Ferris Industries 5000-72R, IS5000Z-D34, IS5000Z-C31DCE, 5000-61R, IS5000ZC31D61CE User Manual

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Ferris Industries 5000-72R, IS5000Z-D34, IS5000Z-C31DCE, 5000-61R, IS5000ZC31D61CE User Manual

OPERATOR’S

MANUAL

IS5000Z Series

Zero-Turn Riding Mower

Tractor:

 

 

Mower Deck:

 

Model

Description

 

Model

Description

IS5000Z/C31D

IS5000Z w/ 31.5

HP CAT Engine

5000/72

72”Mower Deck

IS5000Z/C31DCE

IS5000Z w/ 31.5

HP CAT Engine (Export)

5000/72R

72” Rear Discharge Mower Deck (Export)

IS5000ZC31D61CE

IS5000Z w/ 31.5

HP CAT Engine (Export)

5000/61R

61” Rear Discharge Mower Deck (Export)

IS5000Z/D34

IS5000Z w/ 34 HP Briggs & Stratton, Diahatsu

 

 

Ferris Industries

22902

5375 North Main Street

 

Munnsville, NY 13409

Rev. 05/2003

800-933-6175

TP 100-7060-03-5Z-F

FERRIS LIMITED WARRANTY

IMPORTANT

This warranty shall apply ONLY if the warranty registration form has been completed and returned to Ferris Industries, Inc. within 20 days from the date of delivery.

Ferris Industries, Inc. (Ferris) warrants, in accordance with the provisions below, to the original purchaser for the period of twenty-four (24) months from the date of delivery of a

Ferris mower that the mower is free from defects in material or workmanship. Ferris’ obligation under this warranty is to repair or replace, at Ferris’ election, without charge and at the place of business of a dealer authorized to handle Ferris mowers, any part or parts of the machine which, in the judgment of Ferris, prove to be defective.

THIS WARRANTY AND FERRIS’ OBLIGATION HEREUNDER IS IN LIEU OF ALL OTHER

WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING, WITHOUT LIMITATION, THE

IMPLIED WARRANTY OF MERCHANTABILITY OR IMPLIED WARRANTY OF FITNESS FOR PARTICULAR PURPOSE, and all other obligations or liabilities of Ferris for incidental and consequential damages resulting from the design, manufacture, sale or use of the machine. No person is authorized to make any warranty or assume for Ferris any liability not strictly in accordance with this warranty.

This warranty shall not apply to any mower part which, in the judgment of Ferris, has been altered or tampered with in any way or has been subjected to misuse, neglect or accident, or has had the serial numbers altered, effaced or removed. This warranty does not apply to component parts not manufactured by Ferris (motors, batteries, tires, belts) except to the extent of their individual manufacturer’s guarantees.

Ferris Industries, Inc. is continually striving to improve its products, and therefore reserves the right to make improvements or change when it becomes practical and possible to do so, without incurring any obligation to make changes or additions to the equipment sold previously.

Ferris Industries

5375 North Main Street Munnsville, NY 13409 800-933-6175

www.ferrisindustries.com

© Copyright 2003 Ferris Industries

All Rights Reserved. Printed in USA.

Table of Contents

Identification Numbers .......................................

 

2

Safety Rules & Information ................................

 

3

Features & Controls ............................................

 

8

Control Functions....................................................

 

8

Safety Interlock System ........................................

 

10

Operating the Zero Turn Rider .........................

 

12

General .................................................................

 

12

Checks Before Starting .........................................

 

12

Priming the Fuel System (diesel model only) .......

13

Starting the Engine ...............................................

 

14

Stopping the Tractor and Engine...........................

 

14

Driving the Tractor.................................................

 

14

Mowing..................................................................

 

15

Pushing the Rider by Hand...................................

 

15

Zero Turn Driving Practice ....................................

 

16

Storage (diesel model)..........................................

 

18

Starting After Long Term Storage (diesel model) .18

Diesel Fuel Recommendations .............................

 

18

Storage (gas model) .............................................

 

19

Starting After Long Term Storage (gas model) .....

19

Regular Maintenance ........................................

 

20

Maintenance Schedule .........................................

 

20

Checking Tire Pressures.......................................

 

20

Checking/Adding Fuel ..................................

21 & 22

Fuel Filter .....................................................

