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HAFCO-WOODMASTER
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W792
Instruction Manual
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HAFCO-WOODMASTER K8157, W792 Instruction Manual

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Page 1
OSCILLATING SPINDLE SANDER
Page 1
20/02/2019
OPERATION MANUAL
Model
OS-140
Edition No : OS-001
Date of Issue : 11/2018
Page 2
MACHINE DETAILS
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OPERATION MANUAL
MACHINE
MODEL NO.
SERIAL NO.
DATE OF MANF.
DistributeD by
OSCILLATING SPINDLE SANDER
OS-140
www.machineryhouse.co.nz
NOTE:
This manual is only for your reference. Owing to the continuous improvement of the HAFCO machines, changes may be made at any time without obligation or notice. Please ensure the local voltage is the same as listed on the specication plate before operating this electric machine.
NOTE:
In order to see the type and model of the machine, please see the specication plate. Usually found on the back of the machine. See example (Fig.1)
Fig.1
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OPERATION MANUAL
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C O N T E N T S:
1. geNerAL MACHiNe iNFOrMAtiON
1.1. speCiFiCAtiONs..................................................................................... 4
1.2 CONteNts OF pACkAgiNg..................................................................... 4
1.3 iDeNtiFiCAtiON..................................................................................... 5
2. iMpOrtANt iNFOrMAtiON
2.1 geNerAL MACHiNery sAFety .............................................................. 6
2.2 ADDitiONAL sAFet y FOr OsCiLLAtiNg spiNDLe sANDers..................... 8
3. setup
3.1 uNpACkiNg AND CLeAN-up................................................................... 9
3.2 At tACHiNg tHe rubber Feet................................................................ 9
3.3 pOsitiONiNg tHe sANDer..................................................................... 9
3.4 eLeCtriCAL requireMeNts................................................................... 10
3.5 FuLL-LOAD CurreNt rAtiNg................................................................. 10
3.6 iNstALLiNg sANDpAper ONtO tHe spiNDLes.......................................... 10
3.7 iNstALLiNg AND reMOviNg tHe spiNDLe............................................... 11
3.8 iNstALLiNg tHe tAbLe iNsert................................................................ 12
3.9 ALigNiNg tHe tAbLe At 90° tO tHe spiNDLe........................................ 12
4. OperAtiON
4.1 tiLtiNg tHe tAbLe................................................................................. 13
4.2 ON/OFF switCH................................................................................ 14
4.3 usiNg tHe OsCiLLAtiNg spiNDLe sANDer.............................................. 14
4.4 usiNg tHe sANDer At ANgLes 0° - 45°............................................... 15
5. MAiNteNANCe
5.1 MAiNteNANCe requireD FrequeNCy..................................................... 16
5.2 trOubLesHOOtiNg................................................................................ 16
5.3 OptiONAL ACCessOries......................................................................... 17
spAre pArts seCtiON....................................................................... 17
risk AssessMeNt................................................................................ 23
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1.1 SPECIFICATION
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MODEL OS140
Motor (kW) 0.37 Voltage 240V Speed (RPM) 1425 Table Size(mm) 370 x 370 Table Tilt (Degrees) 0° - 45° Spindle Length (mm) 115 Spindle Diameters (5 Included) 1/2”, 3/4”, 1”, 1-1/2”, 2” Maximum Spindle Diameter Allowed 3” (optional) Spindle Oscillation (mm) 24 Oscillations Per Minute 26
OPERATION MANUAL
Code W792
Dust Outlet (mm) 50 Height Overall (mm) 596 Height (base to table) (mm) 485 Width (mm) 440 Depth (mm) 360 Base Size (LxW) (mm) 300 x 280 Net Weight (kgs) 33
1.2 CONTENTS OF PACKAGE.
A
B
G
F
E
A. Oscillating Spindle Sander. E. Tool Holders for Drums (2) & Hardware B. Spanners 14 & 17mm F. Holder for Table Inserts & Screws C. Table Inserts(6) G. Sanding Drums (5) - 1/2”, 3/4”, 1”, 1-1/2”, 2” D. Rubber Feet (4) & Hardware
C
D
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1.3 IDENTIFICATION
Become familiar with the names and locations of the controls and features shown below to better understand the instructions in this manual.
A
J
B
M
F
H
F
C
G
K
D
E
A Spindle with Sanding Sleeve H ON / OFF Safety Switch
L
I
B Work Table I Holder for Spindles C Dust Port J Table Insert (installed in table) D Cam for Table Leveling K Holder for Table Inserts
E Table Angle Scale and Locking Handle L Table Inserts F Holder for Spindles M Geared Handle with Lock for Tilting
Table
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2. IMPORTANT INFORMATION
2.1 GENERAL MACHINERY SAFETY
DO NOT use this machine unless you have read this manual or have been instructed in the use of this machine in its safe use and operation
WARNING
This manual provides safety instructions on the proper setup, operation, maintenance, and service of this machine. Save this manual, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in re or serious personal injury—including amputation, electrocution, or death.
