GBC Titan 1264WF, Titan 1244WF User Manual

4 (1)
GBC Titan 1264WF, Titan 1244WF User Manual

GBC 1264WF/1244WF

Operation Manual

GBC TITAN 1264WF/1244WF

INSTALLATION & OPERATING MANUAL

Part Number: 930-144 Rev A.

Part Number:

1264 WF

3600242

1244 WF

3600238

GB

Operating Instructions

 

 

I

Istruzioni per l'Uso

 

 

D

Bedienungsanleitungen

 

 

NL

Gebruiksaanwijzing

 

 

F

Mode d'Emploi

 

 

E

Instrucciones de Operación

 

 

© 200 6 General Binding Corporation

Page 1

GBC 1264WF/1244WF

Operation Manual

GB

The information in this publication is provided for reference and is believed to be accurate and complete. General Binding Corporation (GBC) is not liable for errors in this publication or for incidental or consequential damage in connection with the furnishing or use of the information in this publication, including, but not limited to, any implied warranty of fitness or merchantability for any particular use.

GBC reserves the right to make changes to this publication and to the products described in it without notice. All specifications and information concerning products are subject to change without notice. Reference in this publication to information or products protected by copyright or patent does not convey any license under the rights of GBC or others. GBC assumes no liability arising from infringements of patents or any other rights of third parties.

This publication is copyrighted © 200 6 by GBC. All rights reserved. The information contained in this publication is proprietary and may not be reproduced, stored, transmitted, or transferred, in whole or in part, in any form without the prior and express written permission of GBC.

I

Le informazioni contenute in questo documento sono fornite a titolo di referenza e sono considerate corrette e complete. General Binding Corporation (GBC) no si responsabilizza di eventuali errori contenuti in questo documento, né di danni incidentali o conseguenti relazionati con la fornitura e l’uso delle informazioni in questo documento, includendo senza limitazioni qualsiasi garanzia d’idoneità o commerciabilità per qualsiasi uso particolare.

GBC si riserva il diritto di effettuare cambi a questo documento e ai prodotti in esso descritti senza preavviso. Tutte le specifiche e le informazioni sui prodotti sono soggette a cambio senza preavviso.

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D

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NL

De informatie in deze publicatie geldt slechts ter verwijzing en wordt nauwkeurig en volledig geacht. General Binding Corporation (GBC) is niet aansprakelijk voor fouten in deze publicatie of voor incidentele of voortvloeiende schade in verband met het verschaffen of gebruik van de informatie in deze publicatie, inclusief, maar niet beperkt tot stilzwijgende garanties van geschiktheid voor een bepaald doel of verkoopbaarheid.

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De publicatie is auteursrechtelijk beschermd, copyright © 200 6 door GBC. Alle rechten voorbehouden. De informatie in deze publicatie is eigendom van GBC en mag niet verveelvuldigd, opgeslagen, overgebracht of overgedragen worden, geheel of gedeeltelijk, in welke vorm dan ook zonder voorafgaande en uitdrukkelijke schriftelijke toestemming van GBC.

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L’information contenue dans cette publication est fournie à titre de référence et elle est considérée exacte et complète. General Binding Corporation (GBC) n’est pas responsable des erreurs contenues dans cette publication ni des dommages indirects ou consécutifs portant sur l’utilisation ou la présentation de l’information de ce document, y compris, mais sans s’y limiter, toute garantie implicite de commercialité ou d’adaptation à un usage particulier.

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Cette publication est protégée par un droit d’auteur © 2006 de GBC. Tous droits réservés L’information contenue dans cette publication est privative et ne peut pas être reproduite, mise en mémoire, transmise ou transférée, en partie ou en entier, sous quelque forme que ce soi t sans la permission écrite préalable et expresse de GBC.

E

La información contenida en esta publicación es proporcionada a título de referencia y se considera que es precisa y completa. General Binding Corporation (GBC) no es responsable por errores contenidos en esta publicación o por daños consecuentes o incidentales relacionados con la disponibilidad o el uso de la información en esta publicación, incluyendo y sin limitarse a, cualquier garantía de aptitud y comerciabilidad para cualquier uso específico.

