Ferris Industries IS1000ZKAV21-48, IS1000ZKA2148CE, IS1000ZKAV23-52 User Manual

5 (1)
22870
Rev. No. 02
Rev. Date: 7/2003
TP 100-7049-02-1Z-F
Ferris Industries
5375 North Main Street Munnsville, NY 13409 800-933-6175
Zero-Turn Riding Mower
Model Number: Description:
IS1000ZKAV21/48 IS1000Z, w/ 21 HP Kawasaki & 48” Mower Deck IS1000ZKA2148CE IS1000Z, w/ 21 HP Kawasaki & 48” Mower Deck (Export) IS1000ZKAV23/52 IS1000Z, w/ 23 HP Kawasaki & 52” Mower Deck
OPERATOR’S MANUAL
Ferris Industries
5375 North Main Street Munnsville, NY 13409
800-933-6175 www.ferrisindustries.com © Copyright 2003 Ferris Industries
All Rights Reserved. Printed in USA.
FERRIS LIMITED WARRANTY
IMPORTANT
This warranty shall apply ONLY if the warranty registration form has been completed and returned to Ferris Industries, Inc. within 20 days from the date of delivery.
Ferris Industries, Inc. (Ferris) warrants, in accordance with the provisions below, to the original purchaser for the period of twenty-four (24) months from the date of delivery of a Ferris mower that the mower is free from defects in material or workmanship. Ferris’ obli­gation under this warranty is to repair or replace, at Ferris’ election, without charge and at the place of business of a dealer authorized to handle Ferris mowers, any part or par ts of the machine which, in the judgment of Ferris, prove to be defective.
THIS WARRANTY AND FERRIS’ OBLIGATION HEREUNDER IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING, WITHOUT LIMITATION, THE IMPLIED WARRANTY OF MERCHANTABILITY OR IMPLIED WARRANTY OF FITNESS FOR PARTICULAR PURPOSE, and all other obligations or liabilities of Ferris for incidental and consequential damages resulting from the design, manufacture, sale or use of the machine. No person is authorized to make any warranty or assume for Ferris any liability not strictly in accordance with this warranty.
This warranty shall not apply to any mower part which, in the judgment of Ferris, has been altered or tampered with in any way or has been subjected to misuse, neglect or accident, or has had the serial numbers altered, effaced or removed. This warranty does not apply to component parts not manufactured by Ferris (motors, batteries, tires, belts) except to the extent of their individual manufacturer’s guarantees.
Ferris Industries, Inc. is continually striving to improve its products, and therefore reserves the right to make improvements or change when it becomes practical and possible to do so, without incurring any obligation to make changes or additions to the equipment sold previously.
WARNING
Engine exhaust from this product contains chemicals known, in certain quantities, to cause cancer,birth defects, or other reproductive harm.
Table of Contents
Identification Numbers .......................................2
Safety Rules & Information................................3
Features & Controls............................................8
Control Functions ....................................................8
Safety Interlock System..........................................9
Operating the Tractor........................................10
General .................................................................10
Checks Before Starting.........................................10
Starting the Engine ...............................................11
Stopping the Rider................................................11
Mowing..................................................................11
Pushing the Rider by Hand...................................11
Zero Turn Driving Practice....................................12
Storage..................................................................14
Starting After Long Ter m Storage.........................14
Regular Maintenance........................................16
Maintenance Schedule .........................................16
Checking Tire Pressures.......................................16
Checking/Adding Fuel ...........................................17
Fuel Filter..............................................................17
Oil & Filter Change ...............................................17
Check / Change Air FIlter .....................................17
Check Hydraulic Oil Level.....................................17
Lubrication ............................................................18
Battery Maintenance.............................................20
Checking Battery Fluid ......................................20
Cleaning the Battery and Cables.......................20
Servicing the Mower Blades.................................21
Troubleshooting, Adjustments & Service .......22
Troubleshooting the Tractor...................................22
Troubleshooting the Mower...................................23
Seat Adjustment....................................................24
Ground Speed Control Lever Adjustment.............24
Speed Balancing Adjustment................................24
Parking Brake Adjustment ....................................25
Shock Spring Adjustment......................................25
PTO Clutch Adjustment ........................................26
Blade Brake Check...............................................26
Neutral Position & Return Spring Adjustment.......27
Neutral Adjustment ...............................................28
Cutting Height Adjustment....................................28
Deck Leveling Adjustment.....................................29
Hydraulic Pump Drive Belt Replacement..............30
Mower Belt Replacement......................................30
Battery Service .....................................................31
Checking the Battery Voltage ............................31
Charging A Completely Discharged Battery ......31 Jump Starting with
Auxiliary (Booster) Battery .............................31
Lawn Care & Mowing Information...............LC-1
International Symbols ...................................LC-8
Technical Manuals.........................................LC-8
NOTE: In this manual, “left” and “right” are referred to as seen from the operating position.
