Harley Davidson Dyna Super Glide Custom 2005 Owner's manual

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2005 Dyna Super Glide Custom ­ Owner's Manual

Safety First

Safe Operating Rules

Before operating your new motorcycle it is your responsibility to read and follow the operating and maintenance instructions in this manual, and follow these basic rules for your personal safety.

Know and respect the rules of the road (see RULES OF THE ROAD section). Carefully read and observe the rules contained in the RIDING TIPS booklet accompanying this Owner's Manual. Read and familiarize yourself with the contents of the MOTORCYCLE HANDBOOK for your state.

Before starting engine, check for proper operation of brake, clutch, shifter, throttle controls, correct fuel and oil supply.

Do not use aftermarket parts and custom made front forks which can adversely affect performance and handling. Removing or altering factory installed parts can adversely affect performance and could result in death or serious injury. (00001a)

Use only Harley­Davidson approved parts and accessories. Use of certain other manufacturer's performance parts will void your new motorcycle warranty. See your Harley­ Davidson dealer for details.

Stop the engine when refueling or servicing the fuel system. Do not smoke or allow open flame or sparks near gasoline. Gasoline is extremely flammable and highly explosive, which could result in death or serious injury. (00002a)

When refueling your motorcycle, the following rules should be observed.

Refuel in a well ventilated area with the engine turned off. Remove fuel filler cap slowly.

Do not smoke or allow open flames or sparks when refueling or servicing the fuel system. Always close the fuel supply valve when the engine is not running. This prevents flooding of the carburetor and the surrounding area with gasoline.

Do not fill fuel tank above the bottom of the filler neck insert. Leave air space to allow for fuel expansion.

Do not store motorcycle with gasoline in tank within the home or garage where open flames, pilot lights, sparks or

electric motors are present. Gasoline is extremely flammable and highly explosive, which could result in death or serious injury. (00003a)

Engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. (00004d)

Wheel weights on wheels without spokes contain lead and lead compounds, chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. (00356a)

Do not run motorcycle in a closed garage or confined area. Inhaling motorcycle exhaust, which contains poisonous carbon monoxide gas, could result in death or serious injury. (00005a)

The jiffy stand locks when placed in the full forward (down) position with vehicle weight on it. If the jiffy stand is not in the full forward (down) position with vehicle weight on it, the vehicle can fall over which could result in death or serious injury. (00006a)

Be sure jiffy stand is fully retracted before riding. If jiffy stand is not fully retracted, it can contact the road surface causing a loss of vehicle control, which could result in death or serious injury. (00007a)

A new motorcycle must be operated according to the special break­in procedure. See

Break­in Riding Rules.

Operate motorcycle only at moderate speed and out of traffic until you have become thoroughly familiar with its operation and handling characteristics under all conditions.

NOTE:

We recommend that you obtain information and formal training in the correct motorcycle riding

technique. The Motorcycle Safety Foundation® offers beginning and advanced rider safety courses. Call (949)727­3227 for information.

Travel at speeds appropriate for road and conditions and never travel faster than posted speed limit. Excessive speed can cause loss of vehicle control, which could result in death or serious injury. (00008a)

Do not exceed the legal speed limit or drive too fast for existing conditions. Always reduce speed when poor driving conditions exist. High speed increases the influence of any other condition affecting stability and increases the possibility of loss of control.

Pay strict attention to road surfaces and wind conditions. Any two wheeled vehicle may be subject to upsetting forces such as wind blasts from passing trucks, holes in the pavement, rough road surfaces, rider control error, etc. These forces may influence the handling characteristics of your motorcycle. If this happens, reduce speed and guide the motorcycle with a relaxed grip to a controlled condition. Do not brake abruptly or force the handlebar. This may aggravate an unstable condition.

Keep cargo weight concentrated close to the motorcycle and as low as possible to minimize the change in the motorcycle's center of gravity. Distribute weight evenly on both sides of the vehicle and do not load bulky items too far behind the rider or add weight to the handlebars or front forks. Do not exceed maximum specified load in each saddlebag.

NOTE:

New riders should gain experience under various conditions while driving at moderate speeds.

Operate your motorcycle defensively. Remember, a motorcycle does not afford the same protection as an automobile in an accident. One of the most common accident situations occurs when the driver of the other vehicle fails to see or recognize a motorcycle and turns left into the on­coming motorcyclist. Operate only with headlamp on.

Wear an approved helmet, clothing, and foot gear suited for motorcycle riding. Bright or light colors are best for greater visibility in traffic, especially at night. Avoid loose, flowing garments and scarves.

Avoid contact with exhaust system and wear protective clothing that completely covers legs while riding. Exhaust pipes and mufflers get very hot when engine is running and remain too hot to touch, even after engine is turned off. Failure to wear protective clothing could result in burns or other serious injury. (00009a)

When carrying passengers, it is your responsibility to instruct them on proper riding procedures. (See Riding Tips for Motorcyclist included in your Harley­Davidson Owner's Kit.)

Do not allow other individuals, under any circumstances, to operate your motorcycle unless you know they are experienced, licensed riders and are thoroughly familiar with the operation of your particular motorcycle.

Protect your motorcycle against theft. After parking your motorcycle, lock the steering head and remove ignition key from switch. Set security alarm if present.

Safe motorcycle operation requires alert mental judgment combined with a defensive driving attitude. Do not allow fatigue, alcohol or drugs to endanger your safety or that of others. Vehicles equipped with a sound system should have the volume adjusted to a nondistracting

level before operating vehicle.

Maintain your motorcycle in proper operating condition in accordance with Regular Service Intervals: 2005 Dyna Models. Particularly important to motorcycle stability is proper tire inflation pressure, tread condition, and proper adjustment of wheel bearings and steering head bearings.

