Contents
Before driving
Introduction |
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Instrumentation |
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Controls and features |
15 |
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Seating and safety restraints |
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Starting and driving |
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Starting |
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Driving |
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Roadside emergencies |
100 |
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Servicing |
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Maintenance and care |
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Capacities and specifications |
173 |
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Reporting safety defects |
182 |
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Index |
183 |
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1
ICONS
Indicates a warning. Read the following section on Warnings for a full explanation of them.
Indicates that vehicle information related to recycling and other environmental concerns will follow.
We must all play our part in protecting the environment. Correct vehicle usage and the authorized disposal of waste cleaning and lubrication materials are significant steps towards this aim.
WARNINGS
How can you reduce the risk of personal injury and prevent possible damage to others, your vehicle and its equipment?
In this owner's guide, answers to such questions are contained in comments highlighted by the warning triangle symbol.
SPECIAL NOTICES
Using your light truck as an ambulance
If your light truck is equipped with the Ford ambulance preparation package, it may be utilized as an ambulance. Ford urges ambulance manufacturers to follow the recommendations of the Ford incomplete vehicle manual, Ford truck body builder's layout book and the QVM guidelines as well as pertinent supplements. For
2
Introduction
additional information, please contact the Light Truck Body Builders Advisory Service 1±800±635±5560.
Use of your Ford light truck as an ambulance, without the Ford Ambulance Preparation Package voids the Ford New Vehicle Limited Warranty and may void the Emissions Warranties. In addition, ambulance usage without the preparation package could cause high underbody temperatures, overpressurized fuel and a risk of spraying fuel which could lead to fires.
If your vehicle is equipped with the Ford ambulance preparation package, it will be indicated on the Safety Certification Compliance label. The label is located on the driver's side door pillar or on the rear edge of the driver's door. You can determine whether the ambulance manufacturer followed Ford's recommendations by directly contacting that manufacturer. Ford Ambulance preparation package is only available on certain 7.3L Diesel Econoline vehicles.
Diesel-powered vehicles
Read the 7.3L Diesel Engine Owner's Guide Supplement for information regarding correct operation and maintenance of your
3
Introduction
diesel-powered light truck.
BREAKING-IN YOUR VEHICLE
There are no particular breaking-in rules for your vehicle. Simply avoid driving too briskly during the first 1,600 km (1,000 miles) of driving. Vary speeds frequently. This is necessary to give the moving parts a chance to break in.
If possible, you should avoid full use of the brakes for the first 1,600 km (1,000 miles).
From 1,600 km (1,000 miles) onwards you can gradually increase the performance of your vehicle up to the permitted maximum speeds.
INFORMATION ABOUT THIS GUIDE
The information found in this guide was in effect at the time of printing. Ford may change the contents without notice and without incurring obligation.
4
5
Instrumentation
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Engine oil |
Engine coolant |
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pressure gauge |
temperature gauge |
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(pg. 13) |
(pg. 12) |
Speedometer |
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Fuel Gauge |
(pg. 12) |
Battery |
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voltage |
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gauge |
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(pg. 13) |
ON
OFF
OVERDRIVE
RES
SET
ACCEL
COAST
Transmission control switch (pg. 24)
Warning lights (pg. 8)
Wiper/washer |
Speed controls |
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control |
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Headlamp switch |
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and dimmer |
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(pg. 15) |
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6
Instrumentation
Refer to Audio Guide
Climate controls (pg. 17) (pg. 17)
Vents (pg. 18)
7
Instrumentation
INSTRUMENT CLUSTER
LIGHTS
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0 0 0 0 0 0
0 0 0 0
BRAKE
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Brake system warning
This light illuminates when you turn the ignition key to START to verify that the indicator bulb is working. If the light stays on or comes on after you have released the parking brake fully, have the hydraulic brake system serviced.
This light also will illuminate if vacuum pressure is low on diesel engine vehicles.
Anti-lock brake system (ABS)
Momentarily illuminates when the ignition is turned on and the engine is off. If the light stays on or continues to flash, the ABS needs to be serviced.
Service engine soon
This light illuminates when the engine's Emission Control System requires service. It will also illuminate when the ignition key is
BRAKE
ABS
SERVICE
ENGINE SOON
8
in the ON position and the engine is off.
