Hearth and Home Technologies CFL-18NG-C, CFL-24LP-C, CFL-24NG-IPI, ST-CFL-24LP-B, CFL-24LP-IPI User Manual

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Hearth and Home Technologies CFL-18NG-C, CFL-24LP-C, CFL-24NG-IPI, ST-CFL-24LP-B, CFL-24LP-IPI User Manual

Owner’s Manual

Installation and Operation

MODELS: NATURAL GAS CFL-18NG-C CFL-24NG-C CFL-30NG-C ST-CFL-24NG-B CFL-24NG-IPI

PROPANE

CFL-18LP-C CFL-24LP-C CFL-30LP-C ST-CFL-24LP-B CFL-24LP-IPI

CAUTION

DO NOT DISCARD THIS MANUAL

• Important operating

• Read, understand and follow

• Leave this manual with

and maintenance

these instructions for safe

party responsible for use

instructions included.

installation and operation.

and operation.

DO DISCARDNOT

WARNING: If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury, or death.

Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

What to do if you smell gas

-Do not try to light any appliance.

-Do not touch any electrical switch. Do not use any phone in your building.

-Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.

-If you cannot reach your gas supplier, call the fire department.

Installation and service must be performed by a qualified installer, service agency, or the gas supplier.

In the Commonwealth of Massachusetts:

Installation must be performed by a licensed plumber or gas fitter.

The chimney flue damper, when used with gas logs, will be welded open or completely removed.

A CO detector shall be installed in the room where the appliance is installed.

WARNING

HOT SURFACES!

Glass and other surfaces are hot during operation AND cool down.

Hot glass will cause burns.

• Do not touch glass until it is cooled

NEVER allow children to touch glass

Keep children away

CAREFULLY SUPERVISE children in same room as fireplace.

Alert children and adults to hazards of high temperatures.

High temperatures may ignite clothing or other flammable materials.

Keep clothing, furniture, draperies and other flammable materials away.

This appliance has been supplied with an integral barrier to prevent direct contact with the fixed glass panel. DO NOT operate the appliance with the barrier removed.

Contact your dealer or Hearth & Home Technologies if the barrier is not present or help is needed to properly install one.

Installation and service of this appliance should be performed by qualified personnel. Hearth & Home Technologies suggests NFI certified

or factory trained professionals, or technicians supervised by an NFI certified professional.

Heat & Glo • CFL-18/24/30-C, CFL-24-IPI, ST-CFL-24-B • 526-910 Rev. E • 10/08

1

Read this manual before installing or operating this appliance.

Please retain this owner’s manual for future reference.

Congratulations

Congratulations on selecting a Heat & Glo gas appliance —an elegant and clean alternative to wood burning appliances. The Heat & Glo gas appliance you have selected is designed to provide the utmost in safety, reliability, and efficiency.

As the owner of a new appliance, you’ll want to read and carefully follow all of the instructions contained in this Owner’s Manual. Pay special attention to all Cautions and Warnings.

This Owner’s Manual should be retained for future reference. We suggest that you keep it with your other important documents and product manuals.

The information contained in this Owner’s Manual, unless noted otherwise, applies to all models and gas control systems.

Your new Heat & Glo gas appliance will give you years of durable use and trouble-free enjoyment. Welcome to the Heat & Glo family of appliance products!

Homeowner Reference Information

We recommend that you record the following pertinent information about your appliance.

Model Name: ___________________________________________ Date purchased/installed:__________________

Serial Number:__________________________________________ Location on appliance: ____________________

Dealership purchased from: _______________________________ Dealer Phone: __________________________

Notes: _______________________________________________________________________________________

_____________________________________________________________________________________________

Listing Label Information/Location The model information regarding your specific appliance can be found on the rating plate usually located in the control area of the appliance.

Type of Gas

Gas Information

This product may be covered by one or more of the following patents: (Nos produits sont couverts par un ou plusieurs des brevets suivants): (United States) 4593510, 4686807, 4766876, 4793322, 4811534, 5000162, 5016609, 5076254, 5113843, 5191877, 5218953, 5263471, 5328356, 5341794, 5347983, 5429495, 5452708, 5542407, 5601073, 5613487, 5647340, 5688568, 5762062, 5775408, 5890485, 5931661, 5941237, 5947112, 5996575, 6006743, 6019099, 6048195, 6053165, 6145502, 6170481, 6237588, 6296474, 6374822, 6413079, 6439226, 6484712, 6543698, 6550687, 6601579, 6672860, 6688302B2, 6715724B2, 6729551, 6736133, 6748940, 6748942, D320652, D445174, D462436; (Canada)1297749, 2195264, 2225408; or other U.S. and foreign patents pending (ou autres brevets americains et etrangers en attente).

