Graco Inc 5430, 5435, 310584D User Manual

Size:
498.74 Kb
Download

T1-Titanium

Non-HVLPSpray Gun

THE SPRAY GUN PEOPLE

FOR PRODUCT INFORMATION CALL:

1-800-742-7731

Important Safety Instructions

Read all warnings and instructions in this manual.

Save these instructions.

Maximum Fluid and Air Inlet Pressure:100 psi (0.7 MPa, 7 bar)

II 2 G

Gun Part

Needle/Nozzle

Air Consumption

 

No.

Size

(CFM)

Recommended Usage

 

 

 

 

5430

1.2 mm

11*

Pressure feed production

 

 

 

 

5435

1.8 mm

13.8*

Medium solids, colors and clears

 

 

 

 

* At 50 psi (345 kPa, 3.4 bar)

SHARPE MANUFACTURING COMPANY • P.O. BOX 1441, MINNEAPOLIS, MN 55440-1441

1-800-742-7731,www.sharpe1.com

310584D, 4/2006

WARNING

FIRE AND EXPLOSION HAZARD

Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent fire and explosion:

Use equipment only in well ventilated area.

Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop cloths (potential static arc).

Keep work area free of debris, including solvent, rags and gasoline.

Do not plug or unplug power cords or turn lights on or off when flammable fumes are present.

Ground equipment and conductive objects in work area.

If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment until you identify and correct the problem.

EQUIPMENT MISUSE HAZARD

Misuse can cause death or serious injury.

Do not exceed the maximum working pressure or temperature rating of the lowest rated system component. See Technical Data in all equipment manuals.

Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all equipment manuals. Read fluid and solvent manufacturer’s warnings.

Check equipment daily. Repair or replace worn or damaged parts immediately.

Do not alter or modify equipment.

Use equipment only for its intended purpose. Call your Graco distributor for information.

Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.

Do not use hoses to pull equipment.

Keep children and animals away from work area.

Comply with all applicable safety regulations.

TOXIC FLUID OR FUMES HAZARD

Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or swallowed.

Read MSDS’s to know the specific hazards of the fluids you are using.

Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.

PERSONAL PROTECTIVE EQUIPMENT

You must wear appropriate protective equipment when operating, servicing, or when in the operating area of the equipment to help protect you from serious injury, including eye injury, inhalation of toxic fumes, burns, and hearing loss. This equipment includes but is not limited to:

Protective eyewear

Clothing and respirator as recommended by the fluid and solvent manufacturer

Gloves

Hearing protection

PRESSURIZED EQUIPMENT HAZARD

Fluid from the gun/dispense valve, leaks, or ruptured components can splash in the eyes or on skin and cause serious injury.

Follow Pressure Relief Procedure in this manual, when you stop spraying and before cleaning, checking, or servicing equipment.

Tighten all fluid connections before operating the equipment.

Check hoses, tubes, and couplings daily. Replace worn or damaged parts immediately.

3 Year Limited Warranty

Sharpe warrants this product to the original user against defective material or workmanship for a period of 1 year from the date of purchase.

Sharpe reserves the right to determine whether the part or parts failed because of defective material, workmanship, or other causes. Failures caused by accident, alteration, or misuse are not covered by this warranty.

Sharpe, at its discretion, will repair or replace products covered under this warranty free of charge. Repairs or replacements of products covered under this warranty are warranted for the remainder of the original warranty period.

Sharpe or its authorized service representatives must perform all warranty repairs. Any repair to the product by unauthorized service representatives voids this warranty. The rights under this warranty are limited to the original user and may not be transferred to subsequent owners.

This warranty is in lieu of all other warranties, expressed or implied, including warranties of merchantability and fitness for a particular purpose. Some states do not allow the exclusion or limitations of incidental or consequential damages, so the above limitations may not apply to you.

2

310584D

T1-TITANIUMNON-HVLPSPRAY GUN

Setup

Check that your shop air provides adequate air flow.

