Hatco ITQ-1000-1C Installation Manual

5 (1)
Hatco ITQ-1000-1C Installation Manual
English = p 2

hatcocorp.com

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(voir page 15) Intelligent Toast-Qwik®

Conveyor Toaster • Grille-pain à convoyeur ITQ Series • Série ITQ

Installation and Operating Manual Manuel d'installation et d'utilisation

P/N 07.04.636.00

WARNING

Do not operate this equipment unless you have read and understood the contents of this manual! Failure to follow the instructions contained in this manual may result in serious injury or death. This manual contains important safety information concerning the maintenance, use, and operation of this product. If you’re unable to understand the contents of this manual, please bring it to the attention of your supervisor. Keep this manual in a safe location for future reference.

ADVERTENCIA

No opere este equipo al menos que haya leído y comprendido el contenido de este manual! Cualquier falla en el seguimiento de las instrucciones contenidas en este manual puede resultar en un serio lesión o muerte. Este manual contiene importante información sobre seguridad concerniente al mantenimiento, uso y operación de este producto. Si usted no puede entender el contenido de este manual por favor pregunte a su supervisor. Almacenar este manual en una localización segura para la referencia futura.

AVERTISSEMENT

Ne pas utiliser cet équipement sans avoir lu et compris le contenu de ce manuel ! Le non-respect des instructions contenues dans ce manuel peut entraîner de graves blessures ou la mort. Ce manuel contient des informations importantes concernant l'entretien, l'utilisation et le fonctionnement de ce produit. Si vous ne comprenez pas le contenu de ce manuel, veuillez le signaler à votre supérieur. Conservez ce manuel dans un endroit sûr pour pouvoir vous y référer plus tard.

Français = p 15

© 2016 Hatco Corporation

CONTENTS

 

English

Important Owner Information ..............................................

2

Introduction...........................................................................

2

Important Safety Information...............................................

3

Model Description.................................................................

4

Model Designation................................................................

4

Specifications........................................................................

5

Plug Configurations .............................................................

5

Electrical Rating Charts .......................................................

5

Dimensions ..........................................................................

5

Installation .............................................................................

6

General ................................................................................

6

Operation...............................................................................

7

General ................................................................................

7

Touchpad Control.................................................................

7

Operating the Toaster ..........................................................

8

IMPORTANT OWNER INFORMATION

Power Save mode ...............................................................

8

Programming menu Items ...................................................

9

Using the Systems menu...................................................

10

Maintenance ........................................................................

11

General ..............................................................................

11

Daily Cleaning ....................................................................

11

Cleaning the Fan Filters ....................................................

12

Cleaning the Bottom Element Reflector ............................

12

Cleaning the Touchpad Control .........................................

12

Troubleshooting Guide ......................................................

12

ITQ Error message Guide .................................................

13

Options and Accessories...................................................

14

Limited Warranty.................................................................

14

Authorized Parts Distributors............................

Back Cover

Record the model number, serial number, voltage, and purchase date of the unit in the spaces below (specification label located on the back of the unit). Please have this information available when calling Hatco for service assistance. model No. ________________________________________

Serial No. ________________________________________

Voltage __________________________________________

Date of Purchase __________________________________

Register your unit!

Completing online warranty registration will prevent delay in obtaining warranty coverage. access the Hatco website at www.hatcocorp.com, select the Parts & Service pull-down menu, and click on “Warranty Registration”.

Business

7:00 am to 5:00 Pm Central Standard Time (CST)

Hours:

 

(Summer Hours: June to September

 

7:00 am to 5:00

Pm

CST mondayThursday

 

7:00 am to 4:00

Pm

CST Friday)

Telephone: 800-558-0607; 414-671-6350

E-mail:

partsandservice@hatcocorp.com

Fax:

800-690-2966

(Parts and Service)

 

414-671-3976

(International)

24 Hour 7 Day Parts and Service

Assistance available in the United States and Canada by calling 800-558-0607.

additional information can be found by visiting our web site at www.hatcocorp.com.

INTRODUCTION

Hatco Intelligent Toast-Qwik® Conveyor Toasters with Spot-On™ technology are specially-designed to automate, accelerate, and enhance the toasting operation. Spot-On™ technology senses when product is placed on the conveyor and activates the unit. Product then passes through a heating chamber for rapid and thorough toasting. Pre-programmed conveyor speed and chamber temperature produce the desired toasting color for the product being toasted.

Hatco toasters are built with quality to meet the demands of foodservice operations and provide years of trouble-free performance. The metal-sheathed, tubular heating elements are guaranteed against breakage and burnout for two years.