The owner of this machine is solely responsible for its safe use. This responsibility includes, but is not limited to proper installation in a safe environment, personnel training and authorization to use, proper inspection and maintenance, manual availability and comprehension, of the application of the safety devices, integrity, and the use of personal protective equipment.
The manufacturer will not be held liable for injury or property damage from negligence, improper training, machine modications or misuse.
Safety glasses must be worn at all times in work areas. Earmus should be worn if the work area is noisy.
Gloves should NOT be worn when using this machine
OWNER’S MANUAL. Read and understand this owner’s manual before using the machine.
DISCONNECT POWER FIRST. If using power, always disconnect the machine from power sup­ply before making adjustments, or servicing the machine. This prevents any risk of injury from unintended startup or contact with live electrical equipment
TRAINED OPERATORS ONLY. Operators that have not been trained have a higher risk of being seriously injured. Only allow trained or supervised people to use this machine. When the machine is not being used, disconnect the power, to the machine to prevent unautho­rized use—especially around children. Make the workshop safe.
Sturdy footwear must be worn at all times in work areas.
Long and loose hair must be contained with a net or under a hat
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2.1 GENERAL MACHINERY SAFETY Cont.
WEARING PROPER APPAREL Do not wear
clothing, apparel or jewelry that can become entangled in moving parts. Always tie back or cover long hair. Wear non-slip footwear to avoid accidental slips, which could cause loss of operating control.
HEARING PROTECTION. Always wear hearing protection when operating or observing loud machinery. Extended exposure to this noise without hearing protection can cause perma­nent hearing loss.
REMOVE ADJUSTING TOOLS. Tools left on machinery can become dangerous projectiles upon startup. Never leave hex keys, wrenches, or any other tools on machine. Always verify removal before starting!
USE CORRECT TOOL FOR THE JOB. Only use this tool for its intended purpose. Do not force the machine or its attachments to do a job for which they were not designed. Never make unapproved modications. Modifying the ma­chine or using it dierently than intended may result in malfunction or mechanical failure that can lead to personal injury or death!
AWKWARD POSITIONS. Keep proper footing and balance at all times when operating ma­chine. Do not overreach! Avoid awkward hand positions that make operating control dicult. This could increase the risk of accidental injury
GUARDS & COVERS. Guards and covers reduce accidental contact with moving parts or ying debris. Make sure they are properly installed, undamaged, and working correctly.
FORCING MACHINERY. Do not force the ma­chine. It will do the job safer and better at the rate for which it was designed.
NEVER STAND ON MACHINE. Serious injury may occur if the machine is tipped or if the cutting tool is unintentionally contacted
STABLE MACHINE. Unexpected movement during operation greatly increases risk of injury or loss of control. Before starting, verify ma­chine is stable and if using a mobile base it is locked in position.
UNATTENDED OPERATION. To reduce the risk of accidental injury, turn the machine OFF and ensure all moving parts have completely stopped before walking away. Never leave the machine running while unattended.
MAINTAIN WITH CARE. Follow all maintenance instructions and lubrication schedules to keep the machine in good working condition. A machine that is improperly maintained could malfunction, leading to serious personal injury or death.
CHECK DAMAGED PARTS. Regularly inspect the machine for any condition that may af­fect the safe operation. Immediately repair or replace damaged or parts that are incorrectly tted before operating.
CHILDREN & BYSTANDERS. Keep children and bystanders at a safe distance from the work area. Stop using machine if they become a distraction.
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2.2 ADDITIONAL SAFETY FOR OSCILLATING SPINDLE SANDERS
DO NOT use this machine unless you have read the manual or have been trained and assessed to a competent level in its safe use and operation.
Safety glasses must be worn when op­erating this equipment
Safety footwear must be worn when operating this equipment
Dust mask must be worn when operat­ing this equipment.
Long and loose hair must be contained when operating this equipment.
Close tting/protective clothing must be worn when operating the sander.
Hearing protection must be used when operating this equipment.
PRE-OPERATIONAL SAFETY CHECKS
1. Ensure that risk assessment has been read.
2. Ensure no slip/trip hazards are present in workspaces and walkways.
3. Be familiar with the operation of the ON/OFF starter and lockable E-Stop.
4. Be aware of other people in the nearby area and ensure that it is clear before starting.
5. Check that the stand is level and adjust as required.
6. Check that the table has the correct insert ring.
7. Start the dust extraction unit before using the Oscillating Spindle Sander.
8. Faulty equipment must not be used. Immediately report suspect machinery.
OPERATIONAL SAFETY CHECKS
1. Never leave the machine running unattended.
2. Check sanding sleeves for wear, tear, cracks and aws. Discard faulty sleeves.
3. Ensure the material to be sanded can be held safely during the operation.
4. Use a safe working posture (beware of entanglement).
5. Machine only stock which rests securely on the table.
6. Slowly move the work piece across the face of the spindle in a uniform manner.
7. Apply rm and even pressure without forcing material into the sanding sleeve.
8. Keep hands in sight and clear of all moving parts.
9. Never overreach — you may slip and fall into the machine.
10. Before making adjustments switch o the Oscillating Spindle Sander, bring the machine to a complete stand still and isolate the machine.
