Instruction Manual
D500237X012
M Series Actuator
M Series Manual Handwheel Gear Actuator
Contents
Introduction 1.................................
Scope of Manual 1.............................
Description 1.................................
Specifications 1...............................
Installation 3..................................
Operation 5...................................
Maintenance 5.................................
Lubrication 6.................................
Parts Ordering 6................................
Introduction
Scope of Manual
February 2019
This instruction manual includes installation, operation, maintenance, and parts ordering information for M Series
manual handwheel gear actuators. Refer to separate manuals for instructions covering the valves used with these
actuators.
Do not install, operate, or maintain an M Series handwheel gear actuator without being fully trained and qualified in
valve, actuator and accessory installation, operation and maintenance. To avoid personal injury or property damage it
is important to carefully read, understand, and follow all of the contents of this manual, including all safety cautions
and warnings. If you have any questions about these instructions, contact your Emerson sales office
proceeding.
before
Description
M Series handwheel gear actuators (figure 1) are totally enclosed, weatherproof, worm gear actuators for reliable
manual operation with Fisher A11, A31A and A41 High Performance Butterfly Valves. The M actuator consists of a
body housing, cover, worm gear, input shaft, and handwheel. The housing is grease packed.
Specifications
Specifications for the M Series manual handwheel gear actuators are shown in table 1.
www.Fisher.com
M Series Actuator
February 2019
Table 1. Specifications
Instruction Manual
D500237X012
Actuator Sizes
See tables 2, 3 and 4
Construction Materials
Housing and Cover: Cast iron
Worm: Steel
Valve Compatibility
J Accepts A11 valve square‐end shafts from 10.3 to
34.9 mm (13/32 to 1‐3/8 inches), keyed shafts from
38.1 to 44.5 mm (1‐1/2 to 1‐3/4 inches)
J Accepts A31A valve keyed shafts from 44.5 to
(1)
57.2 mm (1‐3/4 to 2‐1/4 inches)
J Accepts A41 valve Double D shafts from 12.7 to
44.5 mm (1/2 to 1‐3/4 inches)
Worm Gear: Manganese Bronze
Input Shaft: Steel (303 SST on request)
Handwheel: Cast Iron
Mounting Positions
See figure 2
Dimensions and Approximate Weights
See Bulletin 22.2:M
Maximum Torque Output
See Bulletin 22.2:M
Handwheel Rotation
Clockwise handwheel rotation closes the valve
(produces clockwise rotation of the valve shaft)
1. As an option, CL600 NPS 10 (with 1‐1/2 inch keyed shaft) and NPS 12 (with 1‐3/4 inch shaft) A11 valves require a keyed connection if being used with size 9KE or 10KE‐6 actuators.
Options
J Locking plates with padlock for fixed positioning
J Stops are typically set every 10_, but can be special
ordered with stops set up to 45_ from both ends
J Handwheel extensions
Figure 1. M Series Handwheel Gear Actuator
W4715‐1
2
Instruction Manual
D500237X012
M Series Actuator
February 2019
Installation
WARNING
To avoid personal injury or property damage resulting from the sudden release of pressure, do not install the actuator
where service conditions could exceed the limits given in this manual or on the appropriate nameplates. Use
pressure‐relieving devices as required by government or accepted industry codes and good engineering practices.
Always wear protective gloves, clothing, and eyewear when performing any installation operations to avoid personal
injury.
Check with your process or safety engineer for any additional measures that must be taken to protect against process
media.
If installing into an existing application, also refer to the WARNING at the beginning of the Maintenance section in this
instruction manual.
The M Series gear actuator is normally mounted on a valve at the factory. However, the actuator can be field mounted;
it can be mounted in any position on the A11 or A31A and it can be mounted in positions 1 and 3 on the A41, as shown
in figure 2. Make clearance considerations before mounting the actuator to determine the most suitable mounting
position.