Use a minimum 5/16 in. ID air supply hose.

Set air and fluid pressure regulator according to paint manufacturer’s recommendation for conventional equipment. Do not exceed 100 psi (0.7 MPa, 7 bar).

Make sure no air restrictions, such as low-volumecheatervalves, obstruct the air flow. If an air adjusting valve is desired, use a SHARPE Air Adjusting Valve 24AAV (part no. 2210),36AAV-HOV(part no. 3310) or HOV (part no. U04410).

Install a shutoff valve (not supplied) downstream of the air regulator to shut off gun air.

Install a shutoff valve (not supplied) on the fluid supply line to shut off fluid to the gun.

Install an inline air filter (not supplied) to clean and dry the air supply to the gun.

1.Connect a clean, dry, filtered air supply to gun air inlet (9).

2.Connect fluid supply line to the gun fluid inlet (38).

If this is first time using the equipment, flush the spray gun.

17d

16

38

6

9

FIG. 1

3.

Operation

Pressure Relief Procedure

WARNING

Follow Pressure Relief Procedure when you stop spraying and before cleaning, checking, or servicing equipment. Read warnings, page 2.

1.Turn off gun air and fluid supply.

2.Trigger the gun to relieve pressure.

Flushing

WARNING

Read warnings, page 2.

Flush before using the equipment, before changing colors, and when you are done spraying. Use solvent that is compatible with gun wetted parts and fluid that will be sprayed. Flush at lowest possible pressure.

Refer toCompliant Cleaning Methods, page 4, to comply with air quality laws if applicable.

1.Follow Pressure Relief Procedure.

2.Connect a solvent supply line to the gun fluid inlet (38).

3.Spray into grounded metal waste container until equipment is clean.

4.Follow Pressure Relief Procedure.

Spraying

CAUTION

Excessive atomizing air pressure can increase over-spray,reduce transfer efficiency, result in a poor quality finish from dry spray.

1.Connect the fluid supply line to the gun fluid inlet (38).

2.Turn on shop air to gun and set atomizing pressure with the gun fully triggered.

3.Adjust the pattern size and shape with the spray width adjustment knob (17d). Turn knob clockwise to reduce pattern size and counterclockwise to increase it.

SeeTroubleshooting guide if you experience an irregular pattern.

4.Fluid control knob (16) is factory set for maximum needle trigger travel and material flow. To decrease needle/trigger travel and decrease fluid flow, turn the knob clockwise.

5.Adjust fluid pressure regulator until desired fluid flow rate is reached.

3

310584D

T1-TITANIUMNON-HVLPSPRAY GUNS

Cleaning and Maintenance

WARNING

Follow Pressure Relief Procedure when you stop spraying and before cleaning, checking, or servicing equipment. Read warnings, page 2.

CAUTION

Do not submerge gun in solvent. Solvent dissolves lubricant, dries out packings, and may clog air passages.

Do not use metal tools to clean air cap holes as this may scratch them and distort the spray pattern.

Use a compatible solvent.

Gun can be cleaned in a gun washer.

Clean fluid and air line filters as directed by the manufacturer.

Volatile Organic Compounds (VOC)

Regulation

In certain states, spraying solvents that release VOC’s into the atmosphere when cleaning a spray gun is prohibited. To comply with these air quality laws you must use a cleaning method that prevents the escape of VOC vapors into the atmosphere. See

Compliant Cleaning Methods below.

Compliant Cleaning Methods

Place spray gun in a gun washer that completely encloses the gun and components during cleaning, rinsing, and draining.

Spray solvent through the spray gun into a closed gun cleaning station.

Cleaning Gun

Refer to Compliant Cleaning Methodsto comply with air quality laws if applicable.

1.Follow Flushing procedure, page3.

2.Use a rag moistened in solvent to wipe outside of gun.

3.Blow dry gun inside and out. Lubricate gun - see Spray Gun Maintenance.

