Follett C7FS100A, E7CI100A, C15CI100A, E15CI100A, C7CI100A Installation, Operation And Service Manual

...
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Countertop and Freestanding Ice and Water
Dispenser with Chewblet® Ice Machine
_7CI100A, _7FS100A, _15CI100A, _15FS100A
230 V/50 Hz and 220 V/60 Hz
Installation, Operation and Service Manual
_7FS100A
_7CI100A
_15FS100A
_15CI100A
Following installation, please forward this manual
801 Church Lane • Easton, PA 18040, USA Toll free (877) 612-5086 • +1 (610) 252-7301 www.follettice.com
to the appropriate operations person.
Order parts online:
www.follettice.com
00976738R06
Page 2
Contents
Welcome ......................................................................................3
Before You Begin ...............................................................................3
Important Safety Information .....................................................................4
Specications .................................................................................4
Dimensions .................................................................................4
Ambient Information ..........................................................................4
Plumbing ...................................................................................4
Specications .................................................................................5
Water .....................................................................................5
Clearances .................................................................................5
Electrical ...................................................................................5
Refrigeration ................................................................................5
Heat Rejection ..............................................................................5
_7 Series Detailed Drawing ....................................................................6
_15 Series Detailed Drawing ...................................................................7
Installation ....................................................................................8
Countertop Installation ........................................................................8
Freestanding Installation .......................................................................9
Maintenance/Cleaning Mode ....................................................................12
Accessing Internal Components .................................................................12
Filter Display Indicator Activation ................................................................13
NSF-approved Cleaning and Sanitizing Procedure ..................................................14
Service ......................................................................................15
LED Indicator Description .....................................................................15
Evaporator Disassembly ......................................................................16
Evaporator Assembly ........................................................................19
Water Feed Schematic .......................................................................23
Bin Melt Water/Evaporator Feed/Clean Out System Schematic .......................................24
Vent System Schematic ......................................................................24
Refrigeration Schematic ......................................................................25
Condenser Fan Motor Removal (_7 Series Shown) ................................................26
User Interface Display Identication .............................................................27
Electrical Wiring Diagram .....................................................................29
Parts ........................................................................................30
_7 Series Exterior ...........................................................................30
_7 Series Interior ...........................................................................32
Parts ........................................................................................34
_15 Series Exterior ..........................................................................34
_15 Series Interior ..........................................................................36
_7 Series Bin Assembly ......................................................................38
_15 Series Bin Assembly .....................................................................40
Evaporator Assembly ........................................................................42
Base Stand ................................................................................44
2 Dispenser and Ice Machine 230 V/50 Hz and 220 V/60 Hz
Page 3
Welcome ––––––––––––––––––––––––––––––––––––––––––––––––––––––––––
Follett equipment enjoys a well-deserved reputation for excellent performance, long-term reliability, and outstanding after-the-sale support. To ensure that this product delivers that same degree of service, we ask that you take a moment to review this manual before beginning the installation. Should you have any questions or require technical help at any point, please call our technical service group at (877) 612-5086 or +1 (610) 252-7301.
Before You Begin –––––––––––––––––––––––––––––––––––––––––––––––––––
After uncrating and removing all packing material, inspect the equipment for concealed shipping damage. If damage is found, immediately notify the shipper and contact Follett Corporation so that we can help in the ling of a claim, if necessary. If needed, the serial number of your dispenser can be found by removing the drip tray and locating the serial number label . A QR Code is located on the right hand side of the drip tray . This code allows you to access manuals, technical bulletins, and on-line training related to the 7 Series and 15 Series dispensers.
2
1
3
Check your paperwork to verify that you received the correct dispenser. Follett conguration numbers are designed to provide information about the type of dispenser you are receiving. The following is an explanation of the different model numbers.
E 7 CI 100 A
Electrical
E 230 V/50 Hz C 220 V/60 Hz
Dispenser Storage Capacity
7 7 lb (3.1 kg) 15 15 lb (6.8 kg)
Conguration
CI Countertop FS Freestanding
Ice Machine Capacity
100 lb (45.3 kg) per day
Condenser Type
A Air-cooled
Dispenser and Ice Machine 230 V/50 Hz and 220 V/60 Hz 3
Page 4
Important Safety Information –––––––––––––––––––––––––––––––––––––––––
Please read and adhere to the following safety information while installing, using, or servicing your Follett Ice Dispenser.
1. Always disconnect power before servicing the dispenser.
2. Ice is slippery. Maintain counters and oors around dispenser in a clean and ice-free condition.
3. Ice is food. Follow the recommended cleaning and sanitizing instructions to maintain cleanliness of
delivered ice.
4. The appliance is not intended for use by persons including children with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervised or instruction concerning use of the appliance by a responsible person for their safety. Children should be supervised to ensure that they do not play with the appliance.
Specications –––––––––––––––––––––––––––––––––––––––––––––––––––––
Dimensions
_7CI100A _7FS100A _15CI100A _15FS100A
Width 40 cm (14.50") 40 cm (14.50") 40 cm (14.50") 40 cm (14.50")
Depth 56.2 cm (22.12") 56.2 cm (22.12") 59.7 cm (23.50") 59.7 cm (23.50")
Height 44.5 cm (17.50") 106.4 cm (41.88") 57.2 cm (22.50") 118.7 cm (46.75")
Unit Shipping Weight 41 kg (90 lb) 54.4 kg (120 lb) 45.4 kg (100 lb) 60 kg (130 lb)
Ambient Information
CAUTION!
The _7CI100A, _7FS100A and _15CI100A, _15FS100A are for indoor use only. Designed for commercial use. Follett is not able to provide in-house services for residential installations.