Do not operate vehicle with forks locked. Locking the forks restricts the vehicle's turning ability, which could result in death or serious injury. (00035a)

Perform the service and maintenance operations as indicated in the regular service interval table. Lack of regular maintenance at the recommended intervals can affect the safe operation of your motorcycle, which could result in death or serious injury. (00010a)

Do not operate motorcycle with loose, worn or damaged steering or suspension systems. Contact a Harley­ Davidson dealer for repairs. Loose, worn or damaged steering or suspension components can adversely affect stability and handling, which could result in death or serious injury. (00011a)

Regularly inspect shock absorbers and front forks. Replace leaking, damaged or worn parts that can adversely affect stability and handling, which could result in death or serious injury. (00012a)

Use Harley­Davidson replacement fasteners. Aftermarket fasteners can adversely affect performance, which could result in death or serious injury. (00013a)

See Harley­Davidson service manual for proper torque values.

Aftermarket fasteners may not have the specific property requirements to perform properly.

Be sure tires are properly inflated, balanced and have adequate tread. Inspect your tires regularly and see a Harley­Davidson dealer for replacements. Riding with

excessively worn, unbalanced or under­inflated tires can adversely affect stability and handling, which could result in death or serious injury. (00014a)

Replace punctured or damaged tires. In some cases, small punctures in the tread area may be repaired from within the demounted tire by a Harley­Davidson dealer. Speed should NOT exceed 50 mph (80 km/h) for the first 24 hours after repair, and the repaired tire should NEVER be used over 80 mph (130 km/h). Failure to follow this warning could result in death or serious injury. (00015a)

Do not exceed the motorcycle Gross Vehicle Weight Rating (GVWR). Exceeding the GVWR can affect stability and handling, which could result in death or serious injury. (00016a)

GVWR is the sum of the weight of the motorcycle, accessories, and the maximum weight of the rider, passenger and cargo that can be safely carried.

The GVWR is shown on the information plate, located on the frame steering head.

Do not tow a disabled motorcycle. Towing can adversely affect stability and handling, which could result in death or serious injury. (00017a)

Do not pull a trailer with a motorcycle. Pulling a trailer can cause tire overload, reduced braking efficiency and adversely affect stability and handling, which could result in death or serious injury. (00018b)

Direct contact of D.O.T. 5 brake fluid with eyes can cause eye irritation, swelling, and redness. Avoid eye contact. In case of eye contact flush with large amounts of water and get medical attention. Swallowing large amounts of D.O.T. 5 brake fluid can cause digestive discomfort. If swallowed, obtain medical attention. Use in well ventilated area. KEEP OUT OF REACH OF CHILDREN. (00144a)

Batteries, battery posts, terminals and related accessories

contain lead and lead compounds, and other chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Wash hands after handling. (00019d)

Consult a Harley­Davidson dealer regarding any questions or problems that occur in the operation of your motorcycle. Failure to do so can aggravate an initial problem, cause costly repairs, cause an accident and could result in death or serious injury. (00020a)

Be sure all equipment required by federal, state and local law is installed and in good operating condition.

Rules of the Road

Keep to the right side of the road centerline when meeting other vehicles coming in the opposite direction. Ride to left of center of your lane to avoid oily pavement ahead.

Always sound your horn, actuate your turn signals, and exercise caution when passing other vehicles going in the same direction. Never try to pass another vehicle going in the same direction at street intersections, on curves, or when going up or down a hill.

At street intersections give the right­of­way to the vehicle on your right. Do not presume you have the right­of­way, as the other driver may not know it is your turn.

Always signal when preparing to stop, turn or pass.

All traffic signs, including those used for the control of traffic at intersections, should be obeyed promptly. SLOW DOWN signs near schools and CAUTION signs at railroad crossings should always be observed and your actions governed accordingly.

When intending to turn to the left, signal at least 100 feet (30.5 meters) before reaching the turning point. Move over to the centerline of the street (unless local rules require otherwise), slow down, enter the intersection of the street and then turn carefully to the left.

Never anticipate a traffic light. When a change is indicated from GO to STOP (or vice versa) in the traffic control systems at intersections, slow down and wait for the light to change. Never run through a yellow or red traffic light.

While turning either right or left, watch for pedestrians, animals, as well as vehicles.

Do not leave the curb or parking area without signaling. Be sure your way is clear to enter moving traffic. A moving line of traffic always has the right­of­way.

Be sure your license plate is installed in the position specified by law and is clearly visible at all times. Keep the plate clean.

Ride at a safe speed that is consistent with the type of highway you are on. Pay strict attention to whether the road is dry, oily, icy or wet.

Watch for debris such as leaves or loose gravel.

Weather and traffic conditions on the highway dictate adjusting your speed and driving habits accordingly.

Accessories and Cargo

Harley­Davidson Motor Company cannot test and make specific recommendations concerning every accessory or combination of accessories sold. Therefore, the rider must be responsible for safe operation of the motorcycle when installing accessories or carrying additional weight.

See the Accessory and Cargo section in your Owner's Manual. Improper loading of cargo or installation of accessories can affect motorcycle stability and handling, which could result in death or serious injury. (00021a)

Do not exceed the motorcycle Gross Vehicle Weight Rating (GVWR). Exceeding the GVWR can affect stability and handling, which could result in death or serious injury. (00016a)

GVWR is the sum of the weight of the motorcycle, accessories, and the maximum weight of the rider, passenger and cargo that can be safely carried.

The GVWR is shown on the information plate which is located on the frame down tube.

Do not pull a trailer with a motorcycle. Pulling a trailer can cause tire overload, reduced braking efficiency and adversely affect stability and handling, which could result in death or serious injury. (00018b)

Accessory and Cargo Guidelines

The following guidelines should be used when equipping a motorcycle, carrying passengers and/or cargo.

