Follett HCC1000AHT, HMC1400AHT, HCC1400AHT, HMC1000WHT, HMC1400WHT Installation Instructions Manual

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Page 1
Horizon™ Ice Machine Installation Instructions
for Harmony
HCC1000AHT, HCC1400AHT, HCC1000WHT, HCC1400WHT, HMC1000AHT, HMC1400AHT, HMC1000WHT, HMC1400WHT, HCE1000AHT, HCE1400AHT, HCE1000WHT, HCE1400WHT HME1000AHT, HME1400AHT, HME1000WHT, HME1400WHT
(See model number con gurator on page 2 for details.)
Order parts online www.follettice.com
Horizon top-mount ice machines
 t most countertop dispensers manufactured by
Cornelius • Lancer • SerVend
Top-mount Applications
self-contained
208264
Stock Module Identification Plate Module No. Product
Service No.
801 Church Lane • Easton, PA 18040, USA Toll free (877) 612-5086 • +1 (610) 252-7301 www.follettice.com
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00159913R06
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Chewblet® Ice Machine Model Number Configurations
HC 1400CSVA
MC Maestro™
Chewblet (400 Series)
HC Horizon
Chewblet (1000, 1400, 1650 Series)
HM Horizon
Micro Chewblet
C 208-230/60/1 (icemaking head)
®
Self-contained only.
D 115/60/1 (icemaking head)
Self-contained and remote. If remote unit, high side is 208-230/60/1.
E 230/50/1 (icemaking head)
Self-contained only.
F 115/60/1 (icemaking head)
Remote only. High side is 208-230/60/3.
400 up to
454 lbs (206kg)
1000 up to
1036 lbs (471kg)
1400 up to
1450 lbs (658kg)
1650 up to
1580 lbs
(717kg)
CondenserSeriesVoltageIcemaker
A Air-cooled, self-contained W Water-cooled, self-contained R Air-cooled, remote condensing unit N Air-cooled, no condensing unit for
connection to parallel rack system
V Vision™ H Harmony™ B Ice storage bin J Drop-in M Ice Manager
diverter valve system
ConfigurationApplication
S RIDE™
(RIDE remote ice delivery equipment)
T Top-mount
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self-contained HARMONY • TOP-MOUNT
Page 3
Read and complete the following 8 installation steps
Site preparationUnpack
21
Bin preparation
43
Ice transport tube
5 6
87
Louvered docking assembly
External connection
Front coverInternal connection
HARMONY • TOP-MOUNT self-contained
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Page 4
Carefully unpack and inspect the contents of your Follett ice machine.
1/2"
1/2"
➊➋
➌➍
➎➏
Unpack
1
1. 1
Unpack ice machine
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self-contained HARMONY • TOP-MOUNT
Page 5
Site preparation
Prepare the installation site.
Provide drainage, water supply and electrical power to within 6 feet (2m) of ice machine in accordance with local and national codes. Outdoor installation is not recommended and will void warranty.
2
2.1
2.1
Installation site requirements
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208264
Stock Module Identification Plate Module No. Product
Service No.
1/4" (6,4mm)
1' (0,3m)
H_C1000A/W
NEMA
6-15
H_C1400A/W
H_E1000A/W
requires 15A circuit,
H_E1400A/W
requires 20A circuit,
1.50 mm
4.00 mm
2
wire
2
wire
NEMA
6-20
Electrical
• H_C1000(A/W)HS 208-230/60/1-15 amps • H_C1400(A/W)HS 208-230/60/1-20 amps
• H_E1000(A/W)HS 230/50/1-15 amps‡ • H_E1400(A/W)HS 230/50/1-20 amps
(H_E1000A/W requires 15A circuit, 1.50 mm2 wire) (H_E1400A/W requires 20A circuit, 4.00 mm2 wire)
‡ Plug must be provided by end user & must conform to standard EN 60 335-2-24 of the end destination.
Potable water supply
• 10-70 psi (69-483kpa)
• 45 to 90 F (7 to 32 C)
• Follett recommends the use of an in-line water  ltration system (#00130286)
Condenser water supply for water-cooled systems
• 10 psi min.; 150 psi max. (69kpa min.; 1034kpa max.)
• 45 to 90 F (7 to 32 C)
• 1.5 gallons per minute (5.68 liters per minute)
Drain
• The drain line from the ice machine must have at least 1/4” per foot pitch (6,4mm/0,3m)
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Dispenser preparation
Prepare the dispenser.
Note: The instructions below only apply to 22" & 30" wide dispensers.
44" wide dispenser instructions may be found with the top kit.