Hatco Intelligent Toast-Qwik Conveyor Toasters are products of extensive research and field testing. The materials used were selected for maximum durability, attractive appearance, and optimum performance. Every unit is inspected and tested thoroughly prior to shipment.

This manual provides installation, safety, and operating instructions for Intelligent Toast-Qwik Conveyor Toasters. Hatco recommends all installation, operating, and safety instructions appearing in this manual be read prior to installation or operation of a unit.

Safety information that appears in this manual is identified by the following signal word panels:

WARNING

WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION

CAUTION indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.

NOTICE

NOTICE is used to address practices not related to personal injury.

2

Form No. ITQm-0116

 

 

IMPORTANT SAFETy INFORMATION

English

Read the following important safety information before using this equipment to avoid serious injury or death and to avoid damage to equipment or property.

WARNING

ELECTRIC SHOCK HAzARD:

• Plug unit into a properly grounded electrical receptacle of the correct voltage, size, and plug configuration. If plug and receptacle do not match, contact a qualified electrician to determine and install proper voltage and size electrical receptacle.

• Put unit in standby, allow to cool, turn OFF power switch, and unplug power cord before performing cleaning, adjustments, maintenance, or attempting to clear a jam.

• Unit is not weatherproof. Locate unit indoors where ambient air temperature is a minimum of 70°F (21°C) and a maximum of 100°F (38°C).

• DO NOT submerge or saturate with water. Unit is not waterproof. Do not operate if unit has been submerged or saturated with water.

• Do not steam clean or use excessive water on unit.

• This unit is not “jet-proof” construction. Do not use jetclean spray to clean this unit.

• Do not clean unit when it is energized or hot.

• Do not allow liquids to spill into unit.

• Do not pull unit by power cord.

• Discontinue use if power cord is frayed or worn.

• Do not attempt to repair or replace a damaged power cord. Cord must be replaced by Hatco, an Authorized Hatco Service Agent, or a person with similar qualifications.

• Never insert a knife, fork, or similar object into toasting chamber.

• This unit must be serviced by qualified personnel only. Service by unqualified personnel may lead to electric shock or burn.

• Use only Genuine Hatco Replacement Parts when service is required. Failure to use Genuine Hatco Replacement Parts will void all warranties and may subject operators of the equipment to hazardous electrical voltage, resulting in electrical shock or burn. Genuine Hatco Replacement Parts are specified to operate safely in the environments in which they are used. Some aftermarket or generic replacement parts do not have the characteristics that will allow them to operate safely in Hatco equipment.

ExPLOSION HAzARD: Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance.

Make sure all operators have been instructed on the safe and proper use of the unit.

This unit is not intended for use by children or persons with reduced physical, sensory, or mental capabilities. Ensure proper supervision of children and keep them away from the unit.

If toaster overheats or cooling fans inside unit stop working, the safety high-limit switch will shut off toaster. Contact Authorized Service Agent or Hatco for assistance.

Form No. ITQm-0116

3

 

FIRE HAzARD:

WARNING

• Allow a minimum clearance of 1" (25 mm) along the sides and rear of unit. Allow a minimum clearance of 12" (305 mm) in the front, measured from chamber opening on toaster body. If safe distances are not maintained, discoloration or combustion could occur.

• Do not locate toaster under shelving or closer than 12" (305 mm) from the ceiling.

• Do not place anything on top of toaster. Do not place toaster near or underneath curtains or other combustible materials. Items near or on top of toaster could catch fire causing injury and/or damage to the toaster.

• In case of fire, disconnect toaster from power source immediately. This allows unit to cool, making it easier and safer to put out fire.

This unit has no “user-serviceable” parts. If service is required on this unit, contact an Authorized Hatco Service Agent or contact the Hatco Service Department at 800-558-0607 or 414-671-6350; fax 800-690-2966; or International fax 414-671-3976.

BURN HAzARD:

CAUTION

• Some exterior surfaces on unit will get hot. Use caution when touching these areas.

• Do not remove crumb tray for cleaning until toaster is cool. Locate unit at proper counter height in an area that is convenient for use. Location should be level and strong enough to support weight of unit and contents.

Always operate toaster with crumb tray(s) installed.

If Warning light comes on, unit is malfunctioning due to fan failure. Turn off unit, disconnect from power supply, and have unit serviced by a qualified technician.

NOTICE

Do not locate unit in an area subject to temperatures above 100°F (38°C) or grease from grills, fryers, etc. Excessive temperatures and grease could cause damage to unit.

Do not locate unit in area with excessive air movement around unit. Avoid areas that may be subject to active air movements or currents (i.e., near exhaust fans/hoods, air conditioning ducts, and exterior doors).