21 & 22

Oil & Filter Change ...............................................

 

23

Check / Change Air Filter......................................

 

23

Check Hydraulic Oil Level .....................................

 

23

Check Antifreeze Level.................................

24 & 25

Change Antifreeze........................................

24 & 25

Clean Radiator, Screen & Oil Cooler ...........

24 & 25

Check Warning Lights and Alarm .........................

 

25

Lubrication ............................................................

 

26

Battery Maintenance.............................................

 

28

Checking Battery Fluid.................................

 

28

Cleaning the Battery and Cables .................

 

28

Servicing the Mower Blades .................................

 

29

Troubleshooting, Adjustments & Service

.......

30

Troubleshooting the Rider .....................................

 

30

Troubleshooting the Mower...................................

 

31

Seat Adjustment....................................................

 

32

Ground Speed Control Lever Adjustment.............

 

32

Speed Balancing Adjustment................................

 

32

Neutral Adjustment ...............................................

 

33

Neutral Position & Return Spring Adjustment.......

33

Parking Brake Adjustment ....................................

 

34

Front Suspension Adjustment...............................

 

35

Rear Suspension Adjustment ...............................

 

35

Mowing Height Adjustment ...................................

 

36

Deck Leveling Adjustment.....................................

 

36

Belt Removal & Replacement ...............................

 

38

Mower Deck Drive Belt.................................

 

38

Clutch Drive Belt ..........................................

 

39

Pump Drive Belt ...........................................

 

40

Gearbox Maintenance...........................................

 

41

Check Gearbox Oil Level .............................

 

41

Change Gearbox Oil ....................................

 

41

Battery Service .....................................................

 

42

Checking the Battery Voltage.......................

 

42

Charging A Completely

 

 

Discharged Battery .................................

 

42

Jump Starting with

 

 

Auxiliary (Booster) Battery......................

 

42

Common Replacement Parts................................

 

44

Lawn Care & Mowing Information .............

LC—1

International Symbols ................................

LC—8

Technical Manuals ......................................

LC—8

NOTE: In this manual, “left” and “right” are referred to as seen from the operating position.

WARNING

You must read, understand and comply with all safety and operating instructions in this manual before attempting to set-up and operate your machine.

Failure to comply with all safety and operating instructions can result in loss of machine control, serious personal injury to you and / or bystanders, and risk of equipment and property damage. The triangle in the text signifies important cautions or warnings which must be followed.

© Copyright 2003 Ferris Industries

All Rights Reserved. Printed in USA.

TP 100-7060-03-5Z-F

WARNING

Engine exhaust from this product contains chemicals known, in certain quantities, to cause cancer, birth defects, or other reproductive harm.

1

Identification

Numbers

IDENTIFICATION NUMBERS

Record your model name/number, unit and mower deck, manufacturer numbers and engine serial number in the space provided for easy reference.

A sample of the ID tag is shown below.

The Tractor I.D. tag is located on the inside of the main frame rail, behind the deck height plate.

The Mower Deck I.D. tag is located under the righthand guard, near the front of the deck.

For location of Engine Serial Number, refer to the Engine Owner’s Manual.

Be sure to fill out and return the Warranty Registration Card supplied with your unit.

PRODUCT

REFERENCE DATA

 

 

 

Model Description Name/Number

 

 

 

 

 

Unit Model Number

 

Unit SERIAL Number

 

 

 

Mower Deck Model Number

 

Mower Deck SERIAL Number

 

 

 

Dealer Name

 

Date Purchased

 

 

ENGINE REFERENCE DATA

 

 

 

Engine Make/Model

 

Engine ID/Serial Number

 

 

 

North American Models

 

CE Models

 

 

MODEL NO.

SERIAL NO.

DATE

 

 

 

 

 

 

 

 

 

 

 

MASS (kg) POWER (kW)

 

 

 

FERRIS INDUSTRIES, INC.

MUNNSVILLE, NY 13409

MADE IN THE USA

2

02

Safety Rules

& Information

Read these safety rules and follow them closely. Failure to obey these rules could result in loss of control of unit, severe personal injury or death to you, or bystanders, or damage to property or equipment.

This mowing deck is capable of amputating hands and feet and throwing objects. The triangle in text signifies important cautions or warnings which must be followed.