11. Report any worn sanding sleeves immediately for replacement.
HOUSEKEEPING
1. Switch o the equipment, engage E-stop and reset all guards to a fully closed position.
2. Return all tooling and xtures to the correct storage location.
3. Leave the machine and work area in a safe, clean and tidy state.
4. Dispose of waste material in an appropriate recycling or waste bin
POTENTIAL HAZARDS
Eye injuries Moving object kickback Inhalation of dust particles Contact with rotating sanding sleeve
DON’T
Attempt to sand very small items Removal or modication of safety devices Distracting operator Sand metal  Wear gloves when operating this machine
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3. SETUP
3.1 UNPACKING AND CLEANUP
1. Carefully remove all contents from the shipping carton. Compare the contents with those listed on Page 4. Make sure that all of the items are accounted for, before discarding any packing material. Place parts on a protected surface for easy identication and assembly. If any parts are missing or broken, please contact your distributor for replacements. DO NOT turn your machine ON if any of these items are missing. You may cause personal injury or damage to the machine.
2. Report any shipping damage to your local distributor.
3. Clean all rust protected surfaces with ordinary house hold type grease or spot remover. Do not use; gasoline, paint thinner, mineral spirits, etc. These may damage painted surfaces.
4. Apply a coat of paste wax to the table to prevent rust. Wipe all parts thoroughly with a clean dry cloth.
5. Set packing material and shipping carton aside. Do not discard until the machine has been set up and is running properly.
3.2 ATTACHING THE RUBBER FEET
1. DISCONNECT THE MACHINE FROM THE POWER
2. Lower the machine onto its side to access the four holes in the bottom corners of the base.
3. Insert the threaded portion of the rubber foot through the machine’s base, and put on a washer, followed by a nut to secure the foot in place. (Fig.3.1)
4. Install the remaining three rubber feet and then raise the machine to its operating position. The rubber feet will prevent the machine from slipping on the bench during
Fig.3.1
use, and reduce any vibration from the sanding operation.
3.3 POSITIONING THE OSCILLATING SPINDLE SANDER.
When selecting the position for the machine, consider the largest size of workpiece that will be processed on the machine and provide enough space around the machine for operating the machine safely. Consideration should be given to the installation of auxiliary equipment, and room for any maintenance that may need to be carried out. The Oscillating Spindle Sander must be positioned where it is to be used on a sturdy workbench, at a suitable, safe height for the sanding operations to be carried out.
THE MACHINE MUST HAVE THE POWER PLUG REMOVED FROM THE SOCKET BEFORE ANY ADJUSTMENTS ARE ATTEMPTED AND REMAIN UNPLUGGED UNTIL COMPLETED.
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3.4 ELECTRICAL REQUIREMENTS.
Place the machine near an existing power source. Make sure all power cords are protected from trac, material handling, moisture, chemicals, or other hazards. Make sure there is access to a means of disconnecting the power source. The electrical circuit must meet the requirements for 240V, 50 Hz. NOTE : The use of an extension cord is not recommended as it may decrease the life of electrical components on your machine.
NOMiNAL vOLtAge.........................................240v
CyCLe............................................................50 Hz
pHAse.................................................siNgLe pHAse
pOwer suppLy CirCuit.............................10 AMps
FuLL LOAD CurreNt................................1.6 AMps
3.5 FULLLOAD CURRENT RATING
The full-load current rating is the amperage a machine draws at when running at 100% of the output power. Full-Load Current Rating for this machine at 240V is 1.6 Amps It should be noted that the full-load current is not the maximum amount of amps that the machine will draw. If the machine is overloaded, it will draw additional amps beyond the full-load rating and if the machine is overloaded for a long period of time, damage, overheating, or re may be caused to the motor and circuitry. This is especially true if connected to an undersized circuit or a long extension lead. To reduce the risk of these hazards, avoid overloading the machine during operation and make sure it is connected to a power supply circuit that meets the requirements.
3.6 INSTALLING SANDPAPER ONTO THE SPINDLES
The Oscillating Spindle Sander is supplied with 5 rubber cylinder Spindles, 1/2”, 3/4”, 1”, 1-1/2” and 2” diameters, that will hold sandpaper sleeves of various grits. The Spindle consists of a rubber body with a metal axle passing through the centre (Fig3.2). The axle has a key which locates into a key way in the rubber body. Normally these should need not be disturbed unless the rubber body is damaged. At either end of the body are two large compression washers. At the top is a nut and washer to secure the cy­lindrical sandpaper. The low part of the axle is threaded,
Fig.3.2
which locates into the motor drive.
