Furuno FM-8800D, FM-8800S User Manual

VHF RADIOTELEPHONE

FM-8800D/8800S

PRINTED IN JAPAN

9-52 Ashihara-cho,

Nishinomiya 662-8580, JAPAN

Telephone :		0798-65-2111
Fax	:	0798-65-4200

All rights reserved.

Printed in Japan

Pub. No. IME-56420-E

( TATA ) FM-8800D/S

The paper used in this manual is elemental chlorine free.

FURUNO Authorized Distributor/Dealer

FIRST EDITION : SEP. 2004

E : JUN. 15, 2006

*00014993204*

*00014993204*

* 0 0 0 1 4 9 9 3 2 0 4 *

*IME56420E00*

*IME56420E00*

* I M E 5 6 4 2 0 E 0 0 *

SAFETY INSTRUCTIONS

WARNING

Hazardous voltage.

Can shock, burn or cause serious injury.

Do not work inside the equipment unless totally familiar with electrical circuits.

Do not approach the antenna closer than 0.9 m (MPE by FCC) when it is transmitting.

The antenna emits radio waves which can be harmful to the human body.

	RF power density	Distance	Description
	on antenna aperture		required by
	100 W/m 2	0.11 m	IEC 60945
FM-8800S
	10 W/m2	0.33 m	IEC 60945
	2 W/m 2	0.9 m	MPE by FCC
	100 W/m 2	0.11 m	IEC 60945
FM-8800D	10 W/m2	0.33 m	IEC 60945
	2 W/m 2	0.9 m	MPE by FCC

(MPE: Minimum Permissible Exposure)

Turn off the power at the mains switchboard before beginning the installation. Post a warning sign near the switchboard to indicate that power should not be applied while the equipment is being installed.

Electrical shock, serious injury or fire can result if the power is not turned off or is applied while the equipment is being installed.

CAUTION

Attach securely protective earth to the ship's body.

The protective earth (grounding) is required to the AC/DC power supply unit to prevent electrical shock.

Confirm that the power supply voltage is compatible with the voltage rating of the equipment.

Connection to the wrong power supply can cause fire or equipment damage. The voltage rating appears on the label at the rear of the display unit.

Observe the compass safe distance to prevent deviation of a magnetic compass.

		Standard	Steering
		compass	compass
	FM-8800S	1.45 m	0.90 m
	FM-8800D	1.45 m	0.95 m
	IF-8810	0.85 m	0.55 m
	IF-8820	0.75 m	0.50 m
	HS-2003	1.50 m	0.95 m
	HS-8800	0.40 m	0.30 m
	RB-8800	1.20 m	0.80 m
	(W/HS-8800)
	RB-8810	1.50 m	1.00 m
	(W/HS-8800)
	PR-240-CE	0.90 m	0.60 m

i

TABLE OF CONTENTS

................................................................................SYSTEM CONFIGURATION		iii
EQUIPMENT LISTS ...........................................................................................		iv
1.	MOUNTING ...................................................................................................	1-1
2.	CONNECTIONS ............................................................................................	2-1
3.	ASSEMBLING CONSOLE KIT .....................................................................	3-1
PACKING LISTS ...............................................................................................		A-1
OUTLINE DRAWINGS ......................................................................................		D-1
INTERCONNECTION DIAGRAMS ....................................................................		S-1

