Follett T400A, MCD400A, MFD400A, R400A, D400A Installation, Operation And Service Manual

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MFD400A/W, D400A/W Ice Machines
Installation, Operation and Service Manual
Serial numbers above D25455
Following installation, please forward this manual
totheappropriate operations person.
801 Church Lane • Easton, PA 18040, USA Toll free (877) 612-5086 • +1 (610) 252-7301
www.follettice.com
Order parts online:
www.follettice.com
208600R22
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2 T400A/W, MCD400A/W, R400A/W, MFD400A/W, D400A/W Ice Machines
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Table of contents
Welcome to Follett Corporation............................................................................................................................ 4
Specications ........................................................................................................................................................ 5
Installation .............................................................................................................................................................. 8
Top mount ice machines (models T400A/W, MCD400A/W and MFD400A/W) .............................................. 8
RIDE® model ice machines (models MCD400A/W, R400A/W) ...................................................................... 9
Ventilation .............................................................................................................................................. 14
Ice transport tube .................................................................................................................................. 15
Start up .................................................................................................................................................. 17
Cleaning/descaling and sanitizing ..................................................................................................................... 17
Weekly .......................................................................................................................................................... 17
Monthly ......................................................................................................................................................... 18
Semi-annually............................................................................................................................................... 18
Service .................................................................................................................................................................. 19
Ice machine operation .................................................................................................................................. 19
Technical specications ................................................................................................................................ 20
Refrigeration system diagram ................................................................................................................ 20
Refrigeration pressure data ................................................................................................................... 20
Compressor data ................................................................................................................................... 20
Gearmotor data ..................................................................................................................................... 21
MCD400A/W wiring diagram ................................................................................................................. 21
Electrical control system operation ............................................................................................................... 22
Refrigeration system .................................................................................................................................... 28
Service procedures ...................................................................................................................................... 29
Evaporator disassembly ........................................................................................................................ 29
Evaporator reassembly .......................................................................................................................... 29
Gearmotor replacement ........................................................................................................................ 29
Troubleshooting ...................................................................................................................................................30
Replacement parts .............................................................................................................................................. 32
T400A/W, MCD400A/W, R400A/W, MFD400A/W, D400A/W Ice Machines 3
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Welcome to Follett
!
MCD400ABT
Application
V – Vision B – Bin H – Harmony
Configuration
S – RIDE
®
T – top-mount
Ice machine capacity and refrigerant
400 – 400 lbs (181kg)/day, R404A
Ice machine series
Nugget ice machine
Voltage
D – 115V 60Hz
Condenser type
A – air-cooled W – water-cooled
MCD – RIDE model installation, Vision
ice and beverage dispensers and top installation, Follett ice storage bins
R – Remote installation, Symphony
ice and water dispensers D – Replacement icemaker, Symphony ice and water dispensers Flake ice machine MFD – Top installation, Follett ice storage bins
Follett equipment enjoys a well-deserved reputation for excellent performance, long-term reliability and outstanding after-the-sale support. To ensure that this equipment delivers that same degree of service, we ask that you review the installation portion of this manual before beginning to install the unit. Our instructions are designed to help you achieve a trouble-free installation. Should you have any questions or require technical help at any time, please call our technical service group at (877) 612-5086 or +1 (610) 252-7301.
Note: To expedite assistance, all correspondence or communication MUST include the model number, serial number and complete and detailed explanation of the problem.
Before you begin
After uncrating and removing all packing material, inspect the equipment for concealed shipping damage. If damage is found, notify the shipper immediately and contact Follett Corporation so that we can help in the ling of a claim, if necessary.
Check your paperwork to determine which model you have. Follett model numbers are designed to provide information about the type and capacity of Follett equipment. Following is an explanation of the different model numbers in the 400 series.
Important cautions
Moving parts. Do not operate with front cover removed.
Hot parts. Do not operate with cover removed.
To reduce risk of shock disconnect power before servicing.
Most ice machine cleaners contain citric or phosphoric acid, which can cause skin irritation. Read caution label
on product and follow instructions carefully.
Ice is slippery. Maintain counters and oors around dispenser in a clean and ice-free condition.
Ice is food. Follow recommended cleaning instructions to maintain cleanliness of delivered ice.
4 T400A/W, MCD400A/W, R400A/W, MFD400A/W, D400A/W Ice Machines
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Specications
Electrical
§ Each ice machine and dispenser require a separate circuit with electrical disconnect within 10 ft (6m).
§ Equipment ground required.
§ Standard electrical – 115 V, 60 Hz, 1 phase.
§ Maximum dispenser fuse – 15A,
§ Maximum ice machine fuse – 20A each
§ Maximum ice machine amperage – 11A each
§ Cord and plug provided on ice machine and dispenser
Electrical connections
Model Electrical connection Circuits required
25FB400A/W, 50FB400A/W, 110FB400A/W cord & plug provided 115/60/1, 20A max. fuse size
25CT400A/W, 50CT400A/W, 110CT400A/W cord & plug provided 115/60/1, 20A max. fuse size
25CR400A/W, 50CR400A/W, 110CR400A/W dispenser, ice machine
and bin signal: cord & plug provided
VU155R400A/W, VU300R400A/W VU155BR400A/W, VU300BR400A/W VU155R400A/WX, VU155BR400A/WX
VU155NR400A/W, UD300R400A/W VU155R800A/W, VU300R800A/W, VU155R800A/WX, VU155BR800A/W, VU300BR800A/W, VU155R800A/WX
dispenser, ice machine and bin signal: cord & plug provided
dispenser, ice machine and bin signal: cord & plug provided
115/60/1, (2) circuits required dispenser: 15A max. fuse size ice machine: 20A max. fuse size
115/60/1, (2) circuits required dispenser: 15A max. fuse size ice machine: 20A max. fuse size
115/60/1, (3) circuits required dispenser: 15A max. fuse size ice machine: 20A max. fuse size
CAUTION!
§ Check start relay before supplying power.
§ Start relay is gravity sensitive and MUST be in "up" position.
§ Failure to comply may cause equipment to overheat, resulting in equipment failure, equipment damage or a re hazard.
UP
UP
UP
top mount and RIDE model position
freestanding position
T400A/W, MCD400A/W, R400A/W, MFD400A/W, D400A/W Ice Machines 5
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Plumbing
§ 3/8" OD push-in water inlet
§ 3/4" MPT drain
§ 3/8" FPT condenser inlet (water-cooled condenser only – 1.25 gpm minimum available ow)
§ 3/8" FPT condenser drain (water-cooled condenser only)
Notes:
§ Slope to drain of 1/4" per foot (6 mm per 30.4 cm run) with a 1/2" min. is recommended.
§ Water shut-off recommended within 10 feet (3 m), drain to be hard piped and insulated.
§ Separate drains for ice machine and condenser. To prevent back ow, do NOT connect drains.
§ Follett recommends a Follett water lter system be installed in the ice machine inlet water line (standard capacity #00130299, high capacity #00978957, carbonless high capacity #01050442).
Ambient
Air temperature 100 F/38 C max. 50 F/10 C min. (best performance below 80 F/27 C)
Water temperature 90 F/32 C max. 40˚F/4˚C min. (best performance below 70 F/21 C)
Water pressure 70 P.S.I max. (482 kPA) 10 P.S.I. min. (89 kPA)
6 T400A/W, MCD400A/W, R400A/W, MFD400A/W, D400A/W Ice Machines
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Dimensions and clearances
§ Entire front of ice machine must be clear of obstructions/connections to allow removal.
§ 12" (30.5 cm) clearance above ice machine for service.
§ 6" (15.3 cm) minimum clearance between exhaust side of ice machine and any adjacent equipment.
§ MCD400A & R400A – 18" (45.7 cm) minimum, 10 ft (3 m) maximum clearance between discharge and air intake grilles.
Front view — air-cooled
top mount
Front view — air-cooled
RIDE model
1.875" (48 mm)
Back view — air-cooled
top mount
13.00"
(33.1 cm)
4.875"
(12.4 cm)
2.375"
(61 mm)
C
B
A
Front view — water-cooled
RIDE model
Back view — water-cooled
top mount
C
F
B
A
12.875"
(32.7 cm)
8.375"
(21.3 cm)
4.75"
(12.1 cm)
2.25"
(57 mm)
7.00" (17.8 cm)
1.875" (48 mm)
C
D
E
F
B
A
6.875"
(17.5 cm)
2"
(51 mm)
Side view — air-cooled and water-cooled
top mount and RIDE model
22.75" (57.8 cm)
20.75" (52.7 cm)
17.00"
(43.2 cm)
Ice machine plug
configuration
NEMA 5-20
RIDE model air-cooled units only
A – 3/4" MPT drain B – 3/8" OD push-in water inlet C – Electrical cord
D – 3/8" FPT condenser inlet E – 3/8" FPT condenser drain F – Bin signal cord
T400A/W, MCD400A/W, R400A/W, MFD400A/W, D400A/W Ice Machines 7
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Installation
Ice machine performance is very sensitive to the quality of installation. To ensure proper performance, ease of service and warranty coverage, it is critical that you follow the requirements detailed in this manual. If you cannot meet these requirements or have questions, call our technical service group immediately at (877) 612-5086 or +1(610) 252-7301.
Top mount ice machine on bin installation procedure (models MCD400A/WBT and MFD400A/WBT)
Install ice machine and rough-in utilities
1. Install ice storage bin in its nal location.
2. Install one supplied grommet in large knockout in base of ice machine and second supplied grommet in ice
hole provided in top of ice storage bin.
3. Rough in plumbing and electrical per specications provided.
4. Flush all water lines before nal hook up.
5. Position ice machine with utility connections facing rear of bin.
§ If new storage bin and ice machine – position ice machine with connections facing rear of bin.
§ If using existing bin – place supplied gasket 2.5" (64 mm) from front of bin (Fig. 1). Position ice machine with utility connections facing rear of bin.
Fig. 1
bin top
top view shown
Apply supplied gasket to bin top as shown. Position ice machine on
bin top.
existing gasket
add gasket
2.5"
(64 mm)
front of ice machine
6. Make nal plumbing and electrical connections.
7. Working from inside bin storage area, push end of transport tube without fasteners up through grommets
into ice machine, leaving about 2" (51 mm) hanging down in bin.