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3.6 INSTALLING SANDPAPER ONTO THE SPINDLES
1. To remove a sandpaper sleeve from a spindle, take o the top nut with a wrench, remove the washer, and slide the sanding sleeve o of the rubber spindle. (Fig.3.3) NOTE: If removal is dicult sprinkle a small amount of talcum powder onto the rubber to aid tting the new sandpaper sleeve.
2. To install a new sandpaper sleeve onto a spindle, slide the sleeve onto the rubber body so that it ts centrally with no edge overhanging.
3. Replace the washer and top nut. Tighten the nut to expand the rubber body. This will grip the sanding drum. Fig.3.3) NOTE: Do not over-tighten as this will distort the rubber body.
3.7 INSTALLING AND REMOVING THE SPINDLE
Cont.
1. DISCONNECT THE MACHINE FROM THE POWER
2. For easy access tilt the table to 45° and remove the table insert.
3. Lower the spindle down through the table’s center hole, and insert the spindle’s threaded end into the open end of the motor drive spindle.
4. Turn the sanding spindle counter-clockwise with your hand to thread and install the sanding spindle into the motor drive spindle.
5. With the two supplied open ended wrenches, tighten the spindle in place. With one wrench hold the motor drive spindle and with the other wrench tighten the sander spindle. Do not over-tighten. (Fig.3.4)
To remove a spindle,
1. DISCONNECT THE MACHINE FROM THE POWER.
2. Tilt the table to 45° and remove the table insert.
3. Reverse the process in Steps 4 & 5 as outlined above.
Fig.3.3
Fig.3.4
NOTE: Tilting the table to 45° is only to gain access easily.
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3.8 INSTALLING THE TABLE INSERT
The HAFCO WOODMASTER OS-140 Oscillating Spindle Sander comes with a variety of table Inserts, each with a dierent center hole diameter to be used with the matching spindle size. (Fig.3.5)
NOTE: ALWAYS use a table insert when sanding. Failure to do so may cause serious injury to the operator or damage to the machine.
There are two styles of table inserts supplied with the machine. One style has a round center hole for sanding with the table in the 90° position. The second style insert has an oval center hole for use when the table is tilted at an angle for sanding. This oval hole protects the insert from being damaged during the sanding operation. To install an insert into the table, notice the cutout on the edge of the insert. This aligns with the peg in the recess on the table (Fig.3.6). Lower the insert into position, making sure that the insert locates in the recess and is ush with the table. To remove a table insert, disconnect the machine from the power supply and simply push it out of the table with your nger from underneath.
3.9 ALIGNING THE TABLE AT 90° TO THE SPINDLE
Fig.3.5
Cut Out
Fig.3.6
sCALe
pOiNter
The table has the ability to tilt between 90° to 45°, (0° to -45°). The table angle has been set in the factory, but before the sander is used for the rst time, squaring the table to the spindle needs to be checked.
To align the table
1. DISCONNECT THE MACHINE FROM THE POWER
2. Loosen the table locking handle (Fig.3.7)
3. Rotate the geared handle on the opposite side of the tilt mechanism and move the table into the 90-degree position. (Fig.3.8)
4. Lightly tighten the table in place so that any tilting adjustments can be made.
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LOCkiNg HANDLe
Fig.3.7
Fig.3.8
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5. Using a 90° square placed on the table top, move the square to the spindle. It should measure 90°. (Fig.3.9). If the table is not square to the spindle, an adjustment can be made to the table setting.
6. Located under the work table are two stop cams, one on either side of the table brackets, which can be adjusted to level the table (Fig.3.10). With a 4mm hex wrench, loosen the cam’s centre screw to rotate the cams to raise or lower the table setting. When the table to spindle angle is at 90°, tighten the hex screw to lock the stop cams in position.
7. With the table stops set then check the pointer on the table angle scale. The pointer should point to 0°. If the pointer is not on the zero then with a Phillips screwdriver, loosen the screw in the centre of the pointer and align the pointer with the 0° position on the scale, and then re-tighten screw. (Fig.3.10)
90°
Fig.3.9
CAM stOp
sCALe
4. OPERATION
4.1 TILTING THE TABLE
NOTE: Before tilting the table, remove the table insert
with the round cutout as the spindle will touch the insert and may break it.
1. Loosen the side lever handle and ring so that the table can be tilted.
2. The table will tilt 0° - 45°. Using the angle scale on the left side of the machine, tilt the table so that the pointer lines up against the required angle on the scale.