TRAINING

Read, understand, and follow all instructions in the manual and on the unit before starting. If the operator(s) or mechanic(s) can not read English it is the owner’s responsibility to explain this material to them.

Become familiar with the safe operation of the equipment, operator controls, and safety signs.

All operators and mechanics should be trained. The owner is responsible for training the users.

Only allow responsible adults, who are familiar with the instructions, to operate the unit.

Never let children or untrained people operate or service the equipment. Local regulations may restrict the age of the operator.

The owner/user can prevent and is responsible for accidents or injuries occurring to themselves, other people or property.

Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-related injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury.

PREPARATION

Evaluate the terrain to determine what accessories and attachments are needed to properly and safely perform the job. Use only accessories and attachments approved by the manufacturer.

Wear appropriate clothing including safety shoes, safety glasses and ear protection. Long hair, loose clothing or jewelry may get tangled in moving parts.

Inspect the area where the equipment is to be used and remove all objects such as rocks, toys and wire, which can be thrown by the machine.

Use extra care when handling gasoline and other fuels. They are flammable and vapors are explosive.

a)Use only an approved container.

b)Never remove fuel cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke.

c)Never refuel or drain the machine indoors.

Check that operator’s presence controls, safety switches and shields are attached and functioning properly. Do not operate unless they are functioning

properly.

00

3

TP 600-7124-00-UV-FD

Safety Rules & Information

OPERATION

Never run an engine in an enclosed area.

Mow only in the daylight or with good artificial light, keeping away from holes and hidden hazards.

Be sure all drives are in neutral and parking brake is engaged before starting engine. Only start engine from the operator’s position. Use seat belts if provided.

Be sure of your footing while using pedestrian controlled equipment, especially when backing up. Walk, don’t run. Reduced footing could cause slipping.

Slow down and use extra care on hillsides. Be sure to travel in the recommended direction on hillsides. Turf conditions can affect the machines stability. USe caution when operating near drop-offs.

Do not mow in reverse unless absolutely necessary. Always look down and behind before and while traveling in reverse.

Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the deflector in place.

Slow down and use caution when making turns and when changing directions on slopes.

Never raise deck with the blades running.

Never leave a running unit unattended. Always disengage the PTO, set parking brake, stop engine, and remove keys before dismounting. Keep hands and feet away from the cutting units.

Turn off the PTO switch to disengage the blades when not mowing.

Never operate with guards not securely in place. Be sure all interlocks are attached, adjusted properly and functioning properly.

Never operate with the discharge deflector raised, removed or altered, unless using a grass catcher.

Do not change the engine governor setting or overspeed the engine.

Stop on level ground, lower implements, disengage drives, engage parking brake, shut off engine before leaving the operator’s position for any reason including emptying the grass catchers or unclogging the chute.

Stop equipment and inspect blades after striking objects or abnormal vibration occurs. Make necessary repairs before resuming operations.

Keep hands and feet away from the cutting units.

Look behind and down before backing up to be sure of a clear path.

Never carry passengers and keep pets and bystanders away.

Do not operate the unit while under the influence of alcohol or drugs.

Slow down and use caution when making turns and crossing roads and sidewalks. Stop blades if not mowing.

Use care when loading or unloading the machine into a trailer or truck.

Use care when approaching blind corners, shrubs, trees or other objects that may obscure vision.

SLOPE OPERATION

Slopes are a major factor related to loss-of-control and tip-over accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not drive on it.

Do

Mow up and down slopes, not across.

Remove obstacles such as rocks, tree limbs, etc.

Watch for holes, ruts, or bumps. Uneven terrain could overturn the unit. Tall grass can hide obstacles.

Use slow speed. Choose a slow speed so that you will not have to stop or change speed while on the slope.

Use extra care with grass catchers or other attachments. These can change the stability of the unit.

Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction.

See your authorized dealer for recommendations of available weights to improve stability.

Do Not

Do not start or stop on a slope. If tires lose traction, disengage the blade(s) and proceed slowly straight down the slope.

WARNING

Never operate on slopes greater than 20°

(36.4 percent) which is a rise of 7-1/4 feet (220 cm) vertically in 20 feet (607 cm) horizontally.

Select slow ground speed before driving onto slope. In addition to front and rear weights, use extra caution when operating on slopes with rear-mounted grass catcher.

