Graco SDM5, SDM15, SDP5, SDP15 User Manual

INSTRUCTIONS

SDM5 & SDM15 (Manual);

SDP5 & SDP15 (Preset)

Meters

312865R

EN

For metered dispense of oils and 50:50 antifreeze/water mix fluids. For professional use only.

Not approved for use in European explosive atmosphere locations.

Maximum Working Pressure: 1500 psi (10 MPa, 103 bar)

Maximum Working Pressure (50:50 antifreeze/water mix): 900 psi (6.2 MPa, 62 bar) Maximum Flow Rate:14 gpm (53 lpm)

List of Models page 2

Preset Meter shown

Important Safety Instructions

Read all warnings and instructions in this manual. Save these instructions.

NOTICE

This dispense valve is designed to dispense petroleum-based lubricants and antifreeze only. Do not dispense windshield washer solvent with this dispense valve.

ti11821

Models

Models

SDM5 Manual Dispense Electronic Meters

Model
Number	Swivel	Extension Description	Nozzle	Fluid Type
255348	1/2” npt(f)	Flexible Extension	Automatic, non-drip, quick close	Oil
255349	1/2” npt(f)	Gear Lube Extension	Non-drip, quick close	Gear Lube
255350	1/2” npt(f)	Rigid Extension	Automatic, non-drip, quick close	Oil
255802	1/2” npt(f)	Rigid Extension	Automatic, non-drip, quick close	Anti-freeze
255803	1/2” npt(f)	Flexible Extension	Automatic, non-drip, quick close	Anti-freeze
24H108	1/2-14 BSPP	Flexible Extension	Automatic, non-drip, quick close	Oil
24H110	1/2-14 BSPP	Gear Lube Extension	Non-drip, quick close	Gear Lube
24H112	1/2-14 BSPP	Rigid Extension	Automatic, non-drip, quick close	Oil
24H130	1/2-14 BSPP	Rigid Extension	Automatic, non-drip, quick close	Anti-freeze
24H132	1/2-14 BSPP	Flexible Extension	Automatic, non-drip, quick close	Anti-freeze
24H109	1/2-14 BSPT	Flexible Extension	Automatic, non-drip, quick close	Oil
24H111	1/2-14 BSPT	Gear Lube Extension	Non-drip, quick close	Gear Lube
24H113	1/2-14 BSPT	Rigid Extension	Automatic, non-drip, quick close	Oil
24H131	1/2-14 BSPT	Rigid Extension	Automatic, non-drip, quick close	Anti-freeze
24H133	1/2-14 BSPT	Flexible Extension	Automatic, non-drip, quick close	Anti-freeze

2

312865R

					Models
SDM15 Manual Dispense Electronic Meters
	Model
	Number	Swivel	Extension Description	Nozzle	Fluid Type
	255800	3/4” npt(f)	Rigid Extension	Non-drip, quick close	Oil or Antifreeze
	255801	3/4” npt(f)	Flexible Extension	Non-drip, quick close	Oil or Antifreeze
	256836	1/2” npt(f)	Rigid Extension	Non-drip, quick close	Oil or Antifreeze
	256837	1/2 npt(f)	Flexible Extension	Non-drip, quick close	Oil or Antifreeze
	24H126	3/4-14 BSPP	Rigid Extension	Non-drip, quick close	Oil or Antifreeze
	24H128	3/4-14 BSPP	Flexible Extension	Non-drip, quick close	Oil or Antifreeze
	24H150	1/2-14 BSPP	Rigid Extension	Non-drip, quick close	Oil or Antifreeze
	24H152	1/2-14 BSPP	Flexible Extension	Non-drip, quick close	Oil or Antifreeze
	24H127	3/4-14 BSPT	Rigid Extension	Non-drip, quick close	Oil or Antifreeze
	24H129	3/4-14 BSPT	Flexible Extension	Non-drip, quick close	Oil or Antifreeze
	24H151	1/2-14 BSPT	Rigid Extension	Non-drip, quick close	Oil or Antifreeze
	24H153	1/2-14 BSPT	Flexible Extension	Non-drip, quick close	Oil or Antifreeze