3. Once the desired table angle has been reached, tighten the locking handle and ring.
4. Locate the table insert with the oval cutout and place it into the table top. (Fig.4.1)
pOiNter
Fig.3.10
Fig.4.1
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4.2 ON/OFF SWITCH
The ON/OFF safety switch is located on the front of the machine for quick, easy and safe access. The switch is tted with a yellow door with a RED button in the centre of it. To start the machine the yellow door needs to be re­leased by pressing against the catch (Fig.4.1)to open it and reveal the green ON and RED stop buttons. Push the bottom green button (A) to turn the machine ON. Push the top red button (B) to turn the machine OFF. (Fig.4.2) In an emergency the red button on the yellow door can be pressed and held with the catch and the machine will stop. With the door closed the machine cannot be start­ed until the catch is released and the buttons exposed.
CAUTION: Never walk away from the machine while it is still running. Always lock the switch in the O position and unplug from the power supply when not in use.
CAtCH
Fig.4.1
B
A
4.3 USING THE OSCILLATING SPINDLE SANDER
1. Connect the machine to the power
2. Start the machine and wait until the motor has build up to full speed. The OS-140 Oscillating Spindle Sander features a spindle that automatically oscillates (moves up and down) 24mm. This movement ensures that the spindle’s sandpaper gets maximum sanding use along the sleeve, and does not wear in just one area.
NEVER START THE MACHINE WITH WORK IN CONTACT WITH THE SPINDLE
3. Looking from the front of the machine, the motor turns in a clockwise direction. Always feed the work across the spindle, against the direction of the spindle rotation. (Fig.4.3)
4. NEVER feed the work into the machine and stand with your body directly behind it. The machine could force the work into the operator and cause serious injury.
Fig.4.2
spiNDLe OsCiLLAtes
up AND DOwN
spiNDLe rOtAtiON
Fig.4.3
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4.4 USING THE SANDER AT ANGLES 0° - 45°
1. DISCONNECT THE MACHINE FROM THE POWER
2. Take out the round insert and store carefully. Put in the oval insert. Slacken the table securing knobs either side of the machine.
3. Tilt the table to the desired angle and re-tighten the locking knobs.
4. Feed the work into the machine always against the direction of rotation. (Fig.4.4) NOTE: When the table is tilted to a particular angle, the same angle will only remain constant if the workpiece is sanded parallel to the spindle.
4.5 DUST EXTRACTION
Fig.4.4
This machine is tted with a 50mm diameter dust ex­traction outlet. This is located at the rear of the machine directly under the table. (Fig.4.5) Attach your shop’s dust collector hose to this dust port to collect the dust produced while sanding.
NOTE: DO NOT operate the sander without a dust collector and wear a protective dust mask. Sanding creates substantial amounts of dust which can be harmful to your respiratory system!
Always start the dust collector before the machine is started. The holes in the table insert are used to extract the dust through the table.
Minimum requirement for dust extraction 200CFM
Some dust created by power sanding sawing, grinding, drilling, and other construction activities contains chemicals that may cause cancer and birth defects or other reproductive harm. Your risk from exposure to these chemicals varies, depending on how often you do this type of work. To reduce your exposure, work in a well-ventilated area and with approved safety equipment, such as dust masks that are specially designed to lter out microscopic particles.
Fig.4.5
Fig.4.6
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5 MAINTENANCE
Turn the power switch “OFF” and disconnect the plug from the outlet prior to adjusting or maintaining the sander. DO NOT attempt to repair or maintain the electrical com­ponents of the motor. Take the sander to a qualied service technician for this type of mainte­nance.
5.1 MAINTENANCE REQUIRED FREQUENCY
1. Check the power cord and plug for any damage. Before each use.
2. Check sanding spindles and sleeves for damage or wear. Before each use.
3. Check all guards and hardware to make sure they are secure. Before each use.
4. Check all moving parts for alignment and binding issues. Before each use.
5. Dress/Clean sanding surfaces for best abrasive action. As needed
6. Replace sanding sleeves when worn or damaged. As needed.
7. Clean and vacuum dust from the motor housing and other sander parts. As needed.
8. Keep iron tables free of rust. Apply coat of paste wax or silicon spray. As needed. NOTE: Lubrication of the bearings is not necessary, as they are sealed and pre-lubricated for life. Just replace a bearing if failure occurs. Do not use compressed air near bearings. Simply wipe the exposed bearing surfaces with a dry cloth to clean them.