Mow UP and DOWN the slope, never across the face, use caution when changing directions and DO NOT START OR STOP ON SLOPE.

Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.

Do not mow near drop-offs, ditches, or embankments. The operator could lose footing or balance or mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in.

Do not mow on wet grass. Reduced footing or traction could cause sliding.

Do not try to stabilize the unit by putting your foot on the ground.

Do not mow excessively steep slopes.

Do not use grass catcher on steep slopes.

TP 600-7124-00-UV-FD

4

00

Safety Rules & Information

CHILDREN

Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the unit and the mowing activity. Never assume that children will remain where you last saw them.

Keep children out of the mowing area and under the watchful care of another responsible adult.

Be alert and turn unit off if children enter the area.

Before and during reverse operation, look behind and down for small children.

Never carry children. They may fall off and be seriously injured or interfere with safe unit operation.

Never allow children to operate the unit.

Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.

EMISSIONS

Engine exhaust from this product contains chemicals known, in certain quantities, to cause cancer, birth defects, or other reproductive harm.

Look for the relevant Emissions Durability Period and Air Index information on the engine emissions label.

MAINTENANCE AND STORAGE

Always observe safe refueling and fuel handling practices when refueling the unit after transportation or storage.

Always follow the engine manual instructions for storage preparations before storing the unit for both short and long term periods.

Always follow the engine manual instructions for proper start-up procedures when returning the unit to service.

Never store the machine or fuel container inside where there is an open flame, such as in a water heater. Allow unit to cool before storing.

Shut off fuel while storing or transporting. Do not store fuel near flames or drain indoors.

Keep all hardware, especially blade attachment bolts, tight and keep all parts in good working condition. Replace all worn or damaged decals.

Never tamper with safety devices. Check their proper operation regularly.

Disengage drives, lower implement, set parking brake, stop engine and remove key or disconnect spark plug wire. Wait for all movement to stop before adjusting, cleaning or repairing.

Clean grass and debris from cutting units, drives, mufflers, and engine to prevent fires. Clean up oil or fuel spillage.

Let engine cool before storing and do not store near flame.

Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting.

Never make adjustments or repairs with the engine running unless specified otherwise.

Park machine on level ground. Never allow untrained personnel to service machine.

Use jack stands to support components when required.

Carefully release pressure from components with stored energy. (eg. springs)

Disconnect battery or remove spark plug wire before making any repairs. Disconnect the negative terminal first and the positive last. Reconnect positive first and negative last.

Use care when checking blades. Wrap the blade(s) or wear gloves, and use caution when servicing them. Only replace blades. Never straighten or weld them.

Keep hands and feet away from moving parts.

Charge batteries in an open well ventilated area, away from spark and flames. Unplug charger before connecting or disconnecting from battery. Wear protective clothes and use insulated tools.

Keep all parts in good working condition and all hardware tightened. Replace all worn or damaged decals.

Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer’s recommended parts, when necessary.

Check brake operation frequently. Adjust and service as required.

Use only factory authorized replacement parts when making repairs.

Always comply with factory specifications on all settings and adjustments.

Only authorized service locations should be utilized for major service and repair requirements.

Never attempt to make major repairs on this unit unless you have been properly trained. Improper service procedures can result in hazardous operation, equipment damage and voiding of manufacturer’s warranty.

00

5

TP 600-7124-00-UV-FD

Safety Rules & Information

WARNING

Hydraulic fluid escaping under pressure may have sufficient force to penetrate skin and cause serious injury.

If foreign fluid is injected into the skin it must be surgically removed within a few hours by a doctor familiar with this form of injury or gangrene may result.

Keep body and hands away from pin holes or nozzles that eject hydraulic fluid under high pressure. Use paper or cardboard and not hands to search for leaks.

Make sure all hydraulic fluid connections are tight and all hydraulic hoses and lines are in good condition before applying pressure to the system.

If leaks occur, have the unit serviced immediately by your authorized dealer.

WARNING

STORED ENERGY DEVICE: Improper release of springs can result in serious personal injury.

Spring should be removed by an authorized dealer only.

WARNING

STORED ENERGY DEVICE: Engine Radiator (Water-Cooled Models Only)

To prevent serious bodily injury from hot coolant or steam blow-out, never attempt to remove the radiator cap while the engine is running. Stop the engine and wait until it is cool. Even then, use extreme care when removing cap.