GBC se reserva el derecho de hacer cambios en esta publicación y a los productos descritos en la misma sin aviso previo. Todas las características y la información referente a los productos, están sujetas a cambios sin aviso previo.

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Copyright © 200 6 Esta publicación está amparada por derechos de propiedad intelectual de GBC. Todos los derechos reservados. La información contenida en este documento es de propiedad exclusiva y no puede reproducirse, almacenarse, transmitirse o transferirse, en su totalidad o en partes, y de ninguna manera, sin la autorización previa y por escrito de GBC.

GB

© 200 6 General Binding Corporation

Page 2

GBC 1264WF/1244WF

TABLE OF CONTENTS

Description

Page

No.

 

Cover

1

Legal Disclaimer

2

Table of Contents

3

Important Safety Instructions

4

Important Safeguards

4

General ,Electric & Service

 

Warranty

5

Specifications

5

PreInstallation

6

Installation

6

Section 1-Detailed Specifications:

 

Description

7

Features

7

Applications

7

Section 2-Consumables:

 

Film Types

8

Film Dimensions

8

Core Size

8

Film Widths

8

Paper Widths

8

Section 3-Function:

 

Speed

9

Motor

9

Heating Capabilities

9

Controls

9

Roll Design

9

Section 4-Electrical:

 

Requirements

9

BTU Output

9

Heater Wattage

10

Amperage Draw

10

D/C Voltage Used

10

A/C Voltage Used

10

Plug Configuration and Type

11

Section 5-Dimensions:

 

Weight

12

Dimensions

12

Nip Height

12

Section 6-know your Laminator:

 

Parts reference Guide

13

Front View

14

Rear View

14

Left Side View

15

Right Side View

15

Definition of Parts

16

Section 7-Display Control Panel:

 

Stand-By Mode

17

Jobs

17

Measure

17

Cooling

17

Run

17

© 200 6 General Binding Corporation

Operation Manual

Description

Page

No.

 

Top/Bottom Temperature Control

18

Stop

18

Reverse

18

Auto-Off

19

Ready

19

Wait

19

Section 8-Safety:

 

Emergency Stops

20

Safety Shield

20

Feed Table

21

Section 9-How To Guide:

 

Loading Film

22

Select and Change Nip Settings

24

In-Line Slitters

25

Rear Cut-Off Blade

25

Section 10-Applicatations:

 

Film Loading and Threading

26

Load a Roll of Film

 

Webbing Thermal Film using

27

Threading Card

 

Webbing PSA Film / Mount Adhesive

28

Using Threading Card

 

Start Laminating

29

Method for Tacking new Film to

30

Existing Film

 

To Unweb The Laminator

31

Clearing a Film Jam (Wrap– Up)

31

Applications

 

Tips for Pre-Coating Boards

32

Tips for Mounting Pre-Coated Boards

32

Tips for Single Sided Lamination

32

Tips for Creating a Decal

33

Tips for Mounting a Decal

33

Thermal Encapsulation

33

AccuShield

34

Speed/Temperature Control

33

The Art of Lamination

35

Basic Rules

Film Tension

35

Heat

35

Output

36

Maintenance

37

Trouble Shooting Guide

38

Service Agreement

38

 

 

 

Page 3

GBC 1264WF/1244WF

IMPORTANT SAFETY INSTRUCTIONS

YOUR SAFETY AS WELL AS THE SAFETY OF OTHERS IS IMPORTANT TO GBC. IN THIS INSTRUCTION MANUAL AND ON THE PRODUCT, YOU WILL FIND IMPORTANT SAFETY MESSAGES REGARDING THE PRODUCT. READ THESE MESSAGES CAREFULLY. READ ALL OF THE INSTRUCTIONS AND SAVE THESE INSTRUCTIONS FOR LATER USE.

THE SAFETY ALERT SYMBOL PRECEDES EACH SAFETY MESSAGE IN THIS INSTRUCTION MANUAL. THE SYMBOL INDICATES A POTENTIAL PERSONAL SAFETY HAZARD TO YOU OR OTHERS. THE FOLLOWING WARNINGS ARE FOUND UPON THIS PRODUCT.

ADVERTENCIA

Attention

 

Avertissement

Riesgo de choque

Risque de

 

Electrical shock

eléctrico

Secousseélectrique.

