Gold Medal 2786-00-000 User Manual

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Instruction Manual

ReadyPop Unit and Base

Model No. 2786-00-000 and 2776-00-000

Model 2786-00-000

Model 2786-00-000 on 2776-00-000 Base

10700 Medallion Drive, Cincinnati, Ohio 45241-4807 USA

© 2018 Gold Medal Products Co.

Part No. 110221

ReadyPop Unit and Base

Model No. 2786-00-000 and 2776-00-000

 

 

Table of Contents

 

SAFETY PRECAUTIONS .............................................................................................................................

 

3

INSTALLATION INSTRUCTIONS..............................................................................................................

5

Inspection of Shipment..............................................................................................................................................

 

5

Manual................................................................................................................................................................................

 

5

Model Description........................................................................................................................................................

 

5

Items Included with Unit...........................................................................................................................................

5

Initial Setup......................................................................................................................................................................

 

6

Cup Installation..............................................................................................................................................................

 

7

Optional Mounting Instructions ............................................................................................................................

8

Mount Unit on Countertop:................................................................................................................................

8

Mount Unit on Base 2776-00-000:.................................................................................................................

8

Electrical Requirements.........................................................................................................................................

 

10

Before You Plug In Machine..................................................................................................................................

10

OPERATING INSTRUCTIONS..................................................................................................................

 

11

Controls and Their Functions..............................................................................................................................

11

ReadyPop Operating Instructions......................................................................................................................

12

Care and Cleaning...............................................................................................................................

 

13

Daily Kettle Cleaning Instructions.....................................................................................................................

13

Daily Unit Cleaning Instructions (Base, if equipped) ...............................................................................

14

Filter Cleaning Instructions..................................................................................................................................

15

Clean the Crisper Compartment.........................................................................................................................

15

Troubleshooting .................................................................................................................................

 

16

AGITATOR SET COLLAR ADJUSTMENT...............................................................................................

18

MAINTENANCE INSTRUCTIONS............................................................................................................

19

ORDERING SPARE PARTS.......................................................................................................................

 

20

Replacing Broken Glass...........................................................................................................................................

 

21

16 oz. Kettle Assembly (55199) – Agitator Assembly View....................................................................

22

16 oz. Kettle Assembly (55199) – Kettle Bottom Assembly....................................................................

23

Cabinet Exterior – Front View.............................................................................................................................

25

Cabinet Exterior – Rear View...............................................................................................................................

26

Door Hardware Kit 61380 (Replacement Kit).............................................................................................

27

Model 2776-00-000 Base – Parts Breakdown.............................................................................................

28

Hanger Assembly/Controls View.......................................................................................................................

30

Popper Cabinet Interior – Corn Tray................................................................................................................

31

Crisper Blower Assembly.......................................................................................................................................

32

Dome Interior – Lighting – Parts Breakdown..............................................................................................

33

Wiring Diagram...................................................................................................................................

 

35

WARRANTY................................................................................................................................................

 

37

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Gold Medal 2786-00-000 User Manual

ReadyPop Unit and Base Model No. 2786-00-000 and 2776-00-000

SAFETY PRECAUTIONS

DANGER

Machine must be properly grounded to prevent electrical shock to personnel. Failure to do so could result in serious injury, or death.

DO NOT immerse any part of this equipment in water. DO NOT use excessive water when cleaning.

Keep cord and plug off the ground and away from moisture. Always unplug the equipment before cleaning or servicing.

Make sure all machine switches are in the OFF position before plugging the equipment into the receptacle.

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DANGER

Improper installation, adjustment, alteration, service, or maintenance can cause property damage, injury, or death. Any alterations to this equipment will void the warranty and may cause a dangerous condition. This appliance is not intended to be operated by means of an external timer or separate remote-control system. NEVER make alterations to this equipment. Read the Installation, Operating, and Maintenance Instructions thoroughly before installing, servicing, or operating this equipment.

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WARNING

To avoid burns, DO NOT touch the kettle or any heated surface.

DO NOT place or leave objects in contact with heated surfaces.

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WARNING

ALWAYS wear safety glasses when servicing this equipment.

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WARNING

No user serviceable parts inside. Refer servicing to qualified service personnel.