Cleaning Nozzle and Air Cap

CAUTION

Trigger gun and use nozzle removal tool 41160 whenever you tighten or remove nozzle to avoid damaging needle seat and nozzle.

Do not use metal tools to clean air cap holes as this may scratch them and distort the spray pattern.

To clean the air cap and nozzle, remove and soak them in a compatible cleaning solution. Clean them and front of gun with a soft-bristlebrush dipped into compatible solvent. Do not use a wire brush or metal tools. To clean out air cap holes, use a soft implement, such as a toothpick.

Spray Gun Maintenance

Frequently lubricate the gun moving parts with a drop of non-siliconeoil (part no. 8255). SeeFIG. 2.

Do not disassemble the spray gun if you are having a spray pattern problem. Check Troubleshooting, page5, for information on how to correct the problem.

Check for fluid leakage. Tighten fittings or replace equipment as needed.

Gun Accessory Tools

Part No. 41155: Packing Nut Removal Tool

Part No. 41160: 1/2 in. Nozzle Removal Tool

Lube

Lube

FIG. 2

4

310584D

T1-TITANIUMNON-HVLPSPRAY GUN

Troubleshooting

WARNING

Follow Pressure Relief Procedure, page3, before troubleshooting or servicing. Read warnings, page2.

Problem

Cause

Solution

 

Normal pattern

No action necessary

Right

 

 

 

Dirty or damaged air cap or fluid nozzle.

Rotate air cap 180°.

 

 

If pattern follows air cap, problem is in air cap. Clean and

 

 

inspect. See page 4. If pattern is not corrected, replace air

 

 

cap.

Wrong

 

If pattern does not follow the air cap, the problem is with the

 

fluid nozzle. Clean and inspect the nozzle. See page 4. If the

Heavy top or

 

 

pattern is not corrected, replace nozzle.

bottom pattern

 

 

 

 

Pressure too high for viscosity of material

a. Reduce air pressure and increase fluid pressure.

 

being sprayed.

b. Increase material viscosity

 

 

 

 

c. Correct pattern by narrowing fan size with spray width

 

 

adjustment knob.

Wrong

 

 

Split pattern

 

 

 

Dirty or distorted air horn holes.

Rotate air cap 180°.

 

 

If pattern follows air cap, problem is in air cap. Clean and

 

 

inspect. See page 4. If pattern is not corrected, replace air

 

 

cap.

Wrong

 

 

Will not spray.

Fluid adjustment knob (16) turned too far

Adjust knob (16) to the counterclockwise.

 

clockwise.

 

 

a. Fluid pressure too high for viscosity of

a. Reduce fluid pressure.

 

material being sprayed.

 

 

b. Air pressure too low.

b. Increase air pressure.

 

c. Gun held too close to surface.

c. Hold gun about 6-8inches(150-200mm) from surface.

Wrong

 

 

Heavy pattern or

 

 

orange peel

 

 

Technical Data

Maximum Air and Fluid Inlet Pressure: 100 psi (0.7 MPa,

Wetted Parts: stainless steel, carbon steel, aluminum, PTFE,

7 bar)

low density polyethylene

Air Consumption:

Weight: 1 lb. 3 oz. (0.54 kg)

Part No. 5430: 11 CFM at 50 psi (345 kPa, 3.4 bar)

Spray Gun

Part No. 5435: 13.8 CFM at 50 psi (345 kPa, 3.4 bar)

1/4 npsm(R1/4-19)air inlet

 

3/8 npsm(R3/8-19)fluid inlet

5

310584D

6

310584D

 

 

 

 

 

 

 

 

 

 

7*

8*

3*

8*

 

 

17

 

Parts

TITANIUM-T1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

17d*

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

17b*

17c*

 

 

 

 

20

12

30†*

31*

32*†

33*†

34*†

35

15*

19

 

 

 

17a*

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

38

 

 

 

 

 

 

 

 

4* 10

REF

 

 

 

HVLP-NON

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SPRAY

 

 

 

 

36

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

37

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2a* 2d*

2c*

2b*

2e*

2f*

 

 

 

12

 

 

 

GUNS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

 

6

1

 

9

 

13

14*

16

 

Ref.