ii

SYSTEM CONFIGURATION

VHF	CH 70 RX
Antenna	Antenna

VHF console

RC-8800

MAX

Wing handset 2 sets

T/R AF output for VDR

Junction

IEC61162-1 input

DSC information output

Handset

Box*

HS-2003

Transceiver Unit

IF-8810

External alarm

FM-8800D

Remote station

MAX

4 sets

FM-8800S

RB-8800/8810

DMC I/F

RB-8800/8810

IF-8820

Printer

IF+UTP-80FK

Distress Message Controller

DMC-5

Printer

Omit for Russian Version

PP-510

PP-8800

100-115/200-230 VAC

AC/DC

External

50/60 Hz, 1φ

Power Supply

Speaker

Radio Battery

Unit

SEM-21Q

PR-240-CE

24 VDC

: Standard

24 VDC

Category of units

: Optional

Unit

Category

*: Option for FM-8800S/D-N

Antenna

Exposed to weather

All other units

Protected from weather

iii

EQUIPMENT LISTS

Standard Supply

		Name	Type	Qty	Code No.	Remarks
			FM-8800D-E-A			D: Duplex
			FM-8800D-E-N
						S: Simplex
			FM-8800D-F-A
						E: With handset
			FM-8800D-F-N
						HS-2003
	1	Transceiver Unit	FM-8800S-E-A	1	—
						F: With microphone
			FM-8800S-E-N
						DM-2003-F
			FM-8800S-F-A
						A: With IF-8810
			FM-8800S-F-N
						N: No IF-8810
			FM-8800S-R-A
						R: Russian version
			FM-8800S-R-N
						For E-type
			FP05-05700		000-054-228	Handset HS-2003,
	2	Accessories*		1		Hanger FP05-05510,
						Others FP05-05511
			FP05-05710		000-054-156	For F-type
						Microphone DM-2003-F
	3	Junction Box	IF-8810	1	—	For A-type
	4	Installation	CP05-09900	1	000-054-227	Power cable 05S9371,
		Materials*				CP05-09901
	5	Spare Parts*	SP05-05501	1	005-377-820

Standard Supply for VHF Console

	Name	Type	Qty	Code No.	Remarks
1	VHF Console	RC-8800-SN	1	—	D: Duplex FM-8800D
		RC-8800-DN			S: Simplex DM-8800S
		RC-8800-SA			N: No printer
		RC-8800-DA			A: With printer & I/F board
2	Installation	CP05-10201	1	005-371-850
	Masteries*
3	Accessories*	FP05-05800	1	000-054-372	Handset HS-2003 &
					Handset hanger FP05-05510
5	Spare Parts*	SP05-05501	1	005-377-820

*: See lists at the end of this manual.

iv

				EQUIPMENT LISTS
Optional Equipment
Name	Type	Code No.		Remarks
Flush Mount Kit	OP05-102	000-054-120
Junction Box	IF-8810	—		W/ Screw 5x20 4 pcs.
DMC Interface	IF-8820	—		No use for Russian version
	RB-8800-15			·FP05-05701*,
	(W/ 1.5 m Cable)
		—		·Handset HS-8800,
	RB-8800-20
				·Hanger W/DIST. button HG-8800
	(W/ 2 m Cable)
Remote Station
	RB-8810-15			·FP05-05511*,
	(W/ 1.5 m Cable)
		—		·Handset HS-8800,
	RB-8810-20
				·Hanger HG-8810
	(W/ 2 m Cable)
	HS-8800-15	000-054-230		W/ 1.5 m Cable
	HS-8800-20	000-054-171		W/ 2 m Cable
	HS-8800-W-35	000-054-287		Waterproof
Handset	HS-2003-15	000-054-223		W/ Cable 1.5 m
	HS-2003-20	000-XXX-XXX		W/ Cable 2.0 m
	HS-2003-50S	000-XXX-XXX		W/ Straight cable 5.0 m
	HS-6000FZ11	000-135-072
	HG-8800	000-054-229		For HS-8800
Handset Hanger	HG-8810	000-054-231		For HS-8800
	FP05-05510	005-951-790		For HS-2003
	AP-102	000-580-019		For HS-6000FZ11
Loudspeaker	SEM-21Q	000-144-917
				Handset HS-6000FZ5,
Dynamic Mic. Set	OP05-57	000-045-775		Receptacle RDB-VHF(B),
				Hanger AP-102
				Handset HS-6000FZ6,
Carbon Mic. Set	OP05-58	000-045-776		Receptacle RDB-VHF,
				Hanger AP-102
				Handset HS-6000FZ11,
Handset set	OP05-42	000-045-778		Receptacle RDB-VHF(B),
				Hanger AP-102
Mic. Receptacle Box	RBD-VHF (B)	000-056-094
Microphone	DM-2003-F	005-377-760
Printer	PP-510	—
Printer Interface	IF-8500	—
AC-DC Power Supply	PR-240-CE	—
				Whip antenna FAB-151D,
	AP05-00800	000-057-721		Mounting plate 4-310071,
				Coax. Cable 5D-2V 10m,
				Connector M-P-5 2 PCS
				Whip antenna RA106,
Antenna Material	AP05-00810	000-057-722		Mounting plate RA115,
				Coax. Cable 05S9104 5m
	AP05-00900	000-057-739		Whip antenna 396-1,
				Mounting plate 4187
				Whip antenna FAB-151D,
	AP05-01000	000-054-123		Mounting plate 4-310071,
				Connector M-P-7 2 PCS
			*: See lists at the end of this manual