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WARNING

Read and understand operator’s manual and all other safety instructions before using this equipment. To order copies of the operator’s manual go to gmpopcorn.com or write to Gold Medal Products Co., 10700 Medallion Drive, Cincinnati, OH 45241 USA 1-(800)-543-0862

022_060215

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ReadyPop Unit and Base Model No. 2786-00-000 and 2776-00-000

WARNING

DO NOT allow direct contact of this equipment by the public when used in food service locations. Only personnel trained and experienced in the equipment operation may operate this equipment.

Carefully read all instructions before operation.

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WARNING

This machine is NOT to be operated by minors.

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Note: Improvements are always being made to Gold Medal’s equipment. This information may not be the latest available for your purposes. It is critical that you call Gold Medal’s Technical Service Department at 1-800-543-0862 for any questions about your machine operations, replacement parts, or any service questions. (Gold Medal Products Co. does not assume any liability for injury due to careless handling and/or reckless operation of this equipment.) General images may be used in manual for reference only.

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ReadyPop Unit and Base Model No. 2786-00-000 and 2776-00-000

INSTALLATION INSTRUCTIONS

Inspection of Shipment

After unpacking, check thoroughly for any damage which may have occurred in transit. Claims should be filed immediately with the transportation company. The warranty does not cover damage that occurs in transit, or damage caused by abuse, or consequential damage due to the operation of this machine, since it is beyond our control (reference warranty in back of manual).

Manual

Read and understand the operator’s manual and all other safety instructions before using this equipment. To order copies of the operator’s manual go to gmpopcorn.com or write to Gold Medal Products Co., 10700 Medallion Drive, Cincinnati, OH 45241 USA 1-(800)-543-0862.

Model Description

2786-00-000: Countertop ReadyPop 16 oz. Popper/Dispenser Unit on 4 inch legs. 2776-00-000: ReadyPop Base with casters (Base and ReadyPop Unit sold separately).

Items Included with Unit

ReadyPop Popper/Dispenser includes:

Aluminum Scoop

20 cc Flavacol

6 oz. Oil Measure

16 oz. Corn Measure

(PN 2071)

 

Measure

(PN 49049)

(PN 68050)

 

 

(PN 47680)

 

 

 

 

 

 

Lids (Samples ONLY)

 

 

 

 

(Case available for

 

 

 

 

purchase separately,

 

 

 

 

order PN 2778)

 

 

 

 

Cups (Samples ONLY)

 

 

 

 

(Case available for

Instruction Manual

Cup Holder

 

purchase separately,

and Registration

Gaskets

 

Lid Holder

order PN 2777)

Warranty Card

 

(PN 114308)

 

ReadyPop Base includes: 4 Bolts (PN 20051) and 4 Washers (PN 89780) to attach the Popper/Dispenser Unit.

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ReadyPop Unit and Base Model No. 2786-00-000 and 2776-00-000

Initial Setup

This unit has been tested at the factory.

1.Remove all packaging and tape prior to operation.

2.Place unit on a sturdy, level counter for use – the unit is equipped with (4) 4” leg levelers (rotate foot on leg to level cabinet as needed). Reference the Optional Mounting Instructions section to mount the unit directly to a countertop, or to a base.

3.The blower vents out the top of unit, allow adequate clearance for airflow.

4.The door knobs are shipped facing the inside of the machine. Re-adjust knobs to face the outside of the machine.

5.Make sure kettle lead-in cord is securely plugged into unit and twisted to lock into the kettle receptacle (see Figure A).

6.Install Lid Rack: Remove the 2 screws in corner post location shown (see Figure B), save screws to fasten rack, then align rack with holes and refasten screws to secure rack in place.

Make sure kettle lead is plugged in and

(2) 8-32 x 1/2” screws

twisted to lock into kettle receptacle.

(located in corner post holes)

 

 

 

Mount Lid Rack

Figure A

Figure B

on Corner Post.

7. Ensure the Corn Tray and Coil Assembly are in position for use (reference image below).

Corn Tray

Ensure the Coil Assembly sets in place and is FULLY fitted on Motor Shaft.

Align flat side of Shaft to Coil

Assembly Plate to install.

8.After initial setup, the unit should be cleaned (see Care and Cleaning section of this manual), then add cups to the dispenser and lids to the holder.

