GE HE500TIU100, HE500TIU102, HE500TIU203, IC300TIU101, IC300TIU201 User Manual

Hardware Manual for the

HE500TIU050

HE500TIU100

IC300TIU101

HE500TIU102

HE500TIU103

HE500TIU110

IC300TIU111

HE500TIU112

HE500TIU113

HE500TIU200

IC300TIU201

HE500TIU202

HE500TIU203

And SmartStack Modules

Operator Station

Hardware Manual

06 April 2000

GFK-1819

PREFACE	06 Apr 2000	PAGE 3
		GFK-1819

Warnings, Cautions, and Notes as Used in this Publication

Warning

Warning notices are used in this publication to emphasize that hazardous voltages, currents, temperatures or other conditions that could cause personal injury exist in this equipment or may be associated with its use.

In situations where inattention could cause either personal injury or damage to equipment, a Warning notice is used.

Caution

Caution notices are used where equipment might be damaged if care is not taken.

Note

Notes merely call attention to information that is especially significant to understanding and operating the equipment.

This document is based on information available at the time of its publication. While efforts have been made to be accurate, the information contained herein does not purport to cover all details or variations in hardware or software, nor to provide for every possible contingency in connection with installation, operation, or maintenance. Features may be described herein which are not present in all hardware and software

systems. GE Fanuc Automation assumes no obligation of notice to holders of this document with respect to changes subsequently made.

GE Fanuc Automation makes no representations or warranty, expressed, implied, or statutory with respect to, and assumes no responsibility for the accuracy, completeness, sufficiency, or usefulness of the information contained herein. No warranties of merchantability or fitness for purpose shall apply.

The following are trademarks of GE Fanuc Automation North America, Inc.

Alarm Master	CIMSTAR	Helpmate	PROMACRO	Series Six
CIMPLICITY	GEnet	Logicmaster	Series One	Series 90
CIMPLICITY 90 – ADS	Genius	ModelMaster	Series Three	VuMaster
CIMPLICITY Power TRAC	Genius PowerTRAC	ProLoop	Series Five	Workmaster

The following are trademarks of Horner Electric, APG, LLC.

Cscape

SmartStack

CsCAN

Copyright 2000 GE Fanuc Automation North America, Inc.

All Rights Reserved

PAGE 4	06 Apr 2000	PREFACE
GFK-1819

ABOUT PROGRAMMING EXAMPLES

Any example programs and program segments in this manual or provided on accompanying diskettes are included solely for illustrative purposes. Due to the many variables and requirements associated with any particular installation, GE Fanuc cannot assume responsibility or liability for actual use based on the examples and diagrams. It is the sole responsibility of the system designer utilising the Operator Station to appropriately design the end system, to appropriately integrate the Operator Station and to make safety provisions for the end equipment as is usual and customary in industrial applications as defined in any codes or standards which apply.

NOTE: The programming examples shown in this manual are illustrative only. Proper machine operation is the sole responsibility of the system integrator.

DECLARATION OF EMC CONFORMITY

Manufacturer's Name:	Horner Ireland Ltd.
Manufacturer's Address:	Unit 1, Centrepoint, Centre Park Road, Cork, Ireland
Declares that the products	Models: HE500TIU050, HE500TIU100, IC300TIU101, HE500TIU102,
	HE500TIU110, IC300TIU111, HE500TIU200, IC300TIU201 and
	HE500TIU202.
Conforms to the following EMC standards:
EMC:	EN 55 022, Radiated and Conducted Emissions
	EN 50 082-1, RF, EFT/EFB, ESD Immunity

Supplementary Information:

The above conformity only relates to the products in a stand-alone capacity. The products are used as part of a system and are therefore classified as a component. As a component, the products are prohibited by EC regulations to carry a CE Mark for EMC conformity. Static discharge tests only apply to normal operation of the keyboards via the front panel. We would stress that the use of our products within your system, while helping to ensure compliance of your system to the same directives, do not necessarily guarantee that compliance will be achieved. We would also like to point out that the interpretation of the law concerning CE marking and its application to sub-assemblies and components is open to interpretation.