8. Route free end of tube to evaporator port.
9. Slip a hose clamp in free end of tube.
10. Push free end of tube on evaporator port and tighten clamp, making sure clamp is positioned on evaporator
side of ange (no ange on MFD400 series ake ice machine).
11. Position ice tube under oat bracket retaining tab.
12. Carefully slip ice level control stat alongside transport tube through both grommets and down into bin.
13. Run ice level control stat down through one side of cap tube fasteners attached to ice transport tube, form a 180˚ bend at end of tube and run back up through fastener (Fig. 2).
Fig. 2
bin top
ice transport tube
ice level control stat fastener
ice level control stat
14. Adjust loop length to provide desired ice level. Loop must below end of ice transport tube.
15. Carefully bend end of cap tube to prevent it from slipping out of clamp.
Before turning power on
1. Clean and sanitize ice storage bin in accordance with cleaning procedure in ice storage bin installation
information packed with ice storage bin.
8 T400A/W, MCD400A/W, R400A/W, MFD400A/W, D400A/W Ice Machines
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2. Turn water to ice machine on.
3. Remove cover on oat reservoir.
4. Push down on oat to force water out overow tube and into evaporator drain pan.
5. Check that water drains freely from evaporator drain pan.
6. Lift oat and check that oat valve shuts off incoming water when raised.
After turning power on
1. Turn power to ice machine on and conrm that gearmotor, compressor and fan motor start immediately.
2. Check that ice begins to enter bin within approximately 10 minutes.
3. With ice machine running, check that oat reservoir water level is approximately 3/8" (10mm) below internal
overow and adjust to this level (raised line on side of reservoir) if necessary.
4. After making ice for 10 minutes, put ice against ice level control stat cap tube and check that ice machine shuts down.
5. Warm ice level control stat with your ngers and check that ice machine restarts in approximately 20minutes. (Bin must be calling for ice.)
RIDE model ice machine installation procedure (models MCD400A/WHS and MCD400A/WVS)
RIDE model ice machine performance is very sensitive to the quality of installation. To ensure proper performance, ease of service and warranty coverage. it is critical that you follow the requirements detailed in this manual. If you can not meet these requirements or have questions, call our technical service group immediately at (877) 612-5086 or +1(610) 252-7301.
Installing RIDE model ice machine and rough-in utilities without optional slide-out accessory
The requirements below are for ice machine installation without the Follett slide-out accessory. These procedures ensure that the ice machine can be easily removed as one unit for cleaning and maintenance. For installation with the slide-out accessory, refer to instructions to install ice machine and rough-in utilities with optional slide-out accessory.
General requirements
§ Front of ice machine free of obstructions, plumbing lines, electric conduits.
§ 12" (305 mm) minimum clearance above ice machine for access to ice machine components.
§ 6" (15.3 cm) minimum clearance between exhaust side of ice machine and adjacent equipment.
§ Do NOT weld ice machine to counter channels.
§ Large, removable panels in counter face to allow ice machine removal.
§ Machine stand accessory required for ice machines not supported on counter channels.
Connection requirements
§ Compression ttings for water and drain lines.
§ Separate drains for condenser and ice machine. Do NOT connect drains.
§ 20A power supply with 6 feet.
bin signal from dispenser to ice machine
12" 305mm
separate power to dispenser
front of ice machine clear
clearance
separate power to ice machine
water shut off
compression fittings for water and drain lines
Note: Diagram intended as guide only. All eld wiring to be installed in accordance with NEC and local electrical
codes.
T400A/W, MCD400A/W, R400A/W, MFD400A/W, D400A/W Ice Machines 9
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DISPENSER
Left junction box
GND GRN
B
W
Right junction box
BL
Y
RD
W
B
Lower junction box (24V bin signal)
Ice machine #2 (optional)
W
B
X
GND
GRN
B
W
Lower junction box (24V bin signal)
Ice machine #1 (optional)
Upper junction box (power)
X
GND
GRN
B
W
Upper junction box (power)
LEGEND
X
EQUIPMENT GROUND
WIRENUT FIELD CONNECTIONS
B BLACK
W
WHITE
GRN
GREEN
BL BLUE
Y
YELLOW
RD
RED
X
GND GRN
W
B
W
R
Lower ice machine junction box (bin signal)
B
Dispenser junction box
X
W
GND GRN
Upper ice machine junction box (power)
B
Electric power source
Electric power source
Electric power source
Electric power source
Electric power source
Field wiring diagrams for RIDE model ice machine installations
§ All eld wiring must be installed in accordance with NEC and local electrical codes.
§ Field wiring diagram is intended only to aid electrician or technician in understanding how equipment works.
§ Should local codes require a hard-wired connection and/or shielded wiring, eliminate the cord and plug(s) and follow the appropriate eld wiring diagram.
§ MCD400A/W and R400A/W ice machines have separate power supply from dispenser.
§ Electric disconnects required within 10 ft (3 m) for all hard-wired connections.
Recommended junction box preparation of hard-wired RIDE model ice machines.
1. Cut plugs from supplied power cords.
2. Replace upper (power) strain relief with
a cord connector.
3. Mount two 2" x 4" junction boxes using supplied holes in ice machine face.
4. Make power and bin signal connections.
25, 50 or 110 ice and water dispenser with ONE RIDE model ice machine
(dispenser models 25CR400A/W, 25HR400A/W, 50CR400A/W, 50HR400A/W, 110CR400A/W)
VU155/VU300 ice and beverage dispenser with ONE or TWO RIDE model ice machines
Note: 24 V bin signal; Verify black bin signal wire is on the 24 V terminal
10 T400A/W, MCD400A/W, R400A/W, MFD400A/W, D400A/W Ice Machines
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Installing RIDE model ice machine and rough-in utilities with optional slide-out accessory
The slide-out accessory allows the ice machine to be pulled out on a track from below a counter without disconnecting utilities. A leg supports the ice machine in the full-out position. If your order did not include a slide-out
accessory proceed to ice machine ventilation and exhaust.
Step 1 – Installing track accessory (Follow either A or B below for RIDE model ice machine)
Track must be positioned ush against inside of counter and slightly above counter access opening.
A. When ice machine stand is used (required if ice machine is not supported on counter channels)
1. Bolt vertical utility panel to slide-out track assembly with supplied 10/32 screws.
2. Secure slide-out track assembly to ice machine stand with 10/32 screws provided.
3. Position ice machine stand in desired location and adjust stand legs to proper height and level in both
directions.
4. Using holes in anged legs as template, mark oor for 12 anchoring holes to be drilled.
5. Remove stand/track assembly and drill marked holes.
6. Reposition and anchor stand to oor with 12 fasteners appropriate to oor material (not supplied).
CAUTION!
Stand must be anchored to avoid tipping and possible injury when ice machine is pulled out.
B. When ice machine is supported on counter channels
1. Bolt vertical utility panel to slide-out track assembly with supplied 10/32 screws.
2. Position track assembly on counter channels (Fig. 3).
3. Using holes in track assembly as a template, mark and drill required holes in counter channels.
4. Remove track assembly on channels and drill marked holes.
5. Reposition track assembly on channels and secure using appropriate hardware (not supplied).
14
"
(35.6 cm)
12.75
"
(32.4 cm)
14
"
(35.6 cm)
13
"
(33.1 cm)
slide-out-track
vertical utility panel
T400A/W, MCD400A/W, R400A/W, MFD400A/W, D400A/W Ice Machines 11
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Step 2 – Installing RIDE model ice machine on slide-out track
position track accessory so that 2" (51mm) duct supplied with air-cooled RIDE model ice machine mates with back of counter opening.
counter front
cooled RIDE model ice machines
(icemaker connection)
grille supplied with air-
power cord
bin signal cord
bin signal cord (customer connection)
air in
(air-cooled units only)
A. When ice machine is shipped with slide-out track accessory (follow either A or B)
1. Connect inlet water, drain, and power supply to back of vertical utility panel.
2. Place ice machine on slide-out track assembly.
3. Connect drain and water lines.
4. Connect electrical plugs from ice machine to utility panel.
B. When ice machine is installed in and shipped with counter
1. Remove two outer rear screws from ice machine and install supplied spacer and screw (Fig. 3).
2. Place ice machine on slide-out track assembly.
3. Connect drain and water lines.
4. Connect electrical plug from ice machine to utility panel.
5. Remove pin from adjustable leg.
6. Place hold-down strap over leg block and secure strap to slide-out assembly with supplied screws (Fig.4).
7. Reinstall pin in leg block.
8. At job site remove hold-down strap and make utility connections at rear utility panel.
Fig. 3 Fig. 4
hold-down strap (for installation; remove and discard)
Remove screw. Install supplied screws and spacers.
12 T400A/W, MCD400A/W, R400A/W, MFD400A/W, D400A/W Ice Machines
Supplied screws (for installation; remove and discard)
Page 13
Front view
3/8" OD push-in condenser inlet
(water-cooled only)
5.25"
(134 mm)
Side view
(All customer eld connections are made to rear of vertical utility panel)
(to connect to dispenser bin signal cord)
3/8" OD push-in condenser drain
(water-cooled only)
3/8" OD push-in icemaker water inlet
barbed push-on icemaker drain
25.875"
(658 mm)
3/8" OD push-in condenser inlet
(water-cooled only)
3/8" OD push-in condenser drain
(water-cooled only)
3/8" OD push-in ice machine water inlet
icemaker power cord
bin signal cord connector
3/4" MPT ice machine drain
ice machine power outlet
ice machine twist-lock bin signal cord
cord holder
vertical utility panel
16.75"
(41.5 cm)
Plan view
22.75"
(57.8 cm)
(40 mm)
1.563"
22.75"
(57.8 cm)
Ice machine front
16"
(40.7 cm)
19.25"
(48.9 mm)
25.875"
(65.8 cm)
1.563"
(40 mm)
T400A/W, MCD400A/W, R400A/W, MFD400A/W, D400A/W Ice Machines 13
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RIDE model ice machine ventilation and exhaust requirements
Exhaust air
Air intake
Standard louvered grille (supplied)
Supplied 2" (51mm) duct MUST be installed to front of ice machine and mated flush to inside of counter face opening.