312865R

3

Models

SDP5 Preset Dispense Electronic Meters

Model
Number	Swivel	Extension Description	Nozzle	Fluid Type
255200	1/2” npt(f)	Rigid Extension	Automatic, non-drip, quick close	Oil
255351	1/2” npt(f)	Flexible Extension	Automatic, Non-drip, quick close	Oil
255352	1/2” npt(f)	Gear Lube Extension	Non-drip, quick close	Gear Lube
255355	1/2” npt(f)	Rigid Extension	Automatic, non-drip, quick close	Anti-freeze
255356	1/2” npt(f)	Flexible Extension	Automatic, non-drip, quick close	Anti-freeze
24H106	1/2” BSPP	Rigid Extension	Automatic, non-drip, quick close	Oil
24H114	1/2” BSPP	Flexible Extension	Automatic, Non-drip, quick close	Oil
24H116	1/2” BSPP	Gear Lube Extension	Non-drip, quick close	Gear Lube
24H122	1/2” BSPP	Rigid Extension	Automatic, non-drip, quick close	Anti-freeze
24H124	1/2” BSPP	Flexible Extension	Automatic, non-drip, quick close	Anti-freeze
24H107	1/2” BSPT	Rigid Extension	Automatic, non-drip, quick close	Oil
24H115	1/2” BSPT	Flexible Extension	Automatic, Non-drip, quick close	Oil
24H117	1/2” BSPT	Gear Lube Extension	Non-drip, quick close	Gear Lube
24H123	1/2” BSPT	Rigid Extension	Automatic, non-drip, quick close	Anti-freeze
24H125	1/2” BSPT	Flexible Extension	Automatic, non-drip, quick close	Anti-freeze

4

312865R

					Models
SDP15 Preset Dispense Electronic Meters
	Model
	Number	Swivel	Extension Description	Nozzle	Fluid Type
	255353	3/4” npt(f)	Rigid Extension	Non-drip, quick close	Oil or Antifreeze
	255354	3/4” npt(f)	Flexible Extension	Non-drip, quick close	Oil or Antifreeze
	256838	1/2” npt(f)	Rigid Extension	Non-drip, quick close	Oil or Antifreeze
	256839	1/2” npt(f)	Flexible Extension	Non-drip, quick close	Oil or Antifreeze
	24H118	3/4-14 BSPP	Rigid Extension	Non-drip, quick close	Oil or Antifreeze
	24H120	3/4-14 BSPP	Flexible Extension	Non-drip, quick close	Oil or Antifreeze
	24H154	1/2-14 BSPP	Rigid Extension	Non-drip, quick close	Oil or Antifreeze
	24H156	1/2-14 BSPP	Flexible Extension	Non-drip, quick close	Oil or Antifreeze
	24H119	3/4-14 BSPT	Rigid Extension	Non-drip, quick close	Oil or Antifreeze
	24H121	3/4-14 BSPT	Flexible Extension	Non-drip, quick close	Oil or Antifreeze
	24H155	1/2-14 BSPT	Rigid Extension	Non-drip, quick close	Oil or Antifreeze
	24H157	1/2-14 BSPT	Flexible Extension	Non-drip, quick close	Oil or Antifreeze

312865R

5

Warnings

Warnings

The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbol refers to procedure-specific risk. Refer back to these warnings. Additional, product-specific warnings may be found throughout the body of this manual where applicable.

WARNING

SKIN INJECTION HAZARD

High-pressure fluid from dispense valve, hose leaks, or ruptured components will pierce skin. This may look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical treatment.

• Do not point dispense valve at anyone or at any part of the body.

•Do not put your hand over the end of the dispense nozzle.

•Do not stop or deflect leaks with your hand, body, glove, or rag.

•Follow Pressure Relief Procedure in this manual, when you stop spraying and before cleaning, checking, or servicing equipment.

EQUIPMENT MISUSE HAZARD

Misuse can cause death or serious injury.