Date: 31 Mar 1999

PREFACE		06 Apr 2000	PAGE 5
			GFK-1819
TABLE OF CONTENTS
ABOUT PROGRAMMING EXAMPLES ....................................................................................................			4
DECLARATION OF EMC CONFORMITY.................................................................................................			4
CHAPTER 1: INTRODUCTION ................................................................................................................			7
1.1	Scope .......................................................................................................................................		7
1.2	Equipment Needed ...................................................................................................................		9
1.3	Technical Specifications...........................................................................................................		11
1.4	Upgrade Revision Software & Firmware ...................................................................................		12
1.4.1	Scope ...............................................................................................................................		12
1.4.2	Software Upgrade .............................................................................................................		12
1.4.3	Firmware Upgrade ............................................................................................................		12
CHAPTER 2: TIU050 .............................................................................................................................			15
2.1	Scope ......................................................................................................................................		15
2.2	TIU050 Button Selection Actions ..............................................................................................		15
2.3	TIU050 Contrast Adjustment ....................................................................................................		15
2.4	TIU050 Ports............................................................................................................................		16
2.4.1	TIU050 Configuration of the RS-485 Port ..........................................................................		16
2.5	TIU050 Dimensions..................................................................................................................		17
CHAPTER 3: TIU100/101/102/103 .........................................................................................................			19
3.1	Scope ......................................................................................................................................		19
3.2	TIU10X Button Selection Actions..............................................................................................		19
3.3	TIU10X Contrast Adjustment....................................................................................................		19
3.4	TIUX Rear View .......................................................................................................................		20
3.5	TIU100 Ports............................................................................................................................		20
3.5.1	TIU10X Configuration of the RS-485 Port ..........................................................................		21
3.6	TIU10X Dimensions .................................................................................................................		22
CHAPTER 4: TIU110/111/112/113 .........................................................................................................			23
4.1	Scope ......................................................................................................................................		23
4.2	TIU11X Button Selection Actions .............................................................................................		23
4.3	TIU11X Contrast Adjustment....................................................................................................		23
4.4	TIU11X Rear View ...................................................................................................................		24
4.5	TIU110 Ports............................................................................................................................		24
4.5.1	TIU11X Configuration of the RS-485 Port ..........................................................................		26
4.6	TIU11X Dimensions .................................................................................................................		26
CHAPTER 5: TIU200/201/202/203 .........................................................................................................			27
5.1	Scope ......................................................................................................................................		27
5.2	TIU20X Button Selection Actions..............................................................................................		27
5.3	TIU20X Contrast Adjustment....................................................................................................		28
5.4	TIU20X Rear View ...................................................................................................................		28
5.5	TIU20X Ports ...........................................................................................................................		28
5.5.1	TIU20X Configuration of the RS-485 Port ..........................................................................		30
5.6	TIU20X Dimensions .................................................................................................................		30
CHAPTER 6: COMMUNICATIONS ........................................................................................................			31
6.1	PC to Operator Station Communications ..................................................................................		31
6.2	Automation Equipment (AE) Communications Connections ......................................................		31
6.2.1	Recommended Automation Equipment Communication Cables.........................................		31
6.3	RS-232 Connection..................................................................................................................		31
6.4	RS-422/485 Four-Wire .............................................................................................................		32
6.5	RS-485 Two-Wire ....................................................................................................................		33
6.6	Current Loop............................................................................................................................		34
CHAPTER 7: GETTING STARTED ........................................................................................................			35
7.1	Self-Test ..................................................................................................................................		35
7.1.1	Contrast Band ...................................................................................................................		35

PAGE 6	06 Apr 2000	PREFACE
GFK-1819
7.1.2	Display Test ......................................................................................................................	35
7.1.3	Keyboard Test...................................................................................................................	35
7.1.4	RAM Test..........................................................................................................................	35
7.1.5	Serial Loop-back Tests......................................................................................................	35
7.2	Updating the Protocol...............................................................................................................	36
7.3 Updating the Operating System................................................................................................		36
CHAPTER 8 : NETWORKS....................................................................................................................		37
8.1	Scope ......................................................................................................................................	37
8.2 Controller Area Network (CAN) Overview .................................................................................		37
8.2.1	CAN Features ...................................................................................................................	37
8.3	CsCAN Network Overview .......................................................................................................	37
8.3.1	CsCAN Network Features .................................................................................................	37
8.3.2	CsCAN Network Operation................................................................................................	37
8.4	DeviceNet Overview.................................................................................................................	38
8.4.1	DeviceNet Features...........................................................................................................	38
8.4.2	DeviceNet Protocol ...........................................................................................................	39
8.4.3	DeviceNet Operation .........................................................................................................	39
8.5	CAN Wiring Rules ....................................................................................................................	40
8.6	Profibus ...................................................................................................................................	41
8.6.1	Profibus Wiring..................................................................................................................	41
CHAPTER 9: SMARTSTACK .............................................................................................................		43
9.1	Scope ......................................................................................................................................	43
9.2 Installing and Removing a SmartStack Module.........................................................................		43
9.2.1	Installing SmartStack Modules...........................................................................................	43
9.2.2	Removing SmartStack Modules.........................................................................................	43

CH.1: INTRODUCTION	06 Apr 2000	PAGE 7
		GFK-1819

CHAPTER 1: INTRODUCTION

1.1Scope

The Operator Station (TIU050/10X/11X/20X) is an Operator Station (OS) that provides extensive monitoring and control in an extremely small package. The Operator Station “OS” product line offers four distinct categories of products as described in Table 1.1.