Maximum* Minimum*
Air Temperature
Water Temperature 32.2 C (90 F) 4.5 C (40 F)
Water Pressure 70 psi (483 kpa) 69 kpa (10 psi)
Relative Humidity 55% at 25.5 (78 F)
* Use outside of these limitations is misuse and will void warranty. † Best performance is achieved between 27 C (80 F) and 10 C (50 F).
38 C (100 F) 10 C (50 F)
Plumbing
§ Water Inlet: 1/4" MPT
§ Optional Drain Accessory Kit (item# 00956375 or 00981977): 1/2" ID tubing
§ Water shut-off recommended within 1.5 m (5 ft.) of dispenser
4 Dispenser and Ice Machine 230 V/50 Hz and 220 V/60 Hz
Page 5
Specications –––––––––––––––––––––––––––––––––––––––––––––––––––––
Water
WARNING!
Connect to potable water supply only.
§ Water Mineral Content: – TDS: greater than 5 ppm (mg/l) but less than 400 ppm (mg/l) – Hardness: Less than 200 mg/l (12 gpg)
§ Not recommended for use with softened water
§ Ingress Protection (IP) rating: IPX0 (no protection)
Clearances
§ 7.62 cm (3") behind and on each side of dispenser for electrical and connection and ventilation
Electrical
§ E Series: 230V, 50 Hz, 1 phase, 5A, maximum fuse 10A
§ C Series: 220 V, 60 Hz, 1 phase, 5A, maximum fuse 10A
§ Connect to dedicated 10A circuit, fuse or breaker.
§ Must be grounded - requires 3-prong outlet. Do not remove ground.
§ Replacement cord instructions, type IEC 60320-C13 attachment - If the supply cord is damaged, it must be
replaced by a special cord or assembly available from the manufacturer or its service agent.
Refrigeration
WARNING!
Do not damage the refrigerant circuit. Refrigerant can cause personal injury and/or damage dispenser.
§ Refrigerant R134a – 204 grams (7.2 ounces)
Heat Rejection
§ 498 W (1700 BTU/hr)
Dispenser and Ice Machine 230 V/50 Hz and 220 V/60 Hz 5
Page 6
Specications (continued) ––––––––––––––––––––––––––––––––––––––––––––––
_7 Series Detailed Drawing
Countertop models
37.1 cm (14.62")
37.1 cm (14.62")
Freestanding models
37.1 cm (14.62")
44.7 cm (17.59")
62 cm (24.41")
44.7 cm (17.59")
56.2 cm (22.12")
20.3 cm (8.00")
6.04 cm (2.38")
20.3 cm (8.00")
6.04 cm (2.38")
1/4" MPT
water inlet
37.1 cm (14.62")
1/4" MPT
water inlet
17.5 cm (6.88")
7.62 cm (3.00")
17.5 cm (6.88")
7.62 cm (3.00")
44.7 cm (17.59")
44.7 cm (17.59")
6 Dispenser and Ice Machine 230 V/50 Hz and 220 V/60 Hz
56.2 cm (22.12")
Page 7
Specications (continued) ––––––––––––––––––––––––––––––––––––––––––––––
_15 Series Detailed Drawing
Countertop models
37.1 cm (14.62")
57.2 cm (22.50")
59.7 cm (23.50")
37.1 cm (14.62")
57.2 cm (22.50")
Freestanding models
37.1 cm (14.62")
57.2 cm
(22.50")
62.2 cm (24.50")
119.4 cm (47.00")
56.2 cm (22.12")
23.50" (59.7 cm)
20.3 cm (8.00")
6.04 cm (2.38")
20.3 cm (8.00")
6.10 cm (2.40")
1/4" MPT
water inlet
37.1 cm (14.62")
1/4" MPT
water inlet
17.5 cm (6.88")
7.62 cm (3.00")
17.5 cm (6.88")
7.57 cm (2.98")
57.2 cm (22.50")
Dispenser and Ice Machine 230 V/50 Hz and 220 V/60 Hz 7
56.2 cm (22.12")
Page 8
Installation ––––––––––––––––––––––––––––––––––––––––––––––––––––––––
CAUTION!
No service or maintenance should be performed until the technician has thoroughly read this service manual. Except for routine cleaning and sanitizing, only qualied technicians should attempt to service or maintain this equipment.
Countertop Installation
The _7 Series countertop model is designed to t on counters underneath standard mounted cabinets, this does not apply to _15 Series models. See
page 4 for dimensions. Installation instructions for freestanding model
may be found on page 9.
1. A clearance of at least 7.62 cm (3") is required behind and on each side of the dispenser for electrical connection and ventilation
(Fig.1).
2. Rough-in the electrical service and water line.
§ Electrical: 230V, single phase. The dispenser is provided with a 2.4m (8 ft.) power cord with choice of CEE 7/7, AS 3112, or BS1363 plug.
§ Water: supply line (with shut-off valve) connects to the dispenser's 1/4"MPT inlet.
NOTICE!
If installing optional Drip Tray Drain Kit or Leg Accessory, complete those steps before proceeding. Refer to instructions included with the Drip Tray Drain Kit, or see page 9 for Leg Accessory instructions.
3. Connect water line. Recommended routing (Fig. 2) allows easy access to water for cleaning and sanitizing procedure.
4. If installing the optional internal water lter*, please see
Maintenance/Cleaning Mode on page 12 before proceeding. If
not, proceed to step 5.
* If your dispenser has the internal water lter option, the water lter must be
installed for the dispenser to operate. Because internal components will need to be accessed for both procedures, Follett recommends installing the water lter
just prior to initial sanitizing.
5. Connect power supply.
6. Sanitize the dispenser prior to use (see the Initial Sanitizing Kit
instructions shipped with this unit).
