Franke BBR-45 Service Manual

BBR Service Manual	Table of Contents/Section 1.1

Section No.	Content/Service Operation	Create/Update
1.1	Table of Contents		10/14/08
1.2A	Franke Warranty Statement		4/23/07
1.2B	Franke Service Commitment		4/23/07
1.3	BBR Trouble Shooting Tables		7/17/07
1.4	Shelf Display Components – Old & New Wire Form		10/13/08
1.5	BBR Parts List & Component Diagrams		10/13/08
1.6	BBR Electric Schematics		5/8/07
[General Part Replacement]
2.1	General Service Instructions & Warnings		10/13/08
2.2	Glass Door Replacement		10/13/08
2.3	Door Bottom Roller Replacement		6/12/07
2.4	Door-Open Latch Replacement		6/12/07
2.5	Door Frame Replacement		10/13/08
2.6	Display Light Bulb & Fixture Replacement		6/12/07
2.7	(In-Case) Thermometer Replacement		5/1/07
2.7A	Remote Temp. Display Replacement [Newer Models]		6/29/07
2.8	Power ON/OFF Switch Replacement		10/13/08
2.9	Mechanical Thermostat Replacement [BBR-45 ONLY] 5/4/07
2.9A	Digital temperature Controller Replacement		6/28/07
2.10	Digital Temperature Sensor Replacement		6/29/07
2.10A	Evaporator Coil Defrost Sensor Replacement		7/17/07
2.11	Condensate Collection Heater Replacement		6/12/07
2.12	Power Cord Replacement		6/13/07
[Part or Component Adjustments]
3.1	Thermostat/Adjust Set Temperature [Older BBR-45]		10/14/08
3.1A	Digital Set Temperature Adjustment [Newer Models]		10/14/08
3.2	Door Alignment/Roller Adjustment		6/13/07
[Refrigeration System Repair & Replacement]
4.1	Basic [Operator] Maintenance Procedures		5/7/07
4.2	Condenser Fan Motor Replacement		5/7/07
4.3	Evaporator Fan Motor Replacement		5/1/07
4.4	Evaporator Coil Replacement		6/13/07
4.5	Start Relay & Replace Start Capacitor Replacement		5/8/07
4.6	Check System [Refrigerant] Pressure/Leaks		6/13/07
4.7	Repair System [Refrigerant] Leak		6/13/07
4.8	Filter/Drier Replacement		6/13/07
4.9	Expansion Valve Replacement		10/14/08
4.10	Replace Condenser/Compressor Package		5/8/07
Service Bulletins
5.1	Adding 90-degree Elbow to Drain Line		2/7/07
5.2	Evaporator Drain Pan Retrofit [Kit No. 18002648]		11/1/07
5.3	Door & Frame Kit [As Needed - BBR-36 ONLY]		9/16/08

Rev. 9 10/14/08

For Technical Support, Call 800-537-2653.

Copyright 2007 Franke, Inc. All rights reserved.

BBR Service Manual	Warranty/Section 1.2A

Franke New Equipment

Limited Warranty

Franke Foodservice Systems (“Franke”) warrants new equipment manufactured in Franke’s own facilities and installed in the United States and Canada to be free of defects due to poor materials or workmanship for the period of time listed below (following the date of original installation):

Franke-Manufactured Equipment

Stainless Steel Surfaces – Life of the equipment

Compressor -- 5 Year Extended Warranty, as detailed below

All Other Components – 1 Years Parts and Labor

5-Year Extended Compressor Warranty

One Year from Date of Installation – Parts & Labor

2nd through 5th Year from Date of Installation – Parts only

In accordance with the compressor manufacturer’s policy, the serial number plate affixed to the compressor must be returned with the service invoice before reimbursement will be made.

Exclusions. Certain Franke parts that are expendable by nature and that need to be replaced frequently may not be covered. Franke is not liable under these warranties for repairs or damages due to improper operation, attempted repairs or installation by unauthorized persons, alterations, water quality, abuse, fire, flood or acts of God. Additionally, this warranty may be voided in the case of:

Failure to follow Franke instructions for use, care or maintenance Removal, alteration or defacing of the Franke-affixed serial number

This warranty is conditional upon Franke receiving notice of any defect subject to this warranty within thirty (30) days of its original discovery by the Buyer.