Do not locate toaster in an area that restricts air flow around front or rear of unit.

Do not block air flow to cooling fans. Operating issues and/or damage to unit may occur.

Do not turn off unit while cooling fans are running. Damage to unit may occur. Put unit in standby and allow to cool for 20 minutes before turning off.

Use non-abrasive cleaners and cloths only. Abrasive cleaners and cloths could scratch finish of unit, marring its appearance and making it susceptible to soil accumulation.

This unit is intended for commercial use only—NOT for household use.

Clean unit daily to avoid malfunctions and maintain sanitary operation.

MODEL DESCRIPTION

All Models

Intelligent Toast-Qwik® Conveyor Toasters are fast, reliable, and extremely versatile. Individually-controlled top and bottom heating elements, multi-speed two-directional conveyor belts, and optical product sensors provide the ability to produce a wide variety of menu items. Intelligent Toast-Qwik Conveyor Toasters include a programmable touchpad control with display, a USB port, a removable toast chute, a removable crumb tray(s), 1″ (25 mm) adjustable legs, and a factory attached 6' (1829 mm) power cord and plug.

Power Save Mode

Intelligent Toast-Qwik Conveyor Toasters feature an energysaving Power Save mode that reduces heat levels to a specified percentage of full power. The toaster enters Power Save mode automatically after a specified period of inactivity or when the POWER SaVE key on the touchpad control is touched. Full power can be restored within 1–2 minutes by placing food product between the product sensors on the conveyor belt or by touching any of the program keys (keys 1–5).

ColorGuard System

Intelligent Toast-Qwik Conveyor Toasters use a patented ColorGuard Sensing System. This system monitors and automatically adjusts conveyor speed and chamber temperature during high usage periods to ensure toast color uniformity.

Model ITQ-1000-1C

model ITQ-1000-1C is a single conveyor toaster capable of toasting bread products up to 1-3/4″ (44 mm) thick.

English

Model ITQ-1750-2C

model ITQ-1750-2C is a dual conveyor toaster capable of toasting bread products up to 2-1/8″ (54 mm) thick. Each conveyor on this model can be operated independently.

Product Sensors

USB

 

 

 

 

Port

 

 

 

 

Warning

 

 

 

 

Light

 

 

Right Conve

yor

Touchpad

 

t Conveyor

Lef

 

 

 

Display

 

 

 

 

Touchpad

 

 

 

 

Control

 

 

 

 

Cooling Fan

 

 

 

 

Toast Chute Slide

 

 

Crumb

Toast Chute

Trays

 

 

 

model ITQ-1750-2C

Product Sensors

USB

 

Port

 

Warning

 

Light

 

Touchpad

 

Display

 

Touchpad

 

Control

 

 

Crumb

Cooling Fan

Tray

Toast Chute

 

model ITQ-1000-1C

MODEL DESIGNATION

I T Q - X X X X - X C

Intelligent Toast-Qwik

1C

= Single Conveyor

Conveyor Toaster

2C

= Dual Conveyor

 

Model Number

4

Form No. ITQm-0116

 

English

 

 

 

 

 

SPECIFICATIONS

Plug Configurations

 

 

 

 

 

 

 

 

 

Units are supplied from the factory with an electrical cord and

 

 

 

 

 

 

plug installed. Plugs are supplied according to the application.

 

 

 

 

 

 

 

WARNING

 

 

 

NEMA 6-30P

NEMA L6-30P

ELECTRIC SHOCK HAzARD: Plug unit into a properly

 

grounded electrical receptacle of the correct voltage, size,

 

 

 

 

 

 

and plug configuration. If plug and receptacle do not

 

 

Plug Configurations

 

 

match, contact a qualified electrician to determine and

 

 

 

 

NOTE: Receptacle not supplied by Hatco.

 

install the proper voltage and size electrical receptacle.

 

Electrical Rating Chart

 

 

 

 

 

 

 

 

Model

Voltage

Hertz

Watts

Amps

Plug Configuration

 

Shipping Weight*

ITQ-1000-1C

208240

60

32304300 15.517.9

NEma 6-30P, NEma L6-30P

89 lbs. (40 kg)

ITQ-1750-2C

208

60

4960

 

23.8

NEma 6-30P, NEma L6-30P

106 lbs. (48 kg)

 

240

60

4960

 

20.7

NEma 6-30P, NEma L6-30P

106 lbs. (48 kg)

* Shipping weight includes packaging.

 

 

 

 

 

 

 

 

Unit is designed to operate on supply voltages between 208 V and 240 V.