Fig. 1
Fig. 2
91.4 cm (3')
countertop models
minimum 77 mm (3")
clearance required
Plug
Val ve
8 Dispenser and Ice Machine 230 V/50 Hz and 220 V/60 Hz
1/4" MPT
Page 9
Installation (continued) –––––––––––––––––––––––––––––––––––––––––––––––––
Optional Leg Accessory Installation
CAUTION!
Use caution when tipping the dispenser during leg installation. Do not lay unit on back or side. DO NOT EXCEED 30° angle. Tipping more than 30° can result in compressor malfunction.
1. If installing optional 4" Leg Accessory (item# 00956300), place a
12.7 cm (5") spacer underneath the dispenser to ease installation.
2. Remove four plastic, thread-protecting plugs from bottom of dispenser.
3. Screw each leg into chassis (Fig. 3).
Fig. 3
12.7 cm (5") min.
spacer
Freestanding Installation
Installation instructions for countertop model may be found on Countertop
Installation on page 8.
1. A clearance of at least 3" (7.62 cm) is required behind and on each side of the dispenser for electrical connection and ventilation
(Fig.4).
2. Rough-in the electrical service and water line.
§ Electrical: 230V, single phase. The dispenser is provided with an 2.4m (8ft.) power cord with choice of CEE 7/7, AS 3112, or BS 1363 plug.
§ Water: supply line (with shut-off valve) connects to the dispenser's 1/4" MPT inlet.
NOTICE!
If installing optional Leg Accessory, complete those steps before proceeding. See pag e 11 for Leg Accessory instructions.
Fig. 4
freestanding models
minimum 77 mm (3")
clearance required
Dispenser and Ice Machine 230 V/50 Hz and 220 V/60 Hz 9
Page 10
Installation (continued) –––––––––––––––––––––––––––––––––––––––––––––––––
3. Remove four plastic, thread-protecting plugs from bottom of
dispenser.
4. Attach dispenser to base stand with supplied hardware (Fig. 5).
NOTICE!
If installing optional Drip Tray Drain Kit, refer to instructions included with the Drip Tray Drain Kit.
5. Connect water line. Recommended routing (Fig. 6) allows easy access to water for cleaning and sanitizing procedure.
6. If installing the optional internal water lter*, please see Optional
Internal Water Filter Installation on page 11 before proceeding.
If not, proceed to step 7.
* If your dispenser has the internal water lter option, the water lter must be
installed for the dispenser to operate. Because internal components will need to be accessed for both procedures, Follett recommends installing the water lter
just prior to initial sanitizing.
7. Connect power supply.
8. Sanitize the dispenser prior to use (see the Initial Sanitizing Kit
instructions shipped with this unit).
Fig. 5
X4
Fig. 6
91.4 cm (3')
Plug
Val ve
10 Dispenser and Ice Machine 230 V/50 Hz and 220 V/60 Hz
1/4" MPT
Page 11
Installation (continued) –––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––
9. Secure unit to wall or cove molding with supplied bracket (Fig. 7) to
prevent tipping.
Note: Fasteners must be supplied by installer.
WARNING!
Freestanding unit must be secured to wall to prevent tipping. Failure to do could result in personal injury or damage to the unit.
Optional Leg Accessory Installation
1. If installing optional 6" Leg Accessory (item# 00956318), tilt or lay base stand on side and screw each leg into stand (Fig.8).
Fig. 7
Fig. 8
Optional Internal Water Filter Installation
Fig. 9
If your dispenser has the internal water lter option, the water lter must be installed for the dispenser to operate. Because internal components will need to be accessed for both procedures, Follett recommends installing the water lter just prior to initial sanitizing.
1. If installing the optional internal water lter, please complete the
2
1
steps shown in Accessing Internal Components on page 12 before proceeding.
2. Lift and remove the top panel, set aside (Fig. 9.1).
3. Remove two screws (Fig. 9.2) and remove left side panel.
4. Install lter as shown. Turn lter clockwise until it is fully seated (Fig.9.3).
3
Dispenser and Ice Machine 230 V/50 Hz and 220 V/60 Hz 11
Page 12
Maintenance/Cleaning Mode –––––––––––––––––––––––––––––––––––––––––
Cleaning Mode (Dispensing Disabled) - Use when cleaning surface
Entering Cleaning Mode disables the User Interface and allows you to clean the outside of the dispenser without accidentally dispensing water or ice.
1. To enter Cleaning Mode, press and immediately release the maintenanc_lean switch (Fig. 10.1) so that only "FRESH FILTERED ICE AND WATER" displays in the user interface (Fig.10.2).
2. To exit Cleaning Mode, press and immediately release the maintenanc_lean switch so that the ice and water icons also display in the user interface.
Maintenance Mode (All Operations Disabled) - Use when cleaning ice machine
Entering Maintenance Mode disables all operations and allows you to safely clean and/or sanitize the icemaker and dispenser.
1. To enter Maintenance Mode, press and hold the maintenanc_ lean switch (Fig. 10.3) until displays in the user interface
(Fig.10.4).
2. To exit Maintenance Mode, press and hold the maintenanc_lean
switch until no longer displays in the user interface.
Note: Entering and exiting Maintenance Mode will reset the six-month
periodic maintenance reminder.
Fig. 10
2
1
4
3
Accessing Internal Components ––––––––––––––––––––––––––––––––––––––
Fig. 11
CAUTION!
Except for routine cleaning and sanitizing, only qualied technicians should attempt to service or maintain this equipment.
1. Press and hold the maintenanc_lean switch (Fig. 10.1) until displays in the user interface (Fig. 10.2).
2. Remove (unscrew) chrome ice dispenser chute (Fig. 11.1).
3. Remove the drip tray (Fig. 11.2).
4. Remove the two screws (Fig. 11.3) on the front panel (behind the
drip tray).
5. Remove and set aside the front panel (Fig. 11.4) - do not disengage the plug on the back of the User Interface or the tubing at the water dispenser chute (if so equipped).