Travel at speeds appropriate for road and conditions and never travel faster than posted speed limit. Excessive speed can cause loss of vehicle control, which could result in death or serious injury. (00008a)

Do not exceed the legal speed limit or drive too fast for existing conditions. Always reduce speed when poor driving conditions exist. High speed increases the influence of any other condition affecting stability and increases the possibility of loss of control.

Pay strict attention to road surfaces and wind conditions. Any two wheeled vehicle may be subject to upsetting forces such as wind blasts from passing trucks, holes in the pavement, rough road surfaces, rider control error, etc. These forces may influence the handling characteristics of your motorcycle. If this happens, reduce speed and guide the motorcycle with a relaxed grip to a controlled condition. Do not brake abruptly or force the handlebar. This may aggravate an unstable condition.

Keep cargo weight concentrated close to the motorcycle and as low as possible. This minimizes the change in the motorcycle's center of gravity.

Distribute weight evenly on both sides of the vehicle.

Do not load bulky items too far behind the rider or add weight to the handlebars or front forks.

Do not exceed maximum specified load in each saddlebag.

Luggage racks are designed for lightweight items. Do not overload racks.

Be sure cargo is secure and will not shift while riding and recheck the cargo periodically. Accessories that change the operator's riding position may increase reaction time and affect handling of the motorcycle.

Additional electrical equipment may overload the motorcycle's electrical system possibly resulting in electrical system and/or component failure.

The front and/or rear guard(s) can provide limited leg and cosmetic vehicle protection under unique circumstances. (Fall over while stopped, very slow speed slide.) It is not made or intended to provide protection from bodily injury in a collision with another vehicle or any other object.

(00022a)

Large surfaces such as fairings, windshields, back rests, and luggage racks can adversely affect handling. Only genuine Harley­Davidson items designed specifically for the motorcycle model should be used with proper installation.

Do not use aftermarket parts and custom made front forks which can adversely affect performance and handling. Removing or altering factory installed parts can adversely affect performance and could result in death or serious injury. (00001a)

Only Touring Harley­Davidson Motorcycles are suitable for sidecar use. Consult a Harley­Davidson dealer. Use of motorcycles other than Touring models with sidecars could result in death or serious injury. (00040a)

Identification

2005 Dyna Models

This section provides left and right side views of your 2005 Dyna motorcycle. Please refer to the CONTROLS AND INDICATORS and OPERATION sections for specific details about each component.

NOTE:

Specifications in this publication may not match those of official certification in some markets due to timing of publication printing, variance in testing methods, and/or vehicle differences.

Customers seeking officially recognized regulatory specifications for their vehicle should refer to certification documents and/or contact their respective dealer or distributor.

1.Fuel gauge

2.Enrichener knob (carbureted only)

3.Fuel supply valve (carbureted only)

4.Electrical enclosure

5.Clutch inspection cover

6.Primary chain inspection cover

7.Engine oil filter

8.Clutch cable adjuster

2005 Dyna Super Glide (FXD) ­ Left Side View

1.Ignition/headlamp key switch

2.Battery

3.Air cleaner

4.Fuel filler cap

5.Front brake master cylinder and reservoir

6.Speedometer

7.Fork lock

8.Engine oil fill plug and dipstick

9.Transmission fill plug

10.Rear brake master cylinder and reservoir

2005 Dyna Super Glide (FXD) ­ Right Side View

1.Enrichener knob (carbureted only)

2.Fuel supply valve (carbureted only)

3.Electrical enclosure

4.Clutch inspection cover

5.Primary chain inspection cover

6.Engine oil filter

7.Clutch cable adjuster

2005 Dyna Super Glide Sport (FXDX) ­ Left Side View

1.Ignition/headlamp key switch

2.Battery

3.Air cleaner

4.Fuel filler cap

5.Front brake master cylinder and reservoir

6.Speedometer and tachometer

7.Fork lock

8.Engine oil fill plug and dipstick

9.Transmission fill plug

10.Rear brake master cylinder and reservoir

2005 Dyna Super Glide Sport (FXDX) ­ Right Side View

1.Fuel gauge

2.Enrichener knob (carbureted only)

3.Fuel supply valve (carbureted only)

4.Electrical enclosure

5.Clutch inspection cover

6.Primary chain inspection cover

7.Engine oil filter

8.Clutch cable adjuster

2005 Dyna Low Rider (FXDL) ­ Left Side View

1.Ignition/headlamp key switch

2.Battery

3.Air cleaner

4.Fuel filler cap

5.Front brake master cylinder and reservoir

6.Speedometer and tachometer

7.Fork lock

8.Engine oil fill plug and dipstick

9.Transmission fill plug

10.Rear brake master cylinder and reservoir

2005 Dyna Low Rider (FXDL) ­ Right Side View

1.Fuel gauge

2.Enrichener knob (carbureted only)

3.Fuel supply valve (carbureted only)

4.Electrical enclosure

5.Clutch inspection cover

6.Primary chain inspection cover

7.Engine oil filter

8.Clutch cable adjuster

2005 Dyna Wide Glide (FXDWG) ­ Left Side View

1.Ignition/headlamp key switch

2.Battery

3.Air cleaner

4.Fuel filler cap

5.Front brake master cylinder and reservoir

6.Speedometer and tachometer

7.Fork lock

8.Engine oil fill plug and dipstick

9.Transmission fill plug

10.Rear brake master cylinder and reservoir

2005 Dyna Wide Glide (FXDWG) ­ Right Side View

Harley Davidson Dyna Super Glide Custom 2005 Owner's manual

1.Fuel gauge

2.Enrichener knob (carbureted only)

3.Fuel supply valve (carbureted only)

4.Electrical enclosure

5.Clutch inspection cover

6.Primary chain inspection cover

7.Engine oil filter

8.Clutch cable adjuster

2005 Dyna Custom (FXDC) ­ Left Side View

1.Ignition/headlamp key switch

2.Battery

3.Air cleaner

4.Fuel filler cap

5.Front brake master cylinder and reservoir

6.Speedometer and tachometer

7.Fork lock

8.Engine oil fill plug and dipstick

9.Transmission fill plug

10.Rear brake master cylinder and reservoir

2005 Dyna Custom (FXDC) ­ Right Side View

Vehicle Identification Number

See V.I.N. Stamping Location. The full 17 digit serial or Vehicle Identification Number (V.I.N.) is stamped on the steering head and on a label located on the right front frame down tube.