•Do not operate the unit when fatigued or under the influence of drugs or alcohol.

•Do not exceed the maximum working pressure or temperature rating of the lowest rated system component. See Technical Data in all equipment manuals.

•Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information about your material, request MSDS forms from distributor or retailer.

•Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manufacturer’s replacement parts only.

•Do not alter or modify equipment.

•Use equipment only for its intended purpose. Call your distributor for information.

•Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.

•Do not kink or over bend hoses or use hoses to pull equipment.

•Keep children and animals away from work area.

•Comply with all applicable safety regulations.

BATTERY SAFETY

The battery may leak, explode, cause burns, or cause an explosion if mishandled:

•You must use the battery type specified for use with the equipment.

•Sparking can occur when changing batteries. Only replace the battery in a non-hazardous location, away from flammable fluids or fumes.

•Handle and dispose of battery properly - do not short circuit, charge, force over discharge, disassemble, crush, penetrate, incinerate, or heat the battery to a temperature exceeding 185° F (85° C).

6

312865R

Warnings

WARNING

FIRE AND EXPLOSION HAZARD

When flammable fluids are present in the work area, such as gasoline and windshield wiper fluid, be aware that flammable fumes can ignite or explode. To help prevent fire and explosion:

•Use equipment only in well ventilated area.

•Eliminate all ignition sources, such as cigarettes and portable electric lamps.

•Keep work area free of debris, including rags and spilled or open containers of solvent and gasoline.

•Do not plug or unplug power cords or turn lights on or off when flammable fumes are present.

•Ground all equipment in the work area.

•Use only grounded hoses.

•If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment until you identify and correct the problem.

•Keep a working fire extinguisher in the work area.

PERSONAL PROTECTIVE EQUIPMENT

Wear appropriate protective equipment when in the work area to help prevent serious injury, including eye injury, hearing loss, inhalation of toxic fumes, and burns. Protective equipment includes but is not limited to:

•Protective eyewear, and hearing protection.

•Respirators, protective clothing, and gloves as recommended by the fluid and solvent manufacturer.

CALIFORNIA PROPOSITION 65

This product contains a chemical known to the State of California to cause cancer, birth defects or other reproductive harm. Wash hands after handling.

312865R

7

Installation

Installation

Typical Installations (FIG. 1)

The typical installation shown in FIG. 1 is only a guide. It is not a complete system design. Contact your Graco distributor for assistance in designing a system to suit your needs.

NOTICE

The dispense valve is not designed for in-line installation. Do not install with a shutoff valve on the outlet side of the meter. Such installation could result in damage to the meter housing cover.

B

D

E

C

A

ti11010a

FIG. 1

ITEM DESCRIPTION

AElectronic metered dispense valve

BFluid shut-off valve

CHose

DHose reel fluid inlet hose

EHose reel

A Thermal Relief Kit (not shown) is required. The kit required will vary by pump selected. See Parts, page 42 for a list of available kits.

Mounting Bracket (FIG. 2)

Mounting Bracket Kit 249440 is available for resting the dispense valve on a console.

ti11822

FIG. 2

Drum Mount Bracket (FIG. 3)

Mounting Bracket 15B750 is available for resting the dispense valve on a drum.

ti11823

FIG. 3

8

312865R

Pressure Relief Procedure

This equipment will stay pressurized until the pressure has been manually relieved. To reduce the risk of serious injury from pressurized fluid, accidental spray from the dispense valve or splashing fluid, follow this

Pressure Relief Procedure when ever you:

•Are instructed to relieve pressure.

•Check, clean or service any system equipment.

•Install or clean fluid nozzles or filter.

1.Turn off power supply to the pump or close upstream ball valve.

2.Trigger the dispense valve into a waste container to relieve pressure.

3.Open any bleed-type master air valves and fluid drain valves in the system.

4.Leave the drain valve open until you are ready to pressurize the system.

Grounding

FIRE HAZARD: Conductive metal surfaces on the meter must not make contact with any positively charged metal surface, including (but not limited to), the starter solenoid terminal, alternator terminal or battery terminal. Such contact could cause electrical arcing and a fire.

