Generac SD100 User Manual

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Generac SD100 User Manual

 

SD100

Liquid Cooled Diesel Engine Generator Sets

 

Standby Power Rating

Prime Power Rating

 

 

100KW 60 Hz

91kW 60 Hz

Power Matched

GENERAC 4.5DTA ENGINE

Turbocharged Aftercooled

Tier III Compliant

FEATURES

INNOVATIVE DESIGN & PROTOTYPE TESTING are key components of GENERAC'S success in "IMPROVING POWER BY DESIGN." But it doesn't stop there. Total commitment to component testing, reliability testing, environmental testing, destruction and life testing, plus testing to applicable CSA, NEMA, EGSA, and other standards, allows you to choose GENERAC POWER SYSTEMS with the confidence that these systems will provide superior performance.

TEST CRITERIA:

PROTOTYPE TESTED

SYSTEM TORSIONAL TESTED

ELECTRO-MAGNETIC INTERFERENCE

NEMA MG1 EVALUATION

MOTOR STARTING ABILITY

SHORT CIRCUIT TESTING

UL 2200 LISTED

SOLID-STATE, FREQUENCY COMPENSATED DIGITAL VOLTAGE REGULATION. This state-of-the-art power maximizing regulation system is standard on all Generac models. It provides

optimized FAST RESPONSE to changing load conditions and MAXIMUM MOTOR STARTING CAPABILITY by electronically torque-matching the surge loads to the engine.

SINGLESOURCESERVICERESPONSEfromGenerac'sdealernetwork provides parts and service know-how for the entire unit, from the engine to the smallest electronic component. You are never on your own when you own a GENERAC POWER SYSTEM.

ECONOMICAL DIESEL POWER. Low cost operation due to modern diesel engine technology. Better fuel utilization plus lower cost per gallon provide real savings.

LONGER ENGINE LIFE. Generac heavy-duty diesels provide long and reliable operating life.

GENERAC TRANSFER SWITCHES, SWITCHGEAR AND ACCESSORIES. Long life and reliability is synonymous with GENERAC POWER SYSTEMS. One reason for this confidence is that the GENERAC product line includes its own transfer systems, accessories, switchgear and controls for total system compatibility.

APPLICATION

 

& ENGINEERING DATA

SD100

 

GENERATOR SPECIFICATIONS

TYPE.................................................................

Four-pole, revolving field

ROTOR INSULATION.................................................................

 

Class H

STATOR INSULATION................................................................

 

Class H

TOTAL HARMONIC DISTORTION....................................................

 

<3%

TELEPHONE INTERFERENCE FACTOR (TIF).

...............................<50

ALTERNATOR............................................

Self-ventilated and drip-proof

BEARINGS (PRE-LUBED & SEALED)..................................................

 

1

COUPLING..............................................................

 

Direct, Flexible Disc

LOAD CAPACITY (STANDBY)........................................................

 

100%

LOAD CAPACITY (PRIME).............................................................

 

110%

NOTE: Emergency loading in compliance with NFPA 99, NFPA 110. Generator rating and performance in accordance with ISO8528-5, BS5514, SAE J1349, ISO3046 and DIN6271 standards.

ENGINE SPECIFICATIONS

MAKE........................................................................

 

GENERAC/DEERE

MODEL.....................................................

 

See Exhaust Emission Sheet

ENGINE FAMILY..........

First digit is Cert. Yr. (i.e. 7, 8, 9) _JDXL06.8105

CYLINDERS...........................................................................................

 

4

DISPLACEMENT.....................................................

 

4.5 Liter (276 cu.in.)

BORE...........................................................................

 

106 mm (4.19 in.)

STROKE........................................................................

 

127 mm (5.0 in.)

COMPRESSION RATIO....................................................................

17:1

INTAKE AIR.....................................................

 

Turbocharged/Aftercooled

NUMBER OF MAIN BEARINGS............................................................

5

CONNECTING RODS.............................................

 

4-Drop Forged Steel

CYLINDER HEAD.....................................................................

 

Cast Iron

PISTONS.....................................................................

 

4- Aluminum Alloy

CRANKSHAFT.............................

 

Die Forged, Induction Hardened Steel

VOLTAGE REGULATOR

TYPE.......................................................................................