An abbreviated V.I.N. is stamped on the left side crankcase at the base of the rear cylinder.

NOTE:

Always give the full 17 digit Vehicle Identification Number when ordering parts or making any inquiry about your motorcycle.

V.I.N. Stamping Location

1.Market designation (1 character)

2.Manufacturer (2 characters)

3.Motorcycle type (1 character)

4.Model (2 characters)

5.Engine type (1 character)

6.Introduction date (1 character)

7.V.I.N. check digit (1 character)

8.Model year (1 character)

9.Assembly plant (1 character)

10.Sequential number (6 characters)

Typical Harley­Davidson Vehicle Identification Number

2005 Harley­Davidson General V.I.N. Breakdown

 

POSITION

 

DESCRIPTION

 

POSSIBLE VALUES

 

 

 

 

 

 

 

1

 

Market designation

 

1=Domestic

 

 

 

 

 

 

5=International

 

 

 

 

 

 

 

2

 

Manufacturer

 

HD=Harley­Davidson

 

 

 

 

 

 

 

3

 

Motorcycle type

 

1=Heavyweight motorcycle

 

 

 

 

 

 

 

4

 

Model

 

see model V.I.N. table

 

 

 

 

 

 

 

5

 

Engine type

 

Y=Carbureted

 

 

 

 

 

 

B=Fuel injected

 

 

 

 

 

 

 

6

 

Introduction date

 

1=Regular

 

 

 

 

 

 

2=Mid­year

 

 

 

 

 

3=California

 

 

 

 

 

 

 

7

 

V.I.N. check digit

 

Can be 0­9 or X

 

 

 

 

 

 

 

8

 

Model year

 

5=2005

 

 

 

 

 

 

 

9

 

Assembly plant

 

Y=York, PA

 

 

 

 

 

 

K=Kansas City, MO

 

 

 

 

 

 

 

10

 

Sequential number

 

varies

 

 

 

 

 

 

 

 

2005 Dyna V.I.N. Model Codes

CODE MODEL NAME CODE MODEL NAME

 

GH

 

FXD

 

GM

 

FXDI

 

 

 

 

 

 

 

 

 

 

GJ

 

FXDX

 

GR

 

FXDXI

 

 

 

 

 

 

 

 

 

 

GD

 

FXDL

 

GN

 

FXDLI

 

 

 

 

 

 

 

 

 

 

GE

 

FXDWG

 

GP

 

FXDWGI

 

 

 

 

 

 

 

 

 

 

GT

 

FXDC

 

GV

 

FXDCI

 

 

 

 

 

 

 

 

 

 

Specifications

Specifications: 2005 Dyna Models

Engine: 2005 Twin Cam Models

 

ITEM

 

SPECIFICATION

 

 

 

 

 

 

 

 

Number of

 

2

 

 

 

 

cylinders

 

 

 

 

 

 

 

 

 

 

 

 

 

Type

 

4­cycle, 45 degree

 

 

 

 

 

 

V­Type, air cooled

 

 

 

 

 

 

 

 

 

 

Compression

 

8.9­1

 

 

 

 

ratio

 

 

 

 

 

 

 

 

 

 

 

 

Bore

 

3.75 in.

 

95.18 mm

 

 

 

 

 

 

 

 

Stroke

 

4.00 in.

 

101.52 mm

 

 

 

 

 

 

 

 

Displacement

 

88 cu. in.

 

1450 cc

 

 

 

 

 

 

 

 

Torque

 

85.0 ft­lbs @ 3000

 

115.0 Nm @ 3000

 

 

 

 

RPM

 

RPM

 

 

 

 

 

 

 

Ignition System: 2005 Twin Cam Models

 

COMPONENT

 

SPECIFICATION

 

 

 

 

 

 

 

 

Ignition timing

 

not adjustable

 

 

 

 

 

 

 

 

 

Battery

 

12 volt, 19 amp/hr,

 

 

 

 

sealed and maintenance free

 

 

 

 

 

 

 

 

Spark plug type

 

HD­6R12

 

 

 

 

 

 

 

 

 

 

 

Spark plug size

 

12 mm

 

 

 

 

 

 

 

 

 

 

Spark plug gap

 

0.038­0.043 in.

 

0.97­1.09 mm

 

 

 

 

 

 

 

 

Spark plug torque

 

12­18 ft­lbs

 

16.3­24.4 Nm

 

 

 

 

 

 

 

 

Transmission Specifications

 

TRANSMISSION

 

SPECIFICATION

 

 

 

 

 

 

Type

 

Constant mesh, foot shift

 

 

 

 

 

 

Speeds

 

5 forward

 

 

 

 

 

 

Sprocket Teeth: 2005 Dyna Models

 

DRIVE

 

ITEM

 

NUMBER OF TEETH

 

 

 

 

 

 

 

 

Primary

 

Engine

 

25

 

 

 

 

 

 

 

 

 

 

Clutch

 

36

 

 

 

 

 

 

 

 

Final

 

Transmission

 

32

 

 

 

 

 

 

 

 

 

 

Rear wheel

 

70

 

 

 

 

 

 

 

 

Gear Ratios: 2005 Dyna Models

 

GEAR

 

RATIO

 

 

 

 

 

 

1st Gear

 

10.110

 

 

 

 

 

 

2nd Gear

 

6.958

 

 

 

 

 

 

3rd Gear

 

4.953

 

 

 

 

 

 

4th Gear

 

3.862

 

 

 

 

 

 

5th Gear

 

3.150

 

 

 

 

 

 

NOTE:

Gross Vehicle Weight Rating (GVWR) (maximum allowable loaded vehicle weight) and corresponding Gross Axle Weight Ratings (GAWR) are given on a label located on the frame below the steering head.

