HAWK ENTERPRISES HP1515-1500, HP1520-1500, HP1517-1500, HP1517-1500DC, HP1520-1500DC User Manual

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HAWK High-Speed
HAWK
ENTERPRISES
Burnishing & Refinishing
Operation Care Service
Burnisher
HAWK ENTERPRISES 2902 Park Six Court, Elkhart, IN 46514 (574) 294-1910 (888) 289-4295
www.hawkenterprises.com
TABLE OF CONTENTS
Machine Specifications
............................................................................................ 1
Service Information .................................................................................................2
Important Safety Instructions ................................................................................... 2
Grounding Instructions ............................................................................................ 3
Operations / Accessories .......................................................................................... 3
Brush And Drive Block Installation .................................................................... 4
Adjustments.........................................................................................................4
Controls ...............................................................................................................5
Guidlines For Operation ..................................................................................... 5
Cord Storage .......................................................................................................5
Clean Up And Storage ............................................................................................. 5
Floor Machine Assemblies ....................................................................................... 6
Floor Machine Parts List ...................................................................................... 7-8
Optional Accessories ................................................................................................ 9
Features ....................................................................................................................9
Limited Warranty ....................................................................................
Machine Specifications
Back Cover
Machine 13” Standard 15” Standard 17” Standard 17” Dust Control 20” Standard 20” Dust Control Pad Size 13” 15” 17” 16” 20” 19”
Speed 1500 RPM Model # HP1513-1500 HP1515-1500 HP1517-1500 HP1517-1500DC HP1520-1500 HP1520-1500DC Part # F1500-13 F1500-15 F1500-17 F1500-17DC F1500-20 F1500-20DC Amp Draw 9.1 Amp 9.6 Amp 13.0 Amp 12.2 Amp 13.8 Amp 13.1 Amp
Speed 1800 RPM Model # HP1513-1800 HP1515-1800 HP1517-1800 HP1517-1800DC HP1520-1800 HP1520-1800DC Part # F1800-13 F1800-15 F1800-17 F1800-17DC F1800-20 F1800-20DC Amp Draw 9.5 Amp 9.9 Amp 13.9 Amp 13.2 Amp 14.6 Amp 13.6 Amp
Speed 2000 RPM Model # HP1513-2000 HP1515-2000 HP1517-2000 HP1517-2000DC HP1520-2000 HP1520-2000DC Part # F2000-13 F2000-15 F2000-17 F2000-17DC F2000-20 F2000-20DC Amp Draw 10.0 Amp 10.8 Amp 14.9 Amp 13.9 Amp 16.4 Amp 14.8 Amp
All Models
Motor 1.5 HP, 66 frame DC recfied motor Power 115V, 60 Hz power Power Cord 50 . 14-3 SJO industrial power cord with molded plug Belt Drive Mul-V belt drive dB Rang 69 dB 69 dB 69 dB 62 dB 69 dB 62 dB Machine Weight (all) 84 lbs. 86 lbs. 88 lbs. 90 lbs. 90 lbs. 92 lbs.
SERVICE INFORMATION To obtain consistent performance over the life of your equipment, read through these instruc­tions and save them for future reference. If you require service, contact the dealer from which the machine was purchased or an authorized service station. Always refer to your Limited Warranty for complete service information.
SERIAL NO.
VOLTS
MOTOR
PHASE
AMPS
MODEL
HZ
H.P.
l Do not allow the machine to be used as a toy. Close attention is necessary when used near children. Do not leave the machine connected to an electrical outlet unattended.
l Use only as described in this manual. Use only manufacturer’s recommended attachments.
l Do not use with a damaged cord or plug. If the machine is not working as it should, has been dropped, damaged, or left outdoors, return it to a service center before using.
The model, type, and serial number are indicated on the data plate on the side of the handle. For prompt and complete service, refer to these num­bers when inquiring about service.
Write the model and serial number of your
unitin the space provided. Refer to the
SERIAL #
data plate on unit.
MODEL #
Retain this owners manual for future reference.
IMPORTANT SAFETY INSTRUCTION
When using an electrical appliance, basic precau­tions should always be followed, including the following:
READ ALL INSTRUCTIONS BEFORE US­ING THIS FLOOR MACHINE.