Other Equipment (Not Manufactured by Franke)

Equipment not manufactured by Franke (commonly known as “buyouts” or purchased goods) and manufactured by other entities is covered by the warranties, if any, of such third-party manufacturers. Where such third party manufacturers provide warranties on any or all portions of said “buyouts,” Franke agrees to transfer all such warranties to the Buyer.

Rev. 2. 4/07

For Technical Support, Call 800-537-2653.

Copyright 2007 Franke, Inc. All rights reserved.

BBR Service Manual	Service Commitment/Section 1.2B

FRANKE SERVICE COMMITMENT

SERVICE COMMITMENT

Franke Foodservice Systems’ Technical Support Department and its third-party Service Network are committed to meeting the unique service needs of restaurant operators. We strive to provide the following response times to service requests for Franke-manufactured equipment:

1. Provide contact with the customer…

–Within 30 minutes of request for service during normal business hours

–Within 90 minutes after normal business hours (including weekends)

2.Perform service visit

–The same day for emergency service*

–Within 24 hours for standard service

3.Target a 90% “first call” fix rate

4.Provide 90-day warranty on service performed

*For the purposes of this warranty, “emergency” is defined as an equipment operating condition that poses an immediate risk to the safety of restaurant workers or customers.

This response time breakdown applies throughout the week and weekend. Due to varying customer locations, and varying service agent locations and schedules, response rates may occasionally be extended. In these situations, Franke Technical Support will work directly with the customer to find mutually suitable options. Franke reserves the right to use service agents outside of the stated Service Network.

SERVICE NETWORK - United States and Canada

Franke fully supports and is a member of the National Service Cooperative (“NSC”), the leading independent provider of factory-authorized service in North America. Franke provides 24-hour, 7-day response to customer service requests through its own Call Center and that of the NSC.

Whenever possible, Franke selects service agents who belong to the Commercial Food Equipment Service Association. This trade association currently has more than 450 members representing the U.S., Canada, Mexico and Puerto Rico.

When Franke cannot select a CFESA member, it nonetheless adheres to the CFESA standard for qualified service agents in North America. Among them are:

•24 Hour emergency service

•Factory authorized warranty service

•Factory trained and certified technicians

•OEM parts availability

•System for communication with field technicians

Performance of service agents, including their parts stocking abilities, call response time, service rates and customer satisfaction are monitored by the Franke Field Service Department via online, written and phone surveys. Franke Technical Support updates this Service Network list annually.

CONTACT INFORMATION: Franke Technical Services

1-800-5FRANKE (1-800-537-2653) and select option 5) [e-mail]

Rev. 1. 10/06

For Technical Support, Call 800-537-2653.

Copyright 2007 Franke, Inc. All rights reserved.

	BBR Service Manual					Advanced Troubleshooting Guide / Section 1.3
		The Problem			Possible Cause				What To Check & Do
								Breaker OK? Yes = Continue; No = Call
	Switch ON but			Power not available to				electrician
	Power Not “ON”			unit?				Receptacle OK? Yes = Continue; No = Call
								electrician
				Power cord OK?				Yes = Continue; No = Replace power cord set.
								Per Section 2.12.
									Unplug refrigerated case power cord for 1 hour,
					Compressor thermal				then retry. If problem reoccurs:
					overload tripped?				1. Ensure air filter is maintained per PM
									Service Instructions
									2. Ensure condenser coil is clear of debris
									and cleaned, per PM Service Instructions
					Power disconnected to				Check input voltage to temperature controller.
		Main Power “ON”			temperature controller				Replace wiring harness if damaged.
		But Compressor			Temperature controller				Check output voltage at temperature controller.
		Does Not Run			disconnected from				Replace wiring harness to Condenser, if
					condensing unit				damaged
					Sensor cable is damaged				Connect or replace sensor cable per Section
					or disconnected from				2.10
					controller to refrigeration
					compartment
					Temperature controller is				Replace defective component per Section 2.9 or
					defective				2.9A
				Set point too high				Adjust thermostat setting, per Section 3.1
				Door is being latched or				Discuss case loading and use procedures with
				blocked open for extended				unit manager and crew.
				periods.
				Door frame damaged or				Inspect glass doors and door tracks for damage.
	Compressor Is			thermo-pane seal has				If needed, replace per Section 2.2
				failed
	Running But Case
				Evaporator fan not				Check wiring and inspect fan for blockage.
	Does Not Cool To			functioning				Replace evaporator fan motor if necessary, per
	34 to 40° F
								Section 4.3
				Evaporator coil blocked				Check Troubleshooting Problem: Evaporator Is
				with ice				Blocked With Ice. Page 2
				Refrigerant charge is not				Inspect service valves, lines, joints and
				correct				components for signs of leaks, kinks or
								restrictions.
								Service condensing unit per Section 4.6
				Condensing unit does not				Inspect and test condenser electrical components
				start				for defects (start-capacitor, run-capacitor, start-
								relay, condenser fan, compressor…)
		Evaporator Is			Thermostat set point is too				Adjust thermostat setting, per Section 3.1.
		Blocked With Ice.			low.
									Continued…

For Technical Support, Call 800-537-2653.