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ReadyPop Unit and Base Model No. 2786-00-000 and 2776-00-000

Cup Installation

The cup dispenser has a gasket preinstalled to fit the default size serving cups. See instructions below to load cups, or to install a gasket for a different size cup.

Load Cups for Use

Select a stack of cups, then load cups through gasket as shown above (amount held varies by cup).

Change Gasket Size for Cups

For Best Cup Dispensing:

Gasket Select a Gasket that fits the cup in the range indicated.

Cup

Step 1: Test gasket on cup, as shown above, to determine the correct gasket size for use.

Cover Ring

Gasket

Step 2: Remove cover ring from cup dispenser (turn counterclockwise to remove).

Step 3: Lift gasket from ring; then align new gasket with cover ring as shown.

Step 4: Reinstall cover ring (turn clockwise to secure), then load cups for use.

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ReadyPop Unit and Base Model No. 2786-00-000 and 2776-00-000

Optional Mounting Instructions

Mount Unit on Countertop:

The legs may be removed to set unit flush with counter, if desired. For NSF compliance, use silicone caulk to seal the 4 sides where frame meets counter top (see illustration below).

Bottom frame of

ReadyPop Unit

Silicone caulk 4 sides where frame meets counter top.

Use minimal amount of caulk under the pan opening to avoid interference with the Old Mail Pan.

Mount Unit on Base 2776-00-000:

1.Position base on a level surface and lock the caster wheels into place.

2.Remove the drawer from the base (locate the release lever on each side of the drawer as shown below, then pull drawer from base).

To Remove Drawer:

1. Open drawer fully.

2. Push both release levers DOWN.

3. Pull drawer from unit.

3.Remove the (4) legs from the popper (turn legs counter-clockwise to remove). Position unit on base so the debris drawer will be under the dispenser (before final alignment, feed the power cord into the base through the grommet provided, reference illustration).

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ReadyPop Unit and Base Model No. 2786-00-000 and 2776-00-000

4.Use the leg holes to secure the unit to the base with the mounting hardware provided (see illustration below).

5.To fasten unit to base, insert a bolt and washer up through the hole in the base and into the leg hole of the unit till snug. Repeat for each corner, then tighten all 4 bolts to secure.

6.Reinstall drawer in base for use.

Power Cord location

 

for ReadyPop Unit.

 

(Hole provided in

 

bottom of base to

A

route power cord

 

to wall outlet.)

 

Detail A

Mounting Hardware:

(4) 1/2 X 3/4 Hex Head

(4) Flat Washers

Remove drawer to access mounting locations.

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ReadyPop Unit and Base Model No. 2786-00-000 and 2776-00-000

Electrical Requirements

The following power supply must be provided (reference unit Data Plate):

120 V~, 60 Hz

DANGER

Machine must be properly grounded to prevent electrical shock to personnel. Failure to do so could result in serious injury, or death.

DO NOT immerse any part of this equipment in water. DO NOT use excessive water when cleaning.

Keep cord and plug off the ground and away from moisture. Always unplug the equipment before cleaning or servicing.

Make sure all machine switches are in the OFF position before plugging the equipment into the receptacle.

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A certified electrician must furnish sufficient power for proper machine operation and install any supplied receptacle. We recommend this equipment be on a dedicated and protected circuit. Failure to wire properly will void the warranty and may result in damage to the machine. It is Gold Medal Products Co.’s recommendation that this machine be plugged directly into a wall outlet. The use of extension cords is not recommended due to safety concerns, and may cause sacrificed and/or reduced performance. Make sure cord is located to prevent a trip hazard or unit upset.

Before You Plug In Machine

1.Make sure all machine switches are OFF before plugging equipment into receptacle.

2.Make sure wall outlet can accept the grounded plugs (where applicable) on the power supply cord.

3.The wall outlet must have the proper polarity. If in doubt, have a competent electrician inspect the outlet and correct if necessary.

4.DO NOT use a grounded to un-grounded receptacle adapter (where applicable).

5.Install unit in a level position.

CAUTION

If the supply cord is damaged, it must be replaced by Gold Medal Products Co., its service agent or similarly qualified persons in order to avoid a hazard.

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ReadyPop Unit and Base Model No. 2786-00-000 and 2776-00-000

OPERATING INSTRUCTIONS

Controls and Their Functions

Unit switches are equipped with an LED light to indicate when there is power to the switch/button.