 

 

 

 

Dimensions

Width

Depth

Height

Footprint

Footprint

Platform

Conveyor

Opening

Model

(A)

(B)

(C)

Width (D)

Depth (E)

Width (F)

Width (G)

Height (H)

ITQ-1000-1C

17-5/8″

28-5/8″

18″

13-3/4″

17-3/4″

13-3/4″

9-7/16″

2″

(448 mm)

(727 mm)

(457 mm)

(349 mm)

(450 mm)

(349 mm)

(240 mm)

(51 mm)

 

ITQ-1750-2C

20″

28-11/16″

16-9/16″

16-1/4″

17-3/4″

16-1/8″

5-7/16″

2-1/4"

(508 mm)

(728 mm)

(420 mm)

(412 mm)

(450 mm)

(410 mm)

(139 mm)

(56 mm)

 

 

 

A

 

 

 

 

B

 

 

 

 

 

 

H

 

 

 

 

 

 

 

C

 

Specification

 

Label

D

E

Front View

Side View

G F

 

Top View

Model ITQ-1000-1C shown.

 

 

Form No. ITQm-0116

5

 

 

 

INSTALLATION

 

 

English

General

 

4. Level the unit by turning the leveling feet on each leg, if

The Hatco Intelligent Toast-Qwik® Conveyor Toaster is shipped

necessary.

 

with all components pre-assembled. Care should be taken

5. Install the crumb tray(s), if necessary.

when unpacking the shipping carton to avoid damage to the

a. Position the crumb tray directly under the conveyor belt

unit and the components enclosed.

 

 

and above the lower conveyor support bar at the front of

 

WARNING

 

the toaster.

 

 

 

b. Slide the crumb tray into the toaster until it stops.

ELECTRIC SHOCK HAzARD: Unit is not weatherproof.

 

 

Locate unit indoors where ambient air temperature is

a

 

 

minimum of 70°F (21°C) and a maximum of 100°F (38°C).

 

 

 

ExPLOSION HAzARD: Do not store or use gasoline or

 

 

other flammable vapors or liquids in the vicinity of this or

 

 

any other appliance.

 

 

 

FIRE HAzARD:

 

 

 

• Allow a minimum clearance of 1" (25 mm) along the

 

 

 

sides and rear of unit. Allow a minimum clearance of

 

 

 

12" (305 mm) in the front, measured from chamber

 

 

 

opening on toaster body. If safe distances are not

 

 

 

maintained, discoloration or combustion could occur.

 

 

Do not locate toaster under shelving or closer than 12"

 

 

 

(305 mm) from the ceiling.

 

Lower Conveyor

 

Do not place anything on top of toaster. Do not place

Support Bar Crumb

 

toaster near or underneath curtains or other combustible

 

Tray

 

materials. Items near or on top of toaster could catch fire

 

 

 

causing injury and/or damage to the toaster.

 

Installing a Crumb Tray (ITQ-1750-2C shown)

1.

Remove the unit from the carton.

 

6. Install the toast chute, if necessary. There are two styles of

NOTE: To prevent delay in obtaining warranty coverage,

toast chutes (see illustration for details).

a. Slide the long/angled section of the toast chute into the

 

complete online warranty registration. See the

 

ImPORTaNT OWNER INFORmaTION section for

toaster from the front.

 

 

details.

 

b. as the toast chute nears the rear of the toaster, align

2. Remove tape and protective packaging from all surfaces of

the cutouts/tabs on each side of the chute with the pins

inside the toaster. make sure the long/angled section of

 

the unit.

 

 

 

the chute is resting against the back wall of the toaster.

 

 

 

 

CAUTION

 

ITQ-1000-1C

 

Locate unit at the proper counter height in an area that is

Toast Chute

 

convenient for use. The location should be level to prevent

 

Cutout

the unit or its contents from falling accidentally and strong

ITQ-1750-2C

 

enough to support the weight of the unit and contents.

 

Toast Chute

 

 

NOTICE

 

 

 

Do not locate unit in an area subject to temperatures above

 

 

100°F (38°C) or grease from grills, fryers, etc. Excessive

 

 

temperatures and grease could cause damage to unit.

 

 

 

Do not block air flow to cooling fans. Operating issues and

 

Tab

damage to unit may occur.

 

 

(position

 

 

 

 

behind

3.

Place the unit in the desired location.

 

 

pin)

 

• make sure the unit is installed where the ambient air

 

 

 

temperature will not rise above 100°F (38°C) and where

 

 

 

it will not be exposed to excessive moisture or grease-

 

Pin

 

laden air. avoid areas that may be subject to active air

 

 

movements or currents (i.e., near exhaust fans/hoods,

Back wall

 

 

air conditioning ducts, and exterior doors).

 

of toaster.