Weights: 2005 Dyna Models

 

ITEM

 

FXD

 

FXDX

 

FXDL

 

FXDWG

 

FXDC

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

LB.

 

KG

 

LB.

 

KG

 

LB.

 

KG

 

LB.

 

KG

 

LB.

 

KG

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Weight (as shipped from factory)

 

622

 

282

 

632

 

287

 

623

 

283

 

639

 

290

 

622

 

282

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

GVWR

 

1085

 

493

 

1085

 

493

 

1085

 

493

 

1085

 

493

 

1085

 

493

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

GAWR front

 

390

 

177

 

390

 

177

 

390

 

177

 

390

 

177

 

390

 

177

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

GAWR rear

 

695

 

316

 

695

 

316

 

695

 

316

 

695

 

316

 

695

 

316

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Dimensions: 2005 Dyna Models

 

ITEM

 

 

FXD

 

FXDX

 

 

FXDL

 

FXDWG

 

FXDC

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

IN.

 

 

MM

 

IN.

 

MM

 

IN.

 

 

MM

 

IN.

 

MM

 

IN.

 

MM

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Wheel base

 

62.5

 

 

1587.5

 

63.2

 

1605.3

 

65.5

 

 

1663.7

 

66.1

 

1678.9

 

62.5

 

1587.5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Overall length

 

91.0

 

 

2311.4

 

91.4

 

2321.6

 

94.0

 

 

2387.6

 

93.6

 

2377.4

 

91.0

 

2311.4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Overall width

 

36.8

 

 

934.7

 

36.8

 

934.7

 

35.4

 

 

899.2

 

35

 

889

 

36.8

 

934.7

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Road clearance

 

5.4

 

 

137.2

 

5.9

 

149.9

 

4.6

 

 

116.8

 

5.4

 

137.2

 

5.4

 

137.2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Overall height

 

44.8

 

 

1137.9

 

47.4

 

1204

 

44.8

 

 

1137.9

 

47.8

 

1214.1

 

44.8

 

1137.9

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Saddle height

 

26.5

 

 

673.1

 

27.3

 

693.4

 

25.2

 

 

640.1

 

26.8

 

680.7

 

26.5

 

673.1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Capacities: 2005 Dyna Models

ITEM

 

FXDWG

 

FXD/FXDX/FXDC

 

 

FXDL

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

U.S.

 

LITERS

 

U.S.

 

LITERS

 

U.S.

 

 

LITERS

 

 

 

 

 

 

 

 

 

 

Fuel tank (total)

 

5.1 gal

 

19.3

 

4.8 gal

 

18.2

 

4.7 gal

 

 

17.8

 

 

 

 

 

 

 

 

 

 

Fuel tank reserve

 

1.1 gal

 

4.2

 

0.9 gal

 

3.4

 

0.9 gal

 

 

3.4

(carbureted only)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Oil tank with filter

 

3.0 qt

 

2.8

 

3.0 qt

 

2.8

 

3.0 qt

 

 

2.8

 

 

 

 

 

 

 

 

 

 

Transmission

 

24 oz.

 

0.71

 

24 oz.

 

0.71

 

24 oz.

 

 

0.71

(approximate)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Primary chaincase

 

26 oz.

 

0.77

 

26 oz.

 

0.77

 

26 oz.

 

 

0.77

(approximate)

Tire Pressures: 2005 Dyna Models

MODEL

 

LOAD

 

 

TIRE PRESSURE (COLD)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FRONT

 

 

REAR

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PSI

 

 

kPa

 

PSI

 

 

kPa

 

 

 

 

 

 

 

All models

 

solo rider

 

30

 

 

206

 

36

 

 

248

 

 

 

 

 

 

 

 

 

rider and passenger

 

30

 

 

206

 

40

 

 

275

2005 vehicles use Dunlop Harley­Davidson tires only.

Tire Sizes: 2005 Dyna Models

 

MODEL

 

MOUNT

 

SIZE

 

NUMBER

 

 

 

 

 

 

 

 

 

 

FXD, FXDX, FXDL, FXDC

 

front

 

19 in.

 

D401F 100/90­19

 

 

 

 

 

 

 

 

 

 

FXDWG

 

front

 

21 in.

 

D402F MH90­21

 

 

 

 

 

 

 

 

 

 

All models

 

rear

 

16 in.

 

D401 150/80B16

 

 

 

 

 

 

 

 

 

 

Bulb Chart: 2005 Dyna Models

LAMP

Headlamp

Tail and stop lamp

Turn signal lamp

Instrument panel lamps

(FXDWG uses LED assembly.)

Fuel gauge

DESCRIPTION

 

BULBS

 

CURRENT

 

HARLEY­

 

 

REQUIRED

 

DRAW

 

DAVIDSON

 

 

 

(AMPERAGE) PART NUMBER

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FXD/X/C

 

FXDL

 

FXD/X/C

 

FXDL

 

 

 

 

 

 

 

high beam/low beam

 

1

 

5.0/4.58

 

 

 

68329­03

 

 

 

 

 

 

 

 

position lamp

 

1

 

0.32

 

 

 

53436­97

 

international

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

tail lamp

 

1

 

0.59

 

 

 

68167­88

 

 

 

 

 

 

 

 

stop lamp

 

1

 

2.10

 

 

 

68167­88

 

 

 

 

 

 

 

 

tail lamp international

 

1

 

0.59

 

 

 

68167­88

 

 

 

 

 

 

 

 

stop lamp

 

1

 

2.10

 

 

 