Copyright 2006 Franke, Inc. All rights reserved.

	BBR Service Manual					Advanced Troubleshooting Guide / Section 1.3
		The Problem			Possible Cause				What To Check & Do
					Door is being latched or				Defrost coil. Discuss case loading and use
					blocked open for extended				procedures with unit manager and crew.
					periods.
					Door frame is damages or				Inspect glass doors and door tracks for damage.
		Evaporator Is			glass thermo-pane seal				If required, replace per Section 2.2.
		Blocked With Ice…			has failed.
		continued.			Evaporator fan is not				Check wiring and fan for blockage. Replace
					functioning.				evaporator fan motor, if necessary per Section
									4.3.
					Automatic defrost function				Check defrost operation buy pressing and holding
					of electronic control is not				bottom button on digital display. If display does
					working.				not go to ‘dEF’ check defrost sensor for damage
									or improper placement.
					Defrost sensor is not				Check defrost sensor location at rear-center of
					properly placed in coil.				coil. In necessary, move sensor to area of
									greatest frost buildup.
					Refrigeration charge is not				Inspect service valves, lines, joints and
					correct.				components for signs of leaks, kinks or
									restrictions. If damage or leaks are found, repair
									or replace components per Sections: 4.7, 4.8 or
									4.9.
	Compressor is			Sensors not mounted				Make sure that air and coil sensors are
	cooling and			correctly.				connected and mounted correctly, per Sections
	display is reading			Sensors not plugged into				2.10 and 2.10A.
	in normal range			controller properly.
	but ON-times are			Sensors are reversed.				Make sure that sensors are not reversed with air
	short and actual							sensor in coil and coil sensor in air sensor
	case air							location.
	temperature is			Sensors or controller is/are				Check sensors and controller. Replace as
	NOT that cold.			failing.				needed per Sections: 2.9A, 2.10 and/or 2.10A.

Rev. 2 7/07

For Technical Support, Call 800-537-2653.

Copyright 2006 Franke, Inc. All rights reserved.

BBR Service Manual	Shelf Display Components / Section 1.4

Old Style Stainless Steel & Plastic Shelf System Components

Part No. & Description	Product/Display Application	Component Photo
P/N: 18001770 -- Stainless	Horizontal [lay-down] stocking of
steel bottom shelf with	plastic or glass beverage bottles
center divider and sloped	or cans; Flat stocking of plastic or
design with front stop, to	foam salad containers or other
allow displayed product to	pre-packaged product.
roll or slide forward.
P/N: 17006047 -- Stainless	Flat stocking of plastic or foam
steel bottom shelf with	salad containers or other pre-
sloped design with front	packaged product; or to support
stop to allow displayed	White Plastic Shelf Grate Part
product to roll or slide	Number 19001001.
forward.
P/N: 18001771 -- Stainless	Horizontal [lay-down] stocking of
steel hanging shelf with	plastic or glass beverage bottles;
center divider, bottle access	Flat stocking of plastic or foam
cutout and sloped design	salad container or other pre-
with front stop allow	packaged product.
displayed product to roll
forward.
P/N: 17006146 -- Stainless	Designed to support and work
steel hanging shelf with	with Part Number 190001001
perforated bottom and	White Plastic Shelf with tall Clear
vertical tabs to secure	Plastic Dividers.
plastic dividers. [Shelf is
perforated to provide good
air flow.]
P/N: 19001001 -- White	For standing display of milk
plastic shelf grate with	cartons, juice boxes and other
adjustable vertical plastic	small containers. It is typically set
dividers forming five	on the Solid Stainless Steel
separate display rows.	Bottom Shelf.
P/N: 19001000 -- White	For standing display of water or
plastic shelf grate with	other beverage bottles. It is set on
taller, clear plastic	the perforated Stainless Steel
adjustable dividers forming	Hanging Shelf.
four separate display rows.

