURY OR PROPERTY DAMAGE, BEFORE STARTING THIS PROCEDURE, MOVE THE MAIN POWER SWITCH TO THE OFF POSITION. DISCONNECT THE MAIN CIRCUIT BREAKERS AT THE CIRCUIT BREAKER BOX OR UNPLUG SERVICE CORD FROM WALL RECEPTACLE. TURN OFF THE MAIN GAS SUPPLY TO THE FRYER AND DISCONNECT AND CAP THE MAIN SUPPLY LINE TO FRYER, OR POSSIBLE EXPLOSION COULD RESULT.

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Model OFE/OFG/OEA/OGA-341, 342

2-8. FLAME SENSOR/ PILOT / IGNITOR ASSEMBLY (Gas) (Continued)

2.Remove the control panel and heat shield from control area. Figure 2-19.

Figure 2-19

3.Disconnect the flame sense wire from ignition module. Figure 2-20.

Figure 2-20

4.Using a 7/16” wrench, loosen the nut on the pilot tube and pull tube from assembly. Figure 2-21.

Figure 2-21

5.Remove the two screws securing the assembly and pull assembly from unit. Figure 2-22.

6.Now the flame sensor or or pilot assembly can be removed from bracket.

Figure 2-22

2-8

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Model OFE/OFG/OEA/OGA-341, 342

2-9. IGNITION MODULE During normal operation, the ignition modules send 24 volts to the ignitors and gas valve. If a module does not sense a pilot flame, the module starts the ignition process again. But, if a pilot light goes out for longer that 10 seconds, or it goes out 3 times within 10 seconds, the module keeps the 24 volts from reaching the gas valve. The burners shut down.

1. Remove electrical power supplied to the unit.

 

To avoid electrical shock or property damage, move the

 

power switch to OFF and disconnect main circuit

 

breaker, or unplug cord at wall receptacle.

Figure 2-23

2. Remove the control panel and heat shield from control area.

 

Figure 2-23.

3.Using a 3/8 inch socket, remove the two nuts securing the module. Figure 2-24.

Figure 2-24

4.Label and remove the wires at module. Figure 2-25.

5.Install new module in reverse order.

Figure 2-25

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2-9

 

 

 

Model OFE/OFG/OEA/OGA-341, 342

2-10. TRANSFORMER

The transformer reduces voltage down (to 24V) to accommodate

REPLACEMENT

those components with low voltage.

 

 

1.

Remove electrical power supplied to the unit.

 

 

 

To avoid electrical shock or property damage, move the

 

 

 

power switch to OFF and disconnect main circuit

 

 

 

breaker, or unplug cord at wall receptacle.

Figure 2-26

 

2.

Remove the control panel

 

 

 

 

 

3.

Remove the two wire connectors to disconnect transformer

 

 

 

From panel. Figure 2-26.

 

 

4.

Using a 3/8” nut-driver, remove the two nuts securing the

 

 

 

transformer to the panel and remove transformer. Figure 2-27.

Figure 2-27

 

5.

Install the new transformer in reverse order.

 

 

 

2-11. CONTROL & I/O

1.

Remove electrical power supplied to the unit.

BOARDS

 

 

 

REPLACEMENT

 

 

I/O Power Supply

Control

 

To avoid electrical shock or property damage, move the

 

 

 

 

 

 

power switch to OFF and disconnect main circuit

 

 

 

breaker, or unplug cord at wall receptacle.

 

 

2.

Remove the control.

 

 

3.

Using a 5/16” nut-driver or wrench, remove the 4 nuts securing

 

 

 

the PC shield and remove shield. Figure 2-28.

Figure 2-28

 

4.

Disconnect the wire assemblies from the appropriate board.

 

5.

Using a 5/16” nut-driver or wrench, remove the 4 nuts securing

 

 

 

 

 

the appropriate board to the shroud.

 

 

6.

Install the new board in reverse order.

2-10

 

 

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Model OFE/OFG/OEA/OGA-341, 342

2-12. VACUUM SWITCHThis switch senses the airflow from the induction blower. If REPLACEMENT the airflow is reduced below a set amount, the switch opens and

the I/O board cuts power to the gas control valve, which shuts the pilot flame off.

1. Remove electrical power supplied to the unit.

 

To avoid electrical shock or property damage, move the

 

power switch to OFF and disconnect main circuit

Figure 2-29

breaker, or unplug cord at wall receptacle.

2.

Remove the control panel.

3.

Remove the 2 screws securing the switch to the heat shield.

 

Figure 2-29.

4.

Remove the air hose from the air switch. Figure 2-30.

Figure 2-30

 

5.

Label and remove wires from air switch. Figure 2-31.

6.