© Copyright 2003 Ferris Industries All Rights Reserved. Printed in USA.
TP 100-7049-02-1Z-F
1
WARNING
You must read, understand and comply with all safety and operating instructions in this manual before attempting to set-up and operate your machine.
Failure to comply with all safety and operating instructions can result in loss of machine control, serious personal injury to you and / or bystanders, and risk of equipment and property damage. The triangle in the text signifies important cautions or warnings which must be followed.
When contacting your authorized dealer for replace­ment parts, service, or information you MUST have these numbers.
North American Models: Record your model name/num­ber, serial number, and engine serial numbers in the space provided for easy access. These numbers can be found in the location shown.
CE Models: Record your serial number and date in the space provided below.
NOTE: For location of engine identification numbers, refer to the engine owner’s manual.
2
02
Identification Numbers
Tractor
identification tag
MODEL NO.
SERIAL NO.
FER RIS IN DUSTRI ES, IN C.
MUN NSVILL E, NY 13409
MAD E IN T HE USA
DATE
MAS S (kg)
POW ER (kW )
North American Models
CE Models
SSAAMMPP LLEE
SSAAMMPP LLEE
ENGINE REFERENCE DATA
Model Description Name
Unit MODEL
Number
NORTH AMERICAN MODEL REFERENCE DATA
Unit SERIAL Number
Dealer Name
Date Purchased
Engine Make/Model
Engine ID/Serial Number
Mower Deck MODEL Number
Mower Deck SERIAL
Number
N/A
N/A

MODEL NO.
  
  
   
 
SERIAL NO.
MASS (kg)
FERRIS INDUSTRIES, INC.
MUNNSVILLE, NY 13409
MADE IN THE USA
 
DATE
POWER (kW)
Read these safety rules and follow them closely. Failure to obey these rules could result in loss of con­trol of unit, severe personal injury or death to you, or bystanders, or damage to property or equipment.
This mo
wing deck is capable of amputating hands and f
eet and throwing objects.
The triangle in
text signifies important cautions or warnings which must be followed.
Safety Rules
& Information
TRAINING
• Read, understand, and follow all instructions in the manual and on the unit before starting. If the opera­tor(s) or mechanic(s) can not read English it is the owner’s responsibility to explain this material to them.
• Become familiar with the safe operation of the equip­ment, operator controls, and safety signs.
• All operators and mechanics should be trained. The owner is responsible for training the users.
• Only allow responsible adults, who are familiar with the instructions, to operate the unit.
• Never let children or untrained people operate or service the equipment. Local regulations may restrict the age of the operator.
• The owner/user can prevent and is responsible for accidents or injuries occurring to themselves, other people or property.
• Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-related injuries. These operators should eval­uate their ability to operate the riding mower safely enough to protect themselves and others from seri­ous injury.
3
00
TP 600-7124-00-UV-FD
PREPARATION
• Evaluate the terrain to determine what accessories and attachments are needed to properly and safely perform the job. Use only accessories and attach­ments approved by the manufacturer.
• Wear appropriate clothing including safety shoes, safety glasses and ear protection. Long hair, loose clothing or jewelry may get tangled in moving parts.
• Inspect the area where the equipment is to be used and remove all objects such as rocks, toys and wire, which can be thrown by the machine.