68167­88

 

international

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

front/running

 

2

 

2.25/0.59

 

 

68168­89

 

 

 

 

 

 

 

 

front international

 

2

 

1.75

 

 

 

68163­84

 

 

 

 

 

 

 

 

rear

 

2

 

2.25

 

 

 

68572­64B

 

 

 

 

 

 

 

rear international

 

2

 

1.75

 

 

 

68163­84

 

 

 

 

 

 

 

 

 

high beam indicator

 

1

 

0.15

 

0.08

 

68024­

 

68023­

 

 

 

 

 

 

 

 

94

 

92A

 

 

 

 

 

 

 

 

oil pressure indicator

 

1

 

0.15

 

0.08

 

68024­

 

68020­

 

 

 

 

 

 

 

 

92

 

92A

 

 

 

 

 

 

 

 

neutral indicator

 

1

 

0.15

 

0.08

 

68024­

 

68024­

 

 

 

 

 

 

 

 

94

 

92A

 

 

 

 

 

 

 

 

turn signal indicator

 

2

 

0.08

 

0.08

 

68024­

 

68021­

 

 

 

 

 

 

 

 

92

 

92A

 

 

 

 

 

 

 

FXDL

 

1

 

0.19

 

0.19

 

67136­85

 

 

 

 

 

 

 

 

FXD/X/C

 

1

 

0.30

 

 

 

53439­79

 

 

 

 

 

 

 

 

FXDWG

 

1

 

0.17

 

 

 

67136­85

 

Tire Data

Match tires, tubes, air valves and caps to the correct wheel rim. Contact a Harley­Davidson dealer. Mismatching can result in damage to the tire bead, allow tire slippage on the rim or cause tire failure, which could result in death or serious injury. (00023a)

Use only Harley­Davidson approved tires. See a Harley­ Davidson dealer. Using non­approved tires can adversely affect stability, which could result in death or serious

injury. (00024a)

Tubeless tires fitted with the correct size inner tubes may be used on all Harley­Davidson laced (wire spoked) wheels. Protective rubber rim strips must be used with tubeless tires (fitted with correct size inner tubes) when mounted on laced (wire spoked) wheels.

Use inner tubes on laced (wire spoked) wheels. Using tubeless tires on laced wheels can cause air leaks, which could result in death or serious injury. (00025a)

Tubeless tires are used on all Harley­Davidson cast and disc wheels.

Tire sizes are molded on the tire sidewall. Inner tube sizes are printed on the tube.

Harley­Davidson front and rear tires are not the same. Interchanging front and rear tires can cause tire failure, which could result in death or serious injury. (00026a)

Do not inflate tire beyond maximum pressure as specified on sidewall. Over inflated tires can blow out, which could result in death or serious injury. (00027a)

Harley­Davidson tires are equipped with wear bars that run horizontally across the tread. When wear bars become visible and only 1/32 in. (0.8 mm) tread depth remains, replace tire immediately. Using a worn tire can adversely affect stability and handling, which could result in death or serious injury. Use only Dunlop Harley­Davidson replacement tires. (00090a)

See Specifications: 2005 Dyna Models for tire pressures and sizes.

Gasoline Blends

Your motorcycle was designed to get the best performance and efficiency using unleaded gasoline. Most gasoline is blended with alcohol and/or ether to create oxygenated blends. The type and amount of alcohol or ether added to the fuel is important.

Do not use gasoline that contains methanol. Doing so can result in fuel system component failure, engine damage

and/or equipment malfunction. (00148a)

Gasoline containing METHYL TERTIARY BUTYL ETHER (MTBE): Gasoline/MTBE blends are a mixture of gasoline and as much as 15% MTBE. Gasoline/MTBE blends can be used in your motorcycle.

ETHANOL is a mixture of 10% ethanol (Grain alcohol) and 90% unleaded gasoline. Gasoline/ethanol blends can be used in your motorcycle if the ethanol content does not exceed 10%.

REFORMULATED OR OXYGENATED GASOLINES (RFG): Reformulated gasoline is a term used to describe gasoline blends that are specifically designed to burn cleaner than other types of gasoline, leaving fewer tailpipe emissions. They are also formulated to evaporate less when you are filling your tank. Reformulated gasolines use additives to oxygenate the gas. Your motorcycle will run normally using this type of gas and Harley­ Davidson recommends you use it when possible, as an aid to cleaner air in our environment.

You may find that some gasoline blends adversely affect the starting, driveability or fuel efficiency of your motorcycle. If you experience one or more of these problems, it is recommended you operate your motorcycle on straight unleaded gasoline.

Fuel

Refer to Octane Ratings. Always use a good quality unleaded gasoline. Octane ratings are usually found on the pump.

Avoid spills. Slowly remove filler cap. Do not fill above bottom of filler neck insert, leaving air space for fuel expansion. Secure filler cap after refueling. Gasoline is extremely flammable and highly explosive, which could result in death or serious injury. (00028a)

Use care when refueling. Pressurized air in fuel tank can force gasoline to escape through filler tube. Gasoline is extremely flammable and highly explosive, which could result in death or serious injury. (00029a)

Modern service station pumps dispense a high flow of gasoline into a motorcycle fuel tank making air entrapment and pressurization a possibility.

Octane Ratings

SPECIFICATION

Pump Octane (R+M)/2

RATING

91 (95 RON)

Catalytic Converters

California and all international motorcycles are equipped with catalytic converters.

Do not operate catalytic converter­equipped vehicle with engine misfire or a non­firing cylinder. If you operate the vehicle under these conditions, the exhaust will become abnormally hot, which can cause vehicle damage, including emission control loss. (00149a)

Use only unleaded fuel in catalytic converter­equipped motorcycles. Using leaded fuel will damage the emission control system. (00150b)

Controls and Indicators

General: Controls and Indicators

Read the CONTROLS AND INDICATORS section before riding your motorcycle. Failure to understand the operation of the motorcycle could result in death or serious injury. (00043a)

Some features explained are unique to certain models. These features may be available as accessories for your Harley­Davidson motorcycle. See a Harley­Davidson dealer for a complete list of accessories that will fit your specific motorcycle.