Heat & Glo, a brand of Hearth & Home Technologies, Inc. 20802 Kensington Boulevard, Lakeville, MN 55044

Not for use with solid fuel.

(Ne doit pas entre utilise avec un combustible solide).

Type of Gas (Sorte De Gaz): This appliance must be installed in accordance with local codes, if any; if not, follow ANSI Z223.1

in the USA or CAN/CGA B149 installation codes. (Installer l’appareil selon les codes ou reglements NATURAL GAS locaux ou, en l’absence de tels reglements, selon les codes d’installation CAN/CGA-B149.)

ANSI Z21XX-XXXX · CSA 2.XX-MXX · UL307B

Minimum Permissible Gas Supply for Purposes of Input Adjustment.

 

Approved Minimum (De Gaz) Acceptable

0.0 in w.c.

(Po. Col. d’eau)

 

Maximum Pressure (Pression)

 

0.0 in w.c.

(Po. Col. d’eau)

 

Maximum Manifold Pressure (Pression)

0.0 in w.c.

(Po. Col. d’eau)

 

Minimum Manifold Pressure (Pression)

0.0 in w.c.

(Po. Col. d’eau)

 

Total Electrical Requirements: 000Vac, 00Hz., less than 00 Amperes

MADE IN USA

 

 

IN CANADA

 

Model:

XXXXXXXX

ALTITUDE:

0-0000 FT.

0000-0000FT.

(Modele):

MAX. INPUT BTUH:

00,000

00,000

 

 

 

 

 

MIN. INPUT BTUH:

00,000

00,000

 

Serial

XXXXXXXX

ORIFICE SIZE:

#XXXXX

#XXXXX

 

 

(Serie):

Model Number

Serial Number

2

Heat & Glo • CFL-18/24/30-C, CFL-24-IPI, ST-CFL-24-B • 526-910 Rev. E • 10/08

Table of Contents

1 Introduction

A. Appliance Certification . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

B. High Altitude Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . 4

2 Getting Started

A. Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

3 Operating Guidelines and Maintenance Instructions

A. Before Lighting Appliance. . . . . . . . . . . . . . . . . . . . . . . . . . 9

B. Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

4 Troubleshooting

A. Standing Pilot Ignition System . . . . . . . . . . . . . . . . . . . . . 12

B. Intellifire Ignition System . . . . . . . . . . . . . . . . . . . . . . . . . 14

5 Reference Materials

A. Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

B. Limited Lifetime Warranty. . . . . . . . . . . . . . . . . . . . . . . . . 26

C. Contact Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

= Contains updated information.

Heat & Glo • CFL-18/24/30-C, CFL-24-IPI, ST-CFL-24-B • 526-910 Rev. E • 10/08

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1 Introduction

A. Appliance Certification

The information in this manual pertains to Models CFL-18 NG/LP-C, CFL-24 NG/LP-C, CFL-30 NG/LP-C. CFL-24 NG/LP-IPI and ST-CFL-24NG/LP-B.

These gas log sets have been tested and listed in the U.S. in accordance with ANSI Z21.60b-2004. They have been listed by Underwriters Laboratories Inc. for installation and operation in the United States and Canada as described in these Installation and Operation Instructions. All components are UL, AGA, CGA or CSA safety certified.

Check with your local building code agency prior to installing this appliance to ensure compliance with local codes, including the need for permits and follow-up inspections. In the absence of local codes, comply with the National Fuel Gas Code, ANSI Z223.1-Latest Edition in the U.S. If any assistance is required during installation, please contact your local dealer.

WARNING

Fire Risk

Asphyxiation Risk

This log set must NOT be installed in an unvented appliance.

Open the chimney damper to its fully open position when burning this gas log set.

Logs must never be burned without the flue damper in the full open position. Failure to do so is dangerous to your health and voids all warranties.

All gas appliances produce some carbon monoxide when operated. Carbon monoxide is a colorless, odorless, poisonous gas. Adequate provisions must be made to provide combustion air for this gas log set. If outside air is not included in the fireplace, it may be necessary that an additional combustion air source be provided.

CAUTION

Check the construction of the fireplace before installing the gas log set. The area of the flue should not be less than 1/11 the area of the fireplace opening. Non-airtight glass doors should be installed on the fireplace if the area of the flue is less than 1/11 the area of the fireplace opening. Airtight doors must never be used with this gas log set.