WARNING: ELECTRIC SHOCK
CAN CAUSE SERIOUS INJURY OR
BE FATAL. PLEASE READE THE
FOLLOWING INSTRUCTIONS
ON THE USE AND
OPERATIONS OF FLOOR
FINISHING MACHINES.
l Your oor machine is equipped with a safety switch lock and power switch triggers de signed for your safety. Do not attempt to by pass or defeat the safety switch lock. Never use any device to lock the power switch trig gers in the “ON” position.
l Do not leave the oor machine plugged in. Turn off the switch and unplug the electrical cord when not in use and before servicing or changing the brushes or pads.
l Use care to keep the electrical supply cord around sharp edges or corners. Keep the cord away from the heated surfaces. l Connect to properly grounded (3-wire) outlet only. Refer to Grounding Instructions, Page 4.
l Do not use extension cords or outlets with inadequate current carrying capacity.
l Turn off all controls before unplugging.
l Do not unplug by pulling on the cord. To unplug,
grasp the plug and pull. l Do not handle the plug or oor machine with wet hands.
l Wind the cord no tighter than is necessary to retain it during storage. Refer to Cord Storage, Page 5.
l Use extra care when working on or near stairs.
l Do not use in conjunction with ammable or
combustible liquids such as gasoline, or use in areas where explosive vapor or dust may be present.
l Store your oor machine indoors in a cool, dry area.
l Keep your work area well lighted.
l WARNING: To avoid electrical shock, use
indoors only.
2
GROUNDING INSTRUCTIONS
This appliance must be grounded. If it should mal­function or break down, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This appliance is equipped with a cord that has an equipment-grounding conductor and grounding plug. The plug must be plugged into an ap­propriate outlet that is properly installed and grounded in accordance with all local codes and ordinances.
FOR FLOOR FINISHING MACHINES RATED
LESS THAN 150 VOLTS
WARNING: DO NOT USE GROUNDING ADAPTERS ON FLOOR MACHINES IN CANADA. CHECK WITH CANADIAN CODES FOR PROPER EQUIPMENT US­AGE. IMPROPER USE OF GROUND ADAPTORS CAN CAUSE SERIOUS INJURY, FIRE, OR BE FATAL.
Improper connection of an equipment grounding con­ductor can result in risk of electric shock. Check with a qualied electrician or service person if you are in doubt as to whether the outlet is properly grounded. Do not modify the plug provided with the appliance. If it will not t the outlet, have a proper outlet in­stalled by a qualied electrician. This appliance is for use on a nominal 120 volt circuit and has a ground­ing plug that looks like the plug illustrated in Figure
1. A temporary adapter which looks like the adapter illustrated in Figure 2 may be used to connect this plug to a two pole receptacle, as shown, if a prop­erly grounded outlet is not available. The temporary adapter should be used only until a properly grounded outlet (Figure 1) can be installed by a qualied electrician. The green colored rigid ear, lug, or the like extending from the adapter must be connected to a permanent ground such as a properly grounded out­let box cover. Whenever the adapter is used, it must be held in place by metal screw.
FOR FLOOR FINISHING MACHINES RATED 150-220 VOLTS:
If the machine is provided with an attachment plug cap as shown in Figure 3, it is intended for use on a 240 volt (nominal) circuit. No adapter is available for this cap.
OPERATION / ACCESSORIES
CHOOSING THE RIGHT BRUSH AND DRIVE
BLOCK
Your oor machine is packed completely assembled and ready for use after you install a brush or drive block.
Your oor machine is designed to be used for many different oor care applications. Make sure you use the correct brush or pad for the type of job you want to perform. (Accessories are available from the dealer from whom the oor machine was purchased. See Optional Accessories, Page 10)
When ordering brushes or drive blocks, refer to the following chart and specify correct brush or block diameter when ordering.
Machine Size Pad Driver Brush Diameter Block Diameter
13” 12” 13” 11”
15” 14” 15” 13”
17” 16” 17” 15”
20” 19” 20” 18”
Clutch plate A0019 is common on all models.
3
PAD DRIVER
INSTALLATION
NOTE: Disconnect the power cord from the electrical outlet before installing a pad driver.
Figure 4
To install a pad driver, leave the handle in the upright position and tip the machine backwards so it rests on its wheels and upper handle section (Figure
4). NOTE: Always remove the pad driver when the machine is not in use.
Adjustment Screws
Figure 6
ADJUSTMENTS
HANDLE ADJUSTMENT
The handle can be adjusted to any desired work position by simply pushing up on the handle lock (Figure 7). Move the handle to the desired position, then rmly push down on the handle lock which will lock the handle in position.
NOTE: Disconnect power cord from the electrical outlet before installing or removing pad, or pad driver.
Figure 5
PAD CENTERING LOCK
To install a pad, place machine in the folded position. After centering the pad on the pad drivers, insert the Pad Centering Lock until it securely locks in place.
ADJUSTMENTS
DRIVE BELT ADJUSTMENT NOTE: Disconnect power cord from the electrical outlet before adjusting belt tension.
