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DICKEY-john IntelliAg Planter-Drill
User Manual
185 pgs14.25 Mb2
User Manual
37 pgs2.24 Mb1

Great Plains DICKEY-john IntelliAg Planter-Drill User Manual

4.5 (2)
TABLE OF CONTENTS
Safety Notices ...................................................................................................... 1
System Overview ................................................................................................. 3
Virtual Terminal (VT).......................................................................................................... 3
Master Switch .................................................................................................................... 4
Working Set Member (WSMB) Module (Optional) ............................................................. 5
Implement Lift Switch (Optional) ........................................................................................ 5
System Requirements ......................................................................................... 7
Performance Features ....................................................................................................... 7
Compatibility ...................................................................................................................... 8
Installation ............................................................................................................ 9
Master Switch .................................................................................................................... 9
Working Set Master (WSMT) Module .............................................................................. 10
Working Set Member (WSMB) Module............................................................................ 12
Cab Harness Connections ............................................................................................... 16
Sensor Installation ........................................................................................................... 22
Seed Sensors.................................................................................................................................. 22
Hopper Level Sensors..................................................................................................................... 24
RPM/Fan Sensors ........................................................................................................................... 24
Air Pressure Sensors ...................................................................................................................... 24
System Modes.................................................................................................... 25
User Level Access ........................................................................................................... 25
Operate Mode .................................................................................................................. 25
Available Buttons in Operate Mode ................................................................................. 26
Next Channel .................................................................................................................................. 26
Next Screen .................................................................................................................................... 26
Increment ........................................................................................................................................ 26
Decrement....................................................................................................................................... 26
Inc/Dec Reset to Target .................................................................................................................. 26
Turn On/Off Channel....................................................................................................................... 27
Summary ......................................................................................................................................... 27
Setup/Configuration Mode ............................................................................................... 28
Available Buttons in Setup Mode ..................................................................................... 28
Planter Fill Disk ............................................................................................................................... 28
Row Monitor Setup.......................................................................................................................... 28
Control Setup .................................................................................................................................. 28
Speed Set ....................................................................................................................................... 29
Diagnostics...................................................................................................................................... 29
Alarm Log ........................................................................................................................................ 29
System Accumulators ..................................................................................................................... 29
Module Configuration ...................................................................................................................... 29
Screen Configuration ...................................................................................................................... 29
Planter Output Module (POM) Configuration (Optional) ................................................................. 29
Configuration ................................................................................................................................... 29
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System Configuration ....................................................................................... 31
Control Setup Overview................................................................................................... 31
Material/Channel Setup Steps......................................................................................................... 31
Control Channel and Material Selection .......................................................................................... 33
Material Assignment (Matrl 1-16) .................................................................................................... 33
Material Setup ................................................................................................................................. 34
Create a Material Name .................................................................................................................. 34
Type................................................................................................................................................. 35
Units ................................................................................................................................................ 36
Preset Method Enabled ................................................................................................................... 36
Preset Method Disabled .................................................................................................................. 37
Material Setup Constants - Planter Ctrl ........................................................................... 38
Target Rate...................................................................................................................................... 38
Max Rate ......................................................................................................................................... 38
Min Rate .......................................................................................................................................... 38
Inc/Dec % ........................................................................................................................................ 38
Seeds Per Rev ................................................................................................................................ 39
Disc High Limit................................................................................................................................. 39
Disc Low Limit ................................................................................................................................. 39
Prod Level Alarm ............................................................................................................................. 39
High and Low Population Alarm ...................................................................................................... 39
Row Width ....................................................................................................................................... 40
On/Off Pattern ................................................................................................................................. 40
Row Fail Rate .................................................................................................................................. 40
Material Setup Constants-Gran Seed and Gran Fertilizer Control .................................. 41
Target Rate...................................................................................................................................... 41
Max Rate ......................................................................................................................................... 41
Min Rate .......................................................................................................................................... 41
Inc/Dec % ........................................................................................................................................ 41
Density............................................................................................................................................. 42
Spreader Constant .......................................................................................................................... 42
High Shaft RPM ............................................................................................................................... 42
Prod Level Alarm ............................................................................................................................. 42
Seeds Per Pound ............................................................................................................................ 43
High and Low Population Alarm ...................................................................................................... 43
Row Width ....................................................................................................................................... 43
On/Off Pattern ................................................................................................................................. 44
Row Fail Rate .................................................................................................................................. 44
Material Setup Constants-Liquid Flow............................................................................. 45
Target Rate...................................................................................................................................... 45
Max Rate ......................................................................................................................................... 45
Min Rate .......................................................................................................................................... 45
Inc/Dec % ........................................................................................................................................ 45
Low Flow Limit ................................................................................................................................. 46
High Flow Limit ................................................................................................................................ 46
Product Level Alarm ....................................................................................................................... 46
Material Setup - Monitor Only.......................................................................................... 47
Type................................................................................................................................................. 47