Table 1.1 – Operator Station (OS) Product Line

Note: Only IC300 TIU101 / IC300 TIU111 IC300 TIU201 models are available through GE Fanuc Channels.

	Model		Description
	TIU050: Text Only
	HE500TIU050-001	2 lines x 20 characters.
	HE500TIU050-002	2 lines x 20 characters with Real Time Clock.
	TIU10x: Text / Semi-Graphics
	HE500TIU100-01	8	Lines x 20 Characters plus 128 x 64 pixels.
	HE500TIU100-02	8	Lines x 20 Characters plus 128 x 64 pixels with Real Time Clock.
	HE500TIU100-03	8	Lines x 20 Characters plus 128 x 64 pixels with Current Loop.
	HE500TIU100-04	8	Lines x 20 Characters plus 128 x 64 pixels with Current Loop and Real
	HE500TIU100-05	Time Clock.
		8	Lines x 20 Characters plus 128 x 64 pixels with Stud Type Metalwork
	HE500TIU100-06	8	Lines x 20 Characters plus 128 x 64 pixels with wide temperature
	HE500TIU100-07	display.
		8	Lines x 20 Characters plus 128 x 64 pixels with Bezel
	HE500TIU100-09	8	Lines x 20 Characters plus 128 x 64 pixels with no metal and dill
		connectors
	IC300TIU101-01	8	Lines x 20 Characters plus 128 x 64 pixels with CsCAN Network.
		8	Lines x 20 Characters plus 128 x 64 pixels with CsCAN Network and
	IC300TIU101-02	Real Time Clock.
	HE500TIU102-01	8	Lines x 20 Characters plus 128 x 64 pixels with a Profibus Network.
	HE500TIU102-02	8	Lines x 20 Characters plus 128 x 64 pixels with Profibus Network
		and Real Time Clock.
	HE500TIU103-01	8	Lines x 20 Characters plus 128 x 64 pixels with DeviceNet
	HE500TIU103-02	Networks.
		8	Lines x 20 Characters plus 128 x 64 pixels with DeviceNet
		Networks and Real Time Clock.
	TIU11X: Text / Semi Graphics with Numeric Keypad
	HE500TIU110-01	8	Lines x 20 Characters plus 128 x 64 pixels plus a Numeric keypad.
	HE500TIU110-02	8	Lines x 20 Characters plus 128 x 64 pixels plus a Numeric keypad with
	HE500TIU110-03	Real Time Clock.
		8	Lines x 20 Characters plus 128 x 64 pixels plus a Numeric keypad with
	HE500TIU110-04	Current Loop.
		8	Lines x 20 Characters plus 128 x 64 pixels plus a Numeric keypad with
	HE500TIU110-05	Current Loop and Real Time Clock.
		8	Lines x 20 Characters plus 128 x 64 pixels with Stud Type Metalwork.
	HE500TIU110-06	8	Lines x 20 Characters plus 128 x 64 pixels with wide temperature
	HE500TIU110-07	display.
		8	Lines x 20 Characters plus 128 x 64 pixels with Bezel
	HE500TIU110-09	8	Lines x 20 Characters plus 128 x 64 pixels with no metal and dill
		connectors
	IC300TIU111-01	8	Lines x 20 Characters plus 128 x 64 pixels plus a Numeric keypad with
		CsCAN Network.
	IC300TIU111-02	8	Lines x 20 Characters plus 128 x 64 pixels plus a Numeric keypad with
		CsCAN Network and Real Time Clock.
	HE500TIU112-01	8	Lines x 20 Characters plus 128 x 64 pixels plus a Numeric keypad with
	HE500TIU112-02	Profibus Network.
		8	Lines x 20 Characters plus 128 x 64 pixels plus a Numeric keypad with
		Profibus Network and Real Time Clock.