3
3.1
Top preparation – ALL
All models
• Remove protective tape from gaskets
3.2
Top preparation – ALL
• Apply gaskets ➊.
• Install coupling dispenser top and secure with locking nut
through bottom of
3.3
Top preparation – ALL
• Screw 4" (102mm) extension bottom of shuttle actuator
into
3.4
Top preparation – CORNELIUS
Cornelius models only
• Remove protective tape
• Apply gasket
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3.5
Top preparation – LANCER
3.6
Agitation adjust. – CORNELIUS
Lancer models only
• Remove protective tape
• Apply gaskets
3.7
Agitation adjustments – LANCER 4500 SERIES
ON
OFF
Cornelius models ED, DB, DF, IDC and Flavor Fusion
Adjust the agitation timer located on the Cornelius PC board to 1 second on, 1 hour off. Note: see Cornelius manual for more information.
Press in on
this side to turn switch
OFF.
Switch
OFF
OFF
Rocker Switches
(top view)
Side View
1 2 3 4 5 6 7 8
Press in on this side to turn switch ON.
Switch ON
Switch
Number
Switch
Number
Agitation Time
1 second
3
OOOXXOX
4
Agitation Frequency
5 6 7 8
No agitation
O O O O
2 seconds
10 minutes
O O O X
3 seconds
20 minutes
O O X O
4 seconds
X
30 minutes
O O X X
40 minutes
O X O O
50 minutes
O X O X
60 minutes
O X X O
X = ON
O = OFF
80 minutes
70 minutes
X
O
O
O
X
O
O
X
O
X
X
90 minutes
X
100 minutes
X
X
O
O
X
X
X
O
120 minutes
110 minutes
X
X
X
X
O
O
O
X
130 minutes
140 minutes
X X X O
X X X X
Lancer 4500 series only
Adjust the agitation time to 1 second, and the agitation frequency to 150 minutes. See Lancer manual for more information.
150 minutes
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3.8
Agitation adjustments – LANCER FS SERIES
Initialization Screen
(Boot Up Only)
Lancer FS-16
Ver. 0.200
Sub-CatagoryMain Menu
FS-16 Setup
Major/Minor
FS-16 Setup
Config Bonus Key
FS-16 Setup
Soda/Plain Water
FS-16 Setup
Config Dispense Only
FS-16 Setup
PC Mode
FS-16 Setup
PC Time
FS-16 Setup
Ice Stir Off
FS-16 Setup
Ice Stir On
FS-16 Setup
Sold Out
FS-16 Setup Carb Sensors
FS-16 Setup
Ice Bin Sensors
FS-16 Setup
Valve Code Version
FS-16 Setup
Number Of Valves
FS-16 Setup
Reset Defaults No Yes
Brands Per Side
Bonus Key Setup
V:1 T:F M:S B:W
Soda/Plain Water
V:2 1:S 2:W 3:S 4:W
Dispense Delay
V:1 B1 DLY1
Set PC Mode Menu
Off On
On Time (MSEC)
OFF Time (MIN)
On Time (MSEC)
Selection Sold Out
Upper Lower 1000 500
Ice Bin Optic
12 0.104 0.104 34 0.104 0.104
1 2 3 4
On On On On
Reload Defaults?
V:1 L:2 R:1
05000
00150
01000
Sold Out #1
1000
Cancel
Scrolls through Main Menu
Press "Enter" to enter sub-catagory
Moves curser to right or left
Changes value (number/letter)
Press "Enter" to enter save changes Press "Cancel" to exit menu
2nd Sub-Catagory
Sold Out #1
Sold Out #1
V:1 B:1
Enter
Off
Lancer FS series only
• Hold down “cancel” and “left button” to get to hidden menu
• Type in code 6655
• Type in 150 minutes of off time and 1000 milliseconds (1 second of time) as the preferred setting
Note: See Lancer manual for more information
3.9
Agitation adjustments – SERVEND
SerVend models only
No agitation adjustment required.
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3.10
Dispenser diverter plate installation – CORNELIUS ED, DF and DB SERIES
storage bin
gate mounting
plate
gate restrictor plate
ice diverter
(supplied)
gasket
ice chute
flat washer
10-32 nut
flange extends into storage bin through gate opening
apply food-grade silicone sealant to this surface to seal to bin gate mounting plate
Cornelius ED, DF and DB series only
These dispensers require the installation of an ice diverter at the dispenser opening.