2
4
1
3
12 Dispenser and Ice Machine 230 V/50 Hz and 220 V/60 Hz
Page 13
Filter Display Indicator Activation –––––––––––––––––––––––––––––––––––––
If you purchased your dispenser with a Follett lter, the lter display indicator activation has been preset at the factory.
If you are using an “after market lter,” an adjustment may be made to activate the “Fresh Filtered Ice & Water” display.
Activating “Fresh Filtered Ice & Water”
1. Remove the front panel as explained in Accessing Internal
Components on page 12 then refer to Fig. 12.
2. Remove top panel (Fig. 12.1).
Note: For _15 Series dispensers, the right side panel must also be
removed.
3. Remove (1) screw and top of control board enclosure (Fig. 12.2).
4. Locate the DIP switches on the dispenser's control board (Fig. 13).
Use a ne-pointed object to move the “Filter” DIP switch (DIP switch #3) to the ON position.
Deactivating the Six-Month Maintenance/Filter Change Reminder
1. Use a ne-pointed object to move the “PM” DIP switch (DIP switch
#8) to the ON position.
Fig. 12
1
2
Not used (OFF position)
Ice only
No internal filter
Not used (OFF position)
Not used (OFF position)
15 minute delay
Not used (OFF position)
Six-month PM enabled
OFF ON
Fig. 13
1 2 3 4 5 6 7 8
Ice & water
Internal filter supplied or to display "Fresh Filtered"
30 minute delay
Six-month PM disabled
Dispenser and Ice Machine 230 V/50 Hz and 220 V/60 Hz 13
Page 14
NSF-approved Cleaning and Sanitizing Procedure –––––––––––––––––––––––
Cleaning and sanitizing should be performed at least every 6 months (more often
Fig. 14
if local water conditions dictate).
WARNING!
1
§ Place the dispenser in Maintenance Mode prior to servicing or cleaning the ice machine. See Maintenance/Cleaning Mode on
page 12 .
§ For protection, rubber gloves and safety goggles (and/or face shield) should be worn when handling SafeCLEAN Plus™.
2
3
§ Do not use bleach, it will damage the dispenser.
Required Supplies
§ _7 Series: 0.621 L (21 oz.) or 3 packets SafeCLEAN Plus _15 Series: 1.24 L (42 oz.) or 6 packets SafeCLEAN Plus
4
§ Funnel and Bucket
Ice machine and Dispenser
1. Dispense all the ice out of the unit.
2. Press and hold maintenanc_lean switch until displays in the user
interface to enter Maintenance Mode.
3. Remove (unscrew) chrome ice dispense chute (Fig. 14.1).
4. Remove drip tray (Fig. 14.2).
5. Remove (2) screws located behind the drip tray (Fig. 14.3).
6
6. Move front panel and place on top or beside unit (Fig. 14.4).
7. Remove plug cap from the end of drain tube (Fig. 14.5) and lower tube
to drain water into bucket. After the system has been drained of water replace plug cap in drain tube.
8. Secure tube in holder.
7
5
9. Remove cap from bin lid cover (Fig. 14.6).
10. Screw bin lid cover cap onto ice discharge chute (Fig. 14.7).
11. _7 Series: Mix 0.621 L (21 oz.) or 3 packets SafeCLEAN Plus with 11.4 L (3gallons) of water. _15 Series: Mix 1.24 L (42 oz.) or 6 packets SafeCLEAN Plus with 22.7 L (6gallons) of water
12. Pour cleaning solution into bin lid access spout until solution reaches the spout neck.
13. Allow the solution to remain in unit for 15 minutes.
14. While machine is cleaning, remove top and right side panel to access and clean air-cooled condenser.
15. Submerge ice dispense chute in the remainder of solution for 2 minutes. Rinse with clean, potable water.
16. Drain system by lowering drain tube into bucket.
1 7. Secure drain tube into holder.
18. Fill and drain three times with potable water. Secure drain tube.
19. Place a bucket under the dispense chute and remove cap. Note: Some solution will remain and drain out
when cap is removed. Reposition cap on bin lid spout.
20. Reinstall front panel, ice dispense chute, and drip tray.
2 1. Press and hold maintenanc_lean switch to exit Maintenance Mode.
14 Dispenser and Ice Machine 230 V/50 Hz and 220 V/60 Hz
Page 15
NSF-approved Cleaning and Sanitizing Procedure (continued) ––––––––––––––––
Sleep cycle
User Interface and Exterior Cabinet
1. Press and release maintenanc_lean switch so that only "FRESH FILTERED ICE AND WATER" displays
in the user interface to enter Cleaning Mode (and disable dispensing).
2. Plastic parts, including the user interface, can be cleaned with a non-abrasive glass cleaner. Clean stainless steel panels with stainless steel cleaner.
3. Press and release maintenanc_lean switch to put unit back into service.
Service –––––––––––––––––––––––––––––––––––––––––––––––––––––––––––
LED Indicator Description
The LED Indicator is located behind the front panel.
Fig. 15
Clean
LED Name LED Color Description
Clean Green The dispenser is in Cleaning Mode. Dispenser is disabled to allow for cleaning of front panel.
N/A Not used.
PM Red Six-month periodic maintenance required.
Drip tray Red Drip tray full.
Water leak Red Internal leak in dispenser.
High amps Red Auger gearmotor has exceeded 0.55A. The HI amps and Time delay LEDs will illuminate,
Service Red 8000 hour bushing check (call Follett technical service group at (877) 612-5086 or
Maintenance Yellow Enter Maintenance Mode by pressing and holding maintenanc_lean switch for 5 seconds. Unit
Low water Yellow Insufficient water supply to machine or no low bin LED upon startup.