Rev. 2 [10/08]

For Technical Support, Call 800-537-2653.

Copyright 2008 Franke, Inc. All rights reserved.

BBR Service Manual	Shelf Display Components / Section 1.4

New Style Wire Form Shelf System Components

Franke Bottled Beverage Refrigerators (BBR-36 & BBR-45 Models) now ship from the factory with wire display shelf components assembled but shipped in a separate cardboard carton, ready for installation.

Wire Shelving Kit Components & Part Numbers:

BBR-36” – New Unit Wire Shelf Kit No. 19001889

BBR-36” – Retrofit Wire Shelf Kit No. 18002674 [* Includes]

Part No.	Description	Quantity
19001595	Full 36” Wide Upper Shelf	1
19001594	Sectional Bottom Shelf	2
19001380	Upper Shelf Adjustable Dividers	8
19001000	Bottom Shelf Adjustable Dividers	6
*17007299	Upper Shelf Mounting Brackets	3
*3586580	Shelf Mounting Bracket Screws	12
19001381	Assembly/Setup Instructions	1

BBR-45” – New Unit Wire Shelf Kit No. 19001888

BBR-45” – Retrofit Wire Shelf Kit No. 18002378 [* Includes]

Part No.	Description	Quantity
19001378	Full 45” Wide Upper Shelf	1
19001377	Sectional Bottom Shelf	3
19001380	Upper Shelf Adjustable Dividers	12
19001000	Bottom Shelf Adjustable Dividers	7
*17007299	Upper Shelf Mounting Brackets	4
*3586580	Shelf Mounting Bracket Screws	16
19001381	Assembly/Setup Instructions	1

Retrofit of Wire Shelf System

For field replacement of an existing Stainless Steel & Plastic Shelf System, obtain Wire Shelving Kit No. 18002674 for 36” wide BBR or Kit No. 18002378 for 45” wide models. Retrofit Kits include detailed installation instructions: Doc. No. 19001381.

For Technical Support, Call 800-537-2653.

Copyright 2008 Franke, Inc. All rights reserved.

BBR Service Manual	Key Parts Lists / Section 1.5

Basic Repair Parts List

	[Also See Section 2.1 – For Truck Stock List]
BBR - 36	BBR - 45	Description	Qty.
19001266	19000992	Sliding Glass Door Frame	1 ea.
19001267	19000993	Inner/Left Door	1 ea.
19001268	19000994	Outer/Right Door	1 ea.
3126151	3126151	Power ON Switch	1 ea.
19000962	19000962	In-case Thermometer	1 ea.
19001164	19001164	Case Light Fixture, with Bulb 1)	1 ea.
--	19000023	Danfoss Mechanical Thermostat 2)	1 ea.
19001104	19001104	Digital Temperature Control 2)	1 ea.
19001172	19001172	Digital Temperature Sensor	1 ea.
19000470	19000470	Digital Defrost Sensor	1 ea.
19000436	19000436	Remote Temperature Display	1 ea.
19001171	19001171	Remote Display Cable	1 ea.
19000958	19000958	Condensate Collection Heater	1 ea.
18001787	18001787	Condensate Collection Assembly	1 ea.
3589854	3589854	Condenser Fan Motor	1 ea.
19001293	19000454	Evaporator Fan Motor	1 ea.
19000998	19000998	Evaporator Coil	1 ea.
600024	600024	Start Capacitor	1 ea.
19001083	19001083	Start Relay	1 ea.
19001079	19001079	Compressor, Danfoss TF4	1 ea.
19000959	19000959	Condensing Unit, ¼-HP	1 ea.
19001189	19000497	Thermostatic Expansion Valve	1 ea.
19000282	19000282	8’ cord set with plug	1 ea.
19001328	19001328	Sliding Door Roller Assembly	4 ea.
19001329	19001329	Door Hold-Open Latch	2 ea.
19002321	19001330	Door-Close Spring Assembly	2 ea.
19002322	19001331	Bumper Gasket for Outer/RH Door	1 ea.
19002323	19001332	Bumper Gasket for Inner/LH Door	1 ea.
19002324	19001333	Sealer Gasket for Outer/RH Door	1 ea.

NOTES:

1)Bulb for light fixture is a T5 14W, FH 14W/840 HE, and available locally.