Full Digital

SENSING....................................................................................

3 Phase

REGULATION...............................................................................

± 1/4%

FEATURES.....................

Built into H-100 Control Panel, V/F Adjustable

 

Adjustable Voltage and Gain

GENERATOR FEATURES

Revolving field heavy duty generator

Quiet drive coupling

Operating temperature rise 120°C above a 40°C ambient

Insulation is Class H rated at 150°C rise

All prototype models have passed three phase short circuit testing

CONTROL PANEL FEATURES

TWO FOUR LINE LCD DISPLAYS READ:

Voltage (all phases)

Current (all phases)

Power factor

• kW

kVAR

Transfer switch status

Engine speed

• Low fuel pressure

Run hours

• Service reminders

Fault history

Oil pressure

Coolant temperature

• Time and date

• Low oil pressure shutdown

• High coolant temp shutdown

Overvoltage

• Overspeed

Low coolant level

Low coolant level

Exercise speed

• ATS selection

Not in auto position (flashing light)

INTERNAL FUNCTIONS:

I2T function for alternator protection from line to neutral and line to line short circuits

Emergency stop

Programmable auto crank function

2 wire start for any transfer switch

Communicates with the Generac HTS transfer switch

Built-in 7 day exerciser

Adjustable engine speed at exerciser

RS232 port for GenLink® control

RS485 port remote communication

Canbus addressable

Governor controller and voltage regulator are built into the master control board

Temperature range -40°C to 70°C

VALVE TRAIN

 

 

LIFTER TYPE...................................................................................

 

Solid

INTAKE VALVE MATERIAL.....................................

Heat Resistant Steel

EXHAUST VALVE MATERIAL.................................

Heat Resistant Steel

HARDENED VALVE SEATS.................................................

Replaceable

ENGINE GOVERNOR

 

 

ISOCHRONOUS...................................................................

 

Standard

FREQUENCY REGULATION, NO-LOAD TO FULL LOAD

..........0.5%

STEADY STATE REGULATION.................................................

 

0.25%

LUBRICATION SYSTEM

 

 

TYPE OF OIL PUMP........................................................................

 

Gear

OIL FILTER................................................................

Full flow, Cartridge

CRANKCASE CAPACITY.............................................................

 

22 qts.

COOLING SYSTEM

 

 

TYPE OF SYSTEM..................................

Pressurized, Closed Recovery

WATER PUMP...................................................

Pre-Lubed, Self-Sealing

TYPE OF FAN..............................................................................

 

Pusher

NUMBER OF FAN BLADES..................................................................

 

6

DIAMETER OF FAN........................................................

560 mm (22 in.)

COOLANT HEATER...........................................................

120V, 1800 W

FUEL SYSTEM

 

 

FUEL............................................................

#2D Fuel (Min Cetane #40)

(Fuel should conform to ASTM Spec.)

FUEL FILTER.............................................................................

 

2 Micron

FUEL INJECTION PUMP..............................................................

 

Denso

FUEL PUMP...........................................................................

 

Mechanical

INJECTORS.......................................................

Multi-Hole, Nozzle Type

ENGINE TYPE.................................................................

Direct Injection

FUEL LINE (Supply)....................................................

6.35 mm (0.25 in.)

FUEL RETURN LINE..................................................

6.35 mm (0.25 in.)

TOTAL FUEL FLOW..............................................................

20.7 gal./hr.

ELECTRICAL SYSTEM

 

 

BATTERY CHARGE ALTERNATOR..............................

65 Amps at 12 V

STARTER MOTOR............................................................................

 

12 V

RECOMMENDED BATTERY.............................

12 Volt, 135 A.H., 40CT

GROUND POLARITY................................................................

 

Negative

Rating definitions - Standby: Applicable for supplying emergency power for the duration of the utility power outage. No overload capability is available for this rating. (All ratings in accordance with BS5514, ISO3046 and DIN6271). Prime (Unlimited Running Time): Applicable for supplying electric power in lieu of commercially purchased power. Prime power is the maximum power available at variable load. A 10% overload capacity is available for 1 hour in 12 hours. (All ratings in accordance with BS5514, ISO3046, ISO8528 and DIN6271).

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