Install new vacuum switch in reverse order.

 

To avoid property damage, do not tamper with, or disassemble

Figure 2-31

this component. It is set and sealed from the factory and is not

to be adjusted.

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Model OFE/OFG/OEA/OGA-341, 342

2-13. DRAIN MICROSWITCH Upon turning the drain handle, the drain microswitch should REPLACEMENT “open”, cutting off the pilot flame. This will prevent the fryer

from heating while shortening is being drained from the frypot.

1.Remove electrical power supplied to the unit.

To avoid electrical shock or property damage, move the power switch to OFF and disconnect main circuit breaker, or unplug cord at wall receptacle.

2.The following check should be made to determine if the drain microswitch is defective.

a. Remove the two screws and nuts securing the microswitch Figure 2-32 to the drain rod valve bracket, and remove microswitch.

Figure 2-32.

b.Remove wires from the switch. Figure 2-33.

c.Check for continuity across the two outside terminals of the drain switch. If the circuit is open, the drain switch is defective. The circuit opens by pressing on the actuator of the microswitch.

3.If defective, replace switch in reverse order.

Figure 2-33

2-14. FILTER SWITCH

 

REPLACEMENT

1. Remove electrical power supplied to the unit.

To avoid electrical shock or property damage, move the power switch to OFF and disconnect main circuit

breaker, or unplug cord at wall receptacle.

Figure 2-34

2. Open the door (left door on 2 well units), and remove the 2

screws securing the switch box cover. Figure 2-34.

2-12

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Model OFE/OFG/OEA/OGA-341, 342

2-14. FILTER SWITCH

3. Label and remove the wires from the switch. With test

REPLACEMENT

instrument check across the terminals of the switch. With the

(Continued)

switch in the on position, the circuit should be closed. With the

 

switch in the off position, the circuit should be open. If the

 

switch is defective, replace by continuing with this

 

procedure. Figure 2-35.

Figure 2-35

4.With wires removed from the switch, push in on tabs on the switch and remove switch from front of switch box cover. Figure 2-36.

5.Push new switch into panel and reconnect wires.

Figure 2-36

2-15. GAS CONTROL VALVE The gas valve assembly controls the flow of gas to the pilot and the REPLACEMENT main burner. The valve has two 24-volt coils, which are regulated

by the P and M terminals on the valve. The C terminal is the common terminal. For gas flow to the pilot, 24 VAC must be present between the P and C terminals. For gas flow to the main burner, 24 VAC must be present between the M and C terminals.

TO AVOID PERSONAL INJURY OR PROPERTY

DAMAGE, BEFORE STARTING THIS

PROCEDURE, MOVE THE MAIN POWER SWITCH

TO THE OFF POSITION. DISCONNECT THE MAIN

CIRCUIT BREAKERS AT THE CIRCUIT BREAKER

BOX OR UNPLUG SERVICE CORD FROM WALL

RECEPTACLE. TURN OFF THE MAIN GAS

SUPPLY TO THE FRYER AND DISCONNECT AND

CAP THE MAIN SUPPLY LINE TO FRYER, OR

POSSIBLE EXPLOSION COULD RESULT.

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Model OFE/OFG/OEA/OGA-341, 342

2-15. GAS CONTROL VALVE

REPLACEMENT (Continued)

1. Remove right side panel. Figure 2-37.

Figure 2-37

2. Label and remove wires from gas valve. Figure 2-38

Figure 2-38

3.Using a 7/16 wrench, remove the pilot line from the gas valve. Figure 2-39.

Figure 2-39

4.Using a 1-inch wrench, loosen the nut securing the main gas inlet line to the gas valve. Figure 2-40.

Figure 2-40

2-14

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Model OFE/OFG/OEA/OGA-341, 342

2-15. GAS CONTROL VALVE

REPLACEMENT (Continued)

5.Using a pipe wrench, loosen the outlet fitting to the burner. Figure 2-41.

Figure 2-41

6.Using a Phillips screwdriver, remove the 2 screws securing the gas valve to the bracket and remove gas valve from unit. Figure 2-42.

7.Remove the fittings from the gas valve and install in new gas valve.

Figure 2-42

8. Install the new gas valve in reverse order.

2-16. BLOWER MOTOR The blower motor assembly induces the draft for the burners. If the REPLACEMENT blower motor fails, the air switch will fail to close, causing an

“E-20B” error code in the display.

1.

Remove electrical power supplied to the unit.

 

To avoid electrical shock or property damage, move the

 

power switch to OFF and disconnect main circuit

 

breaker, or unplug cord at wall receptacle.

2.

Remove screws securing the rear cover to the unit.

Figure 2-43

Figure 2-43.

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2-15

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