• Disassemble chute assembly
• Discard factory restrictor plate
• Replace with alternate diverter plate, ➋ (supplied)
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3.11
Restrictor plate adjustment – CORNELIUS IDC and FLAVOR FUSION
adjust restrictor
plate to fully
open position
Cornelius IDC and Flavor Fusion
These dispensers require the adjustment of the ice restrictor plate.
• Loosen four nuts on ice chute assembly
• Adjust restrictor plate to fully open position
• Replace four nuts and tight to 50 in lbs (max.)
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Louvered docking assembly
Install the louvered docking assembly.
WARNING
• Docking station must be secured in accordance with these instructions to ensure ice machine stability.
• Ventilation openings in the louvered docking station should be clear of obstruction
4
4.1
• Mount louvered docking assembly
Louvered docking assembly
HARMONY • TOP-MOUNT self-contained
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Page 12
Install the ice transport tube.
Ice transport tube
5
5.1
Ice transport tube installation
Hot Water
160 F (71 C)
• Install supplied ice transport tube insulation
• Heat end of transport tube in cup of 160 F (71 C) hot water to soften and spread with pliers before making connection to ease assembly
• Connect ice transport tube to coupling on louvered docking station
• Connect ice transport tube to shuttle actuator
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Connect utilities to louvered docking assembly.
External connections
6
6.1
Air-cooled ice machines only
• Remove access panel if necessary
• Install drain line The rigid drain line from the ice machine must have at least 1/4" per foot pitch (6,4mm/0,3m).
• Install ice machine potable water supply
• Replace access panel
.
6.2
Water-cooled ice machines only
• Remove access panel if necessary
• Install drain line The rigid drain line from the ice machine must have at least 1/4" per foot pitch.
• Connect cooling water supply return
• Install ice machine potable water supply
• Replace access panel
➊.
and
HARMONY • TOP-MOUNT self-contained
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Page 14
Connect louvered docking assembly to ice machine.
CAUTION
• Plug must be accessible after  nal installation.
• H_E1400A/W 230/50/1 requires a 20A circuit (4.00 mm2 wire)
Air-cooled ice machines – follow steps 7.1 through 7.4.
Internal connections
7
7. 1
Ice transport tube
• Slide ice machine into louvered docking assembly
• Insert ice transport tube all the way into coupling and tighten nut  rmly
7. 2
Potable water line
• Insert potable water line into valve
• Push drain line over hose barb on back of evaporator mount
7. 3
Power cord
• Remove twist tie
• Carefully pass plug thru opening and plug into wall outlet
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self-contained HARMONY • TOP-MOUNT
7. 4
• Position plate into opening and secure
Power cord
with supplied screw
Page 15
Water-cooled ice machines – follow steps 7.5 through 7.10.
7. 5
• Install ice machine cooling water lines to
Cooling lines
Out
In
louvered docking assembly
7. 6
Ice transport tube
• Slide ice machine into louvered docking assembly
• Insert ice transport tube into coupling and tighten nut  rmly
7. 7
Potable water and drain lines
• Insert potable water line into valve
• Push drain line over hose barb on back of evaporator mount
Cooling lines and power
7. 8
Adjustment will void warranty and may damage equipment.
Do not adjust.
ATTENTION INSTALLER
Valve is preset at factory.
• Connect cooling water lines to ice machine
• Water valve is set at the factory. DO NOT remove seal or adjust water valve
HARMONY • TOP-MOUNT self-contained
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7. 9
Power cord
7. 1 0
Power cord
• Remove twist tie
• Carefully pass plug thru opening and plug into wall outlet
• Position plate into opening and secure with supplied screw
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Install front cover to ice machine.
Front cover
8
8.1
Water-cooled ice machines only
• Slide ice machine cover over machine ensuring that tabs on back of cover slip under louvers on back of louvered docking assembly
• Insert and tighten two screws through cover and into louvered docking assembly
Ice machine MUST be sanitized prior to operation!
Consult Operation and Service Manual provided with ice machine for sanitizing instructions.
HARMONY • TOP-MOUNT self-contained
NOTICE
17
Page 18
Long tube run recommendations
max. 2 ft (0,6m)
1/4" (6,4mm)
1' (0,3m)
• Pitch ice transport tube to allow melt water to drain towards ice machine
• Secure insulated ice transport tube at least every 2 ft (0,6m) to prevent dips or traps
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Horizon, Maestro, Harmony, Ice Manager, SafeCLEAN, Sani-Sponge, RIDE and Vision are trademarks of Follett Corporation. Chewblet is a registered trademark of Follett Corporation, registered in the US.
801 Church Lane • Easton, PA 18040, USA Toll free (877) 612-5086 • +1 (610) 252-7301 www.follettice.com
00159913R06
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