TP 600-7124-00-UV-FD

6

00

GENERAL

This unit has been designed and manufactured to provide you with the safety and reliability you would expect from an industry leader in outdoor power equipment manufacturing.

Although reading this manual and the safety instructions it contains will provide you with the necessary basic knowledge to operate this equipment safely and effectively, we have placed several safety labels on the unit to remind you of this important information while you are operating your unit.

All DANGER, WARNING, CAUTION and instructional messages on your mower should be carefully read and obeyed. Personal bodily injury can result when these instructions are not followed. The information is for your safety and it is important.

Safety Decals

The safety decals below are on your unit.

If any of these decals are lost or damaged, replace them at once. See your local dealer for replacements.

These labels are easily applied and will act as a constant visual reminder to you, and others who may use the equipment, to follow the safety instructions necessary for safe, effective operation.

NOTE: Engine operation and safety decals are supplied by the engine manufacturer.

DANGER

ROTATING CUTTING BLADE

Do not operate mower without deflector or entire

grass catcher in place.

1704277

Decal - Danger

Part No. 1704277

DANGER

ROTATING CUTTING BLADE

Do not put hands or feet under mower deck while

blade is rotating.

1704276

Decal - Danger

Part No. 1704276 Decal - Instruction/Safety

Part No. 47540

WARNING

BEWARE OF

POWER DRIVEN PARTS

Decal - Warning

Part No. 20337

Decal - Caution

Part No. 46481

01

7

Features & Controls

of the Zero Turn Rider

Please take a moment and familiarize yourself with the name, location, and function of the following. This will A enable you to understand the safety and operating instructions provided

manual.

B

A

 

C

D

E

F

G H

Figure 1. CONTROL FUNCTIONS

The information below briefly describes the function of the individual controls. Starting, stopping, driving, and mowing require the combined use of several controls applied in specific sequences. To learn what combination and sequence of controls to use for various tasks see the OPERATION section.

A. Ground Speed Control Levers

These levers control the ground speed of the rider. The left lever controls the left rear drive wheel and the right lever controls the right rear drive wheel.

Moving a lever forward increases the FORWARD speed of the associated wheel, and pulling back on a lever increases the REVERSE speed.

Note: The further a lever is moved away from the neutral position the faster the drive wheel will turn.

See the Operating the Zero Turn Rider section, page 14, for steering instructions.

B. Seat Adjustment Lever

The seat can be adjusted forward and back. Move the lever forward, position the seat as desired, and release the lever to lock the seat in position.

C. Control Panel

The control panel houses the starting, engine speed and PTO controls. See Page 8 for more details.

D. Instrument Panel

The instrument panel shows a variety of engine operation and status information. See Page 8 for more details.

E. Parking Brake Handle

The parking brake is applied by pulling UP on the parking brake handle until it locks over-center. To release the parking brake, push the handle DOWN.

F & G. Deck Lift Pedal & Cutting Height Adjustment Pin

These control the cutting height of the mower deck. Depress the pedal until it locks into the TRANSPORT position. Place the adjustment pin in the desired cutting height and release the lift pedal.

H. Fuel Tank Selection Valve (Gas Model Only)

Turning the handle to the desired position determines which tank will be supplying fuel. With the handle pointing towards the left, it will draw fuel from the left-hand tank. With the handle pointed towards the right, it will draw fuel from the right-hand fuel tank. With the handle pointing towards the operator, it will shut off fuel flow to the engine.

8

00

 

 

 

C

 

D

Diesel Model

 

E

 

C

 

 

 

 

 

 

 

Pull To

 

 

 

 

 

Choke

 

 

 

RUN

 

 

Gas Model

 

G

 

 

 

H

K

 

 

 

 

 

 

 

F

195

 

 

 

 

170

220

 

 

 

 

 

 

 

100

 

280

 

0

 

80

100

 

 

 

40

C

140

 

 

 

WATER

 

 

 

 

 

TEMP

 

 

 

 

12

14

 

 

 

10

 

16

 

 

 

 

VOLTS

 

TEMP

 

Number 1 in

 

 

 

 

 

I

 

 

 

 

J

Figure 2. Control & Gauge Panels

A.

Ignition Switch

G. Hourmeter

B.

Glow Plug Indicator

H. Water Temp.

C.

