Fisher Management of Change Guide: Upgrading from a Fisher LCP100 to a Fisher LCP200 Local Control Panel with Fault Light Option Manuals & Guides

Replacement of the Fisher™ LCP100 with the LCP200 Local Control Panel with Fault Light Option
Table of Contents
Management of Change ..................................2
Background ....................................................2
Question & Answer Checklist ..........................2
Management of Change Guide
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Comparison of LCP100 and LCP200 Local
Control Panels ................................................3
Dimensional Comparison .................................................... 3
Mounting Comparison ........................................................ 4
Conduit Entries ................................................................... 5
Buttons or Lights ................................................................ 5
Terminal Box & Relay ........................................................... 5
Additional Information ...................................6
Magnet Warning ................................................................. 6
Connection ......................................................................... 7
Available Congurations ..................................................... 7
Conclusion ......................................................7
Fisher™ LCP200 Local Control Panel
with fault light option
MOC: LCP200 Local Control Panel with Fault Light Option
Management of Change
Management of Change (MOC) is a procedure used to proactively manage changes that have the potential to impact safety or the process within a plant. Evaluating new techniques for improving MOC approval procedures can have an impact on
plant efciency. Historically, upgrading obsolete products or replacing existing
process control equipment had been delayed or abandoned due to the extensive paperwork involved in completing a complex MOC approval sheet.

Background

The Fisher™ LCP100 local control panel is used to open, close, or test safety shutdown valves communicating with a FIELDVUE™ DVC6200 SIS digital valve
controller. The LCP200 local control panel includes signicant improvements over the LCP100 model. It is housed in a stainless-steel, explosion-proof enclosure. It is also intrinsically-safe and suitable for use in various hazardous environments, including Zone 0 (certications in progress). The device has added relay output (SPDT) capability, the Trip and Reset relay outputs are SIL 2-capable.
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Question & Answer Checklist

Q: Does the proposed modication cause any changes to the piping and
1
2
3
4
5
instrumentation diagram (P&ID)?
A: Not required for the base LCP200 device functionality. If the added
relay output (SPDT) capability is used, then the P&ID needs to be
updated with the additional wiring.
Q: Does the proposed modication change process chemistry,
technology, or operating and control philosophies?
A: No.
Q: Does the proposed modication change how the existing plant is
operated?
A: No.
Q: Does the proposed modication change process ows?
A: No.
Q: Does the proposed modication change existing pressure relief cases?
A: No.
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MOC: LCP200 Local Control Panel with Fault Light Option
Q: Does the proposed modication change the process description?
6
A: No changes are required for the base LCP200 functionality. If the relay
output (SPDT) capability is used, then the operating procedure needs
to be updated.
Q: Have the codes and standards to which the new equipment was
7
8
designed changed?
A: The LCP200 is explosion-proof and instrinsically safe, so it complies
with the appropriate requirements of hazardous area standards. See the product bulletin for details.
Q: Does the proposed modication introduce new equipment that
requires spare parts, manuals, maintenance procedures, or training to
teach maintenance best practices?
A: Yes. The instruction manual provides the details of spare parts and
maintenance procedures.
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Q: Does the proposed modication introduce new equipment items that
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require periodic predictive maintenance?
A: No.

Comparison of LCP100 and LCP200 Local Control Panels

The following information is intended to provide a general comparison between current Fisher LCP100 and LCP200 local control panels.

Dimensional Comparison

Take note of the dimensional and weight differences between the LCP100 and the
LCP200 devices. The LCP200 device is about ve times heavier than the LCP100 device, due to its explosion-proof stainless-steel enclosure. The dimensional
differences are shown in Figure 1.
3
MOC: LCP200 Local Control Panel with Fault Light Option
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94
(3.7)
288
(11.3)
406 (16)
194
(7.6) 257
(10.1)
94
129
(5.1)
LCP100
105
(4.1)
LCP200
mm
(INCH)
(3.7)
110
(4.3)
LCP100
Figure 1: Dimensional Differences Between the LCP100 and LCP200 Local Control Panels

Mounting Comparison

An adapter kit is available to mount the LCP200 device using the mounting holes of
the LCP100 panel, as shown in Figure 2.
143
(5.6)
(6.5)
LCP200
mm
(INCH)165
Figure 2: Mounting Kit for the LCP200 Local Control Panel
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MOC: LCP200 Local Control Panel with Fault Light Option

Conduit Entries

The conduit entry threads are integral to the body in the LCP200 device, unlike the
external cable entries in the LCP100 panel. See Figure 3.
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Figure 3: LCP100 and LCP200 Panel Side-by-Side Comparison

Buttons or Lights

The LCP200 device has blanks that can be installed in the place of unused buttons and lights. Any light can be blanked by using the blank kit available as a spare part. The lens caps are user-interchangeable.

Terminal Box & Relay

The LCP200 has a dedicated terminal box for making the terminal connections.
Unlike the LCP100, the LCP200 does not have redundant terminals. A junction box
may be required.
The LCP200 auto detects if 24V power is being applied and so there is no switch to be turned on when using Loop or 24V power.
The LCP200 has a NO – NC relay for the Trip and Reset buttons as well as a test relay for when the diagnostic is in progress. These relay contacts change state when the respective button is pressed or diagnostic is in progress.
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MOC: LCP200 Local Control Panel with Fault Light Option
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Figure 4: LCP100 and LCP200 Hardware Comparison

Additional Information

Magnet Warning

Do not take powerful magnets near the LCP200 control panel.
Figure 5: LCP200 Local Control Panel Warning
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on dark backgroundson light backgrounds
standard
no gradients
watermark
stacked logo (for sharing only)
standard
no gradients
watermark
stacked logo (for sharing only)
MOC: LCP200 Local Control Panel with Fault Light Option

Connection

Two 3/4” NPT or M20 conduit entry from bottom of terminal box.
Available Congurations
Any or all of the buttons and lights can be blanked.

Conclusion

The LCP100 device has been proven in use for many operating years. The design philosophy of the new LCP200 panel maintains the behavior of the LCP100 device
while adding functionality, thereby allowing for an easier product transition.
Please contact your local Emerson sales ofce for additional details or questions regarding the Fisher LCP200 local control panel.
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Visit Fisher.com to
nd an Emerson sales
contact in your area.
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