If blowing sawdust, wear proper eye protection to prevent debris from blowing into eyes
5.2 TROUBLESHOOTING
Problem Possible Cause Solution
Sander will not start
Sander does not come up to speed
Machine vibrates exces­sively
Sanded edge is not square
Sanding marks on the wood
1. Sander unplugged from wall or motor
2. Fuse blown or circuit breaker tripped
3. Cord is damaged
1. Extension cord is too light or too long
2. Low current
1. Work table or base is on an uneven surface
1. Table not square to the spindle 1. Use a square to adjust the
1. Workpiece is held still
2. Wrong grit of sanding sleeve
3. Feed pressure is too great
4. Sanding against the wood grain
1. Check all plug connections
2. Replace fuse or reset circuit breaker
3. Replace the cord
1. Replace with adequate size and length of cord
2. Contact a qualied electrician
1. Adjust the table or base so that it rests evenly
2. Bolt down the machine
table to the spindle
1. Keep the workpiece moving
2. Use coarser grit for stock removal ne grit for nish sanding
3. Never force the workpiece
4. Sand with the grain
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5.3 OPTIONAL ACCESSORIES
HAFCO WOODMASTER has a range of sanding sleeves available for this machine. To arrange
your order contact your local dealer with your order or purchase online at
www.machineryhouse.com.au
www.machineryhouse.co.nz
Code Size Grit
A8110 1/2”x115 80 A8112 1/2”x115 120 A8114 3/4”x115 80 A8116 3/4”x115 120 A8118 1” x 115 80 A8120 1” x 115 120 A8122 1-1/2”x 115 80 A8124 1-1/2”x 115 120 A8130 2” x 140 80 A8132 2” x 140 120
Sanding sleeves are supplied in
a pack of 3
SPARE PARTS SECTION
The following section covers the spare parts diagrams and lists that were current at the time this manual was originally printed. Due to continuous improvements of the machine, changes may be made at any time without notication.
HOW TO ORDER SPARE PARTS
1. Have your machines model number, serial number & date of manufacture on hand, these can be found on the specication plate mounted on the machine
2. A scanned copy of your parts list/diagram with required spare part/s identied
3. Go to www.machineryhouse.com.au/contactus and ll out the enquiry form attaching a copy of scanned parts list.
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SPARE PARTS DIAGRAM A
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OPERATION MANUAL
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SPARE PARTS LIST DIAGRAM A
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OPERATION MANUAL
Key
No.
1A 2A 3A 4A 5A 6A 7A 8A
9A 10A 11A 12A 13A 14A 15A 16A 17A 18A 19A 20A 21A 22A 23A 24A 25A 26A 27A 28A
Description Part No.
Machine body Worktable bracket Worktable bracket Switch Work table Connection rod Rotation bracket of table (Left) Rotation bracket of table (Right) Ratchet level Small gear Rack Locking ring Rotating shaft Washer 6 Right hand drum frame Hex bolt M6x12 Hex bolt M8x16 Hex bolt M8x20 Hex bolt M6x16 Tapping screws ST4.0x10 Eccentric cam Countersunk screws M6x12 Rotation handle Tool holder for sanding drums Fixed section Movable section Oscillation assembly Dust extraction housing/port
P50-300-1A P50-300-2A P50-300-3A P50-300-4A P50-300-5A P50-300-6A P50-300-7A P50-300-8A
P50-300-9A P50-300-10A P50-300-11A P50-300-12A P50-300-13A P50-300-14A P50-300-15A P50-300-16A P50-300-17A P50-300-18A P50-300-19A P50-300-20A P50-300-21A P50-300-22A P50-300-23A P50-300-24A P50-300-25A P50-300-26A P50-300-27A P50-300-28A
Key
No.
31A 33A 34A 35A 36A 37A 38A 39A 40A 41A 42A 43A 44A 45A 46A 47A 48A 49A 50A 51A 52A 54A 55A 56A 57A 58A
Description Part No.
Table insert Tool holder for table inserts Dial indicator Pan head screws M5x8 Pan head screws M4x12 Stepped bolt Countersunk screws M5x6 Hex bolt M6x12 Cone sleeve Spring pin 2.5x20 Cable strain relief M18 Key 5x50 Left-handed nut M10 Convex washer Rubber sleeve Washer Sanding sleeve Hex nut M8 Rubber washer Nut washer Hex bolt M8x25 Hex nut M10 Spring washer 6 Washer 8 Pan head screws M6x12 Cone sleeve nut
P50-300-31A P50-300-33A P50-300-34A P50-300-35A P50-300-36A P50-300-37A P50-300-38A P50-300-39A P50-300-40A P50-300-41A P50-300-42A P50-300-43A P50-300-44A P50-300-45A P50-300-46A P50-300-47A P50-300-48A P50-300-49A P50-300-50A P50-300-51A P50-300-52A P50-300-54A P50-300-55A P50-300-56A P50-300-57A P50-300-58A
19
Page 20
SPARE PARTS DIAGRAM B
Page 20
20/02/2019
OPERATION MANUAL
20
Page 21
SPARE PARTS LIST DIAGRAM B
Page 21
20/02/2019
OPERATION MANUAL
Key
No.
1b
Motor base
2b
Spindle bushing & plastic insert
3b
Guide column
4b
Worm wheel frame
5b
Worm wheel spindle
6b
Bearing gland
7b
Crank axle
8b
Crank
9b
Worm wheel
10b
Connection rod
11b
Bearing 6001-2RS
12b
Worm gear
13b
Cover, worm wheel frame
14b
Plastic housing for worm gear
15b
Motor
16b
Bearing cover
17b
Key 4x4x12
18b
Hex set screw with at M6x6
19b
Hex bolt M8x75
Description Part No.