Gas Log Sets are Decorative Gas Appliances for Installation in a Solid-fuel Burning Fireplace. Minimum fireplace sizes for these models is shown in Figure 1.

This log set is to be installed only in a solid-fuel burning fireplace with a working flue and one constructed of noncombustible material. The minimum permanent vent

opening provided by the fireplace chimney damper to vent the flue products must not be less than 51 square inches (328 cm2). The chimney damper MUST be fixed in a manner to maintain the minimum permanent vent opening. This may be accomplished by fastening the damper stop clamp provided to the edge of the damper to prevent its closing.

The installation, including provisions for combustion and ventilation air, must conform with the National Fuel Gas Code ANSI Z223.1 (in the United States), the CAN/CGA B-149 Installation Code (in Canada) and applicable local building codes.

These models can be installed in a bedroom (in the United States) which has a total volume of unconfined space appropriate to the particular installation. Refer to the National Fuel Gas Code ANSI Z223.1/NFPA 54-(current edition). The Uniform Mechanical Code (current edition), and Local Building Officials for the options allowed in obtaining an effective bedroom volume of unconfined space.

Always keep the appliance area clear and free from combustible materials, gasoline, and other flammable vapors and liquids.

Do not use this appliance if any part has been under water. Immediately call a qualified service technician to inspect the unit and to replace any part of the control system and any gas control which has been under water.

WARNING

Fire Risk

THIS UNIT IS NOT FOR USE WITH SOLID FUEL. Solid fuels shall not be burned in a fireplace where a decorative appliance is

installed. Failure to follow these instructions will result in a fire.

B. High Altitude Installation

U.L. Listed gas appliances are tested and approved without requiring changes for elevations from 0 to 2,000 feet in the U. S. A. and in Canada.

When installing this appliance at an elevation above 2,000 feet, it may be necessary to decrease the input rating by changing the existing burner orifice to a smaller size. Input rate should be reduced by 4% for each 1000 feet above a 2000 foot elevation in the U.S.A. or 10% for elevations between 2000 and 4500 feet in Canada. If the heating value of the gas has been reduced, these rules do not apply. To identify the proper orifice size, check with the local gas utility.

If installing this appliance at an elevation above 4,500 feet (in Canada), check with local authorities.

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Heat & Glo • CFL-18/24/30-C, CFL-24-IPI, ST-CFL-24-B • 526-910 Rev. E • 10/08

19 1/2

13

1/2

TOP VIEW

23 1/2

22

15

1/2

TOP VIEW

27 1/2

24

15

1/2

TOP VIEW

30

MINIMUM FIREPLACE SIZE

FRONT WIDTH : 23 1/2” (750mm)

REAR WIDTH

: 19 1/2” (521mm)

DEPTH

: 13 1/2” (331mm)

HEIGHT

: 22” (508mm)

MODEL CFL-18-C

MINIMUM FIREPLACE SIZE

FRONT WIDTH : 27

1/2” (750mm)

REAR WIDTH : 22” (521mm)

DEPTH

: 15 1/2” (331mm)

HEIGHT

: 22” (508mm)

MODEL CFL-24-C

MINIMUM FIREPLACE SIZE

FRONT WIDTH: 30” (750mm)

REAR WIDTH : 24” (521mm)

DEPTH

: 15 1/2” (331mm)

HEIGHT

: 22” (508mm)

MODEL CFL-30-C

24

17

TOP VIEW

24

MINIMUM FIREPLACE SIZE

FRONT WIDTH : 24” (521mm)

REAR WIDTH : 24” (521mm)

DEPTH

: 17” (331mm)

HEIGHT

: 20” (508mm)

MODEL ST-CFL-24-B

Figure 1. Minimum Fireplace Sizes for CFL-18/24/30-C and ST-CFL-24-B

Heat & Glo • CFL-18/24/30-C, CFL-24-IPI, ST-CFL-24-B • 526-910 Rev. E • 10/08

5

2

Getting Started

 

 

 

 

 

 

 

 

 

 

 

 

CAUTION

 

 

CAUTION

When installing this log set in a factory built fireplace, be

 

Standing Pilot units only: During the initial purging and

certain to consult the fireplace installation manual. ALL

 

subsequent lightings, NEVER allow the gas control valve knob

knockouts in the fireplace through which the gas supply line

 

to remain depressed in the "PILOT" position without pushing

is run MUST be resealed with insulation after the gas line

 

the ignitor button at least once every second.

is in place.