PAGE 8		06 Apr 2000	CH. 1: INTRODUCTION
GFK-1819
	HE500TIU113-01	8 Lines x 20 Characters plus 128 x 64 pixels with DeviceNet		Network.
	HE500TIU113-02	8 Lines x 20 Characters plus 128 x 64 pixels with DeviceNet		Network
		and Real Time Clock.
	TIU20X: Text / Full Graphics with Numeric / Function Keypad
	HE500TIU200	16 Lines x 40 Characters plus 240 x 128 pixels plus a Numeric keypad /
		Function keypad. Optional SmartStack I/O.
	IC300TIU201	16 Lines x 40 Characters plus 240 x 128 pixels plus a Numeric keypad /
		Function keypad. Optional SmartStack I/O. Can be used with CsCAN
		Network.
	HE500TIU202	16 Lines x 40 Characters plus 240 x 128 pixels plus a Numeric keypad /
		Function keypad. Optional SmartStack I/O. Can be used in a Profibus
		Network.
	HE500TIU203	16 Lines x 40 Characters plus 240 x 128 pixels plus a Numeric keypad /
		Function keypad. Optional SmartStack I/O. Can be used with
		DeviceNet Network.

The front panel of the OS has a bright and clear display (LCD with adjustable back lit) and easy-to-use push buttons. On the back panel are communication ports for connection to automation equipment (programmable logic controller, drive, weighing equipment or other equipment) and a PC (IBM or compatible computer). Also located on the back panel or end of the back panel depending on the model, the OS has clearly displayed features such as power input, PC and PLC port, Tx and Rx LEDs. Also, depending on the model, a network port is provided for connection to whichever OS network you have chosen.

The OS supports a variety of protocols. Various protocols can be downloaded through the PC port and stored in the unit’s flash memory. The operating system can also be downloaded through the PC port.

The OS range supports 3 network options. CsCAN (TIUXX1) and Device (TIUXX3) and Profibus with the TIUXX2 range.

	HE500TIU050	HE500TIU10X	HE500TIU11X	HE500TIU20X
Software Cbreeze	Included	Included	Included	Included
Programming Port	Standard	Standard	Standard	Standard
RS232
Communication Port	1	1	1	1
232/485
Flash Ram	64 K Words	256 K Words	256 K Words	512 K Words
Memory Upgrade	No	No	No	1 Meg
Words SRam	32 K Bytes	128 K Bytes	128 K Bytes	128 K Bytes
Memory Upgrade	No	No	No	512 K Bytes
Total Pages	300	300	300	300
Characters per Page	2x20	8x20	8x20	16x40
Graphics pixels	Text Only	128 x 64	128 x 64	240 x 128
Data fields/page	8	8	8	24
No. of Text tables	249	249	249	249
Text table size Rows	No	No	No	256
& Columns
Recipe Memory	0	64K	64K	64K
Recipes	No	Standard	Standard	Standard
Editable Fonts	No	Standard	Standard	Standard
Scaling Range	Standard	Standard	Standard	Standard
checking
Tending	No	Standard	Standard	Standard
Graphing	No	Standard	Standard	Standard
Editable Graphics	No	No	No	Standard

	CH.1: INTRODUCTION		06 Apr 2000		PAGE 9
					GFK-1819
	Animated Bitmaps	No	No	No	Standard
	Alarms and Status	Standard	Standard	Standard	Standard
	pages
	Numeric keys	Standard	No	Standard	Standard
	System keys	4	4	4	4
	Function keys *	10	No	12	18
	LED's	No	No	No	10
	SmartStack option	No	No	No	Standard
	Battery Back Ram +	Optional	Optional	Optional	Standard
	Real Time Clock
	Comprehensive	No	1024 lines	1024 lines	1024 lines
	Math's Facilities
	Day & Time	No	Standard	Standard	Standard
	Scheduling,
	Background Task
	Internal Registers	No	1024 %R	1024 %R	1024 %R
	Operating	0 to 50	0 to 50	0 to 50	0 to 50
	Temperature C°
	Storage Temperature	-10 to 70	-10 to 70	-10 to 70	-10 to 70
	C°
	Humidity Non	10-90%	10-90%	10-90%	10-90%
	Condensing Storage
	Environmental	Yes	Yes	Yes	Yes
	NEMA4 / IP65
	Y2K Certified CE	Yes	Yes	Yes	Yes
	Approved
	Size -Width ,Height	180 X 120 X 60	121 X 105 X 38	172 X 105 X 38	281 X 192 X 58
	,Depth mm
	Cut-out -- Width ,	151 X 89	100 X 85	153 X 85	242 X 158
	Height mm
	Screen dimensions	80 X 17	70 X 38	70 X 38	130 X 75
	mm
	Input Voltage Range	9-35 Vdc	9-35 Vdc	9-35 Vdc	9-35 Vdc
	Weight (grams)	325	370	450	1855
	Network-	No	Optional	Optional	Optional
	DeviceNet, CsCAN
	Data xfer from	No	Optional	Optional	Optional
	Automated device
	via network -
	Profibus