2)Models built prior to May 2007 have an electro-mechanical thermostat. Newer models have digital temperature controls.

Rev. 2 10/08

For Technical Support, Call 800-537-2653.

Copyright 2007 Franke, Inc. All rights reserved.

BBR Service Manual		Electric Schematics / Section 1.6
		BBR Wiring Harness

Rev. 1 5/07

For Technical Support, Call 800-537-2653.

Copyright 2007 Franke, Inc. All rights reserved.

BBR Service Manual

Parts Replacement / Section 2.1

2.1An Introduction To BBR Service Manual

The Basics:

1)Technicians should be authorized to work on Franke Equipment and be EPA Certified and qualified to diagnose and repair refrigeration equipment.

2)The Franke Bottled Beverage Dispenser [BBR] is a wall mounted display refrigerator designed to provide easy crew access to beverages and chilled prepared foods.

3)This unit operates on 120-volt power and is provided with a grounded plug and 8’ power cord.

WARNING:

Unplug unit from its120-volt power source whenever servicing electrical components or removing side service access panels. Failure to unplug unit may result in electric shock, burns or death.

4)The BBR refrigeration system is charged with 16 ounces (.45 kg) of ozone-safe R404A refrigerant. See unit Data Plate and use site glass provided, when filling.

5)Only use R404A refrigerant when recharging this unit.

6)Always verify proper unit cleaning before replacing or repairing components. [See Section 4.1]

Suggested [On-Truck] Repair Parts:

We suggest the following to ensure a first-trip fix of the BBR:

BBR-36	BBR-45	Description	Qty.
19001266 & 19000992		Sliding Glass Door Frames	1 ea.
19001267 & 19000993		Inner/Left Doors	1 ea.
19001268 & 19000994		Outer/Right Doors	1 ea.
3126151		Power ON Switch	1 ea.
19000962		In-case Thermometer	1 ea.
19001164		Case Light Fixture, with Bulb1)	2 ea.

--19000023 Danfoss Mechanical Thermostat2) 1 ea.

19001104	Digital Temperature Control	1 ea.
19001172	Digital Temperature Sensor	1 ea.
19000470	Digital Defrost Sensor	1 ea.
19000436	Remote Temperature Display	1 ea.
19001171	Remote Display Cable	1 ea.
19000958	Condensate Collection Heater	1 ea.
18001787	Condensate Collection Assembly	1 ea.
3589854	Condenser Fan Motor	1 ea.
19001293 & 19000454	Evaporator Fan Motors	1 ea.
19000998	Evaporator Coil	1 ea.
600024	Start Capacitor	1 ea.
19001083	Start Relay	1 ea.
19001079	Compressor, Danfoss TF4	1 ea.
19000959	Condensing Unit, ¼-HP	1 ea.

[Photo 1]

The BBR Unit Serial Number is located adjacent to the Model Number & Data sticker, which is on the left side, when facing unit.

Tools Required:

[For Mechanical Systems Repair]

3/8” screw driver ¼” screw driver

1/16” “mini” screw driver 1/8” Allen/hex wrench 3/16” Allen/hex wrench 5/32” Allen/hex wrench 5 mm Allen/hex wrench 13 mm Allen/hex wrench 7/16” box/socket wrench Razor knife

Needle nose pliers Small wire cutters Rubber mallet Plastic Wire Ties

[Also See Section 4.1A]

Rev. 4 10/08

For Technical Support, Call 800-537-2653.

Copyright 2007 Franke, Inc. All rights reserved.

BBR Service Manual	Parts Replacement / Section 2.1

Additional Suggested [On-Truck] Repair Parts:

We suggest the following to ensure a first-trip fix of the BBR:

BBR-36	BBR-45	Description	Qty.
19001189 & 19000497		Thermostatic Expansion Valves	1 ea.
19000282		8’ cord set with plug	1 ea.
19001328		Sliding Door Roller Assembly	4 ea.
19001329		Door Hold-Open Latch	2 ea.
19002321 & 19001330		Door-Close Spring Assemblies	2 ea.
19002322 & 19001331		Bumper Gasket for Outer/RH Door 1 ea.
19002323 & 19001332		Bumper Gasket for Inner/LH Doors 1 ea.
19002324 & 19001333		Sealer Gasket for Outer/RH Doors	1 ea.

NOTES:

1.Bulb for light fixture is a T5 14W, FH 14W/840 HE, and available locally.