Refer to the side view photographs in the front of the manual to locate the items discussed in this section. See 2005 Dyna Models.

Ignition/Headlamp Key Switch: Dyna Models

The automatic­on headlamp feature provides increased visibility of the rider to other motorists. Be sure headlamp is on at all times. Poor visibility of rider to other motorists can result in death or serious injury. (00030b)

See YOUR OWNER'S MANUAL section. Be sure to record all your key numbers in the space provided at the front of this book.

See Ignition/Headlamp Key Switch: Dyna Models. The ignition/lamp key switch controls electrical functions of the motorcycle.

1.Lock position

2.Unlock position

3.Open switch cover

4.OFF

5.ACC

6.Ignition

Ignition/Headlamp Key Switch: Dyna Models

Protect your vehicle against theft. After parking your motorcycle, lock the steering head and remove ignition key from switch. Failure to lock your motorcycle may result in theft and/or equipment damage. (00151a)

Do not operate vehicle with forks locked. Locking the forks restricts the vehicle's turning ability, which could result in death or serious injury. (00035a)

Do not lubricate barrel locks with petroleum based lubricants or graphite. Inoperative locks may result. (00152a)

Turn the ignition switch to the OFF position and remove the key before locking the motorcycle. Leaving the key in the ACC position will keep the instrument lights on and result in a discharged battery. (00155a)

1.To remove the key from the ignition, push the key in and turn it counterclockwise.

2.Remove the key.

NOTES:

Refer to Ignition/Headlamp Key Switch: 2005 Dyna Models for key switch functions.

The lamps work when the switch is in the IGNITION position as required by law in some localities.

On the FXDWG model remove the ignition key from the ignition lock while operating the motorcycle. If you do not remove the key, it can fall out during operation.

Ignition/Headlamp Key Switch: 2005 Dyna Models

MODEL

 

LOCATION AND OPERATION

 

 

 

 

 

 

FXD,

 

On right side of vehicle between upper end of

FXDL,

 

rear shock absorber and the battery.

FXDX,

 

To unlock the switch and the front fork, push

FXDC

 

the key in and turn it counterclockwise (clockwise on international). Press the lever/key (international) in and turn it to the OFF position. Be sure to push key in to move key to either position.

To lock the fork, move the fork to the full left position. Push down on key and turn it to the right, clockwise, to the FORK LOCK position. Remove the key.

FXDWG Switch is on fuel tank instrument panel.

Switch is locked or unlocked by lifting switch cover, inserting key and turning key counterclockwise to lock or clockwise to unlock. Key may be removed in any position.

SWITCH

POSITION

OFF

ACC*

FUNCTION

Ignition, lamps and accessories are off.

Accessories and hazard warning flasher can be turned on. Instrument lamps are on. Brake lamp and horn can be activated. Key may be removed except on international models.

IGNITION*

OFF

ACC*

Ignition, lamps and accessories are on.

Ignition, lamps and accessories are off.

Accessories are on. Hazard warning flashers can be operated. Instrument lamps are on. Brake lamp and horn can be activated.

IGNITION* Ignition, lamps and accessories are on.

*International models have an additional function ­ position lamp and tail lamp are also on.

Hand Controls: Basic Operation

Electric Starter Switch

NOTE:

Off/Run switch MUST be in RUN position to operate engine.

See Handlebar Controls. The electric starter switch is located on the right handlebar control group. See Starting the Engine: Carbureted Models for detailed operation procedures.

1.Put the engine off/run switch in the RUN position and the transmission in neutral. Neutral (green) indicator lamp should be illuminated.

2.See Ignition/Headlamp Key Switch: Dyna Models. Turn ignition/headlamp key switch to ON and push the START switch to operate starter motor.

Engine OFF/RUN Switch

See Handlebar Controls. The engine off/run switch (7) turns the ignition power ON or OFF. The engine off/run switch is located on the right handlebar control. Push the top portion of the engine off/run switch to turn off ignition power and shut the engine off. Push the bottom portion of the engine off/run switch to turn on ignition power.

NOTES:

The engine off/run switch must be in the ON position to start or operate the engine. The engine off/run switch should be used to shut the engine off.

1.To shut the engine off, push the top of the off/run switch to the ignition OFF position.

2.See Ignition/Headlamp Key Switch: Dyna Models. Turn the ignition key to the OFF position to turn the ignition power completely OFF.

Throttle Control Grip

See Handlebar Controls. The throttle control grip (9) is located on the right handlebar control and is operated with the right hand.

To reduce rider fatigue on long trips, a spring loaded throttle friction adjustment screw (10) is located at the bottom of the throttle grip clamp on non­cruise equipped models.

1.Slowly turn throttle control grip clockwise (toward the front of the bike) to close the throttle (decelerate).

2.Slowly turn throttle control grip counterclockwise (toward rear of bike) to open the throttle (accelerate).

Do not tighten throttle friction adjustment screw to the point where the engine will not return to idle automatically. Over­tightening can lead to loss of vehicle control, which could result in death or serious injury. (00031b)

3.Unscrew the throttle friction adjustment screw so the throttle returns to the idle position when the hand is removed from the grip.

4.Screw the throttle adjustment screw in to increase friction on grip. This provides a damping effect on throttle motion.

NOTE:

The throttle friction adjustment screw should not be used under normal stop and go operating conditions.

Clutch Hand Lever

Do not position fingers between hand control lever and handlebar grip. Improper hand positioning can impair control lever operation and cause loss of vehicle control, which could result in death or serious injury. (00032a)

The clutch hand lever (1) is located on the left handlebar and is operated with the fingers of the left hand.