 

 

 

 

 

 

 

These models contain complete gas-burner, grate(s), and

 

5. A damper stop clamp with set screw is provided to

log components needed. Use caution when handling logs

prevent full closure of the fireplace damper blade. Attach

to avoid damage. Position the gas-burner assembly to the

the clamp to the edge of the damper blade with pliers or

rear of the fireplace. The ST-CFL-24 log set should be

wrenches. If the damper stop supplied does not fit the

positioned in the center of the unit. Once fully assembled,

application, use a permanent means that will keep the

the front log will extend forward of the burner assembly.

damper open to a MINIMUM of 51 square inches (328cm2).

 

 

 

 

 

 

See Figure 2.

 

 

CAUTION

 

 

 

 

WARNING

To minimize the possibility of spillage and to maximize proper

 

 

draft, position the log set as close to the back of the fireplace

 

Fire Risk

as possible. The ST-CFL-24 log set should be positioned in

 

 

Open the chimney damper to its FULLY

the center of the unit.

 

 

 

OPEN position when burning this gas log set.

 

 

 

 

 

 

 

Logs must NEVER be burned without the flue

A. Installation

 

damper in the FULL OPEN position. Failure

1. Run proper size gas line into fireplace. A 1/2 inch

 

to do so is dangerous to your health and

 

voids all warranties.

(13mm) gas line, with a 3/8 inch (10mm) reduction for

 

 

 

 

hook-up, is usually sufficient for the Gas Log set; how-

 

 

ever, if the run is unusually long, a larger line may be re-

 

DAMPER CLAMP

quired. Contact your local gas company or Department

 

 

 

of Building and Safety if there are any questions.

 

 

2. Minimum inlet gas supply pressure for purposes of in-

 

 

put adjustment, shall be 7.0 inches w.c. (1.75kPa) for

 

 

natural gas and 11.0 inches w.c. (2.75kPa) for propane

 

 

(LP gas). Maximum inlet gas supply pressure shall be

 

OPEN DAMPER

14.0 in. w.c. (3.5kPa) for both natural gas and propane

 

 

(LP gas). Manifold (outlet) pressure should be 3.5

 

 

inches w.c. (.87kPa) for natural gas and 10.0 inches

 

 

w.c. (2.5kPa) for LP gas.

 

 

3.The appliance and its individual shut off valve must be disconnected from the gas supply piping system during any pressure testing of the system at test pressures in excess of 1/2 psig (3.5kPa).

4. This appliance must be isolated from the gas supply

Figure 2.

piping system by closing its individual manual shut off

 

 

 

 

valve during any pressure testing of the gas supply

 

piping system at test pressures equal to or less than

Note: The Commonwealth of Massachusetts requires that

1/2 psig (3.5kPa).

the chimney flue damper, when used with gas logs, shall be

 

 

 

welded open or completely removed.

Note: The gas supply line should be purged of any trapped

 

 

 

 

 

air prior to the first firing of the unit.

 

 

 

 

 

 

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Heat & Glo • CFL-18/24/30-C, CFL-24-IPI, ST-CFL-24-B • 526-910 Rev. E • 10/08

7.Test fire the unit after referring to the SAFETY INFORMATION and LIGHTING INSTRUCTIONS found in Section 3 in this manual, or on the label plate assembly found on the gas-burner.

8.After the gas line installation is complete, all connections must be tightened and checked for leaks with a com- mercially-available, non-corrosive leak check solution. Be sure to rinse off all leak check solution following testing. Refer to Section 3, OPERATING GUIDELINES and MAINTENANCE INSTRUCTIONS.

9.Once the gas-burner is test fired and gas supply lines are purged, assemble the grate(s) and logs. Be certain to follow the Log Placement Instructions shipped with the unit. Remember to keep the Log Instructions along with this manual for future use.

This appliance may be used with a wall switch and/or remote control.

Use low resistance thermostat wire for wiring from ignition system to the wall switch.

Keep wire lengths as short as possible by removing any excess wire length.

Low voltage and 110 VAC voltage cannot be shared within the same wall box.

Note: This appliance must be electrically wired and grounded in accordance with local codes or, in the absence of local codes, with National Electric Code ANSI/NFPA 70-latest edition or the Canadian Electric Code, CSA C221.1.

WARNING

Hearth & Home Technologies disclaims any responsibility for, and the warranty will be voided by, the following actions:

• Installation and use of any damaged appliance or vent system component.

Modification of the appliance.

Installation other than as instructed by Hearth & Home Technologies.

Improper positionsing of the gas logs.

Installation and/or use of any component part not approved by Hearth & Home Technologies.