The equipment must be grounded. Grounding reduces the risk of static and electric shock by providing an escape wire for the electrical current due to static build up or in the event of a short circuit.

Pump: Follow manufacturer’s recommendations.

Air and fluid hoses: Only use electrically conductive hoses. Check electrical resistance of hoses. If total resistance to ground exceeds 29 megohms, replace hose immediately.

Installation

Air compressor: Follow manufacturer’s recommendations.

Fluid supply container: Follow local code.

To maintain grounding continuity when flushing or relieving pressure: hold a metal part of the dispense valve firmly to the side of a grounded metal pail, then trigger the valve.

Pre-Installation Procedure

1.Relieve pressure, page 9.

2.Close the shut-off valve (B, FIG. 1).

3.Ground the hose and reel or console, page 9. Leave at least two threads bare when using PTFE tape. The bare threads ensure a ground is maintained.

Installation Procedure

NOTICE

•If this is a new installation or if the fluid lines are contaminated, flush the lines before you install the metered valve. Contaminated lines could cause the valve to leak.

•Never dispense compressed air with meter. Doing so will damage meter.

Flushing

If this is an existing installation, go to Installing Meter section, page 10. The following procedure, Steps 1-5 are the Flushing Procedure.

1.Close the fluid shut-off valve (B, FIG. 1, page 8) at each dispense position.

2.Make sure:

•main fluid outlet valve at the pump is closed,

•air pressure to the pump motor is adjusted, and

•air valve is open.

312865R

9

Installation

3.Slowly open the main fluid valve.

a.Place the hose end (with no dispense valve connected) into a container for waste oil.

b.Secure the hose in the container so it will not come out during flushing.

c.If you have multiple dispense positions, first flush the dispense position farthest from the pump and work your way toward the pump.

4.Slowly open the shut-off valve (B) at the dispense position. Flush out a sufficient amount of oil to ensure that the entire system is clean; then close the valve.

5.Repeat Step 4 at all other positions.

Installing Meter (FIG. 4

)

1. Relieve pressure, page 9.

a	32

31

ti10983a

FIG. 4

2.Slide the swivel boot (32) back, over the hose, small end first, to access the swivel fitting (a).

3.Apply thread sealant to the male threads of the hose fitting. Thread the hose fitting into the meter swivel (31). Use two wrenches to tighten securely (FIG. 4).

Make sure you let the sealant cure to the manufac- turer’s recommendations before circulating fluid through the system.

Installing Tube Extension (FIG. 5)

b

20 a

c

ti10615A

FIG. 5

NOTICE

Do not use PTFE tape or thread sealant on threads of extension tube (20). This could cause the fitting to leak.

1.

a.Loosen nut (a) until it is completely off tube threads.

b.Thread extension (20) into housing (b) until it bottoms out.

c.Align extension (20) with meter housing and handle (c).

d.Firmly tighten nut (a).

10

312865R

Installation

Installing Nozzle (FIG. 6)

33

20

ti10615A

FIG. 6

1.

a.Thread new nozzle (33) onto extension (20).

b.With an open-end adjustable wrench on flats of nozzle bushing, tighten firmly.

• Only tighten nozzle with wrench on flats of the nozzle bushing.

•Do not disassemble the bushing from nozzle. Disassembly will affect performance of the nozzle.

2.Open automatic twist lock nozzle and all fluid shut-off valves. Start pump to pressurize system. See Operation Screens, Dispensing in either the Manual or Preset Mode instructions beginning on page 21 for complete meter operation information.

3.To ensure dispensing accuracy, purge all air from the fluid lines and dispense valve before you use it.

4.Set the system flow to the desired flow rate.

NOTICE

Do not trigger meter when nozzle is closed. Fluid will build up behind the nozzle, leak from the nozzle, and unexpectedly be expelled when the nozzle is opened. If you do accidentally trigger the meter with the nozzle closed, point the nozzle into a waste bucket and open the nozzle to relieve pressure and expel the built up fluid.