1. Loosen bolts holding the drive motor ti the frame. DO NOT REMOVE (g 6)
2. Turn the two screws at the rear of the frame until the belt is tight.
3. Test the machine. If belt slips, adjust further
UNLOCK
LOCK
ADJUSTING NUT
Figure 7
HANDLE CAM LOCK ADJUSTMENT
With the handle cam lock in the “up” position (unlocked), tighten the adjusting nuts until there is a slight drag when the handle is raised or lowered. The tube should be locked securely when the handle lock is pressed downward (Figure 7).
4
CONTROLS
ON/OFF POWER SWITCH TRIGGERS
The ON/OFF switch is conveniently located in the form of dual triggers underneath the handle grips.
TO TURN THE MACHINE ON
The operating handle must be lowered to the operat­ing position before switching the machine ON. Place both hands rmly on the handle grips with your ngers around the power triggers. Do NOT apply pressure on the triggers before the safety switch lock is disengaged.
Disengage the safety switch lock by pushing it for­ward with one thumb. Then, while holding the safety switch lock in the disengaged position, squeeze the power triggers toward the handle grips and return your thumb to the handle grip. (See gure 8 )
To stop the machine, simply release the triggers. The safety switch lock will automatically return to the engaged position. (See gure 8 )
Push forward to
disengage safety
switch lock.
pad surface level, balanced, and at on the oor at all times.
Always adjust the operating handle to a comfort­able height at which the brush or pad surface is balanced before starting the machine. (See Handle Adjustment Page 4)
Your oor machine will operate differently on various surfaces. For example, there will be much more resistance when the machine is used with a brush on carpeted surfaces than when it is used with a pad on a smooth surface. The operator should be prepared to adjust for these differences.
BEGIN OPERATING THE FLOOR MA­CHINE WITH THE BRUSH OR PAD SUR­FACE LEVEL, BALANCED AND FLAT ON THE FLOOR.
To move the machine to the right, slowly apply slight upward pressure on the handle.
To move the machine to the left, slowly apply slight downward pressure on the handle.
To move the machine forward or backward, keep the brush or pad at on the oor and push or pull the machine in the desired direction.
DO NOT LET THE MACHINE REST ON THE PAD OR BRUSH FOR AN EXTENDED PERIOD OF TIME. This may alter the shape of the pad or
brush which may cause the machine to wobble.
Figure 8
The model 175/300 RPM 2-Speed is a two-speed oor machine designed for dual operation, scrubbing, or bufng. A toggle switch on the left side of the switch box selects the output speed, 175 RPM for scrubbing or 300 RPM for bufng. DO NOT operate this oor machine for bufng in low speed, it will not do an effective job and tends to overload the mo­tor unnecessarily.
GUIDELINES FOR OPERATION
Your oor machine is a very sensitive, power­ful unit. When in operation, it should be guided gradually and smoothly without sudden or rough motions. You will want to practice with your ma­chine on a smooth surface until you have experi­ence in operating it.
For ease of operation, always keep the brush or
CORD STORAGE
When not in use, loosely wind the power cord around the cord storage hook on the handle shaft and both of the handle grips, as shown:
CLEANUP AND STORAGE After being used, your oor machine can be wiped clean with a soft, damp cloth and should be stored in a clean, dry place.