Target Population ............................................................................................................................ 47
High and Low Population Alarms .................................................................................................... 47
Row Width ....................................................................................................................................... 47
On/Off Pattern ................................................................................................................................. 48
Row Fail Rate .................................................................................................................................. 48
Material Setup Constants - RPM Control ........................................................................ 49
Target Rate...................................................................................................................................... 49
Max Rate ......................................................................................................................................... 49
Min Rate .......................................................................................................................................... 49
Inc/Dec % ........................................................................................................................................ 49
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Material Setup Constants - Granular Seed Monitor and Fertilizer Monitor ...................... 51
Target Rate ..................................................................................................................................... 51
Density ............................................................................................................................................ 51
Spreader Constant .......................................................................................................................... 51
Low Shaft RPM ............................................................................................................................... 51
High Shaft RPM .............................................................................................................................. 52
Prod Level Alarm............................................................................................................................. 52
Seeds Per Pound ............................................................................................................................ 52
High and Low Population Alarm...................................................................................................... 52
Row Width....................................................................................................................................... 53
On/Off Pattern ................................................................................................................................. 53
Row Fail Rate.................................................................................................................................. 53
Spreader Calibration ........................................................................................................ 53
Material Setup Constants - Split Air Regulation............................................................... 54
Target Rate ..................................................................................................................................... 54
Max Rate......................................................................................................................................... 54
Min Rate .......................................................................................................................................... 54
Inc/Dec %........................................................................................................................................ 54
Control Channel Setup..................................................................................................... 55
Planter Control Setup....................................................................................................... 56
Type ................................................................................................................................................ 56
Material Name ................................................................................................................................. 56
Control Mode................................................................................................................................... 56
Drive Type....................................................................................................................................... 57
Drive Frequency.............................................................................................................................. 57
Sensor Constant ............................................................................................................................. 57
Gear Ratio ....................................................................................................................................... 57
Number (#) of Seed Rows............................................................................................................... 57
Channel Width................................................................................................................................. 57
Precharge Time............................................................................................................................... 57
Flush Enable ................................................................................................................................... 59
Valve Calibration - Planter Control................................................................................... 60
Fill Disk............................................................................................................................................ 61
Fill Disk for a Control Channel ........................................................................................................ 61
Test Ground Speed ......................................................................................................................... 63
Row ................................................................................................................................................. 63
Test Target Pop .............................................................................................................................. 63
Test Seed Count ............................................................................................................................. 64
5 Rev Test........................................................................................................................ 65
Test Ground Speed ......................................................................................................................... 65
Row ................................................................................................................................................. 65
Test Target Pop .............................................................................................................................. 65
Test Seed Count ............................................................................................................................. 66
Remote Test Switch......................................................................................................... 66
Granular Seed and Granular Fert Setup.......................................................................... 67
Manual w/o Feedback ...................................................................................................................... 67
Valve Calibration - Gran Seed and Gran Fert.................................................................. 71
Channel On ..................................................................................................................................... 71
Limit Output ..................................................................................................................................... 72
Spreader Calibration - Gran Seed and Gran Fertilizer..................................................... 73
Density ............................................................................................................................................ 73
Spreader Constant .......................................................................................................................... 74
Target Meter RPM........................................................................................................................... 74
Number (#) Meter Revs................................................................................................................... 74
Pulse Count..................................................................................................................................... 74
New Spreader Constant .................................................................................................................. 74
Amount Dispensed.......................................................................................................................... 74
Shaft Turn ....................................................................................................................................... 74
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Manual w/o Feedback ..................................................................................................................... 76
Valve Calibration - Liquid................................................................................................. 79
Channel On ..................................................................................................................................... 79
Limit Output ..................................................................................................................................... 80
Liquid Flow Calibration .................................................................................................... 81
Initiating a Liquid Flow Calibration Procedure ................................................................................. 81
Granular Seed and Fertilizer Monitor Setup .................................................................... 83
Input Filter........................................................................................................................................ 83
Sensor Constant .............................................................................................................................. 83
Gear Ratio ....................................................................................................................................... 84
# Seed Rows ................................................................................................................................... 84
Channel Width ................................................................................................................................. 84
Spreader Calibration - Gran Seed Monitor and Gran Fertilizer Monitor .......................... 85
Density............................................................................................................................................. 85
Spreader Constant .......................................................................................................................... 86
Number (#) Meter Revs ................................................................................................................... 86
Pulse Count ..................................................................................................................................... 86
New Spreader Constant .................................................................................................................. 86
Amount Dispensed .......................................................................................................................... 86
RPM Control Setup.......................................................................................................... 87
Type................................................................................................................................................. 87
Material Name ................................................................................................................................. 87