 

 

• make sure the unit is at the proper counter height in an

Installing the Toast Chute

 

area convenient for use.

 

 

• make sure the countertop is level and strong enough to

7. For ITQ-1750-2C models, install the toast chute slide onto

support the weight of the unit and food product.

 

the toast chute.

 

8. Plug the unit into a properly grounded electrical receptacle

• make sure all the feet on the bottom of the unit are

 

 

of the correct voltage, size, and plug configuration. See the

positioned securely on the countertop. a minimum shelf

 

 

SPECIFICaTIONS section for details.

depth of 22″ (559 mm) is required for the unit.

 

 

 

 

 

 

 

6

Form No. ITQm-0116

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

OPERATION

 

 

English

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

General

 

 

 

 

 

 

 

Darker Key

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

The Intelligent Toast-Qwik Conveyor Toaster is designed for

 

 

 

 

 

 

 

 

 

 

 

 

ease of operation and versatility. Use the following information

The Darker (

 

 

 

) key allows a single item to be toasted to a

and procedures to operate the toaster.

 

 

darker shade

 

 

an the current menu item setting.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

WARNING

 

 

To use the

 

 

 

key:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

a. Place the item on the conveyor, and touch the desired

Read all safety messages in the IMPORTANT SAFETy

 

 

INFORMATION section before operating this equipment.

 

 

 

 

 

program key.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

b. Touch the

 

 

 

key. This key may be touched up to five

 

 

 

 

CAUTION

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

times to pr

duce a shade five times darker than the

 

 

 

 

 

 

 

 

 

 

 

 

 

current menu setting.

 

BURN HAzARD:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Some exterior surfaces on unit will get hot. Use caution

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

when touching these areas.

 

 

 

Lighter Key

 

 

 

 

 

 

 

 

 

Do not remove crumb tray for cleaning until toaster is

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

The Lighter (

 

 

 

) key allows a single item to be toasted to a

 

cool.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

lighter shade

 

 

an the current menu item setting.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Always operate toaster with crumb tray(s) installed.

To use the

 

 

 

key:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Touchpad Control

 

 

 

 

 

 

a. Place the item on the conveyor, and touch the desired

The following are descriptions of the controls used to operate

 

 

 

 

 

program key.

 

 

 

 

 

 

 

the Intelligent Toast-Qwik Conveyor Toaster. all controls are

 

 

b. Touch the

 

 

 

key. This key may be touched up to five

located on the touchpad control at the front of the unit.

 

 

 

 

 

times to pr

duce a shade five times lighter than the

Program Keys (Keys 1–5)

 

 

 

 

 

current menu setting.

 

Each program key stores the toast settings for a custom menu

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

item. Touching one of the program keys starts the

 

 

 

 

 

 

Up/Down Arrow Keys

 

 

 

 

 

 

corresponding menu item toast sequence. On dual conveyor

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

toasters, the program keys on the left side of the touchpad are

The Up/Down arrow (

 

 

 

 

 

) keys scroll through additional

for the left conveyor, and the program keys on the right side of

 

 

 

 

 

menu items, if available. Th

display will show each menu item

the touchpad are for the right conveyor.

next to its corresponding program key (1–5).

NOTE: The touchpad control on Model ITQ-1000-1C single

Touchpad Display

 

 

 

 

 

 

 

 

 

conveyor toasters have program keys labeled 1–10.

 

 

 

 

 

 

 

 

 

The touchpad display shows the current status of the toaster

 

 

Only keys 1–5 are used for custom menu items. Keys

 

 

6–10 are used for programming functions.

as well as operational information related to the program keys,

 

 

 

 

 

 

 

 

chamber temperature, error messages, etc...

 

Standby Key

 

 

 

 

 

The Standby (

 

) key toggles the toaster between operation

and standby. In

ndby, the conveyor and elements are off and

the touchpad display is dark, but the toaster remains energized.

• From standby, touch and hold the

 

key for three

seconds to activate the toaster. The toas

will be ready for

operation in approximately five minutes.

 

• From operation, touch and hold the

 

key for three

seconds to shut down operation and p

he toaster into

standby.

 

 

 

POWER SAVE Key

The POWER SaVE key puts the toaster into Power Save mode. In Power Save mode, the toaster remains activated but the heat level drops to a reduced percentage of the current heat settings. When restarting from Power Save mode, the unit will be ready to toast in approximately two minutes or less.

Touchpad Display

 

 

L1 Bun

R1 Bun

 

 

L2 Toast

R2 Toast

Touchpad Control

 

 

L3 H. Brown

R3 H. Brown

for dual

 

L4 Product4

R4 Product4

conveyor unit.