 

 

 

 

No.

Part No.

Description

Qty.

1

41141

Gun Handle

1

2

41120

Air Valve Assembly; Includes 2a-2f

1

2a*

26032

Packing Nut

1

2b*

25066

Air Valve

1

2c

34948

Housing

1

2d*

16162

Packing

 

2e*

16167

Air Valve Spring

1

2f*

16163

Gasket

1

3*

34962

Trigger Screw

1

4*

16163

Gasket

1

6

34959

Trigger

1

7*

26044

Trigger Shaft

1

8*

34960

Spring Washer

2

9

26055

Air Inlet Fitting

1

10

41139

Fluid Control Bushing

1

12

118769

Needle/Nozzle Set, 0.045 mm; Part No. 5430 only

1

 

118770

Needle/Nozzle Set; Part No. 5435 only

1

13

41129

Needle Sleeve

1

14*

41134

Needle Spring

1

15*

10326

Gasket

1

16

41146

Fluid Control Knob

1

Ref.

 

 

 

 

No.

Part No.

Description

Qty.

17

41122

Width Control Assembly; Includes 17a-17d

1

17a*

16175

Retaining Ring

1

17b*

38120

O-Ring

1

17c

26066

Body

1

17d

41148

Control Valve/Knob

1

19

16153

Screw; 7/16-27UNS

1

20

41009

Air Cap; Part No. 5430 only

1

 

41010

Air Cap; Part No. 5435 only

1

30*

38001

Nozzle Gasket

1

31*†

41130

Packing Nut

1

32*†

41124

Fluid Needle Packing

1

33*†

41126

Washer

1

34*†

41128

Fluid Needle Spring

1

35

41143

Gun Head

1

36

27058

Fluid Inlet Gasket

1

37

27076

Fluid Inlet Lock Nut

1

38

27075

Fluid Inlet Fitting

1

*Parts included in Repair Kit 41165

Parts included in Repair Kit 41132. Also includes Packing Nut Removal Tool 41155.

T1-TITANIUMNON-HVLPSPRAY GUN

7

310584D

Main Air Line 1 in.

Pipe Minimum

A

Air Control Unit

or Air Filter

Union

Compressor

Model 707C

B

Air Out

Oil Coalescer

 

 

 

Model 707F

Drain Leg

 

 

 

 

1

5

 

Air Filter

 

f

 

 

 

 

 

 

 

t.

 

 

 

 

t

 

 

 

 

o

 

 

 

 

20

f

Refrigerated

 

 

 

t.

 

 

 

Air In

Air Dryer

Flexible Hose Between com-

E

pressor and Main Air Line

Ref. Letter

Description

Model No.

 

 

 

A

Sharpe 606

U06710

 

Sharpe 606A

U06720

 

 

 

 

Sharpe 606B

6730

 

 

 

 

Sharpe 880A

6950

 

 

 

 

Sharpe F88

8130

 

 

 

B

707C

6930

 

707F

6920

 

 

 

 

707FC

6910

 

 

 

C

Dryaire Membrane

6770

 

 

 

D

Dryaire Desiccant

6760

 

 

 

E

Refrigerated Air Dryer

 

25CFM

6880

 

 

 

 

35CFM

6885

 

 

 

 

50CFM

6890

 

 

 

 

75CFM

6895

 

 

 

Dryaire Membrane

or Desiccant Air

Drying Systems at

Paint Booth

 

 

 

C

Ball Valve

D

SHARPE MANUFACTURING COMPANY • P.O. BOX 1441, MINNEAPOLIS, MN 55440-1441

1-800-742-7731,www.sharpe1.com

310584D, 4/2006