MAIN POWER SWITCH

Two position, ON/OFF lighted rocker switch - supplies power to the lighting and sign, to the other switches, and to the dispense button.

KETTLE HEAT SWITCH

Two position, ON/OFF lighted rocker switch - supplies power to the heating elements in the popping kettle.

STIR MOTOR SWITCH

Two position, ON/OFF lighted rocker switch - supplies power to the kettle stir motor and exhaust blower. The Stir Motor Switch MUST be ON at all times when there is popcorn (popped or un-popped) in the kettle.

CRISPER SWITCH

Two position, ON/OFF lighted rocker switch, supplies power to the popcorn crisper. When the crisper is powered on, the element will go into standby mode when the kettle heat cycles on (crisper LED remains on, but crisper element will not heat until the kettle heat cycles off).

DISPENSE BUTTON

Lighted Push Button Switch – powers the coil assembly for dispensing popcorn.

Dispense

Button

 

Kettle Heat Switch

 

Crisper Switch

 

 

 

 

 

 

 

Main Power Switch

 

 

 

Stir Motor Switch

 

 

 

 

 

 

 

 

POWEROFF CONTROL

The PowerOff Control feature will automatically turn the kettle heat off after 15 minutes of idle time (no popcorn popped). The PowerOff Control will prevent the heat element and thermostat from cycling OFF-ON if the Kettle Heat Switch is left on. This feature saves electrical power and extends the life of the kettle heating element and thermostat.

When the Kettle Heat Switch is turned ON, and the kettle thermostat switches OFF, the PowerOff Control’s 15 minute timer starts; the 15 minute timer resets each time a batch of popcorn is popped.

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ReadyPop Unit and Base Model No. 2786-00-000 and 2776-00-000

The small green neon light in the Kettle Heat Switch will blink OFF-ON to indicate the kettle has been automatically turned OFF.

To restart the kettle heating, cycle the Kettle Heat Switch OFF-ON.

ReadyPop Operating Instructions

The ReadyPop unit is easy to use, and provides a convenient, sanitary way for customers to selfserve portions of popcorn.

1.Turn the Main Switch ON (this turns the LED display lights ON, and supplies power to the popcorn dispense button).

2.Turn Crisper Switch ON and load unit with popcorn (reference popping instructions below).

3.Pull a cup from the cup dispenser and hold it under the dispenser chute to receive popcorn; press the Dispense Button until desired amount of corn is dispensed.

Popping Corn Instructions

The popper is equipped with a corn, salt, and oil measure. We recommend flavored and colored coconut oil. Popcorn popped in coconut oil stays fresh longer and does not leave black deposits in the kettle like other oils. Use only top quality, fresh popcorn from reputable suppliers.

Raw Popcorn Charge:

Use corn measure provided (ex: for 6 oz. Kettle, use 6 oz. corn)

 

 

Recommended Oil Volume:

Oil volume is approx. 30% of corn amount (ex: for 6 oz. corn, use 2 oz. oil)

 

 

Flavacol (Salt) Amount:

Use small Flavacol scoop provided.

 

 

Premeasure all ingredients (adjust as needed for desired taste), or for best results use Mega-Pop® premeasured popcorn and oil pouch made for your kettle size.

1.Turn all switches ON.

2.To determine when kettle is ready to pop corn (about 4 minutes), test pop three kernels of corn in one ounce (30 ml) of popping oil. When kernels pop, kettle is ready.

3.Lift kettle lid, pour in popcorn and Flavacol, then add oil; close lid.

4.When corn has finished popping, gently dump the popcorn. (To minimize unpopped kernels, allow corn to finish popping before dumping the kettle.)

Popping Tip: On final batch, turn Kettle Heat Switch OFF just as lids are forced open by the popping corn (kettle has plenty of heat to finish popping). This helps eliminate smoke/odor from any oil residue remaining in kettle.

5.When finished popping, turn KETTLE HEAT and KETTLE MOTOR switches OFF.

NEVER LEAVE THE HEAT ON WHEN YOU ARE NOT POPPING CORN!

Units with an auto kettle heat shut off feature will automatically shut kettle heat OFF after 15 min. of idle time (no popcorn popped). To restart heating, cycle the Heat Switch OFF-ON.

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