P50-300-1B P50-300-2B P50-300-3B P50-300-4B P50-300-5B P50-300-6B P50-300-7B P50-300-8B
P50-300-9B P50-300-10B P50-300-11B P50-300-12B P50-300-13B P50-300-14B P50-300-15B P50-300-16B P50-300-17B P50-300-18B P50-300-19B
Key
No.
20b 21b 22b 23b 24b 25b 26b 27b 28b 29b 30b 31b 32b 33b 34b 35b 36b 37b
Description Part No.
Hex thin nut M8 Key 5x5x50 E-clip 6mm Connecting rod axle Countersunk screw M4x6 Pan head screw M5x8 Hex bolt M8x20 Hex bolt M6x16 Washer 8 Spring washer 8 Self-locking nut M5 E-clip 4mm Bearing 61804 Bearing 6006 Inner circlip 55mm External circlip 30mm Socket head screw M5x6 Pan head screw M4x12
P50-300-20B P50-300-21B P50-300-22B P50-300-23B P50-300-24B P50-300-25B P50-300-26B P50-300-27B P50-300-28B P50-300-29B P50-300-30B P50-300-31B P50-300-32B P50-300-33B P50-300-34B P50-300-35B P50-300-36B P50-300-37B
21
Page 22
ELECTRICAL
Page 22
20/02/2019
OPERATION MANUAL
This machine must be grounded. Replacement of the power supply cable should only be done by a qualied electrician. See page 10 for additional electrical information.
This HAFCO machine is intended for use on a circuit that
has a 240 volt electrical supply.
The plug tted to this machine is SAA approved and
should only be changed by a qualied electrician
22
Page 23
General Machinery Safety Instructions
Page 23
20/02/2019
Machinery House
requires you to read this entire Manual before using this machine.
1. Read the entire Manual before starting machinery.
not correctly used.
Machinery may cause serious injury if
2. Always use correct hearing protection when operating machinery.
permanent hearing damage.
Machinery noise may cause
3. Machinery must never be used when tired, or under the influence of drugs or alcohol.
running machinery you must be alert at all times.
When
4. Wear correct Clothing. At all times remove all loose
clothing, necklaces, rings, jewelry, etc. Long hair must be contained in a hair net. Non-slip protective footwear must be worn.
5. Always wear correct respirators around fumes or dust when operating machinery.
fumes & dust can cause serious respiratory illness. Dust extractors must be used where applicable.
Machinery
6. Always wear correct safety glasses. When
machining you must use the correct eye protection to prevent injuring your eyes.
7. Keep work clean and make sure you have good lighting.
accidents.
Cluttered and dark shadows may cause
8. Personnel must be properly trained or well supervised when operating machinery.
sure you have clear and safe understanding of the machine you are operating.
Make
9. Keep children and visitors away. Make sure
children and visitors are at a safe distance for you work area.
10. Keep your workshop childproof. Use padlocks,
Turn off master power switches and remove start switch keys.
14. Use correct amperage extension cords.
Undersized extension cords overheat and lose power. Replace extension cords if they become damaged.
15. Keep machine well maintained. Keep blades
sharp and clean for best and safest performance. Follow instructions when lubricating and changing accessories.
16. Keep machine well guarded. Make sure guards
on machine are in place and are all working correctly.
17. Do not overreach. Keep proper footing and
balance at all times.
18. Secure workpiece. Use clamps or a vice to
hold the workpiece where practical. Keeping the workpiece secure will free up your hand to operate the machine and will protect hand from injury.
19. Check machine over before operating. Check
machine for damaged parts, loose bolts, Keys and wrenches left on machine and any other conditions that may effect the machines operation. Repair and replace damaged parts.
20. Use recommended accessories. Refer to
instruction manual or ask correct service officer when using accessories. The use of improper accessories may cause the risk of injury.
21. Do not force machinery. Work at the speed and
capacity at which the machine or accessory was designed.
22. Use correct lifting practice. Always use the
correct lifting methods when using machinery. Incorrect lifting methods can cause serious injury.
23. Lock mobile bases. Make sure any mobile bases
are locked before using machine.
11. Never leave machine unattended. Turn power off
and wait till machine has come to a complete stop before leaving the machine unattended.
12. Make a safe working environment. Do not use
machine in a damp, wet area, or where flammable or noxious fumes may exist.
13. Disconnect main power before service
machine.
position before re-connecting.
Make sure power switch is in the off
24. Allergic reactions. Certain metal shavings and
cutting fluids may cause an ellergic reaction in people and animals, especially when cutting as the fumes can be inhaled. Make sure you know what type of metal and cutting fluid you will be exposed to and how to avoid contamination.
25. Call for help. If at any time you experience
difficulties, stop the machine and call you nearest branch service department for help.