Time delay Yellow Ice production will not resume for at least 15 minutes after a full bin is achieved and a
Sleep cycle Green After a full bin and 10 minutes of non-use, the unit goes into standby and will not produce ice
Making ice Green Gearmotor, compressor, and fan motor energized.
Low bin Green Bin switch closed calling for ice.
Power on Green Power supplied to unit.
PM
Drip tray
Water leak
HI press
HI amps
Service
Maint
Low water
Time delay
See Maintenance/Cleaning Mode on page 12.
the machine will shut down for one hour, the LEDs will turn off, and the machine will resume normal operation.
+1 (610) 252-7301).
will not make or dispense ice.
minimum amount of dispense activity has elapsed.
until either: _7 Series:12 hours has elapsed, _15 Series: 4 hours has elapsed or ice or water has dispensed.
Making ice
Low bin
Power ON
Dispenser and Ice Machine 230 V/50 Hz and 220 V/60 Hz 15
Page 16
Service (continued) ––––––––––––––––––––––––––––––––––––––––––––––––––––
Evaporator Disassembly
1. Disconnect power from the dispenser.
2. Turn off water supply to dispenser.
3. Remove (unscrew) chrome ice dispenser chute (Fig.16.1).
4. Remove the drip tray (Fig. 16.2).
5. Remove the two screws (Fig. 16.3) on the front panel
(behind the drip tray).
6. Remove and set aside the front panel (Fig. 16.4) - do not disengage the plug on the back of the User Interface.
7. Lift and remove the top panel, set aside (Fig.16.5).
8. Remove two screws (Fig. 16.6) and remove left side
panel.
9. Remove two screws (Fig. 16.7) and remove right side panel.
Fig. 16
2
1
1
3
2
4
6
5
7
16 Dispenser and Ice Machine 230 V/50 Hz and 220 V/60 Hz
Page 17
Service (continued) ––––––––––––––––––––––––––––––––––––––––––––––––––––
10. Unplug the gear motor (three connectors) (Fig.16).
11. Remove ground screw connection.
12. Remove gear motor:
§ Remove M6 allen screw, retainer, spacer and key (Fig. 18.1).
§ Remove two M6x90 allen screws (Fig. 18.2).
§ Pull gear motor from auger (Fig. 18.3).
§ Remove main housing insulation (Fig. 18.4).
13. Remove all traces of petro-gel from auger shaft.
Fig. 17
Fig. 18
14. Remove compression nozzle:
§ Loosen hose clamp (Fig.19.1).
§ Remove transport tube (Fig. 19.2).
4
2
3
1
2
Fig. 19
1
2
Dispenser and Ice Machine 230 V/50 Hz and 220 V/60 Hz 17
Page 18
Service (continued) –––––––––––––––––––––––––––––––––––––––––––––––––––
15. Remove M6 socket head allen screw (Fig.20.1).
16. Remove compression nozzle retainer (Fig. 20.2).
1 7. Remove compression nozzle (Fig. 20.3).
18. Remove main housing:
§ Disconnect vent line from T tting (Fig.21.1).
Fig. 20
1
2
3
Fig. 21
19. Remove three M6x25 socket head allen screws (Fig.22.1).
20. Remove main housing (Fig. 22.2).
1
Fig. 22
2
1
18 Dispenser and Ice Machine 230 V/50 Hz and 220 V/60 Hz
Page 19
Service (continued) –––––––––––––––––––––––––––––––––––––––––––––––––––
3
2 1. Remove and discard mating ring and seal (Fig.23.1).
22. Carefully remove auger (Fig. 23.2).
WARNING!
Use caution when removing auger. The auger is very sharp - handle with care to avoid personal injury.
Evaporator Assembly
1. Remove and inspect main housing O-ring seal. Replace if
damaged in any way.
2. Clean O-ring groove. Lubricate O-ring with Petro-gel and
reinstall.
3. Use cardboard disc to press new mating ring into main
housing (Fig. 24.1).
4. Lube the shaft with liquid soap in the area shown
(Fig.24.2) and slip on seal and spring (Fig. 24.3).
Note: Do not touch the sealing surfaces with bare hands.
Contact with bare skin will cause premature seal failure.
5. Install auger (Fig. 24.4).
Fig. 23
Fig. 24
Do NOT touch!
1
Cardboard disc
2
2
1
4
6. Install main housing:
Fig. 25
§ Slide main housing onto auger shaft (Fig.25.1).
§ Install three M6x25 allen screws (Fig.25.2).
§ Connect vent line to T tting (Fig.25.3).
2
3
1
Dispenser and Ice Machine 230 V/50 Hz and 220 V/60 Hz 19
Page 20
Service (continued) –––––––––––––––––––––––––––––––––––––––––––––––––––
7. Install compression nozzle:
§ Remove and inspect compression nozzle O-ring seal. Replace if damaged in any way.
§ Clean O-ring groove. Lubricate O-ring with Petro-gel and reinstall.
§ Install compression nozzle (Fig.26.1).
§ Install compression nozzle retainer (Fig.26.2).
§ Install M6 socket head allen screw (Fig.26.3).
8. Install transport tube (Fig. 27.1).
9. Tighten hose clamp (Fig.27.2).
Fig. 26
3
2
1
Fig. 27
2
10. Install gear motor:
§ Install main housing insulation (Fig.28.1).
§ Slide gear motor onto auger shaft (Fig.28.2).
§ Install two M6x90 allen screws (Fig. 28.3).