Air in through louver
Exhaust air out side to opening at least 18” (45.7) cm from air intake
Air out through louver
Provide at least 100 sq. in. (645 sq. cm) of counter opening for exhaust air
Standard 2” (51 mm) duct mates counter opening (behind grille) to condenser front
Fabricator-supplied, custom air intake grilles must have 12" x 12" (30.5 cm x 30.5 cm) opening yielding 100sq.inches (645 sq. cm) of open air space within duct perimeter. Block off any open area outside of the air duct.
Intake air requirements — air-cooled ice machines (MCD400AHS, MCD400AVS & R400A only)
1. Check that 2" (51 mm) duct is installed on condenser front.
2. Cut a 12" x 12" (30.5 cm x 30.5 cm) opening in counter face to align with duct.
3. Position ice machine to mate duct ush with back of counter opening.
4. Install supplied grille on outside of counter opening.
Exhaust air — all ice machines (MCD400A/W & R400A/W)
Provide 100 sq. in. (645 sq. cm) of counter opening for exhaust air at least 18" (45.7 cm) from intake opening but not more than 10 ft (3 m) away.
MCD400AHS, MCD400AVS & R400A — Side View
Front View
14 T400A/W, MCD400A/W, R400A/W, MFD400A/W, D400A/W Ice Machines
Page 15
RIDE model ice machine ice transport tube installation
Incorrect ice transport tube installation can result in wet ice and dispensing problems. Follow guidelines below to ensure correct installation. Call factory for assistance if you are unable to meet these requirements.
General requirements
§ Maximum length of tube run – 20 ft (6 m). Factory approval required for longer runs.
§ Run tube without dips.
§ One continuous length of tube; no splices.
§ Minimum radius of bends in tube – 6" (15.3 cm) inside radius.
§ Maximum number of bends – 6.
§ Insulation on entire run of ice tube.
Procedure
1. If installing MCD series ice machine refer to additional connection specications for Vision series ice and
beverage dispensers instructions below.
2. Select side, rear or top knockout in ice machine cabinet for tube entrance.
3. Install supplied grommet in knockout.
4. Remove ice machine top panel.
5. Install supplied insulation on entire length of tube.
6. Run insulated tube without dips between ice machine and dispenser and secure in place.
7. Cut insulation off tube where tube enters grommet.
8. Slide end of tube without insulation through grommet and run to evaporator port.
9. Cut tube to that length.
10. Install a section of insulation on tube from grommet to evaporator port.
11. Slip supplied hose clamp over free end of tube.
12. Pull insulation back from free end of tube.
13. Push tube on evaporator port.
14. Position clamp behind lip on evaporator port and tighten clamp.
Correct installation Incorrect installation
§ Length of run no more than 20 ft (6 m)
§ Tube run continuously from ice machine to dispenser
§ Insulation on entire run of tube
§ No dips or tight bends
§ Tube secured in place
§ No splices
§ Dips in tube where water can collect
§ Splice or tight bend that restricts ice ow
§ Uninsulated tube that results in wet ice and potential dispensing problems
T400A/W, MCD400A/W, R400A/W, MFD400A/W, D400A/W Ice Machines 15
Page 16
Bin thermostat capillary tube mounting
tabs in ice tube retainer bracket engage holes in ice tube and hold tube in place
ice tube
ice tube
ice tube retaining bracket
ice tube retaining bracket
thermostat
thermostatthermostat
Front View, VU300Front View, VU155
Additional ice transport tube connection specications for Vision series ice and beverage dispensers
Check to make sure bin signal on ice machine control board is switched to 24 V connection.
1. Push one end of ice transport tube(s) through hole(s) provided in side of dispenser.
2. Route tube into ice tube bracket inside dispenser and engage bracket tabs in holes located in end of ice
transport tube(s) (see drawings below).
3. Verify bin thermostat capillary tube is mounted correctly (see drawings below).
Ice tube retainer bracket
ice tube
1" (26 mm)
ice tube retaining bracket
ice tube
16 T400A/W, MCD400A/W, R400A/W, MFD400A/W, D400A/W Ice Machines
Page 17
install insulation on full run of tube
Ice transport tube installation detail
1
2
Dispenser
Heat end of transport tube in cup of 160 F (71 C) hot water to soften (1) and spread with pliers before making connection (2).
Evaporator
install clamp behind lip on evaporator port
grommet
RIDE model ice machine start up procedure
The start-up procedure below is intended to ensure that ice machine is operating properly after installation has been made. Check each item listed and call factory immediately for assistance if you experience problems with unit.
Before turning on power
1. Turn on water to ice machine.
2. Push down on oat to force water through overow chamber into evaporator drain pan and check for proper
drainage of drain pan.
3. Check that oat valve shuts off incoming water when raised.
4. Check that hose clamp securely holds ice transport tube on evaporator port.
After turning on power
1. Turn on power to ice machine and conrm that gearmotor, fan motor and compressor start immediately.
2. Check that ice begins to enter dispenser bin area within approximately 10 minutes.
3. Check that oat reservoir water level is approximately 3/8" (.95mm) below overow during ice machine
operation and adjust to this level if necessary.
4. Put ice against bin level thermostat in dispenser bin and check that compressor and fan motor shut down approximately 10 seconds after thermostat opens. Gearmotor should run for an additional 60 seconds.
5. Check that ice machine comes back on in approximately 20 minutes (bin signal must be present).
Cleaning/descaling and sanitizing
Periodic cleaning/descaling and sanitizing of Follett’s ice machine system is required to ensure peak performance and delivery of clean, sanitary ice. The recommended cleaning procedures that follow should be performed at least as frequently as recommended and more often if environmental conditions dictate.
Cleaning of the condenser can usually be performed by facility personnel. Cleaning/descaling and sanitizing of the ice machine system should be performed by your facility’s trained maintenance staff or a Follett authorized service agent. Regardless of who performs the cleaning, it is the operator’s responsibility to see that this cleaning is performed according to the schedule below. Service problems resulting from lack of preventive maintenance will not be covered under the Follett warranty.
Symphony Frequency
Drain Line weekly
Drain Pan/Drip Pan weekly
Exterior as needed
Condenser monthly (air-cooled only)
Ice Machine semi-annually
Transport Tube semi-annually
* Ice machine must be cleaned and sanitized prior to start-up.
T400A/W, MCD400A/W, R400A/W, MFD400A/W, D400A/W Ice Machines 17
Page 18
Weekly
The exterior may be cleaned with a stainless cleaner such as 3M* Stainless Steel Cleaner & Polish or equivalent.
* 3M is a trademark of 3M Company.
Monthly
Condenser (air-cooled ice machine only)
1. Use a vacuum cleaner or stiff brush to carefully clean condenser coils of lint and debris to ensure optimal
performance.
2. When reinstalling counter panels in front of RIDE model ice machines, be sure that ventilation louvers line up with condenser air duct.
Semi-Annually (more often if conditions dictate)
§ A cleaning/descaling and sanitizing procedure should always include both the ice machine and dispenser; ice machine should be cleaned and sanitized rst, followed by the dispenser.
§ Icemaking system can be cleaned/descaled in place.
To ensure that your ice machine and dispenser are cleaned/descaled and sanitized properly, proceed as follows:
1. Clean/descale the ice machine
2. Sanitize the ice machine
3. Clean/descale the dispenser
4. Sanitize the dispenser
CAUTION!
§ Wear rubber gloves and safety goggles (or face shield) when handling cleaner or sanitizer mixtures.
§ Use only Follett approved cleaners.
§ It is a violation of Federal law to use Solution A or Solution B in a manner inconsistent with their labeling.
§ Do not use solvents, abrasive cleaners, metal scrapers or sharp objects to clean any part of the dispenser.
Solution A: Following manufacturer’s instructions, mix cleaning solution of 1 gal. (3.8 L) 120 F (49 C) water and 7oz.
(198 g) (one 7oz. packet) of Follett SafeCLEAN™ ice machine cleaner/descaler (P/N00132001).
Solution B: Following manufacturer’s instructions, mix a sanitizing solution of 1 gal. (3.8 L) 120 F (49 C) water and
1.6oz. (48 ml) Nu-Calgon IMS-II Sanitizer (P/N 00979674).
Clean/descale ice machine
1. If ice machine was running recently, ensure that the evaporator is completely free of ice before proceeding.
2. Disconnect power to ice machine.
3. Remove any ice machine panels required to gain access to water reservoir and electrical control box.
4. Turn compressor switch on electrical box of ice machine to OFF position.
5. Remove water reservoir cover and close water supply valve (or block up reservoir oat).
6. Drain water from reservoir by releasing evaporator drain tube from oat reservoir bracket, removing plug from
drain tube and releasing (unclamping) pinch clamp (if equipped).
7. Plug drain hose, replace drain line in reservoir bracket and pour part of Solution A into reservoir, lling it almost
to overowing.
8. Remove stainless steel ice compression nozzle and drain lines and submerge in a cup of SolutionA while
cleaning/descaling rest of system. (Flake ice machines have no ice compression nozzle and drain lines.)
CAUTION: To avoid potential pitting, do not soak parts in SolutionA for more than 45 minutes.
9. Restore power to ice machine (gearmotor will run; compressor and fan will not).
10. Inspect evaporator drain pan and drain line and remove any accumulated scale build up.
11. After 15 minutes, turn power OFF; drain solution from reservoir and evaporator.
12. Fill reservoir almost to overowing with clean water to rinse. Drain. Repeat two more times.
13. Rinse ice compression nozzle and drain lines in clean water.
Sanitize ice machine
14. Submerge ice compression nozzle and drain lines in a cup of Solution B while following steps 15-21.
15. Connect ice transport tube directly onto evaporator outlet port without ice compression nozzle.
16. Fill reservoir almost to overowing with Solution B. 1 7. Restore power to ice machine (gearmotor will run; compressor and fan will not).
18. After 10 minutes, turn compressor switch to ON position.
19. As unit starts to make ice, continue to pour Solution B into reservoir, maintaining level just below reservoir
overow.
18 T400A/W, MCD400A/W, R400A/W, MFD400A/W, D400A/W Ice Machines
Page 19
20.
