Files for DISHDRAWER DD603I
Size:
2.66 Mb
Download

US

part number 526608 J 06/2004 (page 1 of 6)

R

D O U B L E

I N T E G R A T E D P A N E L P R E P A R A T I O N

FOR INTEGRATED DOUBLE MODELS DD603I

 

(NOTE: FOR SINGLE

R MODELS, REFER TO BACK OF THIS BOOK)

PLEASE NOTE: Your model of

R may differ from the model shown in the diagrams. Diagrams have been simplified to enable clearer instruction.

FOLLOW THESE INSTRUCTIONS BEFORE REFERRING TO PRODUCT INSTALLATION INSTRUCTION SHEET P/N 526607.

BEFORE YOU START

The Door and Toe Kick Panels of the R can be made to match your kitchen cabinetry. This diagram, with the addition of your own measurements will help you calculate the required panel sizes.

CABINETRY ALIGNMENT

The following calculations assume:

The top of the Upper Panel is to be aligned with the top of the adjacent cabinetry. The final panel/cabinetry alignment is achieved by adjusting the

R ’s feet

open

WIDTH OF ALL PANELS

Measure

the width between adjacent door/drawer fronts and write it

in the first box below, then complete the equation. For example:

 

 

 

 

 

 

 

 

 

 

 

241/4” (616mm)

 

 

2 x

3/32” (2.5mm)

 

 

 

241/16” (611mm)

 

 

 

 

 

 

 

 

 

 

 

door clearance

 

 

width of all panels

2x

 

 

 

 

 

 

 

door clearance

 

 

width of all panels

 

 

 

 

 

 

(3/32” (2.5mm) MIN)

(23 7/16” (595mm) MIN)

HEIGHT OF UPPER PANEL

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

For example:

155/8” (398mm)

 

 

 

 

 

0mm

 

 

 

 

 

155/8” (398mm)

 

 

 

 

 

 

 

 

 

 

 

 

 

standard height

 

 

 

 

door extension

 

 

 

height of upper panel

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

155/8 (398mm)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

standard height

 

 

door extension

 

 

height of upper panel

 

 

 

 

 

 

(0” recommended)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

HEIGHT OF LOWER PANEL

Measure door/drawer height (or equivalent) and write it in the first box below, then complete the equation. For example:

30” (762mm)155/8” (398mm) 5/16” (8mm)141/16” (356mm)

 

 

height of upper panel

air gap

 

height of lower panel

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5/16

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(8mm)

 

 

 

 

MIN 281/4” (717.5mm) +

 

 

 

 

 

 

 

 

 

 

 

 

height of upper panel

gap between

 

height of lower panel

 

 

 

 

 

 

 

 

panels

(1217/64” (311.5mm) MIN)

 

 

 

 

 

 

 

 

 

 

 

 

 

Note: The ‘Door Extension’ allows for the top of the Upper Panel to be above the R where required.

Important!

The air vent between the Upper and Lower Panels must not be covered. An air gap of 5/16” (8mm) MUST be provided.

BEFORE YOU START

IMPORTANT

INTEGRATED PANEL THICKNESS

Upper and Lower Panel minimum thickness is 5/8” (16mm). Panel thicknesses above11/16” (18mm) can be accommodated but product depth will increase accordingly.

INTEGRATED PANEL MATERIAL

Drawer Front material must be suitable for damp conditions (122oF/50oC @ 80% RH) and adequately sealed to withstand moisture. Additional protection can be provided by using a “Moisture Resistant Board”. Taping edges alone may not provide adequate sealing. For painted panels, radius all rear edges to improve sealing.

R

IMPORTANT

WARNING!

BE SURE THE PRODUCT IS NOT PLUGGED IN.

Important!

The installation of the Panels requires an electrical connection and must be performed by a suitably qualified person.

TOE KICK PREPARATION

WIDTH OF TOE KICK PANEL

TOE KICK OPTIONS

Refer to “Width of All Panels” on page 1.

A)The Black Prefinished Toe Kick Panel is supplied. Refer to Installation Instructions for preparation.