The M Series actuator has a direct stab‐on design. Simply insert the valve shaft into the broached area of the body
housing. Then attach the mounting bracket to the actuator, using the torques listed in table 5, and attach the
mounting bracket to the valve.
Table 2. M Series Gear Actuator for A11 (CL600)
MAXIMUM
VALVE
SIZE, NPS
10
12
1. Maximum recommended torque for the valve/actuator combination is based on valve shaft rating, actuator rating and rim force.
2. Rim force required to produce maximum recommended torque.
3. This column shows the number of times the handwheel must be turned to close the valve 90 degrees.
4. Shaft rating of the A11 valve.
VALVE SHAFT
SIZE, INCHES
3 13/32 113 1,000
4 5/8 303 2,690
6 7/8
8 1
1‐3/8
1‐1/2
1‐1/2
1‐3/8
1‐3/4
1‐3/4
RECOMMENDED
nSm lbSin n lb NSm LbfSin
643
765
643
846
1349
1354
2144
3520
1354
2144
3520
TORQUE
(1)
5,700
6,780
5,700
7,500
11,960
12,000
19,000
31,160
12,000
19,000
31,160
(4)
(4)
(4)
(4)
(4)
(4)
ACTUATOR
SIZE
1KE 12 80 18 9.5 452 4,000
1KE 12 209 47 9.5 452 4,000
2KE
5KE
2KE
5KE
7KE
7KE
9KE
10KE‐6
7KE
9KE
10KE‐6
HANDWHEEL
DIAMETER,
INCHES
12
12
12
18
18
24
18
18
24
18
RIM FORCE
445
400
445
445
436
440
440
214
440
440
214
(2)
100
90
100
100
98
99
99
48
99
99
48
NUMBER
OF TURNS
TO
(3)
CLOSE
9.5
12.5
9.5
12.5
13.5
13.5
16
72
13.5
16
72
MAXIMUM TORQUE
RATING OF ACTUATOR
678
904
678
904
2,260
2,260
3,390
8,474
2,260
3,390
8,474
6,000
8,000
6,000
8,000
20,000
20,000
30,000
75,000
20,000
30,000
75,000
3
M Series Actuator
February 2019
Instruction Manual
D500237X012
Table 3. M Series Gear Actuator for A31A
VALVE
SIZE, NPS
VALVE
SHAFT
SIZE,
INCHES
14 1‐3/16
16 1‐1/4
18 1‐1/2
20 1‐3/4
24 2‐1/4
14 1‐3/4
16 1‐3/4
18 2‐1/4
20 2‐3/4
24 2‐3/4 8474 75,000 10KE‐6 18 516 116 72 8,474 75,000
1. Maximum recommended torque for the valve/actuator combination is based on valve shaft rating, actuator rating and rim force.