Continue to make ice with Solution B for 20 minutes.
2 1. Turn power to ice machine OFF.
22. Disconnect ice transport tube from evaporator outlet port. Rinse ice compression nozzle and drain lines in clean
water and reinstall on evaporator outlet. Reconnect ice transport tube to ice compression nozzle.
23. Drain any remaining Solution B from evaporator.
24. Fill reservoir almost to overowing with 120 F (49 C) clean water to rinse. Drain. Repeat two more times. Re-
clamp pinch clamp, replace drain plug, and re-secure drain tube ensuring that end of drain tube is above water level in reservoir.
25. Open water supply valve (or unblock oat) and replace reservoir cover; restore power to ice machine and ensure
compressor switch is in ON position. Make ice for at least 15 minutes to ush any remaining Solution B from system (RIDE ice machines with long ice transport hoses may take longer to ush out). Discard this ice and all ice made during sanitizing.
26. Reinstall all parts and replace any panels removed prior to cleaning.
Service
Ice machine Operation (all models)
Follett’s ice machine consists of four distinct functional systems:
§ Refrigeration system
§ Water system
§ Harvesting system
§ Electrical control system
These four systems work together to accomplish the production and harvesting of ice. A problem in any one of these systems will result in improper operation of the entire ice production cycle. When troubleshooting the ice machine, it is important to analyze the entire system operation to determine which system is not functioning properly, then pinpoint the component within that system that is malfunctioning. Determine what corrective action must be taken before making any adjustments or replacing any components.
The icemaking process
The Follett ice machine uses a stainless steel jacketed evaporator and operates on a continuous freezing cycle. Water is supplied to the evaporator from the
Harvest system diagram
evaporator port
water reservoir where the water level is controlled by a oat valve. This valve also shuts off the water supply when the ice machine is not running.
When the ice machine is running, a layer of ice forms on the interior surface of the evaporator. This ice is
ice transport tube
continuously removed by a slowly rotating (12 RPM) auger. The auger carries the ice upward into the
compression nozzle
cavity formed by the top bearing housing and the compression loop, where it is compressed to remove excess water. When the ice reaches the desired hardness it rotates within the cavity and is forced through a discharge port and compression nozzle and into the ice transport tube. The discharge tube and
water inlet
auger
compression nozzle are slightly restricted to further compress the ice and produce the desired hardness.
Note: MFD series ake ice machines have no compression nozzle. As the formation of ice continues, ice in the transport tube is pushed through the tube to the storage compartment in the ice dispenser or ice storage bin.
A solid state control board located in the electrical box of the ice machine controls the normal operation of the ice machine and monitors gearmotor torque. This control board will shut down the ice machine should an over-torque condition occur. It is very important that you familiarize yourself with the operational sequences detailed in this manual before attempting to service the ice machine.
T400A/W, MCD400A/W, R400A/W, MFD400A/W, D400A/W Ice Machines 19
Page 20
condenser
filter dryer
thermostatic
expansion
valve
evaporator
high side
service port
low side
service port
high pressure
switch
compressor
high
pressure
vapor
low
pressure
vapor
high
pressure
liquid
low
pressure
liquid
Technical specications (all models)
Refrigeration system diagram
Refrigeration pressure data
§ Water regulating valve is factory set at 225 PSIG head pressure.
§ Readings within 10% of table values should be considered normal.
Air-cooled Ice Machine Refrigeration Pressure
Discharge Pressure/Suction Pressure Ambient air temperature ˚F/˚C
100/38
237/37
326/38
347/40
psi
psi
psi
Ice machine inlet water
temperature ˚F/˚C
˚F/˚C
50/10
70/21
90/32
60/16
174/23
174/23
190/25
80/27
245/31
244/30
265/32
Compressor data
Compressor current draw
Water-cooled Ice Machine Refrigeration Pressure
Discharge Pressure/Suction Pressure
Condenser inlet water temperature ˚F/˚C
Ice machine inlet water
temperature ˚F/˚C
˚F/˚C
50/10
70/21
90/32
50/10
236/28
237/28
236/28
70/21
235/29
230/30
235/30
90/32
250/34
250/34
250/34
psi
psi
psi
Air-cooled
Ambient air temperature 60 F/15.6 C 70 F/21.1 C 80 F/26.7 C 90 F/32.2 C 100 F/37.8 C
6.3A 6.5A 6.7A 6.9A 7.1A
Water-cooled
Water temperature at oat 50 F/10 C 60 F/15.6 C 70 F/21.1 C 80 F/26.7 C 90 F/32.2 C
6.6A 6.7A 6.7A 6.8A 6.9A
Locked rotor amps 58.8A
20 T400A/W, MCD400A/W, R400A/W, MFD400A/W, D400A/W Ice Machines
Page 21
Air-cooled ice machine capacity/24 hrs.
Water-cooled ice machine capacity/24 hrs.
Ambient Air Temperature ˚F/˚C
60
70
80
90
C 50 10 60 16 70 21 80 27 90 32
Inlet Water Temperature ˚F/˚C
F
16
21
27
510
454
397
232
206
180
482
435
389
219
198
177
454
417
380
206
190
173
424
385
347
193
175
158
394
354
313
179
161
142
32 335 152 329 150 323 147 297 135 270 123
100
38 273 124 270 123 266 121 247 112 227 103
lbs. kg. lbs. kg. lbs. kg. lbs. kg. lbs. kg.
Performance with new RG Group 1/2 ton coil (Note: Data expressed in lbs/hr and kg/hr)
Ambient Air Te mperature ˚F/˚C
60
16 451 204 423 192 394 179 371 168 352 160
70
21 447 202 413 187 390 177 361 163 342 155
50 10 60 16 70 21 80 27 90 32
Inlet Water Temperature ˚F/˚C
F C
80
27 442 200 409
185
380
172
352
160
333
151
90
32 437 199 399 181 371 168 342 155 323 146
100
38 428 194 394 179 361 163 333 151 309 140
lbs. kg. lbs. kg. lbs. kg. lbs. kg. lbs. kg.
Note: Nominal values – actual production may vary by ± 10%
Gearmotor data
Gearmotor current 2.25A (nominal) Locked rotor amps 14A
Electrical control system operation
MCD400A/WBT, MCD400A/WHT and MFD400A/WBT wiring diagram
Follett ice machines used on top of an ice storage bin have a slightly different circuitry. A diagram for these ice machines is shown below. The operational and diagnostic stages for these ice machines will be otherwise the same as the following Stages 1 - 10.
WHITE
W
COMPRESSOR
T.O.L.
RED
STA RT RELAY
4
2
3
INPUT POWER
C
BLACK
BLACK
YELLOW
START CAP.
RED
B
FAN
R
S
BLACK
BLACK
M
BLACK
ORANGE
HIGH PRESSURE SAFETY SWITCH
GEAR MOTOR
STA RT
RUN
GEAR MOTOR
STA RT
RUN
24V
RESET
WATER SENSOR
PWR
DR
C
20M
60M
2ND
WTR
B-T
B-E
WHITE
BLACK
RED RED
COMPRESSOR SWITCH
WHITE
RED
BIN T-STAT
BIN SIGNAL FROM DISPENSER JUNCTION BOX
G
GRD
GRD
WHITE
WHITE
RED
BLACK
1
M
L
S
BLACK
BLACK
BISON GEARMOTOR
T.O.L.
T.O.L.
OR
LINIX GEARMOTOR
L1
L1
L2
CONTROL
L2
L2
BOARD
L2
L2
COMPRESSOR FAN DRIVE
BLACK
BLUE
LINE VAC
COMMON
T400A/W, MCD400A/W, R400A/W, MFD400A/W, D400A/W Ice Machines 21
Page 22
Electrical control system operation
The D400A/W, MCD400A/WVS and R400A/W wiring diagrams which follow illustrate the circuitry of Follett ice machines used with ice dispensers. Both normal operation of the ice machine (Stages 1 - 6) and non-normal diagnostic sequences showing torque-out (Stages 7 - 10) for use in troubleshooting ice machine problems are shown.
Follett ice machines used on top of an ice storage bin have a slightly different circuitry. The operational and diagnostic stages for these ice machines will be otherwise the same as Stages 1 - 10 that follow.
Circuitry notes
When the ice machine is used with a dispenser it receives power from two sources – the main power supply and the bin control signal power from the dispenser. Disconnect both power sources before performing service. When performing electrical service, always use a meter to determine whether or not the components being serviced are energized.
§ High pressure cutout opens at 425 PSI and closes at 287 PSI (auto reset).
§ Compressor switch should read open in on position.
§ Compressor start relay is position sensitive. See label on start relay for proper orientation.
§ Bin signal may be 120 V, 60 Hz; 230 V, 50 Hz; or 24 V, 60 Hz. If bin signal is 24 V, 60 Hz, black bin signal wire must be moved from LINE VAC terminal to 24 V terminal.
§ Flashing water LED at any time indicates that water signal to board had been lost for more than one second.
§ Ten-second delay: There is a 10 second delay in reaction to loss of water (WTR) or bin (B-E) signals. If signals are not lost for more than 10 seconds, no reaction will occur.
Normal operation – Stage 1
Power is supplied to L1 of the control board. The ice level control in the dispenser is closed and calling for ice, supplying signal voltage to the control board. The control board will now go through the start-up sequence. Less than 30 seconds will elapse as the water sensor located in the oat reservoir checks for water in the reservoir. The Bin Empty LED (B-E) will be on.
INPUT
POWER
G
B
W
WHITE
WHITE
COMPRESSOR
C
T.O.L.
RED
STA RT RELAY
4
GRD
BLACK
R
S
2
3
BLACK
BLACK
YELLOW
START CAP.
RED
FAN
M
BLACK
ORANGE
HIGH PRESSURE SAFETY SWITCH
GEAR MOTOR
GEAR MOTOR
BLACK
M
S
STA RT
RUN
STA RT
1
L
T.O.L.