1
Fig. 28
1
3
2
3
20 Dispenser and Ice Machine 230 V/50 Hz and 220 V/60 Hz
Page 21
Service (continued) –––––––––––––––––––––––––––––––––––––––––––––––––––
11. Use screwdriver to orient auger shaft to align with motor shaft keyway (Fig. 29.1).
12. Install key into keyway (Fig. 29.2).
13. Install spacer, ensure that key is captured in slot (Fig.30.1)
Fig. 29
2
1
Fig. 30
1
14. Insert screwdriver into groove of auger shaft and pry shaft outwards (Fig.31.1).
15. Insert retainer into groove (Fig.31.2), ensure that retainer is aligned with hole in spacer.
Fig. 31
1
2
Dispenser and Ice Machine 230 V/50 Hz and 220 V/60 Hz 21
Page 22
Service (continued) –––––––––––––––––––––––––––––––––––––––––––––––––––
16. Install screw and tighten (Fig.32.1). Fig. 32
1
2
1 7. Plug in gear motor (Fig.33).
§ PINK to BLUE
§ BLACK to BLACK
§ GREY to WHITE
§ Connect ground wire with ground screw.
Fig. 33
PINK to BLUE
BLACK to BLACK
GREY to WHITE
22 Dispenser and Ice Machine 230 V/50 Hz and 220 V/60 Hz
Page 23
Service (continued) ––––––––––––––––––––––––––––––––––––––––––––––––––––
Water Feed Schematic
Evaporator
Float
Water Chute
(optional)
Filter (optional)
Water Solenoid Valve
Water Solenoid Valve
(optional)
Dispenser and Ice Machine 230 V/50 Hz and 220 V/60 Hz 23
Page 24
Service (continued) ––––––––––––––––––––––––––––––––––––––––––––––––––––
Bin Melt Water/Evaporator Feed/Clean Out System Schematic
Storage Bin
Vent System Schematic
Vent Tube
Storage Bin
Reservoir
24 Dispenser and Ice Machine 230 V/50 Hz and 220 V/60 Hz
Page 25
Service (continued) ––––––––––––––––––––––––––––––––––––––––––––––––––––
Refrigeration Schematic
CONDENSER
FILTER-DRIER
CAP TUBE
COMPRESSOR
EVAPORATOR
ACCUMULATOR
HIGH PRESSURE VAPOR
HIGH PRESSURE LIQUID LOW PRESSURE VAPOR
LOW PRESSURE LIQUID
Dispenser and Ice Machine 230 V/50 Hz and 220 V/60 Hz 25
Page 26
Service (continued) ––––––––––––––––––––––––––––––––––––––––––––––––––––
Condenser Fan Motor Removal (_7 Series Shown)
26 Dispenser and Ice Machine 230 V/50 Hz and 220 V/60 Hz
Page 27
Service (continued) ––––––––––––––––––––––––––––––––––––––––––––––––––––
User Interface Display Identication
Operation Display
Condition
Normal operation
Cleaning Mode Press and release maintenanc_lean
switch to clean the user interface without dispensing ice or water (see
Maintenance/Cleaning Mode on page
12).
Drip tray full Empty drip tray.
Procedure
Six-month periodic maintenance required
Maintenance Mode
Service - 8000 hr bushing check
Follow Maintenance Mode procedure (below) and also see NSF-approved
Cleaning and Sanitizing Procedure on page 14.
Enter Maintenance Mode by pressing maintenanc_lean switch until displays. Complete the cleaning and sanitizing procedure shown on page
14 and change the lter, if so
equipped. Exit Maintenance Mode by pressing and holding maintenanc_lean switch until no longer displays.
Call Follett Technical Service Group at (877) 612-5086 or +1 (610) 252-7301. The ashing wrench indicates that the 8000 hr bushing check is required.
Dispenser and Ice Machine 230 V/50 Hz and 220 V/60 Hz 27
Page 28
Service (continued) ––––––––––––––––––––––––––––––––––––––––––––––––––––
Service Display Condition Procedure
High amps Contact Follett technical service
group at (877) 612-5086 or +1 (610) 252-7301.
Note: For dispensers after serial
number D45191, the phone and wrench will not be illuminated.
Internal leak in dispenser
Sleep mode Press either dispense button to
Locate leak and repair - Press reset on control board. Contact Follett if icemaker is leaking.
return to normal operation.
28 Dispenser and Ice Machine 230 V/50 Hz and 220 V/60 Hz
Page 29
Service (continued) ––––––––––––––––––––––––––––––––––––––––––––––––––––
Electrical Wiring Diagram
POWER
LOW BIN
MAKING ICE
SLEEP CYCLE
TIME DELAY
LOW WATER
MAINTENANCE
SERVICE
HI AMPS
HI PRESSURE
WATER LEAK
DRIP TRAY
PM
CLEAN
D1
D3
D2
COMPRESSOR
BLACK
#1
O.L.
C
COMP.
S
#2 WHITE
GRN-YEL
#3
R
STA RT
RELAY
P16
P15
ICE AUX WATER AUX
T1
#20 BLACK
D6
D5
D4
S1
K1
D16
HI PRS
P14
D8
D7
MODEL SELECT
D19
D22
D9
D11
D12
D10
5
6
PROGRAM
1
P9
2
RESET
S2
P10
SERIAL COMM
P17
D37
UV ON
D18
K3
T2
CURRENT SENS
D20
D21
D13
WATER LEVELS
D17
D14
RS485 UI
P7
D15
P8
SPARE CTS P13
P11
BIN CLEAN SAFE RS485
P12
P18
UV LIGHT
USER
SENSOR
DRIP TRAY WATER
MAINT.
BIN
INTERFACE
CLEAN
YELLOW
ORANGE
BLACK
WATER SENSOR
RESERVOIR
RS485 UI
P7
BINP12 CLEAN SAFEP11
P17
WATER LEVELS
GRN-YEL
#19
P5
AUGER
P4
WATER SENSOR
CHASSIS
BLUE
#5
FSWD
P20
#15 BLACK
FAILSAFE SOLENOID VALVE
K5
CO2
P19
FAN
P3
AUGER
CAP
BLUE
BLACK
#7
#8
#17 BLACK
BLACK
GRN-YEL
#4
FAN
WATER DISPENSE VALVE
BLACK
BLUE/
WHITE/
PINK
AUGER
GRAY
BLACK
GRN-YEL
#11
K7K6
N N N N N N N N N
P2
K4K2
P6
L1 L1L1
P1
ICE DISP
P21
BLACK
#12
WHITE
#13
GRN-YEL
#14
DISP.