B)The Black Prefinished Toe Kick Panel can also have a front panel of your choice attached to it using screws or an adhesive.

C)A Toe Kick panel of any material with thickness from 3/8” -3/4(9-19mm)can be screwed to a plastic Toe Kick Mounting Bracket (supplied).

TOE KICK PANEL INSTALLATION DEPTH

When using a rectangular Toe Kick, the maximum depth, excluding the Toe Kick Panel is 25/8” (67mm).

To move the Toe Kick deeper the Toe Kick Panel must have the profile shown in the diagram below cut out of it. The maximum Toe Kick depth with the cut out excluding the Toe Kick Panel is 5” (127mm).

HEIGHT OF TOE KICK PANEL

Refer to the diagram on page 1. Measure the height from the top of the adjacent cabinet door fronts to the floor and write it in the first box below, then complete the equation.

For example:

 

341/4(870mm)

 

 

 

 

 

 

0”

 

 

2815/16(735mm)

 

15/32(12mm)

 

 

 

427/32(123mm)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2815/16”

 

 

15/32”

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(735mm)

 

 

(12mm)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

[Height of adjacent

 

[Door extension]

[

 

 

R

 

[MIN

 

 

[height of Toe

 

cabinetry]

 

 

 

 

 

 

 

 

dimension]

 

 

clearance]

 

 

Kick Panel,

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MIN 23/4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(70.5mm)]

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PARTS SUPPLIED

Integrated Rectangular Badge (2) (Satin Chrome supplied)

p.n 526975

Other Badges Available Rectangular:

Bright Chrome Kit p.n 527276 Brass Kit p.n 527277 Eliptical:

Black Kit p.n 526683

Satin Chrome Kit p.n 526684 Bright Chrome Kit p.n 527156 Brass Kit p.n 526685

Mounting Bracket (2) (Upper and Lower) p.n 526440 & 526441

Door Front Seal (2) p.n 526466

Toe Kick Mounting Bracket (1) p.n 526682

INTEGRATED PARTS KIT part no. 526674

 

 

 

 

 

 

 

 

Panel

Panel

Toe Kick

Preparation

Mounting

Mounting

Booklet (1)

Screws (12)

Screws (5)

TOOLS NEEDED

Safety Glasses, Tape Measure, Pencil, Needle-NosePliers, Drill & Phillips Bit or Phillips Screwdriver,ø 1” (25.4mm) Boring Bit orø 1” (25.4mm) Hole Saw, Small Hand or Jig Saw.

2

R

PANEL PREPARATION INSTRUCTIONS

READ THESE INSTRUCTIONS COMPLETELY AND CAREFULLY.

STEP 1: BADGE AND HANDLE POSITION

BADGE AND HANDLE POSITIONS

On both Panels, select the Badge position to suit the cabinetry design, within the available badge zones.

The Badge may be centered on the edge of the badge zone.

The handle position will also need to be taken into account.

STEP 2: BADGECUT-OUT& BRACKET REMOVAL

BADGE CUT-OUT

Cut the badge slot in each Panel by drilling two 1” (25.4mm) diameter holes and cutting out the remaining material between the holes. A hole center to hole center template is provided on the Mounting Backet.

WARNING!

Be sure the Product is not plugged in.

Important!

Accuracy is essential when cutting the Badge slot to be sure of a

neat fit to hold the Badge.

(Not shown to scale)

REMOVING THE BRACKET

1) To remove the Mounting Brackets withdraw the pins from the Drawer sides, using a pair ofneedle-nosepliers.

2) Gently slide the Mounting Bracket off in a downwards and outwards motion. Disconnect the Mounting Bracket and Badge grounding wires, also unplug the Badge harness from the Badge Isolator box. Remove the Badge from the Mounting Bracket.

NOTE: The four 1/8(3.3mm) holes on the perimeter of the rectangular recess in the Mounting Bracket can also be used to define the badge zone.