Manual w/o Feedback ..................................................................................................................... 87
Drive Type ....................................................................................................................................... 88
Drive Frequency .............................................................................................................................. 88
Input Filter........................................................................................................................................ 88
Sensor Constant .............................................................................................................................. 88
Master Switch Off ............................................................................................................................ 88
Ramp Up/Down ............................................................................................................................... 88
Disable Control On Control Failure Alarm ....................................................................................... 89
Valve Calibration - RPM Control...................................................................................... 90
Channel On ..................................................................................................................................... 90
Limit Output ..................................................................................................................................... 91
Split Air Regulation Control ............................................................................................. 93
Type................................................................................................................................................. 93
Control Mode ................................................................................................................................... 93
Manual w/o Feedback ......................................................................................................................93
Drive Type ....................................................................................................................................... 93
Drive Frequency .............................................................................................................................. 94
Input Filter........................................................................................................................................ 94
Pressure Drop ................................................................................................................................. 94
Pressure Slope ................................................................................................................................ 94
Pressure Offset................................................................................................................................ 94
Planter Selection ..............................................................................................................................94
Sensitivity Adjust ..............................................................................................................................94
Module Configuration ...................................................................................................... 95
Serial Number and Module Type..................................................................................................... 95
Module Address............................................................................................................................... 96
Clutch Folding Module ..................................................................................................................... 96
Auto Sort.......................................................................................................................... 97
Auto Sort and Auto Config Examples .............................................................................. 98
Row Assignment............................................................................................................ 102
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Row Status/Row Width Setup........................................................................................ 103
Row Width..................................................................................................................................... 103
Auto Update Width ........................................................................................................................ 103
Imp Width ...................................................................................................................................... 104
On/Off Pattern ............................................................................................................................... 104
Blockage Pattern ........................................................................................................................... 105
Hopper Assignment ....................................................................................................... 106
# of Hoppers.................................................................................................................................. 106
Hopper Set..................................................................................................................... 107
Logic Level .................................................................................................................................... 107
Alarm Delay................................................................................................................................... 108
Channel......................................................................................................................................... 108
Accessory Assignment................................................................................................... 108
# Of Pressure/RPM Sensors ......................................................................................................... 109
RPM Setup..................................................................................................................... 109
High Alarm .................................................................................................................................... 109
Low Alarm ..................................................................................................................................... 110
High Alarm Delay .......................................................................................................................... 110
Low Alarm Delay ........................................................................................................................... 110
RPM Constant ............................................................................................................................... 110
RPM Filter ..................................................................................................................................... 110
Disable Control on Low Alarm....................................................................................................... 110
Pressure Sensor Setup.................................................................................................. 111
High Alarm .................................................................................................................................... 111
Low Alarm ..................................................................................................................................... 111
High Alarm Delay .......................................................................................................................... 111
Low Alarm Delay ........................................................................................................................... 112
Pressure Filter ............................................................................................................................... 112
Row Monitor Setup ........................................................................................................ 113
Material Name ............................................................................................................................... 113
High Alarm Delay .......................................................................................................................... 114
Low Alarm Delay ........................................................................................................................... 114
Population Adjust .......................................................................................................................... 114
Population Filter ............................................................................................................................ 114
Row Fail Rate................................................................................................................................ 114
Ground Speed Setup ..................................................................................................... 115
Source........................................................................................................................................... 115
GSPD Constant............................................................................................................................. 116
Shut Off Speed.............................................................................................................................. 116
Minimum Override ......................................................................................................................... 116
Master Sw Timeout ....................................................................................................................... 117
Ground Fail Alarm Delay............................................................................................................... 117
Precharge Ground Speed ............................................................................................................. 117
Flush Enable Speed...................................................................................................................... 117
Implement Lift................................................................................................................................ 117
Ground Speed Calibration ............................................................................................. 118
10” VT Aux Input/Function Assignment ......................................................................... 118
5” VT Aux Input/Function Assignment ........................................................................... 120
Work Screen Configuration............................................................................................ 123
Bargraph Setup ............................................................................................................................. 123
Return System Active Delay ......................................................................................................... 124
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Data Items ........................................................................................................ 127
Clearing Accumulators .................................................................................................. 127
Control Actual Channels 1-4.......................................................................................... 127
Control Target Channels 1-4 ......................................................................................... 127
Control Rate Channels 1-4 ............................................................................................ 128
Control Scan.................................................................................................................. 128
Pop Row Scan............................................................................................................... 128
Pop Min Max Row Scan ................................................................................................ 128
Pop Max Row ................................................................................................................ 129
Pop Avg ......................................................................................................................... 129
Spacing Row Scan ........................................................................................................ 129