BLACK
BLACK
BLACK
BISON GEARMOTOR
LINIX GEARMOTOR
OR
WATER
SENSOR
WHITE
WHITE
RED
GRD
L1 L1 L2
CONTROL
L2 L2
BOARD
L2 L2
COMPRESSOR FAN DRIVE
BLACK
BLUE
PWR
RESET
DR
C
20M
60M
24V
WHITE
2ND
WTR
B-T
B-E
COMPRESSOR
WHITE
RED
COMMON
LINE VAC
BLACK
BIN SIGNAL FROM DISPENSER JUNCTION BOX (MCD400A/WVS series – blk wire is on 24V)
RED
RED
SWITCH
BIN T-STAT
22 T400A/W, MCD400A/W, R400A/W, MFD400A/W, D400A/W Ice Machines
Page 23
Normal operation – Stage 2
RED
STA RT
The water sensor veries water in the oat. The Water OK LED (WTR) comes on. At the same time, the gearmotor, compressor, and condenser fan motor come on, lighting the Drive LED (DR) and compressor LED (C). The compressor is started through a current style relay that is pulled in by the initial high current draw of the compressor. The gearmotor start windings are also energized through a current relay (or start capacitor). The B-E and WTR LED remain on.
INPUT
POWER
G
B
W
WHITE
WHITE
COMPRESSOR
C
T.O.L.
RED
STA RT RELAY
4
GRD
BLACK
R
S
2
3
BLACK
BLACK
YELLOW
START CAP.
FAN
M
BLACK
ORANGE
HIGH PRESSURE SAFETY SWITCH
GEAR MOTOR
GEAR MOTOR
BLACK
M
S
STA RT
RUN
1
L
T.O.L.
BLACK
BLACK
BLACK
BISON GEARMOTOR
LINIX GEARMOTOR
OR
WATER
SENSOR
WHITE
WHITE
RED
GRD
L1 L1 L2
CONTROL
L2 L2
BOARD
L2 L2
COMPRESSOR FAN DRIVE
BLACK
BLUE
PWR
RESET
DR
C
20M
60M
24V
WHITE
2ND
WTR
B-T
B-E
COMPRESSOR
WHITE
RED
COMMON
LINE VAC
BLACK
BIN SIGNAL FROM DISPENSER JUNCTION BOX (MCD400A/WVS series – blk wire is on 24V)
RED
RED
SWITCH
BIN T-STAT
Normal operation – Stage 3
After the initial high current draw drops off, the gearmotor start relay contacts open dropping out the start winding (or start capacitor). As the compressor comes up to normal running speed, the compressor start relay contacts open, dropping out the start winding of the compressor. The ice machine is now in a normal icemaking mode. The ice machine will produce ice until the bin level control in the ice dispenser is satised. The B-E, DR, C and WTR LEDs are all on.
INPUT
POWER
G
B
W
WHITE
WHITE
COMPRESSOR
C
T.O.L.
RED
STA RT RELAY
4
GRD
BLACK
R
S
2
3
BLACK
BLACK
YELLOW
START CAP.
RED
FAN
M
BLACK
ORANGE
HIGH PRESSURE SAFETY SWITCH
GEAR MOTOR
GEAR MOTOR
BLACK
M
S
STA RT
RUN
STA RT
RUN
1
L
T.O.L.
T.O.L.
BLACK
BLACK
BLACK
BISON GEARMOTOR
LINIX GEARMOTOR
OR
WATER
SENSOR
WHITE
WHITE
RED
GRD
L1 L1 L2
CONTROL
L2 L2
BOARD
L2 L2
COMPRESSOR FAN DRIVE
BLACK
BLUE
BIN SIGNAL FROM DISPENSER JUNCTION BOX (MCD400A/WVS series – blk wire is on 24V)
COMMON
LINE VAC
BLACK
24V
WHITE
PWR
RESET
DR
C
20M
60M
2ND
WTR
B-T
B-E
COMPRESSOR
SWITCH
WHITE
RED
BIN T-STAT
RED
RED
T400A/W, MCD400A/W, R400A/W, MFD400A/W, D400A/W Ice Machines 23
Page 24
Normal operation – Stage 4
LINIX GEARMOTOR
Once the ice level control opens, the B-E LED goes out. After a 10 second delay the LED (C), compressor, and fan motor go off and the B-T LED comes on. (Should the ice level control not remain open for 10 seconds, the ice machine will continue to run.) The gearmotor continues to run for 60 seconds. The purpose of this function is to drive the remaining ice out of the evaporator and to boil off any refrigerant remaining in the evaporator.
INPUT
POWER
G
B
W
WHITE
WHITE
COMPRESSOR
C
T.O.L.
RED
STA RT RELAY
4
GRD
BLACK
R
S
2
3
BLACK
BLACK
YELLOW
START CAP.
FAN
M
BLACK
ORANGE
HIGH PRESSURE SAFETY SWITCH
GEAR MOTOR
GEAR MOTOR
BLACK
M
S
STA RT
RUN
1
L
T.O.L.
BLACK
BLACK
BLACK
BISON GEARMOTOR
SENSOR
OR
WATER
WHITE
WHITE
RED
GRD
L1 L1 L2
CONTROL
L2 L2
BOARD
L2 L2
COMPRESSOR FAN DRIVE
BLACK
BLUE
PWR
RESET
DR
C
20M
60M
24V
WHITE
2ND
WTR
B-T
B-E
COMPRESSOR
WHITE
RED
COMMON
LINE VAC
BLACK
BIN SIGNAL FROM DISPENSER JUNCTION BOX (MCD400A/WVS series – blk wire is on 24V)
RED
RED
SWITCH
BIN T-STAT
Normal operation – Stage 5
The B-T LED will remain on for 20 minutes. The ice machine will not start while the B-T LED is on. To restart the ice machine for troubleshooting purposes, depress the reset button to clear the control board.
INPUT
POWER
G
B
W
WHITE
WHITE
COMPRESSOR
C
T.O.L.
RED
STA RT RELAY
4
GRD
BLACK
R
S
2
3
BLACK
BLACK
YELLOW
START CAP.
RED
FAN
M
BLACK
ORANGE
HIGH PRESSURE SAFETY SWITCH
GEAR MOTOR
GEAR MOTOR
BLACK
M
S
STA RT
RUN
STA RT
1
L
T.O.L.
BLACK
BLACK
BLACK
BISON GEARMOTOR
LINIX GEARMOTOR
OR
WATER
SENSOR
WHITE
WHITE
RED
GRD
L1 L1 L2
CONTROL
L2 L2
BOARD
L2 L2
COMPRESSOR FAN DRIVE
BLACK
BLUE
PWR
RESET
DR
C
20M
60M
24V
WHITE
2ND
WTR
B-T
B-E
COMPRESSOR
WHITE
RED
COMMON
LINE VAC
BLACK
BIN SIGNAL FROM DISPENSER JUNCTION BOX (MCD400A/WVS series – blk wire is on 24V)
RED
RED
SWITCH
BIN T-STAT
24 T400A/W, MCD400A/W, R400A/W, MFD400A/W, D400A/W Ice Machines
Page 25
Normal operation – Stage 6
When the dwell time of 20 minutes has expired, the B-T LED goes off. The ice machine will go through the normal start-up sequence when the bin level control signals the control board for ice. The WTR LED will remain on as long as the water sensor in the oat reservoir senses water.
INPUT
POWER
G
B
W
WHITE
WHITE
COMPRESSOR
C
T.O.L.
RED
STA RT RELAY
4
GRD
BLACK
R
S
2
3
BLACK
BLACK
YELLOW
START CAP.
RED
FAN
M
BLACK
ORANGE
HIGH PRESSURE SAFETY SWITCH
GEAR MOTOR
GEAR MOTOR
BLACK
M
S
STA RT
RUN
STA RT
1
L
T.O.L.
BLACK
BLACK
BLACK
BISON GEARMOTOR
LINIX GEARMOTOR
WATER
SENSOR
OR
WHITE
WHITE
RED
GRD
L1 L1 L2
CONTROL
L2 L2
BOARD
L2 L2
COMPRESSOR FAN DRIVE
BLACK
BLUE
BIN SIGNAL FROM DISPENSER JUNCTION BOX (MCD400A/WVS series – blk wire is on 24V)
COMMON
LINE VAC
BLACK
24V
WHITE
PWR
RESET
DR
C
20M
60M
2ND
WTR
B-T
B-E
COMPRESSOR
SWITCH
WHITE
RED
BIN T-STAT
RED
RED
Diagnostic sequence – Stage 7
The 20 minute error LED (20M) is on indicating that the control board has sensed an over-torque condition (above 3A on the gearmotor) and shut the ice machine down. The 20M LED will remain on for 20 minutes after an over-torque condition has occurred. The ice machine will remain off as long as the 20M LED is on. When the 20M LED goes off, the control board will try to go through a normal start-up sequence. The WTR LED remains on as long as the water sensor in the oat reservoir senses water.
INPUT
POWER
G
B
W
WHITE
WHITE
COMPRESSOR
C
T.O.L.
RED
STA RT RELAY
4
GRD
BLACK
R
S
2
3
BLACK
BLACK
YELLOW
START CAP.
RED
FAN
M
BLACK
ORANGE
HIGH PRESSURE SAFETY SWITCH
GEAR MOTOR
GEAR MOTOR
BLACK
M
S
STA RT
RUN
STA RT
1
L
T.O.L.
BLACK
BLACK
BLACK
BISON GEARMOTOR
LINIX GEARMOTOR
OR
WATER
SENSOR
WHITE
WHITE
RED
GRD
L1 L1 L2
CONTROL
L2 L2
BOARD
L2 L2
COMPRESSOR FAN DRIVE
BLACK
BLUE
BIN SIGNAL FROM DISPENSER JUNCTION BOX (MCD400A/WVS series – blk wire is on 24V)
COMMON
LINE VAC
BLACK
24V
WHITE
PWR
RESET
DR
C
20M
60M
2ND
WTR
B-T
B-E
COMPRESSOR
SWITCH
WHITE
RED
BIN T-STAT
RED
RED
T400A/W, MCD400A/W, R400A/W, MFD400A/W, D400A/W Ice Machines 25
Page 26
Diagnostic sequence – Stage 8
If the restart is successful the 20M LED goes off, the 60 minute timer LED (60M) comes on. The 60M LED will remain on for 60 minutes from restart. A lighted 60M LED tells the technician that the ice machine has experienced an over­torque condition. If the ice machine runs without problems for 60 minutes and no additional torque errors occur, the 60M LED will go off and the ice machine will continue normal operation.