3

R

PANEL PREPARATION INSTRUCTIONS

STEP 3: FITTING THE HANDLE AND BADGE

FITTING THE HANDLE

Fit the customer supplied handle.

WARNING!

When mounting the handle, be sure fastenings do not protrude beyond the back surface of the Panel.

FITTING THE BADGE

Fit a Badge to each Panel by feeding the wires through to the back and pressing the Badge into the cut out. If needed adhere the Badge to the Panel with an adhesive.

Feed the Badge wires through the slot in the Mounting Bracket. As the Mounting Bracket is placed on the rear of the Panel the excess wire must be pulled through.

STEP 4: SECURING THE MOUNTING BRACKETS

Each Mounting Bracket is directly screwed to the back of each Integrated Panel. On a soft surface centralize and align the Upper Mounting Bracket on the Upper Panel and the Lower Mounting Bracket on the Lower Panel.

Important!

For some materials pilot holes may need to be drilled first before screwing the Mounting Bracket onto the Panel. Be sure the drill does not damage the face of the Panel.

Important!

The mounting bracket must not be modified in any way. It is designed to hold the door front in the correct position to allow venting.

Important!

The top door front must not extend beyond the bottom of the mounting bracket. Drying problems and moisture damage may otherwise occur.

Important!

Break off the tab at the top of the Lower Mounting Bracket, after

Panel has been secured.

Using six of the 5/8” (16mm) screws supplied, secure the Mounting

Bracket to each Panel at the six points shown in the diagram.

NOTE: If the the six outermost slots are not able to be used to securely fix the Mounting Brackets to the Panel, choose any six well spaced slots about the Panel.

4

R

PANEL PREPARATION INSTRUCTIONS

STEP 5: SECURING THE TOE KICK PANEL

NOTE: If using the supplied Black Prefinished Toe Kick, proceed to Step 6 Grounding the Mounting Brackets and Connecting the Badge Wires.

Place Toe Kick Panel face down on a soft surface and mark a vertical center line.

Centralize the plastic Mounting Bracket on top of the Toe Kick Panel.

Align the top of the Bracket with the top of the Panel.

Using 5 of the 5/8” (16mm) screws provided fix the Mounting Bracket to the Toe Kick Panel.

STEP 6: GROUNDING THE MOUNTING BRACKETS AND CONNECTING THE BADGE WIRES

WARNING!

Be sure the Product is not plugged in.

1) Plug the green Badge grounding wire onto a Mounting Bracket tab. Plug the grounding wire from the Product onto the other Mounting Bracket tab.

2) Connect the Badge plug to the top of the Badge Isolator Box.

Important!

The Badge Isolator Board is an electrostatic sensitive device. Be sure you are adequately grounded when connecting or disconnecting the Badge by wearing a grounding strap or by grounding yourself to the R .

5

R

PANEL PREPARATION INSTRUCTIONS

STEP 7: FITTING THE PANELS TO THE PRODUCT

Fit the assembled Panels by sliding in an inwards and upwards motion.

The rubber seal between the Drawer and Panels must be kept in place.

Secure the Panels by inserting the pins on either side of the Drawer. Be sure that the rib on the pin is vertical.

NOTE: Do not fit the Toe Kick Panel (or supplied Black Prefinished Toe Kick) to the R until the Product is in the cavity.

Important!

The gap between doors must be 5/16(8mm) or drying problems and moisture damage may occur.

INTEGRATED PANEL PREPARATION IS COMPLETE.

The Product is now ready to install. Refer to Product Installation

Instruction Sheet P/N 526607.

CUSTOMER CARE

If you have any questions concerning the installation of this R , please contact your Fisher & Paykel Authorized Service Agent.

USA

Fisher & Paykel Appliances

27 Hubble

Irvine

CA 92618

Toll Free 1 888 9 FNP USA

1 888 9 367 872

www.usa.fisherpaykel.com

6

US

part number 526608 J 06/2004 (page 1 of 6)

S I N G L E

I N T E G R A T E D P A N E L P R E P A R A T I O N

FOR INTEGRATED SINGLE MODELS DS603I

(NOTE: FOR DOUBLEMODELS, REFER TO BACK OF THIS BOOK)

PLEASE NOTE: Your model of may differ from the model shown in the diagrams. Diagrams have been simplified to enable clearer instruction. FOLLOW THESE INSTRUCTIONS BEFORE REFERRING TO PRODUCT INSTALLATION INSTRUCTION SHEET P/N 526607.