Spacing Min Max Row Scan.......................................................................................... 129
Spacing Min Row........................................................................................................... 130
Spacing Max Row.......................................................................................................... 130
Spacing Avg .................................................................................................................. 130
Seed/Distance Row Scan .............................................................................................. 130
Seed/Distance Min Max Row Scan ............................................................................... 130
Seed/Distance Min Row ................................................................................................ 131
Seed/Distance Max Row ............................................................................................... 131
Seed/Distance Average................................................................................................. 131
Singulation Average ...................................................................................................... 131
Singulation Row Scan ................................................................................................... 131
Singulation Min Max Scan ............................................................................................. 131
Ground Speed ............................................................................................................... 132
Total Area ...................................................................................................................... 132
Field 1 Area ................................................................................................................... 132
Field 2 Area ................................................................................................................... 132
Channels 1 - 4 Area....................................................................................................... 133
Area Scan...................................................................................................................... 133
Control Feedback Scan ................................................................................................. 133
Area Per Hour................................................................................................................ 133
System Active Time ....................................................................................................... 133
Seed Count Accum Row ............................................................................................... 134
Distance Accumulator.................................................................................................... 134
Channels 1 - 4 Material Accum ..................................................................................... 134
Accessory Input Scan .................................................................................................... 134
Pressure Scan ............................................................................................................................... 134
RPM Scan ..................................................................................................................................... 135
Channel 1-4 Product Level ............................................................................................ 135
Hopper Level Status Scan............................................................................................. 135
Boom Status .................................................................................................................. 135
Guidance Status ............................................................................................................ 135
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System Operation ............................................................................................ 137
Row Fill (Split Air Regulation) ........................................................................................ 137
Pre-Operating Preparation............................................................................................. 137
Fill Disk ...........................................................................................................................137
Start ............................................................................................................................... 138
Stop................................................................................................................................ 139
Operate Screen Symbols............................................................................................... 140
Target Rate ................................................................................................................................... 140
Increase/Decrease % Rate ........................................................................................................... 140
Target Preset Rate ........................................................................................................................ 140
Implement Lift Switch .................................................................................................................... 140
Task Controller .............................................................................................................................. 140
Row Indicators .............................................................................................................................. 140
Autopilot Steering Navigation......................................................................................... 141
Accumulators ................................................................................................................. 141
Population Row Scan.................................................................................................................... 141
Singulation Average Population.................................................................................................... 141
Material Name ............................................................................................................................... 141
Population Max Row ..................................................................................................................... 142
Population Min Row ...................................................................................................................... 142
Precharge Feature ......................................................................................................... 143
Flush Enable .................................................................................................................. 144
System Information and Diagnostics ............................................................................. 145
Accumulators/Seed Count/Distance Screen.................................................................. 145
Powered On Time ......................................................................................................................... 145
System Active Time ...................................................................................................................... 145
System Active Area ....................................................................................................................... 146
Distance ........................................................................................................................................ 146
Diagnostics .................................................................................................................... 146
CH Setpoint ................................................................................................................................... 146
CH Target...................................................................................................................................... 147
CH Actual Rate ............................................................................................................................. 147
CH RPM/GPM ............................................................................................................................... 147
CH PWM ....................................................................................................................................... 147
CH Pulse Count ............................................................................................................................ 147
CH Freq Filt ................................................................................................................................... 147
Freq REL GSPD............................................................................................................................ 147
Freq Dig GSPD ............................................................................................................................. 147
Freq Press 1.................................................................................................................................. 147
IO Hopper 1................................................................................................................................... 148
IO Imp Lift...................................................................................................................................... 148
APP ID .......................................................................................................................................... 148
Sol PWR Volt ................................................................................................................................ 148
ECU PWR Volt .............................................................................................................................. 148
Snsr Pwr Volt ................................................................................................................................ 148
Gnd Volt ........................................................................................................................................ 148
Diagnostics Manual Valve Position................................................................................ 148
Manual Open of Channel .............................................................................................................. 149
Seed Count Screen........................................................................................................ 149
Information Screen......................................................................................................... 150
Resetting NOVRAM Values ........................................................................................... 151
Acknowledging Alarm Conditions .................................................................................. 151
Alarm Log....................................................................................................................... 152
Alarm Detail ................................................................................................................... 153
Alarm Reset .................................................................................................................................. 154
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Task Controller ................................................................................................ 155
Implement Offset ........................................................................................................... 155
Calculating Implement Offset ........................................................................................................ 155
Channel Linking ............................................................................................................................. 156
Material Application Rates ............................................................................................. 156
Import/Export Data ........................................................................................................ 157
Troubleshooting & Alarms ............................................................................. 161
Appendix .......................................................................................................... 171
Warranty............................................................................................................ 173
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OPERATOR’S MANUAL
SAFETY NOTICES
Safety notices are one of the primary ways to call attention to potential hazards.