 

hazard.

No abra:

Ne pas ouvrir.

 

Do not open.

Adentro no hay

Pas de pièces

 

No user serviceable

piezas reparables

réparables par

 

parts inside.

por el usuario.

l'utilisateur.

 

Refer servicing to

Mantenimiento

Entretien

 

qualified service

solamente por

seulement par

 

personnel.

personal calificado

personnel qualifié.

 

 

THIS SAFETY MESSAGE MEANS THAT YOU COULD BE SERIOUSLY HURT OR KILLED IF YOU OPEN THE PRODUCT AND EXPOSE YOURSELF TO HAZARDOUS VOLTAGE.

ADVERTENCIA

Attention

 

Avertissement

RODILLOS

ROULEAUX

 

HOT ROLLS.

CALIENTES.

CHAUDS.

 

 

PUNTO DE

POINT DE

 

PINCH POINT.

PINCHAMIENTO.

PINCEMENT.

 

 

Mantener manos y

Tenir mains et

 

Keep hands and

ropa a distancia.

vêtements à

 

clothing away.

 

l'écart.

 

 

THIS SAFETY MESSAGE MEANS THAT YOU COULD BE BURNED AND YOUR FINGERS COULD BE TRAPPED AND CRUSHED IN THE HOT ROLLERS. CLOTHING, JEWELRY AND LONG HAIR COULD BE CAUGHT IN THE ROLLERS AND PULL YOU INTO THEM.

ADVERTENCIA

Attention

 

Avertissement

NAVAJA FILOSA.

LAME

 

SHARP BLADE.

 

COUPANTE.

 

 

Mantener manos y

 

 

Keep hands and

dedos a distancia.

Tenir mains et

 

clothing away.

 

doigts à l'écart.

 

 

 

 

 

 

THIS SAFETY MESSAGE MEANS THAT YOU COULD CUT YOURSELF IF YOU ARE NOT CAREFUL.

WARNING: THIS SAFETY ALERT SYMBOL PRECEDES EACH SAFETY MESSAGE IN THIS INSTRUCTION MANUAL. THE SYMBOL INDICATES A POTENTAL PERSONAL SAFETY HAZARD TO YOU OR OTHERS.

WARNING: DO NOT ATTEMPT TO SERVICE OR REPAIR THE 1264/1244 WF LAMINATOR.

WARNING: DO NOT CONNECT THE LAMINATOR TO AN ELECTRICAL SUPPLY OR ATTEMPT TO OPERATE THE LAMINATOR UNTIL YOU HAVE COMPLETELY READ THESE INSTRUCTIONS. MAINTAIN THESE INSTRUCTIONS IN A CONVENIENT LOCATION FOR FUTURE REFERENCE.

Operation Manual

IMPORTANT SAFEGUARDS

WARNING: TO GUARD AGAINST INJURY THE FOLLOWING SAFETY PRECAUTIONS MUST BE OBSERVED IN INSTALLATION AND USE OF THE LAMINATOR.

General:

Keep hands, long hair, loose clothing, and articles such as necklaces or ties away from the front of the heat and pull rollers to avoid entanglement and entrapment.

The heat rollers can reach temperatures over 300˚F (150°C). Avoid contact with the heat rollers during operation or shortly after power has been removed from the laminator.

Keep hands and fingers away from the path of the sharp film cutter blades.

Do not use the laminator for other than its intended purpose.

Avoid moving the Laminator on uneven floor surfaces. Never tilt the laminator.

Do not defeat or remove electrical and mechanical safety equipment such as interlocks, shields and guards.

Do not insert objects unsuitable for laminating or expose the equipment to liquids.

Electrical:

The Laminator should be connected only to a source of power as indicated in these instructions and on the serial plate located on the rear of the laminator. Contact an electrician should the attachment plug provided with the Laminator not match the receptacles at your location.

WARNING: THE RECEPTACLE MUST BE LOCATED NEAR THE EQUIPMENT AND EASILY ACCESSIBLE.

Do not operate the Laminator with a damaged power supply

cord or attachment plug, upon occurrence of a malfunction, or after the laminator has been damaged. Contact GBC’s

Technical Service Department or your dealer/distributor for assistance.