 

L5 Product5

R5 Product5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Left Conveyor

Program Keys

Right Conveyor Program Keys

Touchpad Control and Display (ITQ-1750-2C shown)

Form No. ITQm-0116

7

 

OPERATION

 

 

 

 

 

 

 

 

 

 

 

 

 

 

English

 

Operating the Toaster

 

6. Place food product between the product sensors on the

Startup

 

 

 

 

 

 

conveyor belt.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

The product sensors detect the presence of the food

1. make sure the toaster is plugged into a properly grounded

 

product.

 

 

 

 

 

 

 

 

 

 

electrical

outlet of

the

correct voltage, size and plug

For menu items that include two-directional or custom

configuration. See

the

SPECIFICaTIONS section for

 

conveyor belt movement, the sensors signal the toaster

details.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

to begin the toasting sequence.

 

 

 

2. move the power I/O switch

 

 

 

 

 

 

Change the toasting shade

1 Bun

 

 

located on the back of the

 

 

 

 

2 Toast

 

 

toaster to the “I” (on) position.

 

 

of the food product any time

3 Hash Brown

 

 

• Graphics

 

and

software

 

 

by

touching

either

the

4 Product 4

 

 

 

Power I/O

 

 

 

or

keys up to five

5 Product 5

 

 

version

 

information

will

 

 

 

2X Lighter

 

 

 

Switch

 

 

 

es.

 

 

 

 

 

 

 

 

appear on the display.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3. Wait 10 seconds to allow the

 

7. Change the selected menu item at any time by touching

toaster

to

 

run

internal

 

the desired program key on the touchpad control.

 

diagnostics.

 

 

 

 

 

NOTE: If the Warning light comes on, the unit may be overheating

 

 

 

 

Product Sensors

 

 

due to fan failure/blockage. Turn off and unplug the unit.

 

 

 

 

 

 

Refer to the “Cleaning the Fan Filters” procedure in the

 

 

 

 

 

 

 

 

 

 

maINTENaNCE section of this manual. If the unit does not

 

 

 

 

 

 

 

 

 

 

function properly after cleaning the fan filters, contact an

 

 

 

 

 

 

 

 

 

 

Authorized Service Agent or Hatco for assistance.

 

 

 

 

 

 

 

 

 

Standby Shutdown

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Use standby shutdown to put the toaster in standby during

 

 

 

 

 

 

 

 

extended periods of non-use.

 

 

 

 

 

 

USB

 

 

 

 

 

 

1. Touch and hold the

 

key on the touchpad control for

 

Port

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3 seconds to shut do

operation and put the toaster into

Warning

 

 

 

 

 

 

 

 

 

 

 

 

standby.

 

 

 

 

 

 

 

 

 

 

Light

 

 

 

 

 

 

• The heating elements and

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Touchpad

 

 

 

 

 

 

 

conveyor(s) will shut down.

Cooling fans on.

 

Display

 

 

 

 

 

 

The cooling fans will run for

 

Touchpad

 

 

 

 

 

 

Leave plugged in.

 

 

 

 

 

 

 

 

20 minutes to cool the unit.

 

 

 

 

 

Control

 

 

 

 

 

 

Shutdown

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Crumb

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1. Touch and hold the

 

key on

 

 

 

 

Cooling Fan

 

 

 

Tray

 

 

 

 

 

Toast Chute

the touchpad contro

3 seconds to shut down operation

 

 

 

 

 

 

and put the toaster into standby.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

model ITQ-1000-1C

2. after the cooling fans stop, move the power I/O switch

4. Touch and hold the

 

key

 

located on the back of the unit to the “O” (off) position to

 

 

turn off the toaster.

NOTICE: Do not turn off unit while

on

the

touchpad

 

 

 

cooling fans are running. Damage to unit may occur.

control for three seconds to

 

Power Save Mode

 

 

 

 

 

 

 

activate the toaster.

 

 

 

 

 

 

 

 

 

 

• “Preheating” will show on

Preheating 10:00

all ITQ series toasters have a built-in Power Save mode. This

feature

significantly

reduces

heat

levels

and

energy

the touchpad display, and

 

 

consumption when the toaster has not been used for a specified

the heating elements inside the toaster will energize.

period of time or when activated by the operator.

 

 

• The preheating cycle lasts approximately 5–10 minutes.

 

 

To start Power Save mode manually during operation:

 

When the preheating cycle is complete, the available

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

menu items will appear on the touchpad display.

1. Touch the

 

 

key.

 

 

 

 

 

 

 

5. Touch

the

appropriate

1 Bun

• The conveyor belt will speed

 

Power Save

 

program key (keys 1–5) on

2 Toast

 

up

temporarily

to

 

clear

 

Caution Hot

 

the touchpad control for the

3 Hash Brown

 

product from toaster.