2
NUMBER NUMBER 115 VOLT UNITS REQ'D
1
BRUSH COVER
1
1 L0010 MOTOR DRIP COVER LABEL 1 2 L0006 1500 RPM / CAUTION LABEL 1
2A L0020 2000 RPM / CAUTION LABEL 1
3 E0027 (115 VOLT) MOTOR DC 115 VOLT/50/60 CYCLE 1 4 S0016 ROLLED MOTOR SCREEN 1 5 H0049 SPRING (EXTENSION) ZINC 2 6 H0040 SCREW 10-24 X .50 2+1+1+1+1 7 H0020 LOCK WASHER EXTERNAL 3+3+1+2+3 8 H0002 SCREW 10-24 X 1 3+3
9 S0001P-COLOR MOTOR / BEARING COVER (SPECIFY COLOR) 1+1 10 H0003 SPACER - NYLON .50 OD X .25 ID X .625 L 3+3 11 H0057 NUT 3/8-16 NYLCK 4 12 C0011P TOP BEARING HOUSING 1 13 W0004P
FRAME WRINKLE BLACK
(NON DUST CONTROL ONLY)
14 M0004 SPACER 4 15 S0004-COLOR
(SPECFY COLOR)
(NON DUST CONTROL ONLY)
16 C0002-BLK BUMPER BLACK 1 17 H0044 BOLT 4 18 H0007-HSB FRONT BEARING ASSY. COMPLETE 1
EXTERNAL RET. RING 1 WAVE WASHER 1 BEARING 2 PULLY 10 GROVE 1 SET SCREW 3/8 CUP POINT 1 KEY SQUARE .187 X 1.0 1 BEARING HOUSING 1
DRIVER / SHAFT 1 19 C0012 PAD DRIVER 18 INCH. 1 20 H0032 SCREW 1/4 - 28 X 1 PHILLIPS FLAT HEAD 6 21 HP0037-1 PAD CENTERING (NATURAL CLAMP ON) KIT 1
SCREW PAN HEAD PHIL. #8 X 1/2 3
PAD CENTERING CLAMP - WHITE CLAMP ON 1 22 C0014-1 BELT 320J10 1 23 M0015 MOTOR PULLEY 1500 RPM 1 23 M0015-1 (2000 RPM) MOTOR PULLEY 2000 RPM 1 24 H0052 MOTOR PULLEY SET SCREW 2 25 H0053 KEY SQUARE .187 X 1 LONG - ZINC 1 26 HP0025 HSB OPERATING WHEEL & AXLE KIT (SET OF TWO) 1
WHEEL W/ BALL BEARING 5 IN 2
BOLT GRADE 8 - 1/2 INCH - 13 X 4 - 1/2 INCH L. 2
NUT - 1/2 - 13 INCH 2
NUT 1/2 - 13 NYLON INSERT LOCKNUT, THIN 2
SPACER WHEEL - 3/4 IN OD X 1/2 IN ID X 1.5 2
WASHER ZINC PLATED STEEL .875 X .510 X .030 4
SPRING WASHER - .515 ID - ZINC 2
27 HP0025-2 HSB TRANSPORT WHEEL AND AXLE KIT 1
COTTER PIN - ZINC 3/32 X 1 2 HANDLE / WHEEL SHAFT- ZINC 1 PUSH NUT 2 SPRING WASHER .515 ID ZINC 8 WASHER - ZINC PLATED STEEL 4
28 H0015 NUT 3/8 X 16 HEX NYLOCK - BLACK ZINC 2
WHEEL 5 INCH BALL BEARING GRAY 2
NUMBER NUMBER 115 VOLT UNITS REQ'D
29 H0060 WASHER 5/16 FLAT ZINC 2+4 30 H0043 BOLT 3/8 - 16 X 1-1/2 H.C.S. GR5 ZINC 2 31 S0018P CONNECTING LEG 2 32 H0028 GROMMET 1 33 HP0003-BLACK CAM LOCK ASSEMBLY -(BLACK) 1
WASHER SLOTTED 1 BOLT SPADE-ZINC 1 RIVET SOLID -ZINC 1 NUT PUSH BRIGHT NICKEL 1 HANDLE LOCK CAM-BLACK 1
34 HP0004-1BLACK HANDLE LOCK CAP KIT (BLACK) 1
CORD HOOK CAP/HANDLE LOCK 2 BOLT 3/8-16X2-1/2L GR8 BL 2 NUT NYLOC THN FLEX 3/8-16 BLK. 2
WASHER FLAT 3/8 BLK. 2 35 W0002P HANDLE WDMT. CHROME 1 36 W0003P-COLOR SWITCH BOX COVER (SPECIFY COLOR) 1 37 L0002 LABEL PRODUCT IDENT. SWITCH BOX 1 38 HP0038 SAFETY SWITCH KIT 1
SAFETY SWITCH 1
SPRING SAFETY SWITCH 1 39 L0005-1 LABEL SAFETY SWITCH BOX 1 40 NOT USED NOT USED 41 H0004 3/8 INCH MEDIUM SPLIT LOCK-WASHER ZINC 4 42 H0042 BOLT 3/8 - 16 X 7/8 H.C.S. GR5 ZINC 4 43 S0019-1P BELT ADJUSTMENT BRACKET 2 44 H0054 LOCK WASHER .250 SPLIT - ZINC 2 45 H0056-3 BOLT TAP 1/4 - 20 X 3 HEX 2 46 H0012 ROLL PIN 2 47 HP0091-4 GRIP HANDLE KIT BLACK 1
GRIP HANDLE BLACK 2
47A GRIP HANDLE KIT GRAY 1
GRIP HANDLE GRAY 2 48 S0008-1P TRIGGER 1 49 H0023 SPRING TRIGGER 2 50 E0003G 50 FOOT PWR CRD 14-3 ST GRAY 1 51
H0021 STRAIN RELIEF 1
WASHER AND STRAIN RELIEF 2
STRAIN RELIEF 1
NUT ( APPLETON BL50 OR L 100 ) 1
52 E0007-KIT ON/OFF SWITCH KIT 1
SWITCH ON/OFF 1
LOCK WASHER 3/8 INTERNAL TOOTH 1
WASHER - ZINC PLATED STEEL 3/8 4
SWITCH INSULATION 1
53 H0016 WASHER 3/8 USS - BLK OXIDE 4+2 54 H0065 LOOP CLAMP .312 BLACK
1
LIMITED WARRANTY
Your HAWK equipment which has been manufactured, tested and inspected in accordance with carefully speci­ed engineering requirements, is warranted to be free from defects in material and workmanship. This Limited Warranty is, however, subject to the Following qualications, conditions and limitations which are set forth to provide you and all users of the HAWK equipment with information concerning the duration, extent, availabil­ity, and applicability of this HAWK Limited Warranty, the procedure to be taken to obtain its performance, and other information concerning the HAWK Limited Warranty policy.