v

EQUIPMENT LISTS

	Name	Type	Code No.	Remarks
				Whip antenna 150M-W2VN,
		AP05-01100	000-054-224	Coax. Cable 5D-2V 10m,
				Connector M-P-5 2 PCS
				Whip antenna FAB-151D,
		AP05-01200	000-054-232	Mounting plate 4-310071,
	Antenna Material			Coax. Cable 5D-2V 10m,
				Connector M-P-5 & M-P-7
				Whip antenna FAB-151D,
		AP05-01210	000-054-233	Mounting plate 4-310071,
				Coax. Cable 5D-2V 20m,
				Connector M-P-5 & M-P-7
		05S0309 *10M*	000-106-043	10m
		05S0309 *20M*	000-106-044	20m
	Signal Cable	05S0309 *30M*	000-106-046	30m
		05S0309 *40M*	000-106-047	40m
		05S0309 *50M*	000-106-048	50m
			000-111-680	5m
		CO-SPEVV-SB-C	000-120-792	10m
	Twisted Cable		000-120-793	15m
		0.2x2P
			000-120-794	20m
			000-120-214	30m
	VHF Console Kit	RC-8800-N-75BG	000-054-125	Without Printer
		RC-8800-A-75BG	000-054-126	With Printer
	Printer	PP-8800	-	W/ power cable
	Emergency lamp	EMG-1T	000-138-378	For rack console, cable attached

vi

1.MOUNTING

Transceiver Unit

General mounting considerations

Determine the mounting location for the transceiver unit considering operator convenience, proximity to the power source and the ground location. Keep these and the following points in mind when selecting a mounting location.

•Locate the unit in a place free of water spray and water splash.

•Keep the unit out of direct sunlight because of heat that can build up inside the unit.

•Leave a little slack in cables to allow a service technician to move the radio from its usual location with the cables connected. This lets him make tuning and other adjustments on a “live” set.

•Do not install the unit where flammable gases are stored.

•Select a well-ventilated area.

•Ensure the mounting location is strong enough to support the weight of the unit (approx. 6 kg) under the condition of continued vibration normally encountered aboard the vessel. If necessary, reinforce the mounting area with a doubling plate or lining block.

•Leave sufficient space at the sides and rear of the unit for maintenance and service purposes and to provide for circulation of cooling air. See outlines drawings at the back of this manual.

•For flush mounting, select a location where the LCD can be easily viewed.

•The transceiver unit will affect a magnetic compass if placed too near the compass. Observe the compass safe distance to prevent deviation of a magnetic compass, referring to page “ i ”.

Note: Take great care not to press the DISTRESS switch during the installation. If you accidentally press the switch, immediately turn off the equipment and contact appropriate authority by telephone.

1-1

1. MOUNTING

Overview of mounting methods

1 2 3 TEST CH16

					4 IntCom	5	ACK	6 PRINT	FILE
				CANCEL	7 INTL USA	8 SCAN		9 DW	MENU
				CALL	*SHIFT	0	HI/L0	LOG	ENT
				MSG
	1	2	3 TEST	CH16
	4 IntCom	5 ACK	6 PRINT	FILE
CANCEL	7 INTL USA	8 SCAN	9 DW	MENU
CALL	*SHIFT	0 HI/L0	LOG	ENT
MSG

Overhead Tabletop

DISTRESS

CANCEL

ALM STOP

Keep pressed for 4 s in case of DISTRESS.

The alert is transmitted with steady lighting.