This Safety Alert Symbol identifies important safety messages in this manual. When you see this symbol, carefully read the message that follows. Be alert to the possibility of personal injury or death.
Use of the word WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
Use of the word CAUTION with the Safety Alert Symbol indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
Use of the word CAUTION without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in equipment damage.
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2 / SAFETY NOTICES
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SYSTEM OVERVIEW
The DICKEY-john IntelliAg Planter Drill Control system controls planting, liquid, and granular applications. The IntelliAg is designed to ISO 11783 CAN communication standards providing the capability of communicating with other manufacturer’s ISO 11783-compatible equipment.
The IntelliAg consists of:
• 5” Virtual Terminal or a 10” Virtual Terminal
• Master Switch
• Working Set Master Module
• Up to 11 Working Set Member Modules (monitors up to a total of 214 rows of seed input) (optional)
• Implement Lift (optional)
• CAN Terminators
• TECU (10” VT only)
• Video Surveillance (10” VT only)
All of the devices communicate using the ISO 11783 CAN communications standard. System components are described in the following section.
NOTE: Examples shown throughout
this manual depict display screens of the 10” Virtual Terminal display.
VIRTUAL TERMINAL (VT)
A 5” or 10” Virtual Terminal provides user interface with the IntelliAg system used for output and input of data. Reference the VT operator’s manual for setup and configuration instructions.
Figure 1
5” or 10” Virtual Terminal
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MASTER SWITCH
Figure 2
Master Switch
The Master Switch starts and stops product application through a single switch. The two switch positions are ON and OFF. The normal operating position for field application is ON. In this position, ground speed controls the application rate. When ground speed is reduced to zero, all application ceases. The OFF position inhibits all product flow. When set to the OFF position, the system shuts off for safety and travel purposes. Setup and configuration of the system is accomplished when the Master Switch is in the OFF position. The Master Switch is also housed inside the cab of the tractor.
WORKING SET MASTER (WSMT) MODULE PDC (PLANTER DRILL CONTROL)
Figure 3
Working Set Master Module
7.45”
7.0”
3.93”
6.80”
The Working Set Master (WSMT) module houses the system’s primary interface device. All system parameters, constants and memory are stored in the WSMT. The WSMT has four channels for planter, granular seeding, granular fertilizer, liquid control or RPM. In addition, the WSMT can accept inputs from 1 hopper level, 1 RPM or pressure sensor, 1 lift switch, 1 ground speed sensor and up to 16 seed sensors. The WSMT module uses a 48-pin connector with a jackscrew to secure the connector to the module. The WSMT is typically mounted on the implement.
4 / SYSTEM OVERVIEW
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4.63
4.00
5.24
.291 2 holes
4.68
1.37
2.36
0.630
WORKING SET MEMBER (WSMB) MODULE (OPTIONAL)
Figure 4
Working Set Member Module
Each Working Set Member (WSMB) module is an auxiliary to the Working Set Master (WSMT). Each WSMB can accept up to 18 rows of seed sensors. The WSMB passes information directly to the WSMT. Up to 11 WSMB’s can be installed to monitor up to 214 rows. The flexible design of the WSMB allows for installation virtually anywhere on the implement.
IMPLEMENT LIFT SWITCH (OPTIONAL)
The Implement Lift Switch detects the position of the implement. When using an Implement Lift Switch, the Master Switch can be left in the ON position during operation, and the system will be turned OFF and ON as the implement is raised and lowered. The Master Switch should be turned OFF when in transport, when stationary, or when the operator has left the cab.
CAN TERMINATORS
CAN Terminators are necessary for proper communication between each component of the system.
• One terminator is located on the cab harness, approximately 30 inches from the Virtual Terminal connector.
• One terminator plugs into the implement harness of the last module connected to the CAN bus.