PTO Switch

I.

Voltmeter

D.

Throttle Control

J.

Indicator Lights

E.

Choke Control

K.

Fuel Level

F.Ignition Switch

A.Ignition Switch (Diesel)

The ignition switch starts and stops the engine, it has four positions:

HEAT

Heats the glow plugs.

OFF

Stops the engine and shuts off the

 

electrical system.

ON

Allows the engine to run and powers the

 

electrical system.

START Cranks the engine for starting.

NOTE: Never leave the ignition switch in the ON position with the engine stopped–this drains the battery.

B. Glow Plug Indicator (Diesel)

Indicates that the glow plugs are heating. Holding the ignition key in the “HEAT” position until indicator starts to glow, then turn the key to start.

C. PTO (Power Take Off) Switch

The PTO switch engages and disengages the mower. Pull UP on the switch to engage the mower, and push DOWN to disengage the mower.

D. Throttle Control

Moving the throttle control fully forward is FULL throttle position. Always operate the unit at FULL throttle when mowing.

E. Choke Control (Gas)

Pulling the round choke control knob (I) out fully chokes the engine for cold starts. (A warm engine may not require choking.)

F. Ignition Switch (Gas)

The ignition switch starts and stops the engine, it has three positions:

OFF

Stops the engine and shuts off the

 

electrical system.

RUN

Allows the engine to run and powers the

 

electrical system.

START Cranks the engine for starting.

NOTE: Never leave the ignition switch in the RUN position with the engine stopped–this drains the battery.

G. Hour Meter

Measures the time of the PTO being engaged.

H. Voltmeter

Measures the battery voltage.

I. Water Temperature Gauge

Measures the engine coolant temperature.

J. Indicator Lights

The indicator lights will illuminate and the buzzer will sound when the ignition switch is in the “ON” position before cranking the engine. After the engine is running, the indicator lights will illuminate and the buzzer will sound when there is either low oil pressure or high coolant temperature.

K. Fuel Level Gauge

Displays the total fuel level of both tanks on the diesel model, and fuel level of the left-hand tank only on the gas model.

00

9

Features & Controls

SAFETY

INTERLOCK SYSTEM

This unit is equipped with safety interlock switches and other safety devices. These safety systems are present for your well being, do not attempt to bypass safety switches, and never tamper with safety devices. Check their operation regularly.

Operational SAFETY Checks

 

Your unit is equipped with a seat switch safety system.

 

Check the seat switch operation every fall and spring

 

with the following tests.

Figure 3. Seat Switch Safety System

Test 1 — Engine should NOT crank if:

PTO switch is engaged, OR

Parking brake is not engaged, OR

Motion control handles are not in the NEUTRAL position, OR

Operator is not on the seat.

Test 2 — Engine SHOULD crank if:

PTO switch is NOT engaged, AND

Parking brake is engaged, AND

Motion control handles are locked in the NEUTRAL position, AND

Operator is on the seat.

Test 3 — Engine should SHUT OFF if:

Operator rises off seat with PTO engaged, OR

Operator rises off seat with parking brake disengaged, OR

Operator engages PTO with parking brake engaged.

Operator moves the control levers out of the neutral position with the parking brake engaged.

Test 4 — Blade Brake Check

Mower blades and mower drive belt should come to a complete stop within seven seconds after electric PTO switch is turned off (or operator rises off seat). If mower drive belt does not stop within seven seconds, see your dealer.

NOTE: Once the engine has stopped, PTO switch must be turned off, parking brake must be engaged, and the motion control handles must be locked in the NEUTRAL position after the operator returns to the seat in order to start the engine.

WARNING

If the unit does not pass a safety test, do not operate it. See your authorized dealer. Under no circumstance should you attempt to defeat the purpose of the safety interlock system.

10

01

Notes

00

11

Operating

the Zero Turn Rider

GENERAL OPERATING SAFETY

Before first time operation:

Be sure to read all information in the Safety and Operation sections before attempting to operate this tractor and mower.

Become familiar with all of the controls and how to stop the unit.

Drive in an open area without mowing to become accustomed to the unit.

WARNING

Never allow passengers to ride on the unit.

Before leaving the operators position for any reason, engage the parking brake, disengage the PTO, stop the engine and remove the key.