*System keys can be programmed to be function keys at specific times in the project. See Function keys in CBREEZE Software Manual MAN0023

**The TIU100/110 is available with two non-standard features: 20mA current loop communication and a real-time clock (RTC). Both can be ordered at the time of purchase. The current loop can be re-fit by the user later. The RTC requires factor re-fit. The TIU050 is only available with the real-time clock option.

***The TIU20X provides for the display of both text and full graphics and has a Numeric/Function Keypad. It also allows the use of a wide range of SmartStack I/O options.

1.2Equipment Needed

1.	The current version of CBREEZE	software install on a PC running Windows 95	, Windows 98 or
	Windows NT .
2.	TIU050/10X/11X/20X Interface Unit.

PAGE 10	06 Apr 2000	CH. 1: INTRODUCTION
GFK-1819

3. PC to TIU Programming Cable HE693CBL232 or equivalent See Chapter on Communications

CH.1: INTRODUCTION	06 Apr 2000	PAGE 11
		GFK-1819

1.3Technical Specifications

Table 1.2 – Technical Specifications

Parameter	Conditions	Min.		Typical		Max.	Units
Input voltage (VI)		10		24		32	VDC
Typical power consumption	VI = 24VDC			130
TIU050							mA
TIU10X	VI = 24VDC			130
TIU11X	VI = 24VDC			130
TIU20X	VI = 24VDC			350
Inrush input current	VI = 24VDC for 4ms			260			mA
Operating temperature						50
TIU050		0
TIU10X		0				50
TIU10X-6		-10				60
TIU11X		0				50	°C
TIU11X-6		-10				60
TIU20XA		0				45
TIU20XB or higher		0				50
Storage temperature		-20				70	°C
Relative Humidity	(non-condensing)	10				90	%
Weight
TIU050				320		350
TIU10X				370		400	g
TIU11X				470		500
TIU20X				1870		1900
Dimensions
TIU050			179 x 111 x 60
TIU10X			121 x 105 x 38				mm
TIU11X			172 x 105 x 38
TIU20X			282 x 194 x 62
Cable Lengths †
RS-232						15	m
RS-485		1				1500
IP rating		NEMA 4-12/IP65
	EN 55 022, Radiated and Conducted Emissions
EMC Conformance	EN 61000-4-3, Radiated and Conducted RF Immunity
† Cables beyond the maximum	ENV 50144
	recommended length may create communication problems. Both ends of
an RS-485 network must be properly terminated at 120Ω		and grounded.

PAGE 12	06 Apr 2000	CH. 1: INTRODUCTION
GFK-1819

1.4Upgrade Revision Software & Firmware

1.4.1Scope

To avail of any new features that are included in this new release on units that were purchased previous to this release, both software and firmware require updating by the user. Any new unit will be set-up for the latest version released.

1.4.2Software Upgrade

To update the software requires that the user install the new version of software from the installation CD. You may install the new software over any previous version installed. See section 1.4 Software Installation Instructions.

To update existing projects simple open the project from the newly installed version of the software. Once the project is saved to disk the update is complete. For backup reasons we recommend that you save the new version of your project in a different location or under a different file name.

1.4.3Firmware Upgrade

The following steps assume that a project or configuration is loaded to the Operator Station and that the user is running the latest version of software.

a)Upload the project/configuration from the unit.

b)If a customised character set is loaded to the unit then upload the character set also.

c)Choose Automation Device from main menu Configure/Communication Settings.

d)From File menu choose Update TIU Operating System. (See Updating Operating System for more details).

e)From File menu choose Update TIU Protocol. If you are updating from firmware version 2.00 or later then you just have to update to the latest protocol file. However if you are updating from firmware version 1.24 or earlier you most update to a Upgrade.1xx protocol file first, then update to the latest firmware revision. See Note. (See updating protocol for further information).

f)Choose Download Character Sets to TIU from File menu.

g)Choose Download Project to TIU from File menu.

Note: When updating the protocol file the screen may go blank after the protocol file is complete. Continue with the procedure as described and the display will recover.

CH.1: INTRODUCTION	06 Apr 2000	PAGE 13
		GFK-1819

PAGE 14	06 Apr 2000	CH. 1: INTRODUCTION
GFK-1819

NOTES