The HAWK ENTERPRISES Limited Warranty is extended to the original end user as follows:
Machines: 1 year parts replacement and 1 year service labor warranty.
Replacement parts guaranteed for 90 days from date of installation against defects in material and workman-
ship.
This Limited Warranty will not cover damage attributable to the following: (1) Improper, unreasonable or negligent use or abuse of the equipment (2) Abrasions or punctures of the equipment. The start date of the Limited Warranty coverage shall be the purchase date of the original end user or six months from the date the machine was shipped from the Factory, whichever comes rst.
PARTS OF EQUIPMENT NOT COVERED BY THE LIMITED WARRANTY
Certain parts of equipment require replacement in the ordinary use due to normal wear by reason of their char­acteristics. Normal wear items such as cords, switches, bumpers, bearings, etc. are excluded from the Limited Warranty.
EXCEPTIONS AND EXCLUSIONS FROM THE LIMITED WARRANTY
This equipment is required to be used on electric current as indicated on the data plate. Otherwise damage, defects, malfunctions or other failure of the equipment arising from use on electric current not as indicated are excepted and excluded from this Limited Warranty. Defects, malfunctions, failure or damage of the equipment caused by improper, unreasonable or neglect use or abuse while in possession of the purchaser are likewise ex­cluded from this warranty. If repair is done on your equipment by anyone other than those designated as author­ized to perform such work without rst having obtained factory instructions, HAWK ENTERPRISES at its sole option, my determine that this warranty will not apply and that reimbursement for such repair will not be made because of the failure to comply with such factory specied instructions.
PROCEDURE TO BE TAKEN TO OBTAIN PERFORMANCE OF LIMITED WARRANTY REPAIR
To secure repair of the equipment or any warranted parts under this Limited Warranty, the following procedure should be taken. The inoperative equipment or warranted parts, together with satisfactory evidence of the pur­chase date, must be delivered, with shipping and delivery charges prepaid, to one of the following: (1) The dealer from whom purchased; (2) Any HAWK distributor’s service department in the United States; (3) Any HAWK authorized service station in the United States. If you are unable to locate any of the foregoing, you may write or otherwise communicate with HAWK EN­TERPRISES before repair service is performed by anyone else. In such event, HAWK ENTERPRISES will provide either the location or a closely available HAWK distributor service department, or HAWK authorized service station or other factory instructions. Upon compliance with the above procedure, all warranted defects will be repaired, at no additional charge or costs to the customer, and the repaired product returned to the cus­tomer, with all shipping and delivery charges pre-paid. In following the procedures set forth, PLEASE MAKE CERTAIN to state the model, type and serial number as shown on the data plate of the equipment.
REPLACEMENT
In the event of a defect, malfunction or failure of your HAWK equipment or any warranted part to conform with this warranty, HAWK may, at its sole option and own expense, replace the equipment or any warranted part with another new, identical or reasonably equivalent model or part in lieu or repairing the defect.
NO REFUND OF PURCHASE PRICE
HAWK will not, as a matter of it’s Limited Warranty policy, refund the customer’s purchase price.
LIMITED WARRANTY REGISTRATION CARD FOR YOUR EQUIPMENT AND REQUEST FOR INFORMATION
Your HAWK distributor from whom you purchased your equipment is responsible for the registration of your Limited Warranty with the factory. Any information or questions you may have concerning your HAWK ENTERPRISES equipment or this Limited Warranty may likewise be secured from the factory. This Limited Warranty will give you specic legal rights, and you may also have other rights which vary from state to state.
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