312865R

11

Meter Overview

Meter Overview

Navigation and Modes

	ti11824	5-Way Menu
		Navigation Button
	FIG. 7

5-Way Menu Navigation Button (FIG. 7)

•Includes 4 direction ARROWS (UP, DOWN, LEFT, RIGHT) and a center, ENTER button.

•Pressing the direction ARROWS allows user to easily scroll through menus. To select/store your selection, you must press the center, ENTER button.

•Pressing and holding a direction ARROW down allows user to scroll through menus quickly.

Meter Display

Adjusting Screen Contrast using ARROWS

On the Setup Home Screen (page 13), use the LEFT and RIGHT ARROWS to adjust the screen contrast.

•Darken the Screen: Press the RIGHT ARROW multiple times.

•Brighten the Screen: Press the LEFT ARROW multiple times.

Asleep/Awake Mode

•Asleep: Battery-saving mode. The display goes blank after 2 minutes of inactivity during normal operation. Unit continues to keep track of amount dispensed while the display is asleep.

•Awake: Display comes awake from sleep mode when you press any ARROW or the ENTER button or when you squeeze the trigger to dispense fluid.

Locking and Unlocking Trigger

The Preset Meters only, include a locking trigger feature that allows the user to lock the trigger in the dispense position as shown in FIG. 8. To release the lock, firmly squeeze the trigger to the handle.

Preset Meters Only

Unlocked

Locked

FIG. 8

12

312865R

Setup Mode Screens

Setup Mode Screens

If you are in Operation Mode you must be on the Home Screen shown in FIG. 10, to access the Setup Mode Screens. (A complete description of the Home Screen is provided on page 20).

To display the Home Screen:

1.Wake up the meter by pressing any button on the key pad.

2.When an operation mode screen displays (such as

MOBIL1 5W-20

10.56 QTS

a

ti12179a

FIG. 9

the one shown in FIG. 9):

a.Use the RIGHT ARROW to move the curser over the House icon (a).

b.Press center, ENTER button to display the Home Screen (FIG. 10).

Manual Meters

Preset Meters

MOBIL1 5W-20

MOBIL1 5W-20

MANUAL

MANUAL

TOTALS

PRESET

ti12175a

TOTALS

ti12184a

FIG. 10

312865R

13

Setup Mode Screens

Main Setup Screen (FIG. 12)

All Meters

The Main Setup Screen is the first screen displayed when you enter the Setup Mode. This screen displays a list of the available Setup Screens and also includes a link back to the Home Screen.

Manual Meters Screens:

•UNITS/LIMIT

•CALIBRATE

•BANNER

•LANGUAGE

•HOME

Preset Meters include all the Manual Meter’s Setup Screens and also a PRESET screen.

•UNITS/LIMIT

•CALIBRATE

•PRESET

•BANNER

•LANGUAGE

•HOME

Manual Meters

		A
	UNITS/LIMIT
B	CALIBRATE
	BANNER	1
	LANGUAGE
	HOME	1.23.45
		ti12177a
FIG. 12

Displaying Setup Screen from an Operation Mode Screen

(b)	(a)
	ti11824a

FIG. 11

1.Hold down the RIGHT ARROW (a) only, for a few seconds (FIG. 11).

2.Then at the same time, also press the center, ENTER button (b) (FIG. 11). Hold both buttons down until the Main Setup Screen shown in FIG. 12 displays.

Preset Meters

							A
						UNITS/LIMIT
B						CALIBRATE
						PRESET
						BANNER		1
						LANGUAGE
						HOME		1.23.45

ti12186a

Main Screen Features (FIG. 12)

A. Screen Identifier Icon: Wrench icon displays in the upper right corner when user is on the Main Screen of the Setup screens.

B. Setup Screens: Screens available to user.

1.Use UP or DOWN ARROWS to select a screen from the list.

2.Press center, ENTER button to confirm selection. Selected screen displays.

1. Software Version Number: Reference number. You may be asked to provide this number when contacting Graco for technical support.

14

312865R