To reduce fire hazard, keep the engine, tractor and mower free of grass, leaves and excess grease. Do not stop or park tractor over dry leaves, grass or combustible materials.

Diesel fuel is highly flammable and must be handled with care. Never fill the tank when the engine is still hot from recent operation. Do not allow open flame, smoking or matches in the area. Avoid over-filling and wipe up any spills.

CHECKS BEFORE STARTING

Check that crankcase is filled to full mark on dipstick. See the engine Operators Manual for instructions and oil recommendations.

Check the radiator fluid level. See engine operator’s manual for instructions.

Check the hydraulic oil level. Refer to regular maintenance section, page 20.

Make sure all nuts, bolts, screws and pins are in place and tight.

Adjust the seat position, and make certain you can reach all controls from the operators position.

Fill the fuel tanks with fresh fuel. Refer to engine manual for fuel recommendations.

 

 

B

DANGER

 

 

 

OPERATING ON SLOPES CAN BE

 

 

 

DANGEROUS

 

 

 

Never operate on slopes greater than 20°

 

 

 

(36.4 percent) which is a rise of 7-1/4 feet (220 cm)

 

 

 

vertically in 20 feet (607 cm) horizontally.

 

 

 

Operate the unit at a slow ground speed when

 

 

 

driving onto slope.

 

A

 

Use extra caution when operating on slopes with

Figure 4.

Pre-Start Checks

rear-mounted grass catcher, and when changing

directions. DO NOT START OR STOP ON A

(Diesel model shown, gas model in similar locations)

SLOPE.

A.

Crankcase Dip Stick

 

B.

Oil Fill Cap

 

C. Fuel Tank Cap (both sides)

 

D.

Seat Adjustment Lever

 

12

01

PRIMING THE FUEL SYSTEM

Diesel Model Only

Priming the fuel system fills the fuel filters and removes any air bubbles from the fuel system. This must be performed before the first use, after any fuel filter maintenance or if the fuel system is run dry.

WARNING

Fuel leaked or spilled onto hot surfaces or electrical components can cause a fire. To help prevent possible injury, turn the ignition switch off when changing fuel filter or water separator element. Clean up fuel spills immediately.

To prime the fuel system:

On the water separator:

1.Using a 1/2” wrench, loosen the vent screw on the water separator 2-3 revolutions.

2.Unscrew the priming hand pump (B, Figure 5) located on top of the water separator. Operate the hand pump up and down until fuel that is free of air flows from the vent.

3.Tighten the vent screw to 4.5 ft/lbs (6 N.m.). DO NOT OVER TIGHTEN!

On the engine fuel filter:

1.Using the appropriate size wrench, loosen the vent screw on the engine fuel filter 2-3 revolutions.

2.Operate the hand pump up and down until fuel that is free of air flows from the vent.

3.Tighten the vent screw to 4.5 ft/lbs (6 N.m.). DO NOT OVER TIGHTEN!

On the engine injector pump:

1.Using a 13mm wrench, loosen the vent screw on the fuel inlet 2-3 revolutions.

2.Operate the hand pump up and down until fuel that is free of air flows from the vent.

3.Tighten the vent screw to 4.5 ft/lbs (6 N.m.). DO NOT OVER TIGHTEN!

4.Tighten the priming fuel pump finger tight.

5.Start the engine. (See STARTING THE ENGINE). If the engine will not start, further priming is necessary. If the engine starts but misfires or continues to emit smoke, further priming is necessary.

6.If the engine starts but runs rough, continue to run the engine at low idle until the engine runs smoothly.

Operating the Zero Turn Rider

B

A

 

C

D

Figure 5. Fuel System Priming

A.Water Separator Vent Screw

B.Priming Hand Pump

C.Engine Fuel Filter Vent Screw

D.Injector Pump Vent Screw

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Operating the Zero Turn Rider

WARNING

If you do not understand how a specific control functions, or have not yet thoroughly read the FEATURES & CONTROLS section, do so now.

Do NOT attempt to operate the tractor without first becoming familiar with the location and function of ALL controls.

STARTING THE ENGINE

(Diesel Model)

1.While sitting in the operators seat, engage the parking brake and make sure the PTO switch is disengaged and the ground speed control levers are locked in the neutral position.

2.Set the throttle to middle position (set throttle to FULL when starting in cold weather)

3.Turn the key to the HEAT position an hold to activate the glow plugs (the glow plug indicator will start to glow when the glow plugs are heating.)