2.Models built prior to May 2007 have an electromechanical thermostat. Newer models have digital temperature controls.

For Technical Support, Call 800-537-2653.

Copyright 2007 Franke, Inc. All rights reserved.

BBR Service Manual

Parts Replacement / Section 2.2

2.2Glass Sliding Door Replacement

For Doors On:	BBR-36 Models	BBR-45 Models
Outer/Right:	P/N 19001268	P/N 1900994
Inner/Left:	P/N 19001267	P/N 1900993

When Should A Door Be Replaced?

The BBR Sliding Glass Doors are fabricated with sealed double thermal pane, tempered safety glass panels, for strength and to provide better insulating value. The Outer/Right or Inner/Left door should be replaced if:

either inner or outer pane is cracked or broken; fog or condensate appears between the glass [The gas thermo-pane seal has broken.];

If the plastic doorframe is broken, chipped or interferes with closing or sealing the door, See Section 2.5.

CAUTION

If door grass is broken, use gloves and caution when handling door. Ensure case is emptied and inspected for any broken glass. Inspect door tracks for any glass and use caution when disposing of all broken glass.

1)Remove door to be replaced by opening it enough to grasp both sides; lift door up into upper channel, pull bottom of door forward; pull door down and free of spring closing stud.

2)Remove new door from protective packaging.

3)Grasp new door with both hands; nose [left/right] top leading edge against spring closing stud and slid stud against spring pressure left or right until door top frame slides into top track.

4)Angle door bottom into bottom track and allow door to slide closed.

5)Test the new Glass Door by:

6)Slide OPEN that door, release it and allow it to close. Did closing spring roll it back and fully close door?

7)Check door seal against cabinet frame. Is the door square with the case frame? If doors do not seal against frame, See Section 3.2 for instructions on adjusting door alignment.

[Photo 1]

To remove door lift up into upper track until bottom clears lower track then angle out, bottom-first.

[Photo 2]

The Door-Close Springs have a plastic stud that engages the leading top edge of each door.

[Photo 3]

Engage spring stud with top leading edge of door and push against spring tension until top of door slides into upper track.

Tools Required:

NONE Required

8)If door is functioning properly, return BBR to service.

Rev. 3 10/08

For Technical Support, Call 800-537-2653.

Copyright 2007 Franke, Inc. All rights reserved.

BBR Service Manual

Parts Replacement / Section 2.3

2.3Door Bottom Roller Replacement [Part No. 190001328]

When Should Door Rollers Be Replaced?

Each BBR Sliding Glass Door rolls on two metal rollers set into the bottom doorframe. NOTE: Before replacing, inspect bottom door track for broken glass or any debris that may interfere with door movement. If doors are difficult to roll back or if plastic doorframe is being gouged or abraded by door bottom, inspect and replace one or both Door Bottom Rollers.

1)Remove door to be inspected by opening it enough to grasp both sides; lift door up into upper channel, pull bottom of door forward; pull door down and free of spring closing stud.

2)Turn the door bottom UP and inspect both metal rollers. They should roll freely with little resistance.

3)If one or both roller is corroded or will not roll freely, replace with P/N 190001328.

4)Use a ¼” nut driver to remove the two lock nuts securing the damaged door roller assembly.

5)Remove the wheel assembly. NOTE: There may be one or more small metal spacers on the screw studs. Leave them in place.

6)Place new door bottom roller assembly in bottom frame slot (on screw studs) and secure using the two ¼” lock nuts just removed. [Repeat steps 4 & 5 if replacing both rollers.]

7)Turn door right-side-up and nose [left/right] top leading edge against spring closing stud and slide stud against spring pressure [left or right] until door top frame slides into top track.

8)Angle door bottom into bottom track and allow door to slide closed.

9)Test the replacement roller(s) by:

10)Slide OPEN door, release it and allow it to close. Did the door roll back freely and fully close?

11)Check door seal against cabinet frame. If doors do not seal against frame, see Section 3.2 for instructions on adjusting door alignment.

12)If door is functioning properly, return BBR to service.

[Photo 1]

To remove door lift up into upper track until bottom clears lower track then angle out, bottom-first.

[Photo 2]

Use a ¼” nut driver to remove and replace two lock nuts that secure each door bottom roller.

[Photo 3]

To replace door engage spring stud with top leading edge of door and push against spring tension until top of door slides into upper track.

Tools Required:

¼” nut driver

Rev. 2 6/07

For Technical Support, Call 800-537-2653.