Any such action may cause a fire hazard.

BLACK BLACK

REMOTE

OR WALL

SWITCH ON/OFF

SWITCH

RED

THERMOPILE

WHITE

Figure 4.

BATTERY PACK

(BATTERIES REQUIRED)

IGNITION MODULE 3 VAC

INTERMITTENT PILOT IGNITOR

I

S

BLACK

RED

WIRES

(TO BROWN)

REMOTE OR

WALL SWITCH

WHITE

ORANGE

GROUND TO

FIREPLACE

CHASSIS

ORANGE

GREEN

VALVE

Figure 3. IPI Wiring Diagram-CFL-24NG-IPI and CFL-24LP-IPI

Heat & Glo • CFL-18/24/30-C, CFL-24-IPI, ST-CFL-24-B • 526-910 Rev. E • 10/08

7

If a remote control is used, the receiver cannot be placed under the burner. If possible, place the receiver outside the combustion chamber.

If the receiver must be placed in the combustion chamber, the protective heat shield MUST be used. See Figure 5.

Figure 5. Protective Heat Shield

Position receiver on left side of gas log set (opposite the pilot). Place protective heat shield over receiver. See Figure 5.

Figure 6. Receiver Location-Left Side of Log Set

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Heat & Glo • CFL-18/24/30-C, CFL-24-IPI, ST-CFL-24-B • 526-910 Rev. E • 10/08

3 Operating Guidelines and Maintenance Instructions

A. Before Lighting Appliance

Before lighting this appliance determine if it has a Standing Pilot or Intellifire ignition system by viewing the wiring system and gas valve. If this appliance has a red or black ignitor button (see Figure 3 and Figure 4) this appliance has a Standing Pilot ignition system. If there is no red or black ignitor button, this appliance has an Intellifire ignition system.

WARNING

Fire Risk

Be sure fireplace screen or glass doors are in place when burning fireplace logs. Unless other provisions for combustion air are provided, the screen or doors shall have an opening for introduction of combustion air. THIS GAS LOG SET IS NOT DESIGNED TO OPERATE WITH AIR TIGHT GLASS DOORS. Adequate combustion and cooling air must be provided or the unit will not function properly.

WARNING

HOT SURFACES!

Glass and other surfaces are hot during operation AND cool down.

Hot glass will cause burns.

• Do not touch glass until it is cooled

NEVER allow children to touch glass

Keep children away

CAREFULLY SUPERVISE children in same room as fireplace.

Alert children and adults to hazards of high temperatures.

High temperatures may ignite clothing or other flammable materials.

Keep clothing, furniture, draperies and other flammable materials away.

This appliance has been supplied with an integral barrier to prevent direct contact with the fixed glass panel. Do NOT operate the appliance with the barrier removed.

Contact your dealer or Hearth & Home Technologies if the barrier is not present or help is needed to properly install one.

WARNING

Fire Risk Explosion Risk

WARNING: To avoid possible injury, fire and explosion, please read and follow these precautions and all instructions on this appliance before lighting the pilot. This appliance uses L.P. (Propane) gas which is heavier than air and will remain at floor level if there is a leak. Before lighting, smell at floor level and/or use other means (such as using a commercially-available, non-corrosive leak check solution on all piping and connections, using a gas detector, etc.) to check for gas leaks. NOTE: L.P. (Propane) gas can become odorless and CANNOT always be detected by smell.

Before operating this appliance have a qualified technician:

Remove all shipping materials.

Review proper placement of logs, rockwool, lava rock, and vermiculite.

Check the wiring.

Ensure that there are no gas leaks.

Upon completing the gas line connection, a small amount of air will be in the lines. When first lighting the pilot light, it will take a few minutes for the lines to purge themselves of this air. Once the purging is complete, the pilot and burner will light and operate as indicated in the instruction manual. Subsequent lighting of the appliance will not require such purging.

WARNING

Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to the owner’s information manual provided with this appliance. For assistance or additional information consult a qualified installer, service agency or the gas supplier.

WARNING

Do NOT use this appliance if any part has been under water. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.

B. Maintenance

Periodically remove the logs and examine the burner. If dirty, clean with a soft brush. Also examine the area around the burner air shutter and the pilot. Any dirt or lint in this area should be removed. This will ensure long life and trouble-free operation.

The appliance and venting system should be inspected before initial use and inspected and cleaned at least annually by a qualified field service person.

Heat & Glo • CFL-18/24/30-C, CFL-24-IPI, ST-CFL-24-B • 526-910 Rev. E • 10/08

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