BEFORE YOU START

open

Be sure the Product is not plugged in.

The Door of the can be made to match your kitchen cabinetry. This diagram, with the addition of your own measurements will help you calculate the required panel sizes.

WIDTH OF THE PANEL

Measure the width between adjacent door/drawer fronts and write it

in the first box below, then complete the equation.

 

 

 

 

 

 

 

2 x

 

 

 

 

 

For example:

241/4” (616mm)

 

 

3/32” (2.5mm)

 

 

 

241/16” (611mm)

 

 

 

 

 

 

 

 

 

door clearance

 

 

panel width

2x

door clearance

panel width

(3/32” (2.5mm) MIN)

(23 7/16” (595mm) MIN)

HEIGHT OF THE PANEL

Measure door/drawer height (or equivalent) and write it in the first box below, then complete the equation.

For example:

16” (407mm)

 

 

3/8” (9mm)

 

 

155/8” (398mm)

 

 

 

 

 

 

 

 

 

 

 

air gap

panel height

3/8

(9mm)

gap between

panel height

panels

(155/8” (398mm) MIN)

Note: When the top of the has to be lower than the adjacent cabinetry, the Panel can be increased in height.

WARNING!

The air vent between the Panel and the adjacent cabinetry must not be covered. An air gap of 3/8” (9mm) MUST be provided.

BEFORE YOU START

LOW INSTALLATIONS

Use this diagram if installing the near floor level.

IMPORTANT

INTEGRATED PANEL THICKNESS

Panel minimum thickness is 16mm. Panel thicknesses above 18mm can be accommodated but product depth will increase accordingly.

INTEGRATED PANEL MATERIAL

Drawer Front material must be suitable for damp conditions (122oF/50oC @ 80% RH) or adequately sealed to withstand moisture. Additional protection can be provided by using a “Moisture Resistant Board”. Taping edges alone may not provide adequate sealing. For painted panels, radius all rear edges to improve sealing.

WARNING!

ENSURE THE PRODUCT IS NOT PLUGGED IN.

Important!

The installation of the Panel requires an electrical connection and must be performed by a suitably qualified person.

PARTS SUPPLIED

Integrated Rectangular Badge (1) (Satin Chrome supplied)

p.n 526975

Other Colours Available Rectangular:

Bright Chrome Kit p.n 527276 Brass Kit p.n 527277 Eliptical:

Black Kit p.n 526683

Satin Chrome Kit p.n 526684 Bright Chrome Kit p.n 527156 Brass Kit p.n 526685

Mounting Bracket (1) p.n 526440

Door Front Seal (1) p.n 526466

INTEGRATED PARTS KIT part no. 526675

Panel

Panel

Preparation

Mounting

Booklet (1)

Screws (6)

TOOLS NEEDED

Safety Glasses, Tape Measure, Pencil, Needle-NosePliers, Drill & Phillips Bit or Phillips Screwdriver,ø 1” (25.4mm) Boring Bit orø 1” (25.4mm) Hole Saw, Small Hand or Jig Saw.

2

PANEL PREPARATION INSTRUCTIONS

READ THESE INSTRUCTIONS COMPLETELY AND CAREFULLY.

STEP 1: BADGE AND HANDLE POSITION

BADGE AND HANDLE POSITIONS

On both Panel, select the Badge position to suit the cabinetry design, within the available badge zone.

If required, the Badge may be centered on the edge of the badge zone.

The handle position will also need to be taken into account.

STEP 2: BADGECUT-OUT& BRACKET REMOVAL

BADGE CUT-OUT

Cut the badge slot in the Panel by drilling two 1” (25.4mm) diameter holes and cutting out the remaining material between the holes. A hole center to hole center template is provided on the Mounting Backet.