WHITE
#16
#18 WHITE
WHITE
#10
N
L1
GND
POWER
Dispenser and Ice Machine 230 V/50 Hz and 220 V/60 Hz 29
Page 30
Parts –––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––
_7 Series Exterior
6
8 x2
4
8 x2
7
8 x4
5
30 Dispenser and Ice Machine 230 V/50 Hz and 220 V/60 Hz
2
1
3
Page 31
Parts (continued) ––––––––––––––––––––––––––––––––––––––––––––––––––––––
Exterior
Reference # Description Part #
1 Drip Tray Assy 00957613
2 Panel, Front Assy - Includes Water Nozzle and Plug 00957621
3 Chute, Water (water option) 00957688
4 Panel, Left 00932806
5 Panel, Right 00932798
6 Panel, Top 00957654
7 Panel, Rear 00974873
8 Screw, M5 x 12 Phillips 00931931
Not Shown _7 Series Packaging for Returns, Dispenser 00957993
Not Shown Fitting, Elbow - 1/4" FPT x 1/4" Tube 00974261
Not Shown Drip Tray Drain Kit 00956375
Not Shown Drip Tray Drain Kit with 4" legs 00981977
Not Shown Covers, Agion, User Interface 00969030
Dispenser and Ice Machine 230 V/50 Hz and 220 V/60 Hz 31
Page 32
Parts (continued) ––––––––––––––––––––––––––––––––––––––––––––––––––––––
_7 Series Interior
4
7
13
6
1
2
12
3
5
11
10
10
9
8
32 Dispenser and Ice Machine 230 V/50 Hz and 220 V/60 Hz
Page 33
Parts (continued) ––––––––––––––––––––––––––––––––––––––––––––––––––––––
Interior
Reference # Description Part #
1 Valve, Dispense Solenoid (water option) 00968917
2 Switch, Cleaning 00957712
3 Drain/Feed Tube with Cap 00957720
4 Valve, Failsafe Solenoid 00968925
5 Compressor with Mounting Hardware (230 V/50 Hz) 00968933
5 Compressor with Mounting Hardware (220 V/60 Hz) 01062314
6 Condenser 00958017
7 Condenser Fan and Cord 00968941
8 Control Board with Stand-offs 00969048
9 Capacitor, Gearmotor 00968958
10 Sensor, Retainer Hardware Kit 00958066
11 Relay and Overload (230 V/50 Hz) 00968966
11 Relay and Overload (220 V/60 Hz) 01065143
12 Refrigeration, Piping Assy 00958132
13 Power Input 00968974
Not Shown Cord, Power IEC60320-C13 to BS 1363 00976753
Not Shown Cord, Power IEC60320-C13 to AS 3112 00976761
Not Shown Cord, Power IEC60320-C13 to CEE 7/7 00976779
Not Shown Cord, Power IEC60320-C13 to NBR 14136 01063320
Not Shown Cord, Power IEC60320-C13 to KSC 8305 01063338
Not Shown Cord, Power IEC60320-C13 to NEMA 5-15 01063346
Dispenser and Ice Machine 230 V/50 Hz and 220 V/60 Hz 33
Page 34
Parts –––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––
_15 Series Exterior
6
8 x2
4
8 x2
7
8 x6
5
2
1
3
34 Dispenser and Ice Machine 230 V/50 Hz and 220 V/60 Hz
Page 35
Parts (continued) ––––––––––––––––––––––––––––––––––––––––––––––––––––––
Exterior
Reference # Description Part #
1 Drip Tray Assy 00957613
2 Panel, Front Assy - Includes Water Nozzle and Plug 01036425
3 Chute, Water (water option) 00957688
4 Panel, Left 01026343
5 Panel, Right 01026335
6 Panel, Top 01054733
7 Panel, Rear 01047729
8 Screw, M5 x 12 Phillips 00931931
Not Shown _15 Series Packaging for Returns, Dispenser 01054634
Not Shown Fitting, Elbow - 1/4" FPT x 1/4" Tube 00974261
Not Shown Drip Tray Drain Kit 00956375
Not Shown Drip Tray Drain Kit with 4" legs 00981977
Dispenser and Ice Machine 230 V/50 Hz and 220 V/60 Hz 35
Page 36
Parts (continued) ––––––––––––––––––––––––––––––––––––––––––––––––––––––
_15 Series Interior
4
7
1
6
2
3
5
9
8
10
12
11
10
36 Dispenser and Ice Machine 230 V/50 Hz and 220 V/60 Hz
Page 37
Parts (continued) ––––––––––––––––––––––––––––––––––––––––––––––––––––––
Interior
Reference # Description Part #
1 Valve, Dispense Solenoid (water option) 00968917
2 Switch, Cleaning 00957712
3 Drain/Feed Tube with Cap 00957720
4 Valve, Failsafe Solenoid 00968925
5 Compressor with Mounting Hardware (230 V/50 Hz) 00968933
5 Compressor with Mounting Hardware (220 V/60 Hz) 01062314
6 Condenser 00958017
7 Condenser Fan and Cord 00968941
8 Control Board with Stand-offs 01051986
9 Capacitor, Gearmotor 00968958
10 Sensor, Retainer Hardware Kit 00958066
11 Relay and Overload (230 V/50 Hz) 00968966
11 Relay and Overload (220 V/60 Hz) 01065143
12 Refrigeration, Piping Assy 00958132
13 Power Input 00968974
Not Shown Cord, Power IEC60320-C13 to BS 1363 00976753
Not Shown Cord, Power IEC60320-C13 to AS 3112 00976761
Not Shown Cord, Power IEC60320-C13 to CEE 7/7 00976779