Service:

Perform only the routine maintenance procedures referred to in these instructions

WARNING: DO NOT ATTEMPT TO SERVICE OR REPAIR THE LAMINATOR

Disconnect the plug from the receptacle and contact GBC’s

Technical Department or your dealer/distributor when one or more of the following has occurred.

The power supply cord or attachment plug is damaged.

Liquid has been spilled into the laminator.

The laminator is malfunctioning after being mishandled.

The laminator does not operate as described in these instructions.

© 200 6 General Binding Corporation

Page 4

GBC 1264WF/1244WF

WARRANTY

Limited 90Day Warranty

GBC warrants to the original purchaser for a period of ninety days on labor and one year on parts after installation that this

laminator is free from defects in workmanship and material under normal use and service. GBC’s obligation under this limited warranty is limited to replacement or repair, at GBC’s

option, of any part found defective by GBC without charge for material or labor.

THIS LIMITED WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED. WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE ARE EXPRESSLY EXCLUDED. ANY REPRESENTATIONS OR PROMISES INCONSISTENT WITH, OR IN ADDITION TO, THIS LIMITED WARRANTY ARE UNAUTHORIZED AND SHALL NOT BE BINDING UPON GBC. IN NO EVENT SHALL GBC BE LIABLE FOR ANY SPECIAL, INCIDENTAL, OR CONSEQUENTIAL DAMAGES, WHETHER OR NOT FORESEEABLE.

Operation Manual

This limited warranty shall be void if the laminator has been misused; mishandled; damaged by negligence, by accident, during shipment, or due to exposure to extreme conditions; repaired, altered, moved, or installed by anyone other than GBC

or its authorized agents; or if incompatible film was used.

GBC’s obligation under this limited warranty does not include routine maintenance, cleaning, adjustment, normal cosmetic or mechanical wear, or freight charges.

Without limiting the generality of the previous paragraph,

GBC’s obligation under this limited warranty does not include:

1.Damage caused to the rollers by knives, razors, or other sharp tools: by any foreign objects falling into the working area of the laminator; or by cleaning the laminator with solutions or materials that harm its surfaces;

2.Damage caused by adhesives; nor

3.Damage caused by lifting, tilting or attempting to position the laminator other than rolling it on its castors across even surfaces.

FOR EUROPEAN UNION RESIDENTS ONLY: This guarantee does not affect the legal rights which consumers have under applicable national legislation governing the sale of consumer goods.

SPECIFICATIONS

Operating Speed

0 to 10 fpm (3.0m/min) MAX

Maximum Temperature

320°F (160°C)

Maximum Mounting

Main Roller-5/8th in. (15 mm) Max.

Thickness

Pull Roller-5/8th in. (15mm)

Maximum Film Width

 

1264WF

61 in. (155. cm.), 62 in. Pressure Sensitive Films

1244WF

42 in. Max paper width. (107 cm.), 42 In. Pressure Sensitive Films.

Dimensions (W x D x H)

Unit alone: (Uncrated)

1246WF

80 in. x 28in. x 51in. (203 cm. x71 cm x 129 cm.)

1244WF

60 in. x 28in. x 51in. (152 cm. x71 cm x 129 cm.)

 

Weight

Unit alone:

1244 WF

275 lbs (125 kg)

1264 WF

600 lbs (272 kg)

Electrical Requirements

Refer to the serial plate located on the rear of the laminator for the specific electrical rating

 

applicable to the unit. Unit is rated for 220VAC-240AC. Do not exceed 240VAC. For best results it

US Models-

is recommended that 230VAC be used.

230V, 30Amps, 60 HZ. Single Phase. 7000Watts 80.in x 28in. x 51in. (203 cm. x71 cm x 129 cm.)

CE Models-

230V, 15Amps, 50 HZ .Single Phase, 7000 Watts 80.in x 28in. x 51in. (203 cm. x71 cm x 129 cm.)