• Use extra care when handling gasoline and other fuels. They are flammable and vapors are explosive.
a) Use only an approved container.
b) Never remove fuel cap or add fuel with the engine
running. Allow engine to cool before refueling. Do not smoke.
c) Never refuel or drain the machine indoors.
• Check that operator’s presence controls, safety switches and shields are attached and functioning properly. Do not operate unless they are functioning
properly.
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Safety Rules & Information
OPERATION
• Never run an engine in an enclosed area.
• Mow only in the daylight or with good artificial light, keeping away from holes and hidden hazards.
• Be sure all drives are in neutral and parking brake is engaged before starting engine. Only start engine from the operator’s position. Use seat belts if provid­ed.
• Be sure of your footing while using pedestrian con­trolled equipment, especially when backing up. Walk, don’t run. Reduced footing could cause slipping.
• Slow down and use extra care on hillsides. Be sure to travel in the recommended direction on hillsides. Turf conditions can affect the machines stability. USe caution when operating near drop-offs.
• Do not mow in reverse unless absolutely necessary. Always look down and behind before and while trav­eling in reverse.
• Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the deflec­tor in place.
• Slow down and use caution when making turns and when changing directions on slopes.
• Never raise deck with the blades running.
• Never leave a running unit unattended. Always disen­gage the PTO, set parking brake, stop engine, and remove keys before dismounting. Keep hands and feet away from the cutting units.
• Turn off the PTO switch to disengage the blades when not mowing.
• Never operate with guards not securely in place. Be sure all interlocks are attached, adjusted properly and functioning properly.
• Never operate with the discharge deflector raised, removed or altered, unless using a grass catcher.
• Do not change the engine governor setting or over­speed the engine.
• Stop on level ground, lower implements, disengage drives, engage parking brake, shut off engine before leaving the operator’s position for any reason includ­ing emptying the grass catchers or unclogging the chute.
• Stop equipment and inspect blades after striking objects or abnormal vibration occurs. Make neces­sary repairs before resuming operations.
• Keep hands and feet away from the cutting units.
• Look behind and down before backing up to be sure of a clear path.
• Never carry passengers and keep pets and bystanders away.
• Do not operate the unit while under the influence of alcohol or drugs.
• Slow down and use caution when making turns and crossing roads and sidewalks. Stop blades if not mowing.
• Use care when loading or unloading the machine into a trailer or truck.
• Use care when approaching blind corners, shrubs, trees or other objects that may obscure vision.
SLOPE OPERATION
Slopes are a major factor related to loss-of-control and tip-over accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not drive on it.
Do
• Mow up and down slopes, not across.
• Remove obstacles such as rocks, tree limbs, etc.
• Watch for holes, ruts, or bumps. Uneven terrain could overturn the unit. Tall grass can hide obsta­cles.
• Use slow speed. Choose a slow speed so that you will not have to stop or change speed while on the slope.
• Use extra care with grass catchers or other attach­ments. These can change the stability of the unit.
• Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction.
• See your authorized dealer for recommendations of available weights to improve stability.
Do Not
Do not
start or stop on a slope. If tires lose traction, disengage the blade(s) and proceed slowly straight down the slope.
Do not
turn on slopes unless necessary, and then,
turn slowly and gradually downhill, if possible.
Do not
mow near drop-offs, ditches, or embank­ments. The operator could lose footing or balance or mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in.
Do not
mow on wet grass. Reduced footing or trac­tion could cause sliding.
Do not
try to stabilize the unit by putting your foot on the ground.
Do not
mow excessively steep slopes.
Do not
use grass catcher on steep slopes.
WARNING
Never operate on slopes greater than 20° (36.4 percent) which is a rise of 7-1/4 feet (220 cm) vertically in 20 feet (607 cm) horizontally.
Select slow ground speed before driving onto slope. In addition to front and rear weights, use extra caution when operating on slopes with rear-mounted grass catcher.
Mow UP and DOWN the slope, never across the face, use caution when changing directions and DO NOT START OR STOP ON SLOPE.
TP 600-7124-00-UV-FD
00
Safety Rules & Information
CHILDREN
Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the unit and the mowing activity. Never assume that chil­dren will remain where you last saw them.
