INSTALLATION & OPERATION MANUAL
MCDONALD’S HIGH CAPACITY PREP (TABLE) REFRIGERATOR
Important READ FIRST
General:
1.This Installation & Operating Manual contains important instructions and safety information on the High Capacity Prep (Table) Refrigerator (HCPR). Read and understand the contents of this manual before attempting to: Uncrate, Install, Operate, Clean or perform Routine Maintenance.
2.The HCPR is designed for the temporary refrigerated storage and easy access to prepackaged refrigerated foods at commercial restaurants only. Franke authorizes no other use.
3.The HCPR may NOT be used for long term storage, only temporary storage of refrigerated product prior to day-of-use preparation.
4.The HCPR is designed for installation and operation indoors, in a restaurant kitchen area protected from weather, excessive heat, excessive humidity and corrosive salt air.
5.Only persons over 15 years old may operate this equipment, following all safety and operating instructions.
6.The A-rated equivalent continuous sound [pressure] level at the workstation for operating personnel is below 70 decibels.
Read, understand and obey all WARNINGS, CAUTIONS and NOTES:
During Installation -
This equipment must be installed by qualified personnel, in compliance with all installation instructions and local building, food safety and electric codes.
CAUTION! The shipping carton and pallet have banding under tension, nails or staples and possibly wood splinters. When uncrating, wear gloves and eye protection to reduce the risk of injury.
CAUTION! The HCPR weighs 232 lbs. or 105 kg. Do not attempt to remove this unit from the shipping carton or pallet without the help of others.
When Loading Product –
Always use disposable gloves when removing product from the refrigerator, to avoid potential cross contamination.
Important Product Loading Tips:
1.DO NOT over-load the High Capacity Prep Refrigerator. This refrigerator requires good air circulation to maintain safe, uniform refrigerated temperatures.
2.DO NOT let box flaps or inner plastic bags block or obstruct the openings or vents in the top of the storage compartment. Blocking those openings may raise compartment temperature and require the compressor to work harder
CAUTION! Do not allow refrigerator doors to remain open for any longer than the time required to remove the product required. Keeping the door open will raise compartment
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temperature, require the compressor to work harder and potentially result in a FOOD SAFETY problem.
During Store Closing Procedure –
1.Before closing, all remaining product must be returned to long-term refrigerator storage.
2.This equipment must not be cleaned with a high-pressure water jet or steam cleaner.
3.Use only Cleaning and Sanitizing Agents approved by McDonald’s and specified for this application in their restaurants.
NOTE: The HCPR is programmed to defrost every three hour of compressor run time. That defrost time interval will vary with product load and how often the door is opened.
During Preventative Maintenance –
WARNING! Verify the refrigerator is disconnected from the power source before attempting any preventive maintenance. Failure to disconnect the electric power could result in electric shock, burns, other injuries or death.
CAUTION! The fins on a condenser coil are very sharp, and some refrigeration lines can be very hot, resulting in possible cuts and/or burns. Avoid physical contact with the fins on the condenser coil or any related refrigeration lines. Gloves are recommended when cleaning the condenser coil.
Basic Troubleshooting:
1.Store Personnel authorized “troubleshooting” on the HCPR is limited to the steps and procedures outlined in Section 5 of this manual.
2.For any other service or performance problem not covered or corrected by Basic Troubleshooting procedures, call: Franke Technical Support at (800) 537-2653
(press 2) in North America.
3.All service or repair work must be done by a licensed professional trained and authorized to perform service on Franke products.
4.Only factory authorized repair parts may be used when servicing this unit.
NOTE: There are no internal components that are serviceable by the operator or unit manager. All component adjustments, replacement and inspection must be done by Franke authorized and trained service technicians. Contact Franke Technical Support at:
1-800-537-2653 and option 2
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Table of Contents
Important Warnings & Cautions |
Page 2 |
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Diagram: Key Components |
Page 5 |
|
1 |
Installation Instructions: |
Page 4 |
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• Verifying Prep Table Compatibility |
Page 6 |
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• Uncrating Refrigeration Module |
Page 7 |
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• Installation Into Prep Table |
Page 7 |
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• Change Door Swing/Reverse Hinges |
Page 10 |
2 |
Initial Cleaning & Start-Up |
Page 11 |
3 |
Operating Controls: |
Page 11 |
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• Adjusting Operating Temperature |
Page 12 |
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• To Initiate Manual Defrost |
Page 13 |
4 |
Daily Store Closing |
Page 14 |
5 |
Preventative Maintenance |
Page 14 |
6 |
Basic Operator Troubleshooting |
Page 18 |
7 |
Refrigerator Specifications |
Page 19 |
8 |
Product Warranty |
Page 20 |
9 |
Service Commitment & Contact Information |
Page 21 |
HCPR Installation & Operating Manual |
Page 4 |
High Capacity Prep Refrigerator - Key Components
[Part Number: 18006403 & 18006555]
Refrigerator |
|
Door |
Refrigerator |
|
|
|
Door |
Refrigeration
Compartment
Shelf
Removable |
|
|
Louvered |
|
|
Panels |
Temperature |
Power On/OFF |
|
||
|
Display |
Switch |
|
|
High Capacity |
|
|
Refrigerator |
|
|
module installed in |
|
|
Franke Prep |
|
|
Table |
|
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1 Installation Instructions
(McDonald’s modular High Capacity Prep [Table] Refrigerator)
1 Verify Prep Table Compatibility
The Franke High Capacity Prep Refrigerator (HCPR) is designed and sized to install in Franke manufactured prep tables only. It will not fit other prep tables that may be in use. To verify that your prep table is a Franke model, check the list of features and the diagram that follows:
Key |
Design Detail |
FRANKE Prep Table Characteristics |
1 |
UL Listing label |
Label has “Franke” printed on it |
2 |
Wrap Drawers |
Separate large & small drawers |
3 |
Overshelf |
Runs full length of the table |
4 |
Refrigerator Location |
Adjacent to toaster table, at the rear |
5 |
Convenience |
Adjacent to toaster table and in the |
|
Receptacles |
middle of the prep table |
If your Prep table does not match these characteristics, contact your Franke Representative.
3
2
1
4 
5
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2 Uncrate the Unit
CAUTION! The HCPR shipping container may have staples and banding under tension, which can cause injuries during uncrating. Use caution and wear gloves and eye protection to reduce the risk of injury.
Cut the banding used to close the carton.
Open carton top flaps and remove any loose cardboard or Styrofoam packaging used to protect unit during shipping.
Cut sides of carton and fold down all sides to completely expose refrigeration unit.
3 Installation into Franke Prep Table
CAUTION! This unit weighs 232 lbs. or 105 kg. Ask for help when lifting and positioning refrigeration module.
1.The Franke High Capacity Prep Refrigeration Module is designed to be installed in the below-counter shelving area used for general storage on the Franke Prep Table. Locate and unload the undershelf area and surrounding work surfaces. Clean and sanitize all surfaces.
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