 

FCC NOTE

FCC Class A Notice - Notification pour les Etats-Unis

 

Note: This equipment has been tested and found to comply with the limits for a Class A digital

 

device, pursuant to part 15 of the FCC rules. These limits are designed to provide reasonable

 

protection against harmful interference when the equipment is operated in a commercial

 

environment. This equipment generates, uses, and can radiated radio frequency energy and, if not

 

installed and used in accordance with the instruction manual, may cause harmful interference to radio

 

communications. Operation of this equipment in a residential area is likely to cause harmful

 

interference in which case the user will be required to correct the interference at their own expense.

 

Canada Class A Notice - Avis Canada, Class A

 

This Class A digital apparatus complies with Canadian ICES-003.

 

Cet appareil numérique de la classe A est conforme à la norme NMB -003 du Canada.

 

Modifications

 

Any modifications made to this device that are not approved by General Binding Corporation may

 

void the authority granted to the user by the FCC and/or by Industry Canada to operate this

 

equipment.

 

Toutes modifications apportées à ce dispositif et non approuvées par General Binding Corporation

 

annuleront le droit accordé à l'utilisateur par le FCC et/ou par Industrie Canada de faire fonctionner

 

cet équipement.

© 200 6 General Binding Corporation

Page 5

GBC 1264WF/1244WF

Operation Manual

PRE-INSTALLATION

Before a 1264WF/1244WF Laminator can be installed, ensure the following requirements are met:

1. Are doorways and hallways wide enough for the laminator to be moved to the installation site?

2. Is there ample room for the laminator?

A work area must be established that allows for operation in both the front and rear of the laminator and provides space for efficient material flow.

3. Is the environment appropriate for the laminator?

The laminator requires a clean, dust and vapor free environment to operate properly.

Avoid locating the laminator near sources of heat or cold. Avoid locating the laminator in the direct path of forced, heated or cooled air.

CAUTION: Air flow can cause uneven heating / cooling of the rollers and result in poor output quality.

4. Have you contacted a certified electrician to wire the receptacle and ensure that adequate power is being supplied, having the appropriate capacity, over current protection and safety lockouts available?

GBC 1264 WF/1244 WF Requires:

230V at 60Hz with 30 amps single phase.

1264WF: Nema 6-30P 30A 230V Receptacle.1244WF: Nema 6-20P 20A 230V Receptacle. The machines are supplied with Male Plugs.

INSTALLATION

1.Shipping damage should be brought to the immediate attention of the delivering carrier.

2.With assistance, carefully roll the laminator into position over flat and even surfaces.

3.The laminator should be positioned to allow exiting film to flow freely to the floor or a work table. Accumulation of

laminate immediately behind the laminator as it exits the equipment may cause the film to wrap around the pull rollers, resulting in a “jammed” condition.

4.Avoid locating the laminator near sources of heat or cold. Avoid locating the laminator in the direct path of forced, heated or cooled air.

5.Once the laminator has been properly positioned, lock the castors in place. Locking the castors prevent the machine from rolling during set up, operation or servicing.

6.Connect the attachment plug provided with the laminator to a suitably grounded outlet. Avoid connecting other equipment to the same branch circuit to which the laminator is connected, as this may result in nuisance tripping of circuit breakers or blowing fuses.

Note: Machine must be leveled to ensure best performance. Level the machine by lowering both the main and pull rolls. Lay a level on top of the main and pull rolls. Then, check level from main roll to pull roll on right and left side of the roll. Finally, check by placing the level diagonally across lower main to lower pull rolls.

© 200 6 General Binding Corporation

Page 6

GBC 1264WF/1244WF

Operation Manual

 

 

Section 1: Detailed Specifications

Specifications provide all of the technical data for the Titan 1244WF &1264WF

Description:

Features:

Applications:

A high speed laminator for the graphic arts professional as well as for the manufacturer who produces promotional pieces in-house. A new elegant design, low power consumption and first class safety and quality assurances.

Roller heating technology

Independent control of each heater

Thermal and cold lamination capabilities

Unique vented cooling system

Mounting capabilities to5/8th in.-15mm.

Easy to use control panel

9 Programmable job settings

LCD temperature displays for each heat roller

Rear out put slitter.

Swing out shafts for ease of loading film.

In-Line slitters.

Accushield capable.

Encapsulation-Promotional-materials, posters, counter cards, POP displays, calendars, instructional displays, phone & debit cards, blueprints, menus, maps, flipcharts, etc.