• Keep children out of the mowing area and under the watchful care of another responsible adult.
• Be alert and turn unit off if children enter the area.
• Before and during reverse operation, look behind and down for small children.
• Never carry children. They may fall off and be seri­ously injured or interfere with safe unit operation.
• Never allow children to operate the unit.
• Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.
EMISSIONS
• Engine exhaust from this product contains chemicals known, in certain quantities, to cause cancer, birth defects, or other reproductive harm.
• Look for the relevant Emissions Durability Period and Air Index information on the engine emissions label.
MAINTENANCE AND STORAGE
• Always observe safe refueling and fuel handling practices when refueling the unit after transportation or storage.
• Always follow the engine manual instructions for stor­age preparations before storing the unit for both short and long term periods.
• Always follow the engine manual instructions for proper start-up procedures when returning the unit to service.
• Never store the machine or fuel container inside where there is an open flame, such as in a water heater. Allow unit to cool before storing.
• Shut off fuel while storing or transporting. Do not store fuel near flames or drain indoors.
• Keep all hardware, especially blade attachment bolts, tight and keep all parts in good working condition. Replace all worn or damaged decals.
• Never tamper with safety devices. Check their prop­er operation regularly.
• Disengage drives, lower implement, set parking brake, stop engine and remove key or disconnect spark plug wire. Wait for all movement to stop before adjusting, cleaning or repairing.
• Clean grass and debris from cutting units, drives, mufflers, and engine to prevent fires. Clean up oil or fuel spillage.
• Let engine cool before storing and do not store near flame.
• Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting.
• Never make adjustments or repairs with the engine running unless specified otherwise.
• Park machine on level ground. Never allow untrained personnel to service machine.
• Use jack stands to support components when required.
• Carefully release pressure from components with stored energy. (eg. springs)
• Disconnect battery or remove spark plug wire before making any repairs. Disconnect the negative termi­nal first and the positive last. Reconnect positive first and negative last.
• Use care when checking blades. Wrap the blade(s) or wear gloves, and use caution when servicing them. Only replace blades. Never straighten or weld them.
• Keep hands and feet away from moving parts.
• Charge batteries in an open well ventilated area, away from spark and flames. Unplug charger before connecting or disconnecting from battery. Wear pro­tective clothes and use insulated tools.
• Keep all parts in good working condition and all hardware tightened. Replace all worn or damaged decals.
• Grass catcher components are subject to wear, dam­age, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer’s recommended parts, when necessary.
• Check brake operation frequently. Adjust and service as required.
• Use only factory authorized replacement parts when making repairs.
• Always comply with factory specifications on all set­tings and adjustments.
• Only authorized service locations should be utilized for major service and repair requirements.
• Never attempt to make major repairs on this unit unless you have been properly trained. Improper service procedures can result in hazardous opera­tion, equipment damage and voiding of manufactur­er’s warranty.
5
TP 600-7124-00-UV-FD
6
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TP 600-7124-00-UV-FD
Safety Rules & Information
WARNING
STORED ENERGY DEVICE: Improper release of springs can result in serious personal injury.
Spring should be removed by an authorized dealer only.
WARNING
Hydraulic fluid escaping under pressure may have sufficient force to penetrate skin and cause serious injury.
If foreign fluid is injected into the skin it must be surgically removed within a few hours by a doctor familiar with this form of injury or gangrene may result.
Keep body and hands away from pin holes or nozzles that eject hydraulic fluid under high pressure. Use paper or cardboard and not hands to search for leaks.
Make sure all hydraulic fluid connections are tight and all hydraulic hoses and lines are in good condition before applying pressure to the system.
If leaks occur, have the unit serviced immediately by your authorized dealer.
WARNING
STORED ENERGY DEVICE: Engine Radiator (Water-Cooled Models Only)
To prevent serious bodily injury from hot coolant or steam blow-out, never attempt to remove the radiator cap while the engine is running. Stop the engine and wait until it is cool. Even then, use extreme care when removing cap.
7
02
GENERAL
This unit has been designed and manufactured to pro­vide you with the safety and reliability you would expect from an industry leader in outdoor power equipment manufacturing.