Transmission control indicator light (TCIL)
The Transmission Control Indicator Light (TCIL), which is located on the gearshift lever, may flash steadily if a malfunction is detected. If the TCIL is flashing, contact your Ford dealer as soon as possible. If this condition persists, damage to the transmission could occur.
The word ªOFFº located on the end of the gearshift lever is the transmission control indicator light (TCIL).
Safety belt
Illuminates when the ignition is switched on to remind you to fasten your safety belts. For more information, refer to Using the safety restraints properly in the Seating and safety restraints chapter.
Charging system
Briefly illuminates when the ignition is turned on and the engine is off. The light also illuminates when the battery is not charging properly, requiring electrical system service.
Air bag readiness
Briefly illuminates when the ignition is turned on. If the light fails to illuminate, continues to
Instrumentation
OVERDRIVE OFF
9
Instrumentation
flash or remains on, have the |
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system serviced immediately. |
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Turn signal |
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Illuminates when the left or right |
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turn signal or the hazard lights are |
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turned on. |
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High beams |
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Illuminates when the headlamp |
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high beams are on. |
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Door ajar (if equipped) |
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Illuminates when the ignition |
AJAR |
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switch is in the ON or START |
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position and any door is open. |
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Oil pressure/Engine coolant |
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This light will come on when the |
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key is in the ON position and the: |
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² engine coolant temperature is |
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very high |
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² engine oil pressure is low |
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The light serves as a notice that a |
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system needs your attention and to |
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check the engine coolant |
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temperature gauge and the engine |
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oil pressure gauge. |
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Refer to engine coolant |
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temperature gauge and engine oil |
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pressure gauge in this section for |
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more information. |
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10
Instrumentation
WARNING CHIMES
Safety belt warning chime
For information on the safety belt warning chime, refer to the
Seating and safety restraints chapter.
Supplemental restraint system (SRS) warning chime
For information on the SRS warning chime, refer to the
Seating and safety restraints chapter.
Key-in-ignition warning chime/buzzer
Sounds when the key is left in the ignition and the driver's door is opened.
Headlamps on warning chime (if equipped)
Sounds when the headlamps are on, the ignition is off and the driver's door is opened.
GAUGES
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2020 km/h |
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0 MPH |
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11
Instrumentation
Speedometer
Indicates the current vehicle speed.
Fuel gauge
The fuel gauge displays approximately how much fuel is in the fuel tank, when the ignition switch is ON.
The fuel gauge indicator may vary slightly when the vehicle is in motion.
The vehicle should be refueled with the ignition key in the OFF position. If the vehicle is refueled with the key in the ON position, the key must be turned to the OFF position and then the vehicle started to get an accurate fuel gauge reading. If the vehicle is fueled with the key in the ON position and the above mentioned is not performed, it will take approximately 25 minutes for the gauge to go from ªEº to ªF.º
Engine coolant temperature gauge
Indicates the temperature of the engine coolant. At normal operating temperature, the needle remains within the normal area. If it enters the red section, the
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F
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H
C
12
engine is overheating. Switch off the ignition and let it cool. Refer to
Checking and adding engine coolant in the Maintenance and care chapter.
Engine oil pressure gauge
This shows the engine oil pressure in the system. Sufficient pressure exists as long as the needle remains in the normal range.
If the gauge indicates constantly low pressure at normal engine speed, refer to Checking and adding engine oil in the Maintenance and care chapter. If the gauge indicates a low pressure and the engine oil level is correct, switch off the engine immediately and have your vehicle checked at your dealership or by a qualified technician.
Charging system gauge
If the pointer moves and stays outside of the normal range, have the vehicle's electrical system checked as soon as safely possible.
Odometer
Registers the total kilometers (mileage) of the vehicle.
Instrumentation
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80 100
60
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40
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20km/h
160
13
Instrumentation
Trip odometer
Can register the kilometers (mileage) of individual journeys. To reset, depress the control.
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14
INSTRUMENT PANEL
CONTROLS
Headlamp control
1. Pull the headlamp control toward you to the first position. Parking lamps, tail lamps, license plate lamps and marker lamps are now on.
15
Controls and features
2. Pull the headlamp control toward you to the outer position. Headlamps are now on in addition to above.
3. Rotate the control when it is in the on position to brighten or dim the instrument panel lamps. Rotate fully counterclockwise to operate courtesy and cargo lamps.