1	2 ABC	3	TEST	CH16
			DEF

4	IntCom	5	ACK	6	PRINT	FILE
	GHI		JKL		MNO
	INTL USA	8	SCAN		DW	MENU
7 PQRS			TUV	9 WXYZ

CALL MSG

*SHIFT 0 HI/L0 # LOG

ENT

	Flush Mount	Bulkhead

Overview of mounting methods

1-2

1. MOUNTING

Mounting procedure for tabletop, overhead and bulkhead mounting

1.Using the hanger as a template, mark fixing holes in the mounting location.

2.Fix the hanger to the mounting location with self-tapping screws and washers (supplied). (For added support, use nuts, bolts and washers instead of self-tapping screws.)

3.Screw the knob bolts with washers into the transceiver unit.

4.Set the transceiver unit to the hanger and tighten knob bolts.

		265						251
				1	2		3 TEST	CH16
110				4 IntCom	5	ACK	6 PRINT	FILE
			ALARM
			CANCEL	7 INTL USA	8 SCAN		9 DW	MENU
HANDSET VOL/PWR	SQL	CH	CALL	*SHIFT	0	HI/L0	LOG	ENT
			MSG
OFF	AUTO

				1	2		3 TEST	CH16
				4 IntCom	5	ACK	6 PRINT	FILE
100			ALARM						100
			CANCEL	7 INTL USA	8 SCAN		9 DW	MENU
HANDSET VOL/PWR	SQL	CH	CALL	*SHIFT	0	HI/L0	LOG	ENT
			MSG
OFF	AUTO

•All dimensions in millimeters.

•Leave sufficient space at the sides and rear of the unit to provide easy access for maintenance and service.

Mounting dimensions for tabletop, overhead and bulkhead mounting

1-3

1. MOUNTING

Mounting procedure for flush mount (option)

Requires optional flush mount kit OP05-102 (Code No. 000-054-120). Prepare a cutout in the mounting location whose dimensions are as shown in the figure below.

Flush mount kit OP05-102

				Name	Type	Code No.	Qty
	1			Mounting plate	05-093-1211	100-323-160	1
	2			Self-tapping screw	5x20	000-802-081	4
	3			Hex screw	M8x16	000-882-075	2
20				251	#150
14		27		244

260 ±1

280 ±1

277 ±0.5

105 ±1 30 ±1	±0.5
	122

Pilot holes (4 pcs.)

Mounting dimensions for flush mount

VHF Antenna

The antenna requirements

Any good quality antenna meeting the requirements shown below may be used. A high-gain antenna is preferable.

• Frequency range:	155 to 164 MHz
• Impedance:	50 ohms
• Polarization:	Vertical
• Handling power:	30 W/ min
• Quality:	Able to withstand marine environment

Mounting considerations

•The antenna should be well separated from nearby antennas, masts, and other interfering objects.

•The higher the antenna is mounted above the horizon, the further the communications range.

Mounting procedure

The basic mounting procedure for antennas supplied by FURUNO is as follows, however consult appropriate outline drawing for details.

1.Fasten the antenna bracket to the stanchion.

2.Set the antenna to the antenna bracket and tighten bolts.

3.Screw the coaxial cable plug into the antenna.

1-4

1. MOUNTING

CH70 RX Antenna

The antenna should be well separated from nearby antennas, masts, and other interfering objects.

The mounting procedure is the same as that for the VHF antenna, however consult appropriate outline drawing for details.

Handset Hanger

The handset hanger can be mounted at the left side of the transceiver unit. The mounting location should provide easy access to front panel controls while operating the handset. Also, the length of the standard handset cable is 50 cm, so locate the handset hanger within 50 cm of the unit. (Longer cables are available optionally.)

Power Supply (option)

For Convention vessels, both AC and DC power must be fed to the FM-8800D/8800S, via an AC/DC power supply. When AC input fails, DC power is supplied. FURUNO can supply an AC/DC power supply unit, the PR-240-CE.

Mounting considerations

When selecting a mounting location, keep in mind the following points.

•Select a location which provides adequate ventilation.

•The location must be clean and dry.

•The mounting location must be able to support the weight of the unit (14.5 kg) under the continued conditions of vibration normally encountered aboard the vessel. If necessary, reinforce the mounting location.

•The PR-240-CE will affect a magnetic compass if it is placed to near the compass. Observe the compass safe distance to prevent deviation of a magnetic compass, referring to page “ i ”.