Not Shown Cord, Power IEC60320-C13 to NBR 14136 01063320
Not Shown Cord, Power IEC60320-C13 to KSC 8305 01063338
Not Shown Cord, Power IEC60320-C13 to NEMA 5-15 01063346
Dispenser and Ice Machine 230 V/50 Hz and 220 V/60 Hz 37
Page 38
Parts (continued) ––––––––––––––––––––––––––––––––––––––––––––––––––––––
_7 Series Bin Assembly
9
3
4
2
1
5
6
38 Dispenser and Ice Machine 230 V/50 Hz and 220 V/60 Hz
7
8
Page 39
Parts (continued) ––––––––––––––––––––––––––––––––––––––––––––––––––––––
_7 Series Bin Assembly
Reference # Description Part #
1 Ice Chute Assembly 00957670
2 Ice Transport Tubing with Insulation 00957746
3 Switch, Shuttle 00957753
4 Shuttle, Complete Assy 00957761
5 Lid, Bin Assy 00957779
6 Bin, Assy 00957787
7 Auger, Dispense 00931113
8 Motor, Dispense 00968982
9 Cap and Insulation, Bin 00957936
Not Shown For serial numbers D17619 and below:
Bin Cap 00931519
Ice Chute 00927210
Chute Adapter 00926550
Dispenser and Ice Machine 230 V/50 Hz and 220 V/60 Hz 39
Page 40
Parts (continued) ––––––––––––––––––––––––––––––––––––––––––––––––––––––
_15 Series Bin Assembly
5
6
3
4
1
7
8
2
40 Dispenser and Ice Machine 230 V/50 Hz and 220 V/60 Hz
Page 41
Parts (continued) ––––––––––––––––––––––––––––––––––––––––––––––––––––––
_15 Series Bin Assembly
Reference # Description Part #
1 Ice Chute Assembly 01051846
2 Ice Transport Tubing with Insulation 01051960
3 Switch, Shuttle 00957753
4 Shuttle, Complete Assy 01053248
5 Lid, Bin Assy 01053255
6 Bin, Assy 01053263
7 Auger, Dispense 01026251
8 Motor, Dispense 00968982
9 Cap and Insulation, Bin 01053305
Dispenser and Ice Machine 230 V/50 Hz and 220 V/60 Hz 41
Page 42
Parts (continued) ––––––––––––––––––––––––––––––––––––––––––––––––––––––
Evaporator Assembly
10
11
12
14
13
13
2
8
5
6
1
3
7
4
9
42 Dispenser and Ice Machine 230 V/50 Hz and 220 V/60 Hz
Page 43
Parts (continued) ––––––––––––––––––––––––––––––––––––––––––––––––––––––
Evaporator Assembly
Reference # Description Part #
1 Gearmotor Assy 00968990
2 Main Housing with Front Seal and Screws 00957829
3 Screws, Main Housing 00957837
4 Auger with front seal 00957845
5 Ice Compression Nozzle Assy 00957852
6 Front Seal and O-Ring 00957860
7 Evaporator Assembly with Insulation 00957878
8 Housing, Bushing with Insulation 00957886
9 Hardware kit, Gearmotor (For serial numbers E01087 and above) 01048628
9 Hardware kit, Gearmotor (For serial numbers below E01087) 00957894
10 Reservoir and Float Complete Assy 00957902
11 Lid, Reservoir with Insulation and O-Ring 00957910
12 Float Valve 00957928
13 “T” Fitting - 1/4" 502923
14 Tubing - 1/4" (sold in 12" increments) 502079
Dispenser and Ice Machine 230 V/50 Hz and 220 V/60 Hz 43
Page 44
Parts (continued) ––––––––––––––––––––––––––––––––––––––––––––––––––––––
Base Stand
2
1
44 Dispenser and Ice Machine 230 V/50 Hz and 220 V/60 Hz
Page 45
Parts (continued) ––––––––––––––––––––––––––––––––––––––––––––––––––––––
Base Stand
Reference # Description Part #
1 Front Panel, Base 00958108
2 Latches with Bayonets, Base 00958116
Not Shown Tray, Base 00958124
Not Shown Packaging for Returns, Base 00957985
Miscellaneous
Reference # Description Part #
Not Shown Water lter cartridge, 5 micron 00968107
Not Shown IMS II sanitizer concentrate, 16 oz 00979674
Not Shown SafeCLEAN Plus, 3 pack 01054683
Not Shown SafeCLEAN Plus, 6 pack 01054691
Not Shown SafeCLEAN Plus, case of 24 01050863
Not Shown 6" Legs for base stand, set of 4 00956318
Not Shown 4" Legs for countertop dispenser, set of 4 00956300
Dispenser and Ice Machine 230 V/50 Hz and 220 V/60 Hz 45
Page 46
46 Dispenser and Ice Machine 230 V/50 Hz and 220 V/60 Hz
Page 47
Dispenser and Ice Machine 230 V/50 Hz and 220 V/60 Hz 47
Page 48
SafeCLEAN Plus is a trademark of Follett Corporation. Chewblet and Follett are registered trademarks of Follett Corporation, registered in US.
801 Church Lane • Easton, PA 18040, USA Toll free (877) 612-5086 • +1 (610) 252-7301 www.follettice.com
Follett Europe Polska Sp. z o.o. Mokry Dwór 26 c • 83-021 Wiślina, Poland +48 (58) 785-6140 • Fax +48 (58) 785-6159 www.folletteurope.com
00976738R06
© Follet Corporation 4/14
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