Daytime running light (DRL) system (if equipped)
The DRL system turns on the high beam headlamps, with a reduced light output, when:
²the vehicle is running (ignition switch is in the ON position)
²the vehicle has a fully released parking brake
16
Controls and features
²the headlamp system is in the OFF or park lamp position
Audio System
For information on the audio system, refer to the Audio Guide.
Power point electrical outlet
The power point is a power source for the operation of electrical accessories.
Do not use the cigarette lighter in place of the power point.
CLIMATE CONTROLS
Your vehicle has one of the following climate control systems:
²Manual heating system
²Manual heating and air conditioning system
In addition your vehicle may also be equipped with a auxiliary heater and air conditioning system.
In some modes, the systems function similarly; in modes where the systems do not function
17
Controls and features
similarly, the different functions are noted.
Vents
Airflow from the vents may be manually adjusted by moving the horizontal control or vertically adjusting the vent according to your airflow preference.
Fan speed
Turn the fan speed control to the desired speed.
FRONT HI
LO
18
Controls and features
Temperature
Turn the temperature control to the desired mix of warm and cool air (left for cooler and right for warmer).
Controlling airflow
Turn the mode control to the desired airflow position.
COOL |
ARM |
VENT |
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MIX |
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Using MAX A/C mode (if equipped)
The MAX A/C mode recirculates the air and directs it to flow through the instrument panel vents. The MAX A/C mode can be used for air conditioning or heating. This mode is noisier, but more economical than A/C mode. The MAX A/C mode only functions if the outside temperature is above 10°C (50°F).
Select the OFF position for all climate control functions to cease. The outside inlet door will close and the fan is shut off.
19
Controls and features
Drive with the climate control system on (either in heating or A/C mode) to reduce humidity in your vehicle.
Select MAX A/C for airflow through these vents:
Using NORM A/C mode (if equipped)
The NORM A/C mode directs outside conditioned air to flow through the instrument panel vents. The NORM A/C mode can be used for heating, ventilating or air conditioning. The NORM A/C mode only functions if the outside temperature is above 10°C (50°F).
Select NORM A/C for air to flow through these vents:
Using the vent mode
Select the VENT mode for air to flow through these vents:
Using the floor mode
Select the FLOOR mode for air to flow through these vents:
20
Controls and features
Using the mix mode
The MIX mode directs outside air to flow through the floor vents and windshield defroster vents. The air conditioning will function to dehumidify the windows provided the outside temperature is above 10°C (50°F).
Select the MIX mode for air to flow through these vents:
Using the mode
In addition to defogging and demisting, in defrost mode your vehicle has the capability to demist the front side windows. The air conditioning will function to dehumidify the windows provided the outside temperature is above 10°C (50°F).
Select the mode for air to flow through these vents:
AUXILIARY HEATER AND AIR
CONDITIONER (IF EQUIPPED)
If your vehicle is equipped with a factory installed auxiliary unit, the front control panel will include
21
Controls and features
separate controls for the front and rear fans.
In addition an auxiliary unit fan control is located in the headliner at a location between the front and rear seats.
²To control the auxiliary fan with this control, the rear fan switch on the front control unit must be in the rear control position.
²The auxiliary unit does not provide for mixing of hot and cold air. Adjustment of temperature in the rear may be accomplished by increasing or decreasing the rear fan speed.
REAR
HI
LO
REAR
CTRL
OFF
22
Controls and features
STEERING COLUMN
CONTROLS
ON
OFF
RES
SET ACCEL
COAST
Ignition
ACCESSORY (1) allows operation of some accessories without starting the engine.
LOCK (2) locks the steering wheel and allows the key to be removed from the ignition. LOCK also locks the gearshift.
OFF (3) shuts off the engine and all accessories without locking the steering wheel or gearshift.
ON (4) allows testing of the vehicle's warning and indicator lights.
START (5) cranks the engine. The key returns to the ON position after it is released.
For more information on the vehicle ignition and starting the vehicle, refer to Preparing to start
x
x
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4
3
5
2
1
23
Controls and features
the vehicle in the Starting chapter.
Gearshift
For information on the gearshift, refer to Automatic Transmission Operation section of the Driving chapter.