© 200 6 General Binding Corporation

Page 7

GBC 1264WF/1244WF

Operation Manual

 

 

Section 2: Consumables

Film Types:

Film Diameters:

Core Size:

Film widths:

Paper widths:

Poly-in films, thermal and PSA films

Poly-out films, thermal and PSA

Accushield

Up to a 7 in. outside roll diameter. (18 cm.)

3 in. core standard. (76 cm.)

1264WF

61 in. Thermal films (155 cm.)

62 in. PSA (157 cm.)

12444WF

42 in. maximum paper width (107 cm.)

42 in. PSA films (107 cm.)

1264WF

62 in. Maximum paper width (157 cm.)

12444WF

42 in. maximum paper width (107 cm.)

© 200 6 General Binding Corporation

Page 8

GBC 1264WF/1244WF

Operation Manual

 

 

Section 3: Function

Speed:

Motor:

Heating Capabilities:

Controls:

Roll Design:

Section 4: Electrical

Requirements:

1264 WF:

1264WF CE:

1244 WF:

1244WF CE:

B.T.U output:

1264 WF:

1264WF CE:

1244 WF:

1244WF CE:

0-10 fpm (0-6.1mpm)

DC Geared Motor

Up to 320* F. (160*C)

Operations control panel

High release silicone main rollers

High release pull roll

230 VAC, 60Hz, Single phase, 30Amps.

230 VAC, 50Hz. Single phase, 20Amps.

230 VAC, 60Hz. Single phase, 20 Amps.

230 VAC, 50Hz. Single phase, 20 Amps.

30708 B.T.U./hour

22519 B.T.U./hour

20472 B.T.U./hour

© 200 6 General Binding Corporation

Page 9

GBC 1264WF/1244WF

Operation Manual

 

 

Heater Wattage:

1264 WF:

1264WF CE:

1244 WF:

1244WF CE:

Amperage draw:

1264 WF:

1264WF CE:

1244 WF:

1244WF CE:

D/C Voltage used:

A/C Voltage Used:

4500W / Heater

3300W / Heater

3000 W / Heater

Drive Motor=3.3 Amps.

Fan Motor=0.5 Amps.

Motors and Heater=25 Amps.

Drive Motor=3.3 Amps.

Fan Motor=0.5 Amps.

Motors and Heater=13 Amps.

Drive Motor=3.3 Amps

Fan Motor=0.5 Amps

Motors and Heater=12Amps

36 VDC Motor Voltage

24 VDC Fan Motor

230 VAC Recommended…(Not to exceed 240VAC)

© 200 6 General Binding Corporation

Page 10

GBC 1264WF/1244WF

Operation Manual

 

 

Connectors for 1264 WF

Connectors for 1244 WF

NEMA 6-20 P

NEMA 6-30 P

NEMA 6-20 R

NEMA 6-30 R

© 200 6 General Binding Corporation

Page 11

GBC 1264WF/1244WF

Operation Manual

 

 

Section 5: Dimensions

Weight:

 

1264 WF:

Crated: 750 lbs. (340 kg.)

 

1264WF CE:

Uncrated: 600 lbs. (272 kg.)

 

1244 WF:

 

Crated: 350 lbs (159 kg.)

 

1244WF CE:

 

Uncrated: 275 lbs (125 kg.)

Dimensions:

 

1264 WF:

 

Crated: 58 in.(H) x 87 in. (W) x 40 in. (D)

 

1264WF CE:

 

147 cm. (H) x 221 cm. (W) x 102 cm. (D)

 

 

Uncrated: 49in(H) x 77.25 in.(W) x 25.5 in. (D)

 

 

 

124 cm. (H) x196 cm. (W) x65cm. (D)

1244 WF:

 

 

 

1244WF CE:

Crated: 57 in.(H) x 68 in. (W) x 38 in. (D)

 

 

 

 

 

145 cm. (H) x 173 cm. (W) x 97 cm. (D)

 

 

Uncrated: 49in(H) x 77.25 in.(W) x 25.5 in. (D)

 

 

 

124 cm. (H) x145 cm. (W) x65cm. (D)

Nip Height:

 

 

 

 

 

35.63 in (91cm.)

© 200 6 General Binding Corporation

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