2. Rim force required to produce Maximum recommended torque.
3. This column shows the number of times the handwheel must be turned to close the valve 90 degrees.
4. Shaft rating of the A31A valve.
MAXIMUM
RECOMMENDED
nSm lbSin n lb NSm LbfSin
644
847
1287
644
847
1,579
1356
2188
2188
1356
2147
2555
2147
8,474
TORQUE
(1)
5,700
7,500
11,390
5,700
7,500
13,970
12,000
19,370
19,370
12,000
19,000
22,620
19,000
75,000
(4)
(4)
(4)
(4)
ACTUATOR
SIZE
2KE
5KE
7KE
2KE
5KE
7KE
7KE
9KE
10KE‐6
7KE
9KE
10KE‐6
9KE
10KE‐6
HANDWHEEL
DIAMETER,
INCHES
CL150
12
12
18
12
12
18
18
24
18
18
24
18
24
18
RIM FORCE
445
445
418
445
445
512
440
449
133
440
440
156
440
516
(2)
100
100
94
100
100
115
99
101
30
99
99
35
99
116
NUMBER
OF TURNS
TO
(3)
CLOSE
9.5
12.5
13.5
9.5
12.5
13.5
13.5
16
72
13.5
16
72
16
72
MAXIMUM TORQUE
RATING OF ACTUATOR
271
904
2,260
271
904
2,260
2,260
3,390
8,474
2,260
3,390
8,474
3,390
8,474
CL300
1356
2555
1356
2555
2147
6,985
2147
8474
12,000
22,620
12,000
22,620
19,000
61,830
19,000
75,000
(4)
(4)
(4)
7KE
9KE
7KE
9KE
9KE
10KE‐6
9KE
10KE‐6
18
24
18
24
24
18
24
18
440
525
440
525
440
423
440
516
99
118
99
118
99
95
99
116
13.5
16
13.5
16
16
72
16
72
2,260
3,390
2,260
3,390
3,390
8,474
3,390
8,474
6,000
8,000
20,000
6,000
8,000
20,000
20,000
30,000
75,000
20,000
30,000
75,000
30,000
75,000
20,000
30,000
20,000
30,000
30,000
75,000
30,000
75,000
Table 4. M Series Gear Actuator for A41
VALVE
SHAFT SIZE,
INCHES
ACTUATOR
SIZE
SHAFT RATING
nSm lbSin n lb NSm LbfSin
HANDWHEEL
DIAMETER,
INCHES
RIM FORCE
(1)
NUMBER OF
TURNS TO
(2)
CLOSE
1/2 0KE/D1 58 515 8 441 21
5/8 0KE/D2 138 1,230 8 227 51
6 271 2,400
3/4 0KE/D3 240 2,120 8 391 88
1 2KE/D4 468 4,140 12 325 73 9.5 678 6,000
1‐1/4 6KE/D5 1,110 9,820 24 365 82
1‐1/2 6KE/D6 1,356 12,000 24 445 100
10 1,356 12,000
1‐3/4 9KE/D7 2,658 23,520 36 365 82 16 3,390 30,000
1. Rim force required to produce shaft rating torque.
2. This column shows the number of times the handwheel must be turned to close the valve 90 degrees.
MAXIMUM TORQUE
RATING OF ACTUATOR
4
Instruction Manual
D500237X012
Table 5. M Series Mounting Plate to Gearbox
Type M Actuator Bolt Size Bolt Torque nSm Bolt Torque lbSf
1KE 1/2 91 67
2KE 1/2 91 67
5KE 1/2 91 67
7KE 5/8 163 120
9KE 5/8 163 120
10KE‐6 5/8 163 120
0KE/D1 5/16 22 16.5
0KE/D2 5/16 22 16.5
0KE/D3 5/16 22 16.5
2KE/D4 3/8 39 29
6KE/D5 3/8 39 29
6KE/D6 5/8 163 120
9KE/D7 3/4 258 190
Operation
M Series Actuator
February 2019
A11 and A31A Compatible
A41 Compatible
After the actuator and control valve assembly are installed, the manual actuator is ready for operation.
CAUTION
Applying too much torque to the actuator and valve parts could cause damage to the parts. To avoid such damage, do not
exceed the rim force listed in table 2, 3 and 4 or any other torque limitation of internal valve parts. Also, do not use
wrenches or other devices on the handwheel or handwheel shaft to increase operating force.
Maintenance
WARNING
Avoid personal injury from sudden release of process pressure. Before performing any maintenance operations:
D Always wear protective gloves, clothing, and eyewear when performing any maintenance operations to avoid personal
injury.
D Disconnect any operating lines providing air pressure, electric power, or a control signal to the actuator. Be sure the
actuator cannot suddenly open or close the valve.
D Use bypass valves or completely shut off the process to isolate the valve from process pressure. Relieve process pressure
on both sides of the valve. Drain the process media from both sides of the valve.
D Vent the power actuator loading pressure and relieve any actuator spring precompression.