Mounting

Refer to outline drawing.

1-5

1. MOUNTING

Printer (option)

Printer PP-510

To mount the printer, refer to the printer outline drawing at the back of this manual.

1.Select a flat surface.

2.Fix the mounting base to the mounting location with four screws (supplied).

3.Lay the printer on the top of the mounting base and fasten it with the mounting fixtures (two at each side and one at rear).

Mounting Fixture

Mounting Fixture

Mounting Dimensions 300 (H) x 396 (W) mm

Mounting of Printer PP-510

Printer PP-8800

The printer PP-8800 is flush-mounted in a panel. Refer to the outline drawing at the back of this manual.

1.Make a cutout of 208(w) x 118(h) mm.

2.Set the printer and fix it with four self-tapping screws (4x16).

Printer Interface (option)

The printer interface IF-8500 is required for the printer PP-510 which is commonly used with the FM-8800D/S and other MF/HF radio communication equipment. To mount the unit, see the outline drawing at the back of this manual.

External Loudspeaker (option)

The external loudspeaker can be installed on a tabletop, the overhead or a bulkhead. Fasten the loudspeaker to the mounting location with self-tapping screws, or nuts, bolts and washers. For mounting dimensions, see the outline drawing at the back of this manual.

1-6

1. MOUNTING

Junction box IF-8810/ DMC interface IF-8820

Note: DMC interface IF-8820 is not used for Russian version.

To install the remote box RB-8800/RB-8810, wing handset, etc., the junction box IF-8810 is required. Install the junction box near the transceiver unit. Approx. 3 m cable is preattached to the junction box to connect to the transceiver unit.

To connect Furuno’s distress message controller DMC-5, the DMC interface IF-8820 (option) is required.

1.Open the cover.

2.Mount the unit with four self-tapping screws (5x20).

240

100	Note: This plug is not
	fitted in IF-8820.

Fixing holes 5mm dia.

Mounting the junction box/DMC interface

1-7

1. MOUNTING

Remote station RB-8800/RB-8810 (option)

Up to four remote stations can be connected in a daisy chain.

Note: For the remote station RB-8800, there are two method of cable entry: bottom-side entry and rear-side entry. For rear-side entry, make one or two holes of more than 12 mm diameter. For last station in the daisy chain, just one cable entry hole is needed.

1.Remove screws on the handset hanger (four for RB-8800, six for RB-8810).

2.Remove upper chassis of the hanger.

3.Mount the base of the hanger to a bulkhead with self-tapping screws 4x20 (four for RB-8800), or 4x16 (two for RB-8810).

4.After connecting cables, assemble the remote station.

5.For RB-8800, attach blind seals on the screws.

entry
Cable	φ
	12
	12
	φ

#150

77	Handset
	HS-8800	Screws 4 pcs.
		Attach blind seal		20 30		Cover of handset hanger
		on the screws.
	Handset hanger		63				33
	HG-8800						Nameplate
			40				0.5
							±
						DISTRESS	140
		Cable entry
		(Rear)				VOLUME
							4-φ4.5
							Fixing holes
				40±0.5	40	±0.5	Cable entry

(Bottom)

	Remote station RB-8800
	Hanger
	HG-8810	Handset
	(77)	HS-8800
	57
	12,Cableentry	65		Cable entry
(208)		Nameplate	22	0.5 42
	φ	208		145
				±
#150				2-φ4.5
				Fixing hole
		Hanger	Hanger mounting base

Remote station RB-8810

1-8

1. MOUNTING

Outdoor mounting of RB-8810

Remote station RB-8810 with waterproof-type handset HS-8800-W-35 can be mounted outdoors. The hanger should be coated as directed below with silicone sealant for waterproofness.

1.Fix the mounting base with self-tapping screws. Coat exposed part of these screws with silicone sealant.

2.Attach the cable from the transceiver unit or junction box. Coat cable around cable entrance with silicone sealant

3.Fix the cover of the handset hanger. Coat junction between mounting base and cover with silicone sealant.

2. All around the cable at cable entry

Self-tapping screws

3. All around the junction coating parts

Note: Confirm that plastic washers are in screw holes before fixing cover.