P
R N
D
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P R N D 21
Using overdrive
D (overdrive) is the normal drive position for the best fuel economy.
The overdrive function allows automatic upshift and downshift operation in all gears.
24
Controls and features
Deactivating overdrive
Press the transmission control switch (TCS) on the end of the gearshift lever. The Transmission Control Indicator Light (TCIL) (the word ªOFFº on the gearshift lever) will illuminate. The transmission will only operate in gears one through three.
Deactivate overdrive when:
²driving with a heavy load
²driving in hilly terrain
²additional engine braking is
desired
Activating overdrive
To return to normal overdrive operation, press the TCS again. The light illuminating the word ªOFFº will turn off.
When restarting your vehicle, the transmission will automatically return to the normal overdrive operation mode.
25
Controls and features
Transmission control indicator light (TCIL)
The TCIL (the word ªOFFº) located on the gearshift lever indicates the status of the transmission.
The TCIL may flash steady if a malfunction is detected. If this occurs have your transmission serviced by your Ford dealer as soon as possible or damage may occur.
Tilt steering
Pull the control to adjust the steering column angle. Push the control back up to lock the steering wheel into position.
Never adjust the steering wheel when the vehicle is
moving.
OVERDRIVE OFF
26
Hazard flasher control
For more information on the hazard flasher control, refer to the
Roadside emergencies chapter.
Windshield wipers and washer
²Push the end to activate the washer.
²Push end once for a single wipe.
²Push and hold for a constant cycle.
Controls and features
O
O
²Turn the dial to adjust intermittent wiper speed.
FlashÐ toÐ pass
Pull toward you and release for ªflash-to-passº operation.
O
27
Controls and features
Speed control (if equipped)
To turn speed control on
² Press ON
To turn speed control off
²Press OFF or
²Turn off the vehicle ignition.
Once speed control is switched off, the previously programmed set speed will be erased.
To set a speed
Press SET ACCEL. For speed control to operate, the speed control must be ON and the vehicle speed must be greater than 48 km/h (30 mph).
If you drive up or down a steep hill, your vehicle speed may vary momentarily slower or faster than the set speed. This is normal.
Speed control cannot reduce the vehicle speed if it increases above the set speed on a downhill. If your vehicle speed is faster than the set speed while driving on a downhill in Overdrive, you may want to shift to the next lower gear to reduce your vehicle speed.
ON
OFF
ON
OFF
RES
SET
ACCEL
COAST
RES
SET
ACCEL
COAST
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If your vehicle slows downs more than 16 km/h (10 mph) below your set speed on an uphill, your speed control will disengage. This is normal. Pressing RES will re-engage it.
Do not use the speed control in heavy traffic or
on roads that are winding, slippery, or unpaved.
To set a higher speed
²Press and hold SET ACCEL. Release the switch when the desired vehicle speed is reached, or
²Press and release SET ACCEL. Each press will increase the set speed by 1.6 km/h (1 mph) or
²Accelerate with your accelerator pedal, then press SET ACCEL.
You may accelerate with the accelerator pedal at any time during speed control usage.
Releasing the accelerator pedal will return your vehicle speed to the previously programmed set speed.
To set a lower set speed
²Press and hold COAST. Release the switch when the desired vehicle speed is reached, or
²Press and release COAST. Each press will decrease the set speed by 1.6 km/h (1 mph) or
²Depress the brake pedal. When the desired vehicle speed is reached press SET ACCEL.
Controls and features
RES
ON
SET
ACCEL
OFF |
COAST |
RES
ON
SET
ACCEL
OFF |
COAST |
29
Controls and features
To disengage speed control
² Depress the brake pedal.
Disengaging the speed control will not erase the previously programmed set speed.
To return to a set speed
²Press RES. For RES to operate, the vehicle speed must be faster than 48 km/h (30 mph).
OVERHEAD CONTROLS
Cargo and dome lamps
Rear cargo lamps equipped with an ON/OFF/DOOR control will light when:
²the doors are closed and the switch is in the ON position
²either front door is open and the switch is in the DOOR position
²the headlamp control is rotated fully counterclockwise
When the cargo lamp switch is in the OFF position, it will not illuminate when you open the doors or turn the headlamp control.
RES
ON
SET
ACCEL
OFF
COAST
DOOR |
OFF |
ON |
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