Figure 5
Can Terminator
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SYSTEM REQUIREMENTS
The minimum requirements to operate the IntelliAg Planter/Drill Control system consist of:
• Virtual Terminal
•Master Switch
• Working Set Master
• Two CAN terminators
• TECU (10” VT only)
Optional and not required for system operation:
• Working Set Member(s)
• Clutch/Switch Folding Module and Planter Output Module
• Remote Test Switch (required for Continuous Test and 5 Rev Test)
PERFORMANCE FEATURES
• Three user access levels for viewing and setting constants – User Level 1 (End User) – User Level 2 (Dealer) – User Level 3 (OEM)
• Monitoring of up to 214 rows, ground speed, one hopper level, one
shaft sensor, one lift switch
• Easy and flexible configuration
• View of functions including: – control actual rates – control target rates – control rate – control scan – population row scan – population min/max scan – population min row – population max row – population average – spacing row scan – spacing min/max scan – spacing min row – spacing max row – spacing average – seeds per distance row scan – seeds per distance min/max row scan – seeds per distance min row – seeds per distance max row – seeds per distance average – singulation average – singulation row scan – singulation min/max scan
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Viewable functions continued-
– ground speed – total area – field area - 1 and 2 – channel areas 1-4 – area scan – pressure scan –RPM scan – control feedback scan – area per hour – system active time – seed count accumulator – distance accumulator – control channel material accumulation 1-4 – channel product level 1-4 – hopper level status scan – boom status – guidance status
COMPATIBILITY
• Compatible with DICKEY-john sensors
8 / SYSTEM REQUIREMENTS
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OPERATOR’S MANUAL
INSTALLATION
VIRTUAL TERMINAL
Reference the Virtual Terminal (VT) operator’s manual for installing the VT to the tractor cab. Once the Virtual Terminal has been mounted, connect the Tractor (Cab) Harness as illustrated in Figure 13 or Figure 14.
Figure 6
5” and 10” Virtual Terminals
MASTER SWITCH
1. Install the master switch within easy reach of the operator.
2. Once mounted, connect the master switch to the tractor (cab) harness as illustrated in (Figure 13) or (Figure 14).
Figure 7
Master Switch
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Figure 8
Working Set Master Module
7.45”
7.0”
3.93”
6.80”
WORKING SET MASTER (WSMT) MODULE
1. Select an area on the implement to mount the WSMT that allows for easy hookup and access. Use the enclosure as a template to mark the location of the mounting holes. Drill four 9/32 inch diameter holes where marked.
IMPORTANT: Do not use the enclosure as a guide when drilling. Do
not overtighten nuts as this may damage the mounting tabs of the enclosure.
The WSMT may be mounted in any of the following orientations:
Figure 9
Acceptable Orientation
PREFERRED
ACCEPTABLE
ACCEPTABLE
Do not install the module in any orientation other than shown in (Figure 9). The connection wires must not be mounted upward, as moisture can collect inside the unit and damage the circuits. Ensure that module connectors do not face upward when implement is in a folded position as well.
10 / INSTALLATION
2. Mount with the label side of module facing out. Do not mount with the connector facing up (see caution).
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3. Connect any additional adapter harnesses to the module harness. The WSMT Module harness can accept the following adapter harnesses: – Actuator Harness: This harness allows for up to 4 output control
channels, 4 control channel feedbacks, a hopper level sensor input, a shaft sensor input, a ground speed input, and an implement switch input. In addition, a pair of 6-pin connectors are available for Servo connection which use FB1/FB2 respectively. Install sensors, valves, etc. per the instructions included with the items. Install the PWM valve assembly and feedback sensor for each control loop and connect the devices to their respective inputs on the harness, making certain to match PWM 1/Servo 1 with FB 1, PWM 2/Servo 2 with FB 2, etc. Secure any unused and excess cable lengths where necessary. Refer to (Figure 15) for additional information.
– Seed Sensor Harness: This harness accommodates any standard
Dj Seed Sensor harness (PM style) or SE style harness depending on the WSMT harness. A wide variety of harnesses are available to accommodate various numbers of sensor inputs. Install all seed sensors per the instructions included with the individual sensors. Secure any unused or excess cable lengths as necessary.
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4.00
.291
2HOLES
4.63
4.68
1.37
0.630
2.36
5.24
WORKING SET MEMBER (WSMB) MODULE
Figure 10
Working Set Member Module
IMPORTANT: For applications using multiple modules, it is
recommended that the WSMB’s are mounted on the implement by increasing serial number order from left to right. This step will minimize setup time at the Module Configuration screen pressing the Auto Sort button will group same module types together and in the order the modules are mounted on the implement.
After Auto Sort is performed, modules will appear on the Module Configuration screen in groups by serial number order and module type.
1. Select an area on the implement to mount the member that allows for easy hookup and access. Extensions may be used to reach members installed on remote areas of the implement.