Copyright 2007 Franke, Inc. All rights reserved.

BBR Service Manual

Parts Replacement / Section 2.4

2.4Glass Door Hold-Open Latch Replacement [Part No. 19001329]

A simple Door Hold-Open Latch is used to prop open either spring-loaded auto-close door, when loading or unloading product. You lift it up when door is near full OPEN position and insert tip in top channel slot or depression to hold door.

To replace this latch:

1)Remove door with broken or missing stop by opening it enough to grasp both sides; lift door up into top channel, pull bottom of door forward; pull door down and free of spring closing stud.

2)Place door on flat, clean work surface. Be careful not to mare or scratch glass.

3)Using medium Phillips screwdriver, remove screw and broken end of latch.

4)Take new stop [P/N: 19001329] and screw into hole in inside door frame

5)Grasp new door with both hands; nose [left/right] top leading edge against spring closing stud and slid stud against spring pressure left or right until door top frame slides into top channel.

6)Angle door bottom into bottom track and allow door to slide closed.

7)Test the replacement of the Door Hold-Open Latch by:

8)Slide open the door, flip up plastic latch to engage slot or depression in upper door channel. Release door. Does it stay open?

9)Slide door a little further open, against spring tension. Latch should disengage and swing down, out of the way.

10)If latch is functioning properly, notify manager of fix.

[Photo 1]

A plastic latch is attached to the top/inside of each door leading edge. It swivels up to engage a depression or slot in upper door channel.

[Photo 2]

The Door-Close Springs have a plastic stud that engages the leading top edge of each door.

[Photo 3]

Engage spring stud with top leading edge of door and push against spring tension until top of door slides into upper track.

Tools Required:

Medium Philips Screwdriver

Rev. 2 6/07

For Technical Support, Call 800-537-2653.

Copyright 2007 Franke, Inc. All rights reserved.

BBR Service Manual

Parts Replacement / Section 2.5

2.5Door Frame Replacement

[Part No. 19001266 – BBR-36 Models] [Part No. 19000992 – BBR-45 Models]

When Should The Door Frame Be Replaced?

The BBR Sliding Glass Doors should open easily and automatically close when released. Both doors should seal squarely against the left or right door jam. The Door Frame should be replaced if:

If the plastic door frame is broken, chipped or interferes with closing or sealing the door.

If either door doesn’t close square with side jam, try adjusting the door per Service Manual Section 3.2.

1)Turn OFF power at switch and unplug power cord from 120-volt outlet.

2)Remove all refrigerated product from case. IMPORTANT: Any perishable foods including milk should be placed in another refrigerator.

3)Remove both glass doors. Lift up and pull out door bottom, then pull down and out of upper track, releasing auto-close spring stud.

4)Remove all hanging shelf components to provide more room to work.

5)Use a medium Phillips screwdriver to remove the six door frame mounting screws: three in top track & three in bottom track.

6)Cut the silicon sealant bead applied around the plastic door frame where it meets cabinet.

7)Remove old black plastic door frame from unit front.

8)Obtain and orient new Door Frame [P/N 19001266 (BBR-36) or P/N 19000992 (BBR-45)] with the larger flange OUT and the spring door closers on top/UP.

9)Insert new plastic door frame in cabinet opening. NOTE: Door frame will flex to help with press fit. Make sure outer frame flange is flush and square with cabinet front.

10)Use power drill with 1/8” [3 mm] metal bit to drill six new holes through plastic frame track and stainless steel below. Locate one hole 3” [76 mm] from each side and on-center, in both top and bottom track.

11)Use self-tapping screws in all six holes to secure plastic door frame to cabinet.

12)Apply a smooth continuous bead of black silicone sealant to the full perimeter of both the inner and outer doorframe flange: top, sides and bottom. IMPORTANT: Take your time and ensure a neat continuous seal, to avoid condensate water leaks.

[Photo 1]

To remove doors lift up until bottom clears lower track then angle out, bottom-first.

[Photo 2]

Remove the three screws in the bottom track and three in upper door track that secure frame.

[Photo 3]

Insert new frame into cabinet opening until flush and square.

[Photo 4 – Upper Track View]

Drill 1/8” holes through frame and stainless steel, then secure frame with self-tapping screws.

Rev. 4 10/08

For Technical Support, Call 800-537-2653.

Copyright 2007 Franke, Inc. All rights reserved.