Page 24
Bobbin Sander Safety Instructions
Page 24
20/02/2019
Hare and Forbes Machinery House
requires you to read this entire Manual before using this machine.
1. Maintenance. Make sure the Bobbin Sander is
turned off and disconnect from the main power supply and make sure all moving parts have come to a complete stop before any inspection, adjustment or maintenance is carried out.
2. Bobbin Sander Condition. Bobbin Sander must be
maintained for a proper working condition. Never operate a Bobbin Sander that has damaged or worn parts. Scheduled routine maintenance should performed on a scheduled basis.
3. Sanding Sleeve Condition. Never operate a Bobbin
Sander with a damaged or badly worn sanding sleeves. Replace if required.
4. Sander Rotation. Be aware of the sander rotation
when sanding.
5. Hand Hazard. Keep hands and fingers clear from
moving parts. Serious injury can occur if hand or finger tips come in contact with abrasives or moving parts.
6. Leaving a Bobbin Sander Unattended. Always
turn the Bobbin Sander off and make sure all moving parts have come to a complete stop before leaving the Bobbin Sander. Do not leave Bobbin Sander running unattended for any reason.
7. Avoiding Entanglement. Remove loose clothing,
belts, or jewelry items. Never wear gloves while machine is in operation. Tie up long hair and use the correct hair nets to avoid any entanglement with the Bobbin Sander moving parts.
8. Understand the machines controls. Make sure you
understand the use and operation of all controls.
9. Power outage. In the event of a power failure during
use of the machine, turn off all switches to avoid possible sudden start up once power is restored.
10. Work area hazards. Keep the area around the
Bobbin Sander clean from oil, tools, chips. Pay attention to other persons in the area and know what is going on around the area to ensure unintended accidents.
11. Workpiece Handling. Never hold small workpieces
with your fingers during sanding. Always support/ feed the workpiece with push stick, table support, vice, or some sort of clamping fixture.
12. Hearing protection and hazards. Always wear
hearing protection as noise generated from Bobbin Sander and workpiece vibration can cause permanent hearing loss over time.
13. Dust hazards. Always wear dust mask or respirator
and eye protection when sanding. Use a dust collector as well to keep dust to a minimum.
14. Feeding material. Always feed material into the
direction of the sander sleeve. Never use excessive force when sanding or serious injury can occur.
15. Job Material. Check material prior to sanding for
nails, staple and other objects that make cause any danger when sanding.
16. Starting position/speed. Never turn the Bobbin
Sander on when the workpiece is resting on the sander sleeve. Allow sander to reach full speed before sanding.
17. Sanding. Keep workpiece down toward the table
whilst sanding. Workpiece may cause serious injury if not held correctly.
19. Stopping the Bobbin Sander. Do not stop or slow
the sander with your hand or workpiece. Allow the machine to stop on its own.
20. Wood dust may cause allergic reactions. Make
sure you know what type of dust you are exposed to as it may cause you an allergic reaction. Always wear an approved respirator.
21. Call for help. If at any time you experience
difficulties, stop the machine and call you nearest branch service department for help.
Page 25
Manager:
Revised Date:
www.machineryhouse.com.au
www.machineryhouse.co.nz
12th March 2012
Ensure belts are in good condition and at correct tension.
Stand clear of moving parts on machine.
All electrical enclosures should only be opened with a tool that is not to be kept with the machine.
Wear hearing protection as required.
Remove all loose objects around moving parts.
Always sand on the down stroke of the bobbin sander's rotation.
LOW
E
FRICTION
MEDIUM
Keep hands and body clear from bobbin sander spindle.
Make sure all guards are secured shut when machine is on.
Wear safety glasses.
Stand clear of moving parts on machine.
DUST.
MEDIUM
Do not adjust or clean machine until the machine has fully stopped.
A
HIGH
Risk Control Strategies
(Recommended for Purchase / Buyer / User)
Isolate power to machine prior to any checks or maintenance being carried out.
Eliminate, avoid loose clothing / Long hair etc.
OTHER HAZARDS, NOISE,
ELECTRICAL
F
ENTANGLEMENT PUNCTURING SHEARING
Assessment
MEDIUM
H
PLANT SAFETY PROGRAM
No.
Hazard
Identification
Safety officer:
O
Must be connected to a dust extraction.
STRIKING
MEDIUM
Wear appropriate protective clothing.
Item
C
Authorised and signed by:
Plant Safety Program to be read in conjunction with manufactures instructions
Hazard
This program is based upon the Safe Work Australia, Code of Practice - Managing Risks of Plant in the Workplace ( WHSA 2011 No10 )
D
MEDIUM
CUTTING, STABBING,
Page 25
20/02/2019
Developed in Co-operation Between A.W.I.S.A and Australia Chamber of Manufactures
NEW MACHINERY HAZARD IDENTIFICATION, ASSESSMENT & CONTROL
Oscillating Spindle Sander
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