1-9

1. MOUNTING

VHF console

Install the rack console where the equipment can be easily operated, checked and serviced. Consult with shipyard personnel and ship's officer-in-charge to determine best location. The location must satisfy the following points:

•Select a location where controls can be easily operated.

•Select a location where shock and vibration are minimal.

•Locate the console away from water splash and rain.

•The temperature and humidity of the location should be both stable and moderate.

Fixing

1.Ask shipyard personnel to tighten six M5 nuts or six M5 bolts to the fixing holes (on the wall), referring to the outline drawing at the back of this manual.

2.Detach the cover assembly from the console.

3.Hang VHF console on bolts.

4.Screw the console with the bolts or nuts tightly.

5.Attach the cover assembly to the console.

Note: When you connect wires as soon as attaching console, refer to paragragh 2-10.

6.Attach the handset hanger with two screws.

7.To attach the optional emergency lamp, connect the cable to the terminal board, and then attach the lamp to the console. Refer to the interconnection diagram and out line drawing.

HANDSET HANGER

		EMG-1T	190
	(371)	EMERGENCY LAMP
	(371)		75
	330		°
			40

		170 ± 0.5	480	(500)
		145 1700.5±		30
		40
CABLE ENTRY		30		TERMINAL BOARD	#50
(REAR)	250
		FIXING HOLES
298 ± 0.5				(266)

1-10

2.CONNECTIONS

Overview

The figure below shows where to connect various equipment at the rear of the transceiver unit.

ANT
Connects antenna.	Ground terminal.

24VDC Connects power cable.

PRINTER	IEC61162-1 (NMEA)/REMOTE	EXT SP	CH70 RX ANT
Connects printer	Connects junction box IF-8810.	Connects external	Connects DSC
PP-510.		loudspeaker.	antenna here.

FM-8800D/8800S, rear view

Connection of Power Supply

Convention vessels, 100/220 VAC ship’s mains

Convention vessels must supply both AC and DC power to the FM-8800D/8800S, via an AC/DC power supply unit. Both AC and DC are supplied by the AC/DC power supply unit, and when AC input fails DC power is activated.

Connect the radio battery to the DC IN terminal on the PR-240-CE. Connect the AC ship’s mains to the AC IN terminal on the PR-240-CE.

Radio battery (24 VDC)

Attach the connector supplied to the power cable and plug it into the 24VDC connector at the rear of the transceiver unit. Connect the wire ends to the radio battery line.

2-1

2. CONNECTIONS

Connection of VHF Antenna

The VHF antenna is connected to the transceiver unit with a 50 ohm coaxial cable, type 5D-2V. Be sure to leave some slack in the cable for future service and maintenance.

Lay the coaxial cable and attach an M-type plug to the cable (if necessary) as follows.

1.Remove the sheath by 20 mm.

2.Bare 13 mm of the center conductor. Trim braided shield by 5 mm and tin.

3.Slide coupling ring onto cable.

4.Screw the plug assembly on the cable.

5.Solder plug assembly to braided shield through solder holes. Solder contact sleeve to conductor.

6.Screw coupling ring into plug assembly.

7.Screw the plug into the ANT connector at the rear of the transceiver unit.

How to attach the M-type plug to the coaxial cable

2-2

2. CONNECTIONS

Connection of DSC Antenna

The DSC antenna is connected to the transceiver unit with a 50 ohm coaxial cable, type 5D-2V. Attach an M-type plug to the cable (if necessary) as shown an page 2-2. Screw the plug into the CH70 RX ANT connector at the rear of the transceiver unit.

Connection of Handset

Connect the handset cable to the HANDSET connector on the front panel.

Grounding the Transceiver Unit

Fasten a ground wire (local supply) between the GND terminal at the rear of the transceiver unit and ship’s hull (or ground bus).

Connecting the Junction Box

The junction box is required to connect a remote station, wing handset, etc. The cable to be connected with the transceiver unit is prefitted on the junction box at the factory. For connection of other cables, see the interconnection diagram.

	Cable entry	Clamp the cable with
		U-type cable clamps.

Use one of these nuts for ground terminal between JB and ship's body.

Cable clamp: Clamp shield part of the cables to ground cables.

2-3