 

 

 

 

 

 

 

desired conveyor and menu

4 Product 4

“Power Save” will show on

 

 

 

 

item.

 

 

 

 

 

5 Product 5

 

 

 

 

 

 

 

 

 

 

 

the touchpad display.

 

 

 

 

 

 

 

• The

elements

 

and

 

 

 

 

 

 

 

 

 

 

 

To exit Power Save mode:

 

 

 

 

 

 

 

conveyor

belt will adjust

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

settings to the selected menu item.

1. Touch any of the program keys (keys 1–5) or place food

 

 

 

 

 

 

 

 

product between the product sensors on the conveyor belt.

 

 

 

 

 

 

 

 

The unit will be ready to toast in approximately two minutes

 

 

 

 

 

 

 

 

or less (a countdown will appear on the touchpad display).

8

Form No. ITQm-0116

 

Preheating 10:00
Power I/O Switch
Programming a Parameter
1. make sure the toaster is plugged into a properly
grounded electrical receptacle of the correct voltage, size, and plug configuration.
2. move the power I/O switch located on the back of the
toaster to the “I” (on) position.
• Graphics and software version information will appear on the display.
3. Touch and hold the key on the touchpad c ol for three seconds to activate the toaster.
• The preheating cycle lasts approximately 5–10 minutes.
When the preheating cycle is complete, the available menu items will appear on the touchpad display.
4. Touch and hold the desired program key for three seconds.
• a password prompt will appear:
For single conveyor units, touch the “6” program key for the password, and touch the “5” program key to accept. For dual conveyor units, touch the right-side “1” program key for the password, and touch the left-side “5” program key to accept.
• The Programming menu will appear on the display showing a list of programmable parameters.
5. Use the left-side keys to scroll through and highlight/select the sired parameter. Refer to “Programmable Parameters” in this section for a description of each available parameter.
6. With the parameter highlighted, use the right-side keys to change the parameter.
7. Continue to use the left side keys to scroll through and highlight/select other desire arameters, followed by the right-side keys to change the setting of the selected paramet
8. When all desired parameters have been programmed:
• For single conveyor units: Touch the “5” program key to save the changes; Touch the “10” program key to cancel all changes.
• For dual conveyor units: Touch the left-side “5” program key to save the changes; Touch the right-side “5” program key to cancel all changes.
NOTE: After programming a menu item on a dual conveyor toaster, the menu item will be the same program key number with the same parameters for both conveyors.
OPERATION

English

 

 

 

 

 

 

 

 

 

 

Programming Menu Items

 

 

 

 

 

 

 

 

 

Intelligent Toast-Qwik® Conveyor Toasters offer several

programmable parameters to create toasting sequences for

custom menu items. Use the following information and

 

 

 

procedure to program menu items.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Programmable Parameters

 

 

 

 

 

 

 

 

 

 

Top Heat......Heat output level from top elements. Setting range

 

 

 

 

is 1100. 1 =

lowest

heat/lightest toast.

 

 

 

 

100 = highest heat/darkest toast.

 

 

 

 

Bot Heat ......Heat output level from bottom elements. Setting

range is 1–100. 1 = lowest heat/lightest toast.

100 = highest heat/darkest toast.

 

 

 

Belt Time ....Total time product is in toasting chamber. Increasing

 

 

belt time will slow down conveyor and create darker

toast. Decreasing belt time will speed up conveyor

and create lighter toast.

 

 

 

 

 

 

 

 

 

Belt Dir. ......Forward—Conveyor

 

belt

moves forward

continuously (standard toaster operation).

In and Out—Conveyor belt moves product into toasting chamber, pauses for programmed Belt Time, then reverses and moves product out of the toasting chamber back onto the feed platform.

In and In—Conveyor belt moves product into toasting chamber, pauses for programmed Belt Time, then continues forward and moves product out of the toasting chamber to the discharge toast chute.

Length ........Length of the product to be toasted (measured parallel to the conveyor).

Name ..........Edit product names.

For single conveyor units: While editing product name, use the “1” program key to move cursor left and the “6” program key to move cursor right. Touch the “8” program key to return name to factory default name.

For dual conveyor units: While editing product name, use the left-side “1” program key to move cursor left and the right side “1” program key to move cursor right. Touch the right-side “3” program key to return name to factory default name.

Form No. ITQm-0116

9

 

OPERATION

 

 

 

 

 

 

 

 

 

 

English

Using the Systems Menu

 

 

 

 

 

Touchpad Display

 

The Systems menu consists of a list of toaster configuration and

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

service functions. most of these functions are for service

 

Touchpad Control

1 Bun

technician or factory use only.