INPUT
POWER
G
B
W
WHITE
WHITE
COMPRESSOR
C
T.O.L.
RED
STA RT RELAY
4
GRD
BLACK
R
S
2
3
BLACK
BLACK
YELLOW
START CAP.
FAN
M
BLACK
ORANGE
HIGH PRESSURE SAFETY SWITCH
GEAR MOTOR
GEAR MOTOR
BLACK
M
S
STA RT
RUN
1
L
T.O.L.
BLACK
BLACK
BLACK
BISON GEARMOTOR
LINIX GEARMOTOR
OR
WATER
SENSOR
WHITE
WHITE
RED
GRD
L1 L1 L2
CONTROL
L2 L2
BOARD
L2 L2
COMPRESSOR FAN DRIVE
BLACK
BLUE
BIN SIGNAL FROM DISPENSER JUNCTION BOX (MCD400A/WVS series – blk wire is on 24V)
COMMON
LINE VAC
BLACK
24V
WHITE
PWR
RESET
DR
C
20M
60M
2ND
WTR
B-T
B-E
COMPRESSOR
SWITCH
WHITE
RED
BIN T-STAT
RED
RED
Diagnostic sequence – Stage 9
The second error (2ND) LED will come on if an over-torque condition occurs while the 60M LED is still lighted. The 2ND LED will indicate to the technician that two consecutive over-torque situations have occurred. The ice machine will shut down at this time and lock out. It will not restart unless the manual reset button is depressed.
INPUT
POWER
G
B
W
WHITE
WHITE
COMPRESSOR
C
T.O.L.
RED
STA RT
RELAY
4
GRD
BLACK
R
S
2
3
BLACK
BLACK
YELLOW
START CAP.
RED
FAN
M
BLACK
ORANGE
HIGH PRESSURE SAFETY SWITCH
GEAR MOTOR
GEAR MOTOR
BLACK
M
S
STA RT
RUN
STA RT
1
L
T.O.L.
BLACK
BLACK
BLACK
BISON GEARMOTOR
LINIX GEARMOTOR
SENSOR
OR
WATER
WHITE
WHITE
RED
GRD
L1 L1 L2
CONTROL
L2 L2
BOARD
L2 L2
COMPRESSOR FAN DRIVE
BLACK
BLUE
BIN SIGNAL FROM DISPENSER JUNCTION BOX (MCD400A/WVS series – blk wire is on 24V)
COMMON
LINE VAC
BLACK
24V
WHITE
PWR
RESET
DR
C
20M
60M
2ND
WTR
B-T
B-E
COMPRESSOR
SWITCH
WHITE
RED
BIN T-STAT
RED
RED
26 T400A/W, MCD400A/W, R400A/W, MFD400A/W, D400A/W Ice Machines
Page 27
Diagnostic sequence – Stage 10
If the water level in the oat reservoir drops to an unacceptable level, the WTR LED will go out, shutting the ice machine off. Also, the BT LED will come on, preventing the ice machine from restarting for twenty minutes. If water is restored, the WTR LED will come back on and ash to alert the technician that water to ice machine has been lost. The ice machine will then restart at the end of the 20 minute time delay. The ashing WTR LED can be cleared by pressing the reset button.
INPUT
POWER
G
B
W
WHITE
WHITE
COMPRESSOR
C
T.O.L.
RED
STA RT RELAY
4
GRD
BLACK
R
S
2
3
BLACK
BLACK
YELLOW
START CAP.
RED
FAN
M
BLACK
ORANGE
HIGH PRESSURE SAFETY SWITCH
GEAR MOTOR
GEAR MOTOR
BLACK
M
S
STA RT
RUN
STA RT
1
L
T.O.L.
BLACK
BLACK
BLACK
BISON GEARMOTOR
LINIX GEARMOTOR
OR
WATER
SENSOR
WHITE
WHITE
RED
GRD
L1 L1 L2
CONTROL
L2 L2
BOARD
L2 L2
COMPRESSOR FAN DRIVE
BLACK
BLUE
PWR
RESET
DR
C
20M
60M
24V
WHITE
2ND
WTR
B-T
B-E
COMPRESSOR
WHITE
RED
COMMON
LINE VAC
BLACK
BIN SIGNAL FROM DISPENSER JUNCTION BOX (MCD400A/WVS series – blk wire is on 24V)
RED
RED
SWITCH
BIN T-STAT
T400A/W, MCD400A/W, R400A/W, MFD400A/W, D400A/W Ice Machines 27
Page 28
Refrigeration system (all models)
All service on refrigeration systems must be performed in accordance with all federal, state and local laws. It is the responsibility of the technician to ensure that these requirements are met. Recharging ice machine to other than factory specications will void the warranty.
R404A ice machine charge specications
Model Charge Refrigerant type
T400A, MCD400A, MFD400A, R400A, D400A (air-cooled) 19 oz. (539 g) R404A
T400W, MCD400W, MFD400W, R400W , D400W (water-cooled) 9 oz. (255 g) R404A
Refrigerant replacement requirements
1. Non-contaminated refrigerant removed from any Follett refrigeration system can be recycled and returned to
the same system after completing repairs. Recycled refrigerant must be stored in a clean, approved storage container. If additional refrigerant is required, virgin or reclaimed refrigerant that meets ARI standard 700-88 must be used.
2. In the event of system contamination (for example, a compressor burn out, refrigerant leak, presence of non­condensibles or moisture), the system must be repaired, evacuated and recharged using virgin or reclaimed refrigerant that meets ARI standard 700-88.
3. Follett Corporation does not approve of recovered refrigerants. Improper refrigeration servicing procedures will void the factory warranty.
Evacuation
Evacuate the system to a level of 500 microns. When the 500 micron level is reached, close valves and both manifold and shut down the vacuum pump. Allow the system to sit for approximately 20 minutes. During this period the system pressure should not rise. If the system pressure rises and stabilizes there is moisture in the system and further evacuation is needed. If the pressure continues to rise check the system for leaks.
Ambients Minimum Maximum
Air temperature1 50 F/10 C 100 F/37.8 C Water temperature2 40 F/4.4 C 90 F/32.2 C
1
Ambient air temperature is measured at the air-cooled condenser coil inlet.
2
Ambient water temperature is measured in the ice machine oat reservoir.
Ice capacity test
Ice machine production capacity can only be determined by weighing ice produced in a specic time period.
1. Replace all panels on ice machine.
2. Run ice machine for at least 15 minutes.
3. Weigh and record weight of container used to catch ice.
4. Catch ice for 15 or 20 minutes.
5. Weigh harvested ice and record total weight.
6. Subtract weight of container from total weight.
7. Convert fractions of pounds to decimal equivalents (ex. 6 lb 8 oz. = 6.5 lb).
8. Calculate production using following formula:
1440 min. x wt. of ice produced = Production capacity/24 hr. period Total test time in minutes
9. Calculated amount per 24 hours should be checked against rated capacity for same ambient and water temperatures in Ice Production Tables.
28 T400A/W, MCD400A/W, R400A/W, MFD400A/W, D400A/W Ice Machines
Page 29
Service procedures
1
2
apply grease here
Evaporator disassembly (Fig. 7)
1. Disconnect power to ice machine.
2. Shut off water to ice machine.
3. Drain evaporator and oat tank.
4. Disconnect plastic tubing from evaporator water inlet, drain pan stub, compression nozzle tubing and reservoir overow tubing from secured clip.
5. Disconnect ice transport tube from compression nozzle.
Note: No compression nozzle on MFD400 series ake ice machines.
6. Loosen nut and remove upper vee band coupling from top of evaporator.
7. Lift top bearing assembly straight up with a slight rotating motion and remove.
8. Remove ice compression loop located at top of auger.
9. Lift auger straight up and out of evaporator.
10. Remove nut and lower vee band coupling from bottom of evaporator.
11. Lift evaporator to clear bottom bearing assembly.
12. Loosen hex head bolt in side of mounting base with 5/16 wrench and lift lower bearing assembly.
13. Remove condensate shield.
14. Remove 4 Allen head machine screws holding mounting base to gearbox.
15. If replacing evaporator, remove compression nozzle from evaporator port.
Fig. 7
Evaporator reassembly (Fig. 7)
1. Clean gearmotor boss, output shaft and shaft well.
2. Install drain pan and evaporator mounting base.
3. Fill gearmotor shaft well with food-grade grease (Fig. 8).
4. Install condensate shield and seat against gearmotor boss.
5. Install mounting base O ring in groove in evaporator mounting base.
6. Lower bottom bearing assembly into evaporator mounting base.
7. While maintaining a downward pressure on bottom bearing assembly, tighten hex head bolt with a 5/16 wrench.
8. Position evaporator over lower bearing assembly and align grooves with pins in bearing assembly.
9. Install vee band clamp and nut and tighten to 70 in/lb.
10. Place auger in center of evaporator and rotate to mate with drive pin.
11. Install ice compression loop, orienting loop as shown in Fig. 7.
Note: No compression nozzle on MFD400 series ake ice machines.
12. Install upper bearing and seal assembly, rotating bearing to slip pin. into auger slot.
13. Install upper vee band clamp and nut and tighten to 70 in/lb.
14. If evaporator was replaced, reinstall compression nozzle.
Gearmotor replacement (Fig. 8)
1. Disassemble evaporator as described above.
2. Disconnect the wire connectors.
3. Remove 4 screws holding gearmotor mounting plate to base of ice machine and lift gearbox and motor clear of ice machine (Fig. 8.1).
4. Remove machine screws holding mounting plate to motor (Fig. 8.2).
5. Install new motor in reverse order.
Fig. 8
T400A/W, MCD400A/W, R400A/W, MFD400A/W, D400A/W Ice Machines 29
Page 30
Ice machine troubleshooting
Flashing water LED at any time indicates that water signal to board had been lost for more than one second.
Ten-second delay: There is a 10 second delay in reaction to loss of water (WTR) or bin (B-E) signals. If signals are not lost for more than 10 seconds, no reaction will occur.
Problem Indicators Corrective Action
Ice machine will not run.