4.Wait until the glow plug indicator begins to glow, then turn the key to START. If the engine does not start immediately, move the throttle control to FULL.

NOTE: Do not crank the engine continuously for more than 30 seconds. Allow the starter motor to cool for two minutes before cranking the engine again.

5.After the engine starts, move the engine throttle control to SLOW. Warm up the engine by running it for at least a minute.

6.Move the throttle to FULL before engaging the PTO switch or driving the machine.

NOTE: In the event of an emergency the engine can be stopped by simply turning the ignition switch to STOP. Use this method only in emergency situations. For normal engine shut down follow the procedure given in STOPPING THE TRACTOR.

STARTING THE ENGINE

(Gas Model)

1.While sitting in the operators seat, engage the parking brake and make sure the PTO switch is disengaged and the motion control handles are locked in the NEUTRAL position.

2.NOTE: A warm engine may not require choking.

Set the engine throttle control to FAST throttle position. Then fully close the choke by pulling the knob OUT fully.

3.Insert the key into the ignition switch and turn it to START.

4.After the engine starts, gradually open the choke (push knob down fully).

Warm up the engine by running it for at least a minute before engaging the PTO switch or driving the rider.

5.After warming the engine, ALWAYS operate the unit at FULL THROTTLE when mowing.

In the event of an emergency the engine can be stopped by simply turning the ignition switch to STOP. Use this method only in emergency situations. For normal engine shut down follow the procedure given in STOPPING THE RIDER.

STOPPING THE TRACTOR & ENGINE

1.Returning the ground speed control levers to the middle position will stop tractor movement. Pivot the levers outward and lock them in neutral.

2.Disengage the PTO.

3.Engage the parking brake.

4.Move the throttle control to SLOW and allow the engine to cool down for a short time.

5.Turn the ignition key to OFF. Remove the key.

DRIVING THE TRACTOR

1.Sit in the seat and adjust the seat so that you can comfortably reach all of the controls and see the instrument and gauge panels.

2.Engage the parking brake.

3.Make sure the PTO switch is disengaged and the ground speed control levers are locked in the neutral position.

4.Start the engine (see STARTING THE ENGINE).

5.Disengage the parking brake and pivot the ground speed control levers inward.

6.Move the levers evenly forward to travel forward. Return them to the neutral position to stop. Note that the further the levers are moved forward the faster the tractor will travel.

7.Stop the tractor by returning the control levers to the neutral position, pivoting the levers outward to lock into the neutral position, engaging the parking brake, and stopping the engine (see STOPPING THE TRACTOR AND ENGINE).

NOTE: See the ZERO-TURN DRIVING PRACTICE section on pages 14 & 15 for detailed instructions on driving

the tractor.

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01

Operating the Zero Turn Rider

MOWING

1.Engage the parking brake. Make sure the PTO switch is disengaged, the motion control handles are locked in the NEUTRAL position and the operator is on the seat.

2.Start the engine (see STARTING THE ENGINE).

3.Set the mower cutting height.

4.Set the throttle to FULL.

5.Engage the PTO by pulling up on the PTO switch (E, Figure 1).

6.Begin mowing. See the Lawn Care Section for tips on mowing patterns, lawn care, and trouble shooting information.

7.When finished, slow engine down and shut off the PTO.

8.Stop the engine (see STOPPING THE TRACTOR AND ENGINE).

PUSHING THE RIDER BY HAND

DO NOT TOW RIDER

Towing the unit will cause hydraulic pump and wheel motor damage. Do not use another vehicle to push or pull this unit.

1.Refer to Figure 6 for hydraulic release valve location.

2.To open the dump valves, turn the right-hand release valve, which is located on top of the right-hand pump, counter-clockwise 2 full turns MAX. Then turn the left-hand release valve, which is located on the bottom of the left-hand pump, counter-clockwise 2 full turns MAX.

3.Disengage the parking brake. The tractor can now be pushed by hand.

4.After moving the tractor, engage the parking brake. Re-engage the pumps (drive position) by turning the release valves clockwise and tighten to 80-120 in/lbs (9-13.5 N.m.).

 

A

Figure 6

Hydraulic Release Valve Location

A.Hydraulic Release Valve (Right-hand side shown)

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