 

 

 

 

 

 

 

 

2 Toast

Systems Menu Functions

 

 

 

 

 

 

 

 

conveyor unit.

4 Product4

Toaster options ........Standby

 

heat—Heat

output

level

 

for single

3 H. Brown

 

 

 

5 Product5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(percentage) of the elements during

 

 

 

 

 

Power Save mode.

 

 

 

 

 

 

 

 

Standby time—Length of time (minutes)

 

 

 

 

 

the toaster can be idle before Power

 

 

 

 

 

Save mode starts automatically.

 

 

 

 

 

 

Staging mode—YES = Toaster performs

 

 

 

 

 

a single toasting sequence, then stops

 

Program

 

 

 

until a new toasting sequence is started

 

 

 

 

manually.

NO

=

Conveyor

moves

 

Keys 1–5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

forward

continuously. Operator use,

 

 

 

 

 

see procedure.

 

 

 

 

 

 

 

Service info...............Displays all errors codes that have

 

 

 

 

 

occurred.

Service technician use only.

 

 

 

Operation statistics

..Displays operational information about

 

 

 

 

 

toaster such as “on” time, element use,

 

Touchpad Control and Display (ITQ-1000-1C shown)

 

 

motor use, etc. Service technician use

 

 

 

7. When all desired options have been updated:

 

 

only.

 

 

 

 

 

 

 

 

LCD options..............adjusts

 

screen

resolution.

Service

For single conveyor units: Touch the “5” program key to

 

 

technician use only.

 

 

 

 

save the changes; Touch the “10” program key to cancel

Software Update .......Updates toaster software/custom menu

 

all changes.

 

• For dual conveyor units: Touch the left-side “5” program

 

 

items in conjuction with a USB flash

 

 

drive. Operator use, see procedure.

 

key to save the changes; Touch the right-side “5”

Factory calibration ...Used

 

for

factory

adjustments.

 

program key to cancel all changes.

 

Updating Software

 

 

 

Factory/Service technician use only.

 

Test mode .................Used

for

troubleshooting.

Service

1. Perform steps 1–4 of the “Startup” procedure listed

 

 

technician use only.

 

 

 

previously in this section.

Changing Toaster Options

 

 

 

 

 

 

 

2. Touch and hold the POWER SaVE key for three seconds

1. Perform steps

1–4 of the “Startup” procedure listed

(this can be done during the preheating cycle).

 

previously in this section.

 

 

 

 

 

 

 

 

• The Systems menu will appear on the display.

2. Touch and hold the POWER SaVE key for three seconds

3. Use the left-side

keys to scroll to Software Update,

 

(this can be done during the preheating cycle).

 

 

 

and touch the left-si

5” program key to select.

 

• The Systems menu will appear on the display.

 

 

 

 

• a password prompt will appear:

3.

Use the left-side

 

keys to scroll to Toaster options,

 

 

 

For single conveyor units, touch the “6” program key for

 

and touch the left-si

5” program key to select.

 

 

 

 

 

the password, and touch the “5” program key to accept.

 

• a password prompt will appear:

 

 

 

 

 

For dual conveyor units, touch the right-side “1” program

 

For single conveyor units, touch the “6” program key for

 

key for the password, and touch the left-side “5” program

 

the password, and touch the “5” program key to accept.

 

key to accept.

 

 

For dual conveyor units, touch the right-side “1” program

4. Insert the designated USB flash drive into the USB port

 

key for the password, and touch the left-side “5”

located above the touchpad control.

 

program key to accept.

 

 

 

 

 

 

 

5. Touch the left-side “5” program key to start the software

 

• The toaster options “Standby heat”, “Standby time”, and

 

update.

 

 

“Staging mode” will appear on the display.

 

 

 

 

The software update will begin and last approximately

NOTE: Dual conveyor units will show toaster options for each

 

20 seconds. NOTICE: Do not remove the flash drive

 

conveyor designated by “L” (left) and “R” (right).

 

 

 

or turn off the toaster during a software update.

 

 

 

 

 

 

 

 

 

 

 

 

4. Use the left-side

 

 

keys to scroll through and

When the display returns to the main startup screen

 

highlight/select the des

 

toaster option.

 

 

 

showing the company logo and software version

5.

With the option highlighted, use the right-side

keys

 

information, the update is complete. It is now safe to

 

remove the flash drive.

 

to change the parameter.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

6.

Continue to use the left side

 

keys to scroll through

 

 

 

 

and highlight/select other desire

ptions, followed by the

 

 

 

 

right-side

keys to change the parameter.

 

 

 

 

10

Form No. ITQm-0116

 

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