System status: compressor, gearmotor, and fan motor inoperative.
Compressor will not run.
System status: gearmotor and fan motor run.
Unit cycles intermittently.
System status: compressor, gearmotor, and fan motor cycle.
Low ice production.
Poor quality ice.
Water leaks from bottom of evaporator.
Ice machine runs for short period of time and shuts down on torque error.
System status: 20M or 2nd LED is lit.
Evaporator is iced up on the outside. No ice production.
System status: compressor, gearmotor and fan motor running.
1. No power to unit.
2. Open bin level control.
3. Water OK LED (WTR) not on.
4. 20M or 2ND LED is on indicating that rst or second torque error has occurred.
5. Gear motor locked up (immediate torque error indicated by LEDs when board is reset).
6. Open coil on gearmotor start relay causing an immediate torque error.
1. Condenser coil plugged causing open overload or high pressure cut-out.
2. Defective starting capacitor.
3. Defective starting relay.
4. Open motor winding.
5. No power output from compressor output terminal on control board.
1. Float reservoir running dry, sensing probe signalling for system to shut down.
1. Dirty air lter or condenser coil.
2. Restricted air ow to condenser coil.
3. Mineral coated evaporator.
4. Improper exhaust air provisions.
5. Faulty expansion valve.
6. Low refrigerant charge.
7. Superheat incorrect.
8. Inefficient compressor.
1. O ring seal broken. 1. Replace O ring.
1. Kink in ice transport tube.
2. Bin level control remains in closed position.
3. Ice transport tube ruptured internally.
4. Worn evaporator bearings.
5. Faulty gearmotor start relay. Ice machine torques out within 5 seconds of start-up.
6. Torque out occurs when storage bin lls to capacity.
1. Gearmotor running but no output rotation.
2. Float reservoir empty.
3. Air bubble in water supply line. Water in reservoir but not in evaporator.
1. Check that unit is plugged in, circuit breakers are on.
2. Adjust or replace ice level control.
3. Check reservoir for water, restore water to unit.
4. See #6 below.
5. Repair or replace gearmotor.
6. Replace gearmotor start relay.
1. Clean condenser coil and replace overload if necessary.
2. Replace start capacitor.
3. Replace relay.
4. Ohm out windings and replace compressor if necessary.
5. Check terminal connection and replace control board if necessary.
1. Check water supply to oat and oat operation. PC board will have ashing WTR LED.
1. Clean or replace lter, clean condenser.
2. Remove obstruction.
3. Clean evaporator.
4. Provide proper exhaust air provisions per Follett installation manual.
5. Replace expansion valve.
6. Check for leaks; repair, evacuate, and weigh in correct charge.
7. Check that TXV sensing bulb is securely clamped in place and not damaged; check that insulated bulb cover is in place.
8. Replace compressor.
1. Eliminate kink and check that tube routing complies with Follett ice machine installation manual.
2. Adjust or replace control.
3. Replace complete length of ice transport tube.
4. Inspect bearings for roughness or binding and replace if necessary.
5. Replace gearmotor start relay.
6. Ensure that ice contacts bin thermostat before backing ice up in transport tube. Refer to dispenser manual for proper thermostat and ice tube mounting.
1. Check for broken gearmotor output shaft or damaged gearbox.
2. Check for defective water sensor (water OK (WTR) LED remains on even when oat empty or probe removed from water).
3. Purge air from line.
30 T400A/W, MCD400A/W, R400A/W, MFD400A/W, D400A/W Ice Machines
Page 31
Problem Indicators Corrective Action
Compressor cycles intermittently.
System status: gearmotor and fan motor run.
Unit runs but not making ice.
System status: compressor, gearmotor & fan motor running.
Compressor and fan motor will not run.
Gearmotor runs.
Intermittent noises from evaporator.
1. Compressor start relay in wrong position.
2. High pressure cutout open due to high head pressure.
3. Clogged or dirty air lter or condenser coil.
4. Improper ventilation.
5. Defective compressor.
1. Clogged or dirty air lter or condenser coil.
2. Compressor not pumping.
3. Low refrigerant charge.
1. Compressor switch in OFF position.
2. No output on compressor and fan motor terminals on control board.
3. Failed fan motor causes high pressure cut-out to open.
1. Mineral build-up on evaporator surface. 1. Clean evaporator with liquid ice machine cleaner.
1. Position relay with arrow or word “top”.
2. Check discharge pressure and adjust water regulator valve.
3. Clean or replace lter, clean condenser coil.
4. Provide inlet and exhaust air provisions per Follett ice machine installation manual.
5. Replace compressor.
1. Clean or replace lter, clean condenser coil.
2. Replace compressor.
3. Check for leaks; repair, evacuate, and weigh in correct charge.
1. Turn compressor switch on.
2. Replace control board.
3. Replace fan motor.
T400A/W, MCD400A/W, R400A/W, MFD400A/W, D400A/W Ice Machines 31
Page 32
Replacement parts
Order parts online www.follettice.com
Evaporator
Reference # Description Part #
1 Coupling, vee band, includes nut 502735
2 Bearing assembly, top 502736
3 Loop, ice compression, beveled (see below for Flaker-specic components) 502110
4 Auger (see below for Flaker-specic components) 502737
5 Evaporator (includes insulation jacket, 502740) 502725
6 O ring, bearing housing 500496
7 Bearing assembly, bottom (includes O rings and condensate shield) 502738
8 O ring, mounting base 501063
9 Shield, condensate 500744
10 Screw, Allen 1/4 20 x 1/2 (set of 4) 501080
11 Mounting base, evap. (includes 501063) 502733
12 Bolt, mounting base 502227
13 Gearbox & motor (includes 307192) 502730
Not shown Mounting base, gearbox 502729
15 Compression nozzle, with single drain 502221
16 Drain pan, evaporator 502727
17 Clamp, compression nozzle and screw 502226
18 Tubing, compression nozzle drain(s) (sold by foot) 500680
Not shown Grease, Chevron SRI-2, 14 oz 501111
19 Bracket, drain hose 502739
20 Insulation jacket, evaporator 502740
21 Relay, gearmotor 00142042
22 Cover, metal 502744
22 Cover, black plastic 01012228
Flaker-specic components
Reference # Description Part #
3 Loop, compression, notched 00124115
4 Auger (with paddle) 00124123
32 T400A/W, MCD400A/W, R400A/W, MFD400A/W, D400A/W Ice Machines
Page 33
Evaporator
Order parts online www.follettice.com
2
15
18
1
17
3
4
5
20
19
1
7
22
21
6
8
10
11
12
16
9
13
T400A/W, MCD400A/W, R400A/W, MFD400A/W, D400A/W Ice Machines 33
Page 34
Air-cooled ice machines
Order parts online www.follettice.com
9
1
16
13
14
2
15
17
7
6
11
10
8
4
3
12
5
34 T400A/W, MCD400A/W, R400A/W, MFD400A/W, D400A/W Ice Machines
Page 35
Air-cooled ice machines
Reference # Description Part #
1 Drier 502724
2 Condenser coil, A/C 501187
Not shown Water sensor 502116
3 Reservoir mounting bracket 501986
4 Float valve & reservoir 500504
5 Drain kit with Agion, evaporator 00141440
6 Evaporator (see page 32 and 33 for complete breakdown)
Not shown Tubing, polypropylene, reservoir supply (sold by foot) 502079
Not shown Fitting, plastic, oat valve (includes sleeve & stem) 502078
Not shown Compression nozzle, with double drain 502220
Not shown Compression nozzle, with single drain 502221
7 Valve, expansion, thermal 502726
8 Drain pan, evaporator 502727
9 High pressure cutout 502732
Not shown Tubing, evaporator drain, 3/4" (19 mm) ID x 1" (26 mm) OD (sold by the foot) 501966
10 Mounting bracket, gearbox 502729
11 Gearbox & motor assembly, 115 V, 60 Hz 502730
12 Tubing, plastic, food grade, 1/2" (13mm) ID (sold by foot) 501191
13 Fan blade 500474
14 Motor, fan, 115 V, 60 Hz 500672
15 Bracket, fan motor 501188
Not shown Overload, compressor, 115 V, 60 Hz 502782
16 Compressor, 115 V, 60 Hz 502731
17 Base – L400A 502728
Not shown Strainer, water, threaded connections 500376
Not shown Strainer, push-in connections 502920
Not shown Shroud, condenser coil 501820
Not shown Water inlet & drain assembly, brass 502734
Not shown Water inlet tting, plastic 502924
Not shown Water inlet elbow, plastic 502925
Not shown Drain tting, plastic 00109728
Not shown Jacket, insulation, TXV 502830
Not shown Bracket, ice tube entry 502698
Not shown Pinch clamp 00988238
Order parts online www.follettice.com
T400A/W, MCD400A/W, R400A/W, MFD400A/W, D400A/W Ice Machines 35
Page 36
Water-cooled ice machines before serial number C57245
18
16
Order parts online www.follettice.com
7
12
13
14
1
15
20
17
5
9
8
10
3
11
4
2
19
19
36 T400A/W, MCD400A/W, R400A/W, MFD400A/W, D400A/W Ice Machines
6
Page 37
Water-cooled ice machines before serial number C57245
Reference # Description Part #
1 Drier 502724
2 Valve, water regulating (includes Iso-washer) 500537
Not shown Iso-washer (for water regulating valve) 501810
Not shown Water sensor 502116
3 Float valve & reservoir 500504
4 Reservoir mounting bracket 501986
Not shown Tubing, polypropylene, reservoir supply (sold by foot) 502079
Not shown Fitting, plastic, oat valve (includes sleeve & stem) 502078
Not shown Compression nozzle, with double drain 502220
Not shown Compression nozzle, with single drain 502221