1.Slowly pull clutch hand lever in against handlebar grip to fully disengage clutch.

2.Shift to first gear using the gear shifter lever. See Shifting Gears.

3.Slowly release the clutch hand lever to engage clutch.

Horn Switch

The horn is operated by pushing on the horn switch (2) located on the left handlebar control group.

Headlamp Dimmer Switch

The headlamp dimmer switch (3) is located on the left handlebar. The switch has two positions to activate the headlamps high or low beams.

Press the top of the headlamp dimmer beam switch to activate the high beam. Press the bottom of the headlamp dimmer switch to return to the low beam.

See Indicator Lamps. The (blue) high beam indicator lamp will illuminate when the high beam is on.

Turn Signal Switches

Each handlebar control group contains a turn signal switch.

The right turn signal switch (11) operates the right front and right rear flashing lamps. The left turn signal switch (4) operates the left front and left rear flashing lamps.

NOTE:

Front turn signal lamps also function as running lamps.

1.Clutch hand lever

2.Horn switch

3.Headlamp dimmer switch

4.Left turn signal switch

5.Master cylinder reservoir

6.Electric starter switch

7.Engine off/run switch

8.Brake hand lever

9.Throttle control grip

10.Throttle friction adjusting screw

11.Right turn signal switch

Handlebar Controls

Turn Signal Switch Operation

The turn signal switches are used by the turn signal module to control turn signal operation based on vehicle speed, vehicle acceleration and turn completion.

Momentarily depress the desired turn signal switch. The turn signal lamps will begin and continue flashing until they are manually or automatically cancelled. As long as the motorcycle is stationary, the signals will flash.

NOTES:

If you want the turn signals on longer, hold the switch in. The turn signals will begin flashing immediately, but the microprocessor will not begin computing distance until you release the switch.

If you are signaling to turn in one direction and you depress the switch for the opposite turn signal, the first signal is cancelled and the opposite side begins flashing.

If you want to stop the lamps from flashing, briefly depress the turn signal switch a second time. The turn signal lamps will stop flashing.

Hazard Warning 4­Way Flasher

Use the following method to activate the four­way flashers.

1.With the ignition key ON and security system disarmed (models with security only), press the left and right turn signal switches at the same time.

2.Turn the ignition key OFF and arm the security system if present and desired. The four­way flashers will continue for two hours.

3.To cancel four­way flashing, disarm the security system if necessary, turn the ignition key ON and press the left and right turn signal switches at the same time.

This system allows a stranded vehicle to be left in the four­way flashing mode and secured until help is found.

Indicator Lamps

See Indicator Lamps. Five indicator lamps are provided.

The green TURN indicators will flash when turn signals are activated; therefore, flashing indicates the chosen turn direction. When the 4­way hazard flashers are operating, both turn indicators will flash simultaneously.

The blue BEAM indicator lamp, when lit, signals high beam headlamp operation. The green NEUTRAL lamp, when lit, signals the transmission is in neutral gear.

The red OIL indicator lamp, when lit, signals that oil is not circulating through the engine.

NOTE:

The OIL indicator lamp will glow when the ignition is turned on prior to starting engine. With engine running, lamp should be off when engine speed is above idle.

Several other circumstances that could cause the red oil indicator lamp to signal, include the following:

If the oil pressure indicator lamp does not go off at speeds above idling, it is usually because of an empty oil tank or diluted oil.

In freezing weather the oil feed may clog with ice and sludge, preventing oil circulation. A grounded oil signal switch wire.

A faulty signal switch.

A damaged or improperly installed check valve. Trouble with the pump.

If the oil pressure indicator lamp remains lit, always check the oil supply first. If the oil supply is normal and the lamp is still lit, stop the engine at once and do not ride further until the trouble is located and the necessary repairs are made. Failure to do so may result in engine damage. (00157a)

1.Left turn

2.High beam

3.Neutral

4.Oil

5.Right turn

Indicator Lamps

Instruments: Dyna Models

Speedometer

Travel at speeds appropriate for road and conditions and never travel faster than posted speed limit. Excessive speed can cause loss of vehicle control, which could result in death or serious injury. (00008a)

See Instruments: Dyna Models. The speedometer registers miles per hour (U.S. models only) or kilometers per hour (international models only) of forward speed. The odometer registers the number of miles/kilometers the vehicle has traveled.

The electronic speedometer has a single display window for both the odometer and trip­odometer.

1.Press the function switch to change the display window on the speedometer face to either odometer or trip­odometer.

2.To reset the trip­odometer to zero, press button to reset speedometer display to the ODOMETER mode and hold the button in for approximately 2­3 seconds. The speedometer will switch to the trip­odometer mode and reset the display to zero.

Tachometer

See OPERATING RECOMMENDATIONS section. Do not

operate the engine above maximum safe RPM as shown under OPERATION (red zone on tachometer). Lower the RPM by upshifting to a higher gear or reducing the amount of throttle. Failure to lower RPM may cause equipment damage. (00159a)

The tachometer registers the engine speed in revolutions per minute (RPM).

Trip Odometer

Use the trip­odometer A or trip­odometer B to register number of miles/kilometers traveled on a trip or between refueling.

Odometer will display mileage when bike is OFF when function switch is pressed. There is no need to turn the bike on to check the odometer reading.

Never attempt to tamper with or alter the vehicle odometer. This is illegal. Tampering with or altering a vehicle odometer may cause equipment damage. (00160a)

Tip Indicator Lamp

If tip occurs, check all controls for proper operation. Restricted control movement can adversely affect the performance of the brakes, clutch or ability to shift, which could result in loss of vehicle control and death or serious injury. (00350a)

Should motorcycle be tipped over, the word "tip" will appear in the odometer window. Engine will not start until reset. To reset, cycle ignition/headlamp key switch ON­OFF­ON.

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