2. The module can be mounted in the same orientations as the Working Set Master (WSMT) as illustrated in (Figure 9).
Do not install the module in any orientation other than illustrated in (Figure 9). The connection wires must not be mounted upward as moisture can collect inside the unit and damage the circuits. Ensure that module connectors do not face upward when implement is in a folded position as well.
3. Mount with the label side of the module facing out.
4. To bolt the member to a frame:
• Use the enclosure as a template to mark the location of the mounting holes.
• Drill two 9/32 inch diameter holes where marked.
• Attach to frame using 1/4 x 20 bolts or other fastening devices as illustrated in (Figure 11).
12 / INSTALLATION
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Do not use the enclosure as a guide when drilling. Do not overtighten nuts as this may damage the mounting tabs on the enclosure.
Figure 11
Working Set Member Installation (Bolted)
IMPLEMENT FRAME
1/4 FLAT WASHER
1/4 x 20 BOLT
1/4 NUT
1/4 FLAT WASHER
1/4 NUT
1/4 SPLIT LOCKWASHER
1/4 SPLIT LOCKWASHER
IMPLEMENT FRAME OR SUPPORT
1/4 x 20 THREADED "U" BOLT OR OTHER FASTENING DEVICE
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INSTALLATION / 13
OPERATOR’S MANUAL
IMPLEMENT FRAME
5. To tie-strap the member to a frame:
• Use one long tie-strap to loop around the member body and through both mounting holes as illustrated in (Figure 12).
• If necessary, drill mounting holes following the procedure described above.
• Securely tighten tie-strap.
• Install a second tie-strap toward the label end of the enclosure for additional support.
Figure 12
Working Set Member Installation (Tie-Strap)
6. Connect a WSMB harness to the WSMB module and connect the WSMB harness to the Power/CAN backbone, refer to (Figure 16).
7. Connect each module harness to its module, inserting both connectors until the connector locking tabs engage.
8. Lay out the planter harness along the frame of the implement to each of the seed sensors. For seed sensors, extensions will most likely not be necessary.
9. Route sensor wires in locations where they will not be damaged by chains, drive shafts, sprockets, etc.
10. Secure the harness to the toolbar with a minimum of 3” straight wire exiting the module before bending and attaching with tie-straps ensure good wire sealing.
11. Coil and secure any unused sensor connections.
12. The WSMB Module harness can accept a standard DICKEY-john PM style planter harness (single round 37-pin connector) or an SE style planter harness (1 gray 12-pin, 1 black 12-pin rectangular connector) depending on the WSMB harness used. Harnesses are available for a number of row configurations.
• Route the planter harness on the implement, securing as necessary.
• Install seed sensors per the instructions included with the sensors. Refer to the implement harness diagram for additional information (Figure 13) or (Figure 14).
14 / INSTALLATION
IntelliAg PDC User 2 & 3
11001-1501-200811
OPERATOR’S MANUAL
NOTE: The last module harness in the
system must have a CAN Terminator installed for proper system operation. Refer to Implement Harness (Figure 13) or (Figure 14) for additional information.
IMPORTANT: Be sure the locking tabs engage when inserting the
connectors. The connection is sealed only when the locking tabs have fully engaged.
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INSTALLATION / 15
OPERATOR’S MANUAL
Battery
+
-
CAB HARNESS CONNECTIONS
The following diagrams illustrate cab harness layout and connections for DICKEY-john 5” and 10” Virtual Terminals.
Figure 13
Cab Harness Layout and Connections (5” Virtual Terminal)
CFM (optional)
System Power Harness
467980455
To Implement CAN
Harness
Tractor
Harness
467980452
Connect to switched
must be connected to
switched +12VDC
Ignition
+12VDC
NOTE: This wire
Chassis Ground
CAN Terminator 467980126
Virtual
Terminal
467980501
Master Switch 467980124S1
Radar Speed Sensor (if not connected to WSMT)
16 / INSTALLATION
IntelliAg PDC User 2 & 3
11001-1501-200811
OPERATOR’S MANUAL
NOTE: The ignition lead must be
connected to switched +12VDC for the system to power up and down properly.
5” VIRTUAL TERMINAL CAB HARNESS CONNECTIONS
1. Connect the power leads directly to the battery.
2. Connect the ignition wire to a switched +12VDC.
3. Connect the Chassis Ground lead to a bare point of the cab frame that offers a good chassis ground connection.
4. Connect the Master Switch, CAN Terminator and Radar Speed Sensor to their respective connectors on the cab harness. If the Speed Sensor is to be connected to the WSMT, do not connect anything to the Speed Sensor connector on the Cab Harness.