D Use lock‐out procedures to be sure that the above measures stay in effect while you work on the equipment.
D The valve packing box may contain process fluids that are pressurized, even when the valve has been removed from the
pipeline. Process fluids may spray out under pressure when removing the packing hardware or packing rings, or when
loosening the packing box pipe plug.
D Check with your process or safety engineer for any additional measures that must be taken to protect against process
media.
5
M Series Actuator
February 2019
If the rim force required to rotate the handwheel exceeds the rim force listed in table 2, 3, or 4, check for the following
conditions:
D Insufficient lubrication
D Seized actuator parts
D Excessive pressure drop across the valve
D Obstruction to the valve disk rotation
If the manual actuator does not seem to control the process fluid, the worm or drive sleeve gear teeth may be broken,
the handwheel pin may be sheared, or the valve parts may be broken. Purchase a replacement manual actuator if
necessary. Refer to the valve instruction manual if valve maintenance is needed.
Instruction Manual
D500237X012
Lubrication
The interior parts of the M Series actuator should be lubricated on a regular schedule with a quality gear lubricant. The
interior parts should also be lubricated whenever difficulty in handwheel rotation indicates a need for lubrication.
1. Isolate the control valve from the line pressure, release pressure from both sides of the valve body, and drain the
process media from both sides of the valve.
2. Remove the cap screws that secure the gearbox cover plate and remove the gearbox cover plate.
3. Coat the worm, the drive sleeve gear teeth, and the bearing surfaces of the gearbox housing and worm with a
quality gear lubricant.
4. Replace the cover plate and cap screws using the bolt torques listed in table 5.
5. Replace the manual actuator on the valve. Adjust the actuator travel stop to limit the open and closed positions of
the valve disk following the steps in the appropriate valve instruction manual.
Parts Ordering
When corresponding with your Emerson sales office indicate the size of the M Series actuator. The size is stamped on
the gearbox. You should also provide the serial number of the valve.
WARNING
Use only genuine Fisher™ replacement parts. Components that are not supplied by Emerson Automation Solutions should
not, under any circumstances, be used in any Fisher valve, because they will void your warranty, might adversely affect the
performance of the valve, and could give rise to personal injury and property damage.
6
Instruction Manual
D500237X012
Figure 2. Available Mounting Positions
POSITION 1
FLOW DIRECTION
FOR RIGHT‐HAND
MOUNTING
M Series Actuator
February 2019
VALVE BODY
POSITION 2
POSITION 4
30B0668‐A
A7133
NOTE:
ONLY POSITIONS 1 AND 3 ARE APPLICABLE TO A41.
FLOW DIRECTION
FOR LEFT‐HAND
MOUNTING
POSITION 3
7
M Series Actuator
February 2019
Figure 3. Typical M Series Assembly
Instruction Manual
D500237X012
GEAR BOX
A7139
MOUNTING BRACKET
Neither Emerson, Emerson Automation Solutions, nor any of their affiliated entities assumes responsibility for the selection, use or maintenance
of any product. Responsibility for proper selection, use, and maintenance of any product remains solely with the purchaser and end user.
Fisher is a mark owned by one of the companies in the Emerson Automation Solutions business unit of Emerson Electric Co. Emerson Automation Solutions,
Emerson, and the Emerson logo are trademarks and service marks of Emerson Electric Co. All other marks are the property of their respective owners.
The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they are not
to be construed as warranties or guarantees, express or implied, regarding the products or services described herein or their use or applicability. All sales are
governed by our terms and conditions, which are available upon request. We reserve the right to modify or improve the designs or specifications of such
products at any time without notice.
Emerson Automation Solutions
Marshalltown, Iowa 50158 USA
Sorocaba, 18087 Brazil
Cernay, 68700 France
Dubai, United Arab Emirates
Singapore 128461 Singapore
www.Fisher.com
8
E 1998, 2019 Fisher Controls International LLC. All rights reserved.
Loading...