5 Evaporator (see page 32 and 33 for complete breakdown)
6 Drain kit with Agion, evaporator 00141440
7 Valve, expansion, thermal 502726
8 Drain pan, evaporator 502727
Not shown Tubing, evaporator drain, 3/4" (19mm) ID x 1" (26 mm) OD (sold by foot) 501966
9 Gearbox & motor assembly, 115 V, 60 Hz 502730
10 Mounting bracket, gearbox 502729
11 Tubing, plastic, food grade, 1/2" (13 mm) ID (sold by foot) 501191
12 Motor, fan, 115V, 60Hz 500672
13 Bracket, fan motor 501188
14 Fan blade 500790
Not shown Overload compressor, 115 V, 60 Hz 502782
15 Compressor, 115 V, 60 Hz 502731
16 Coil, condenser 00111898
17 Base, L400W 502741
Not shown Strainer, water, threaded connections 500376
Not shown Strainer, push-in connections 502920
Not shown Water inlet and drain assembly, brass 502734
Not shown Water inlet tting, plastic 502924
Not shown Water inlet elbow, plastic 502925
Not shown Drain tting, plastic 00109728
Not shown Assembly, drain, single tting 502348
18 High pressure cutout 502732
Not shown Jacket, insulation, TXV 502830
19 Fitting, condenser drain 00143941
20 Bracket, ice tube entry 502698
Not shown Pinch clamp 00988238
Order parts online www.follettice.com
T400A/W, MCD400A/W, R400A/W, MFD400A/W, D400A/W Ice Machines 37
Page 38
Water-cooled ice machines after serial number C57244
15
13
Order parts online www.follettice.com
7
16
1
12
14
5
9
8
10
3
11
4
2
17
17
38 T400A/W, MCD400A/W, R400A/W, MFD400A/W, D400A/W Ice Machines
6
Page 39
Water-cooled ice machines after serial number C57244
Reference # Description Part #
1 Drier 502724
2 Valve, water regulating (includes Iso-washer) 500537
Not shown Iso-washer (for water regulating valve) 501810
Not shown Water sensor 502116
3 Float valve & reservoir 500504
4 Reservoir mounting bracket 501986
Not shown Tubing, polypropylene, reservoir supply (sold by foot) 502079
Not shown Fitting, plastic, oat valve (includes sleeve & stem) 502078
Not shown Compression nozzle, with double drain 502220
Not shown Compression nozzle, with single drain 502221
5 Evaporator (see page 32 and 33 for complete breakdown)
6 Drain kit with Agion, evaporator 00141440
7 Valve, expansion, thermal 502726
8 Drain pan, evaporator 502727
Not shown Tubing, evaporator drain, 3/4" (19 mm) ID x 1" (26 mm) OD (sold by foot) 501966
9 Gearbox & motor assembly, 115 V, 60 Hz 502730
10 Mounting bracket, gearbox 502729
11 Tubing, plastic, food grade, 1/2" (13mm) ID (sold by foot) 501191
Not shown Overload compressor, 115 V, 60 Hz 502782
12 Compressor, 115 V, 60 Hz 502731
13 Coil, condenser 00195933
14 Base, L400W 502741
Not shown Strainer, water, threaded connections 500376
Not shown Strainer, push-in connections 502920
Not shown Water inlet and drain assembly, brass 502734
Not shown Water inlet tting, plastic 502924
Not shown Water inlet elbow, plastic 502925
Not shown Drain tting, plastic 00109728
Not shown Assembly, drain, single tting 502348
15 High pressure cutout 502732
Not shown Jacket, insulation, TXV 502830
16 Ty-rap (2 required) 204584
17 Fitting, condenser drain 00143941
Not shown Bracket, ice tube entry 502698
Not shown Pinch clamp 00988238
Order parts online www.follettice.com
T400A/W, MCD400A/W, R400A/W, MFD400A/W, D400A/W Ice Machines 39
Page 40
Electrical components
Order parts online www.follettice.com
VAC
POWER
RESET
COMM.
VAC
24
COMP.
DR C 20M
60M
2ND WTR B-T B-E
SWITCH
EARTH
1
2
L1
L1
L2
L2
L2 L2 L2 COMP.
FAN DRIVE
3
I.D.
LABEL
SOFTWARE
I.D.
WATER
PROBE
LINE
5
Reference # Description Part #
1 Capacitor, start, compressor, 115 V, 60 Hz 502780
2 Relay start, compressor, 115 V, 60 Hz 501588
3 Board, control circuit, 115 V, 60 Hz 502331
Not shown Water sensor 502116
4 Switch, on/off, compressor 502392
Not shown Bin thermostat (MCD400A/WBT, MCD400A/WHT, MFD400A/WBT and
500514
MFD400A/WHT only)
5 Board, stand off control (4 required) 501959
4
40 T400A/W, MCD400A/W, R400A/W, MFD400A/W, D400A/W Ice Machines
Page 41
Order parts online www.follettice.com
Ice machine cleaner/descaler
00132001 SafeCLEAN environmentally-friendly cleaner, carton of 24 x 7 oz packets
Ice machine sanitizer
00979674 Nu-Calgon IMS-II Sanitizer, 16 oz. bottle
Miscellaneous
Part # Description
501860 Condensate pump
502775 Oil, gearmotor, 1 pint
501111 Grease, Mobile FM 222, 14 oz tube
500377 Clamp, ice tube
501921 Grommet, ice tube
502783 Duct – 2" (51mm)
502781 Gasket, air duct
501425 Grille
501986 Bracket, oat mounting
501759 Cord and plug (female), dispenser bin signal (F1105A/W)
501858 Cord and plug (female), dispenser power (all 25, 50, 110 series dispensers)
501786 Cord and plug (female), dispenser bin signal (all 25 and 50 series top mount and freestanding dispensers)
501702 Control board adapter (R404A to R12)
502051 Cord and twist-lock plug (male), ice machine bin signal
502052 Cord and twist-lock plug (male), ice machine power
502333 Plug, twist-lock, two lead, male
502334 Plug, twist-lock, two lead, female
502235 Plug, twist-lock, three lead, male
502336 Plug, twist-lock, three lead, female
502794 Panel, right hand, louvered, R400A, MCD400A/W
502795 Cover, top, R400A/W, MCD400A/W
502796 Panel, front utility, R400A, MCD400A
502797 Panel, top front, R400A,MCD400A
502798 Panel, left hand & rear, R400A/W, MCD400A/W
502799 Panel, front, R400W, MCD400W
502800 Filler, base, R400A/W, MCD400A/W
502801 Condenser, L400W
502802 Power cord, R400, MCD400
502803 Bin signal cord, R400, MCD400
502874 Grille, condenser, T400A and MCD400AHT
502875 Filter, air, T400A and MCD400AHT
00918045 Assembly, front cover
T400A/W, MCD400A/W, R400A/W, MFD400A/W, D400A/W Ice Machines 41
Page 42
Order parts online www.follettice.com
Water treatment accessories for Symphony ice and water dispensers
Reference # Description Part #
Standard capacity lter system
Not shown Follett QC4-FL4S water lter system (includes FL4S primary cartridge and head, coarse
pre-lter and head, pressure gauge, ushing valve; assembled and installed on mounting bracket), one per ice machine
Not shown Follett FL4S primary replacement cartridge 00130245
Not shown Water lter cartridge – primary, carton of 6 00954297
Not shown Everpure coarse pre-lter cartridge 00130211
Not shown Water pre-lter cartridge – pre-lter, carton of 12 00954305
High capacity lter system
Not shown High capacity water lter system (one per ice machine) 00978957
Not shown High capacity water lter cartridge – primary, single 00978965
Not shown High capacity water lter cartridge – primary, carton of 6 00978973
Not shown Water pre-lter cartridge – pre-lter, single 00130211
Not shown Water pre-lter cartridge – pre-lter, carton of 12 00954305
Carbonless high capacity lter system
Not shown Carbonless high capacity water lter system (one per ice machine) – Horizon and Maestro
series ice machines
Not shown Carbonless high capacity water lter cartridge – primary, single 01050426
Not shown Carbonless high capacity water lter cartridge – primary, carton of 6 01050434
Not shown Water pre-lter cartridge – pre-lter, single 00130211
Not shown Water pre-lter cartridge – pre-lter, carton of 12 00954305
Other ltration
Not shown Claris hardness removal ltration system 00986059
Not shown Replacement lter for Claris system 00985127
Not shown Reverse osmosis system, 200 gallons per day 00986034
Not shown Replacement reverse osmosis cartridge 00985085
Not shown Replacement reverse osmosis pre-lter 00985077
Not shown Cleaning plug for reverse osmosis system 00985119
Not shown Cleaning cartridge for reverse osmosis system 00985101
Water pressure
Not shown Water pressure regulator (25 psi) 501781
00130229
01050442
42 T400A/W, MCD400A/W, R400A/W, MFD400A/W, D400A/W Ice Machines
Page 43
Replacement ice machine ordering matrix
Dispenser models Replacement ice machine model
Dispensers with top mounted ice machines
50CT400A & 50HT400A D400A 50HT400W & 50HT400W D400W 25CT 400A & 25HT400A D400A 25CT400W & 25HT400W D400W 110CT400A D400A 110CT400W D400W
Dispensers with remote ice machines
25CR400A & 25HR400A R400A 25CR400W & 25HR400W R400W 50CR400A & 50HR400A R400A 50CR400W & 50HR400W R400W 110CR400A R400A 110CR400W R400W All U150/VU155 series with air-cooled ice machines MCD400A All U150/VU155 series with water-cooled ice machines MCD400W All VU300 series with air-cooled ice machines MCD400A All VU300 series with water-cooled ice machines MCD400W
Dispenser models Replacement ice machine model
Order parts online www.follettice.com
Freestanding dispensers with ice machines in the base
25FB400A D400A 25FB400W D400W 50FB400A D400A 50FB400W D400W 110FB400A D400A 110FB400W D400W
Nugget ice machine on top of bin
MCD400ABT MCD400ABT MCD400WBT MCD400WBT
Flake ice machine on top of bin
MFD400ABT MFD400ABT MFD400WBT MFD400WBT
T400A/W, MCD400A/W, R400A/W, MFD400A/W, D400A/W Ice Machines 43
Page 44
Harmony, SafeCLEAN, Symphony and Vision are trademarks of Follett Corporation.
Chewblet, RIDE and Follett are registered trademarks, and Horizon is a trademark of Follett Corporation, registered in US.
801 Church Lane • Easton, PA 18040, USA Toll free (877) 612-5086 • +1 (610) 252-7301 www.follettice.com
© Follett Corporation 2/14
208600R22
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