WARNING!

Be sure the Product is not plugged in.

Important!

Accuracy is essential when cutting the Badge slot to ensure a neat fit

to hold the Badge.

(Not shown to scale)

REMOVING THE BRACKET

1) To remove the Mounting Bracket withdraw the pins from the Drawer sides, using a pair ofneedle-nosepliers.

2) Gently slide the Mounting Bracket off in a downwards and outwards motion. Disconnect the Mounting Bracket and Badge grounding wires, also unplug the Badge harness from the Badge Isolator box. Remove the Badge from the Mounting Bracket.

NOTE: The four 1/8” (3.3mm) holes on the perimeter of the rectangular recess in the Mounting Bracket can also be used to define the badge zone.

3

PANEL PREPARATION INSTRUCTIONS

STEP 3: FITTING THE HANDLE AND BADGE

FITTING THE HANDLE

Fit the customer supplied handle.

WARNING!

When mounting the handle, be sure fastenings do not protrude beyond the back surface of the Panel.

FITTING THE BADGE

Fit the Badge to the Panel by feeding the wires through to the back and pressing the Badge into the cut out. If needed adhere the Badge to the Panel with an adhesive.

Feed the Badge wires through the slot in the Mounting Bracket. As the Mounting Bracket is placed on the rear of the Panel the excess wire must be pulled through.

STEP 4: SECURING THE MOUNTING BRACKETS

The Mounting Bracket is directly screwed to the back of the Integrated Panel.

On a soft surface centralize and align the Mounting Bracket on the Panel.

Important!

For some materials pilot holes may need to be drilled first before screwing the Mounting Bracket onto the Panel. Be sure the drill does not damage the face of the Panel.

Important!

The mounting bracket must not be modified in any way. It is designed to hold the door front in the correct position to allow venting.

Important!

The door front must not extend beyond the bottom of the mounting bracket. Drying problems and moisture damage may otherwise occur.

Using six of the 5/8” (16mm) screws supplied, secure the Mounting Bracket to each Panel at the six points shown in the diagram.

NOTE: If the the six outermost slots are not able to be used to securely fix the Mounting Brackets to the Panel, choose any six well spaced slots about the Panel.

4

PANEL PREPARATION INSTRUCTIONS

STEP 5: GROUNDING THE MOUNTING BRACKETS

WARNING!

Be sure the Product is not plugged in.

Plug the green Badge grounding wire onto a Mounting Bracket tab. Plug the grounding wire from the Product onto the other Mounting Bracket tab.

WARNING!

The mounting bracket MUST be grounded.

STEP 6: CONNECTING THE BADGE WIRES

WARNING!

Be sure the Product is not plugged in.

Important!

The Badge Isolator Board is an electrostatic sensitive device. Be sure you are adequately grounded when connecting or disconnecting the Badge by wearing an grounding strap or by grounding yourself to the

.

Connect the Badge plug to the top of the Badge Isolator Box.

5

PANEL PREPARATION INSTRUCTIONS

STEP 7: FITTING THE PANELS TO THE PRODUCT

Fit the assembled Panel by sliding in an inwards and upwards motion. The rubber seal between the Drawer and Panel must be kept in place.

Secure the Panel by inserting the pins on either side of the Drawer. Be sure that the rib on the pin is vertical.

Important!

The airflow gap between the bottom of the door panel and adjacent cabinetry must be 3/8” (9mm) or drying problems and moisture damage may occur.

INTEGRATED PANEL PREPARATION IS COMPLETE.

The Product is now ready to install. Refer to Product Installation

Instruction Sheet P/N 526607.

CUSTOMER CARE

If you have any questions concerning the installation of this , please contact your Fisher & Paykel Authorized Service Agent.

USA

Fisher & Paykel Appliances

27 Hubble

Irvine

CA 92618

Toll Free 1 888 9 FNP USA

1 888 9 367 872

www.usa.fisherpaykel.com

6