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11001-1501-200811
INSTALLATION / 17
OPERATOR’S MANUAL
Battery
+
-
Figure 14
Implement Harness Connections (10” Virtual Terminal)
CFM (optional)
System Power
Harness
467980455
To Implement CAN
Harness
Tractor
ECU
467985060S1
Tractor
Harness
467980451A
Connect to switched
NOTE: This wire
must be connected to
switched +12VDC
Ignition
+12VDC
CAN Terminator 467980126
Chassis Ground
RS232 GPS
Master Switch
467980124S1
Virtual
Terminal
467980503
18 / INSTALLATION
Radar Speed Sensor
(If not connected to WSMT)
IntelliAg PDC User 2 & 3
11001-1501-200811
OPERATOR’S MANUAL
NOTE: The ignition lead must be
connected to switched +12VDC for the system to power up and down properly.
10” VIRTUAL TERMINAL CAB HARNESS CONNECTIONS
Connect the power leads directly to the battery.
1. Connect the ignition wire to a switched +12VDC.
2. Connect the Chassis Ground lead to a bare point of the cab frame that offers a good chassis ground connection.
3. Connect the Master Switch, CAN Terminator, Radar Speed Sensor, GPS, and Tractor ECU to their respective connectors on the cab harness. If the Speed Sensor is to be connected to the WSMT, do not connect anything to the Speed Sensor connector on the Cab Harness.
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INSTALLATION / 19
OPERATOR’S MANUAL
Figure 15
Implement Harness
Connect harnesses and accessory devices as shown. Verify that PWM Solenoid Valves have a properly connected feedback sensor.
Connect to Cab Harness
.
Implement CAN Breakaway Harness 46798013X (multiple lengths)
Standard Dj SE Style Planter Harness
NOTE: Connect the WSMT Actuator Harness and the Dj Planter Harness to the mating connectors of the WSMT Module Harness
Application Rate
Sensors x 4
(Channel 1-4 Feedback)
Labeled FB1-FB4
PWM Solenoid
Valves
Channel 1-4
Control
Labeled PWM 1-PWM 4
Servo Valve Connectors
Hopper Level Sensor
Labeled HOPPER 1
Implement Lift Sensor Labeled IMP LIFT If no Implement Lift Sensor is used, connect the IMP LIFT leads together
Fan/Shaft RPM Sensor Labeled RPM1 or
Air Pressure Sensor 46682-0920S1
46798081S1
WSMT
MODULE
PLANTER/DRILL
CONTROL
Accessory Sensor Connection
Connect to next module harness or implement extension harness (See Figure 15)
(Connect CAN terminator if this is the last module on the CAN bus)
WSMT Actuator Harness 46798016X
Remote Test Swtich
Radar Speed Sensor Labeled GND Speed
WSMT Module Harness 46798085X
Switch 5 Switch 6
464820510
Switch 3
Switch 4
464820510
OPTIONAL
467983500
Planter Output Module
46798200051
Switch 1 (Output 1)
Switch 2 (Output 2)
464820510
20 / INSTALLATION
IntelliAg PDC User 2 & 3
11001-1501-200811
OPERATOR’S MANUAL
Figure 16
Implement Harness (Continued)
From Previous
Module Harness or
Extension Harness
(See Figure 15)
Implement CAN Extension
Harness 46798014X
(Multiple Lengths)
WSMB
Module
Seed Monitor
Standard Dj SE Style
Planter Harness
467981100S1
CAN Terminator
WSMB Module
Harness
46798120X1
Connect to next module harness or implement extension harness (Connect CAN terminator if this is the last module on the CAN bus)
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INSTALLATION / 21
OPERATOR’S MANUAL
1. Connect the Implement CAN Breakaway extension to the mating connector of the Cab Harness. Route the harness along the implement hitch to the WSMT module harness (use an Implement Extension Harness if additional length is needed). Secure harness as needed.
2. Connect the Module Harness to the mating connectors of the Implement CAN harness, and then connect the module to the harness. The WSMT module uses a 30 and 18 way connector with a jackscrew to secure the connector to the module. The WSMB uses a pair of 12-pin connectors. Secure module harness as needed.
SENSOR INSTALLATION
For proper system operation, all sensors used with the system must be connected properly as described in the following sections. Sensors that are incorrectly installed will not be properly identified by the system and will result in incorrect numbering of the sensors.
SEED SENSORS
The system is compatible with all existing DICKEY-john seed sensors. Seed sensors may be connected to the WSMT module and all WSMB Planter Monitor Modules. Any number of sensors up to the maximum capacity of the module may be connected. A maximum of 214 seed sensors can be connected to the system.
22 / INSTALLATION
IntelliAg PDC User 2 & 3
11001-1501-200811
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