Although reading this manual and the safety instructions it contains will provide you with the necessary basic knowledge to operate this equipment safely and effec­tively, we have placed several safety labels on the unit to remind you of this important information while you are operating your unit.
All DANGER, WARNING, CAUTION and instructional messages on your mower should be carefully read and obeyed. Personal bodily injury can result when these instructions are not followed. The information is for your safety and it is important.
The safety decals below are on your unit. If any of these decals are lost or damaged, replace them
at once. See your local dealer for replacements. These labels are easily applied and will act as a con-
stant visual reminder to you, and others who may use the equipment, to follow the safety instructions neces­sary for safe, effective operation.
NOTE: Engine operation and safety decals are supplied by the engine manufacturer.
Decal - Danger
Part No. 1704276
Decal - Danger
Part No. 1704277
Decal - Caution
Part No. 46481
Decal - Warning/Danger
Part No. 47171
Safety Decals
Decal - Warning
Part No. 20337
WARNING DANGER
AVOID SERIOUS INJURY OR DEATH
READ OPERATOR'S MANUAL. DO NOT ALLOW OPERATION OF MACHINERY BY UNTRAINED PERSONNEL. KEEP SAFETY DEVICES (GUARDS, SHIELDS, & SWITCHES) IN PLACE AND WORKING. DO NOT MOW WHEN CHILDREN OR OTHERS ARE AROUND. WHEN LEAVING MACHINE, SHUT OFF ENGINE, REMOVE KEY AND SET PARKING BRAKE.
THROWN OBJECTS AND BLADE CONTACT CAN CAUSE SERIOUS INJURY OR DEATH. BE SURE BLADES AND ENGINE ARE STOPPED BEFORE PLACING HANDS OR FEET NEAR BLADES. DISENGAGE PTO, ENGAGE PARKING BRAKE, SHUT OFF ENGINE AND REMOVE KEY BEFORE MAKING ADJUSTMENTS, SERVICING, CLEANING OR LEAVING THE MACHINE.
OPERATING ON SLOPES CAN BE DANGEROUS
IF YOU CANNOT BACK UP A HILL, DO NOT OPERATE ON IT. AVOID SUDDEN TURNS. DO NOT MOW SLOPES IF GRASS IS WET. IF MACHINE LOSES TRACTION ON A SLOPE, STOP THE BLADES AND PROCEED SLOWLY DOWN THE SLOPE.
AVOID SERIOUS INJURY OR DEATH
AVOID CARBON MONOXIDE POISONING
DO NOT OPERATE THE ENGINE IN UNVENTILATED AREA.
47171
WARNING
BEWARE OF
POWER DRIVEN PARTS
Features & Controls of the Zero Turn Rider
CONTROL FUNCTIONS
The information below briefly describes the function of individual controls. Starting, stopping, driving, and mowing require the combined use of several controls applied in specific sequences.To lear n what combination and sequence of controls to use for various tasks see the OPERATION section.
A. Ground Speed Control Levers
These levers control the ground speed of the rider.The left lever controls the left rear drive wheel and the right controls the right rear drive wheel.
Moving a lever forward increases the FORWARD speed of the associated wheel, and pulling back on a lever increases the REVERSE speed.
Note:The further a lever is moved away from the neutral position the faster the drive wheel will turn.
See the Operating the Zero Turn Rider section for steer­ing instructions.
B. Seat Adjustment Lever
The seat can be adjusted forward and back.Move the lever forward, position the seat as desired, and release the lever to lock the seat in position.
C. Ignition Switch
The ignition switch starts and stops the engine, it has three positions:
OFF Stops the engine and shuts off the
electrical system.
RUN Allows the engine to run and powers the
electrical system.
START Cranks the engine for starting.
NOTE: Never leave the ignition switch in the RUN posi­tion with the engine stopped–this drains the battery.
Please take a moment and familiarize yourself with the name, location, and function of these controls so that you will better understand the safety and operating instructions provided in this manual.
A
A
C
Figure 1. Control Locations
E
8
02
H
B
J
K
D
F
G
I
Features & Controls
SAFETY INTERLOCK SYSTEM
This unit is equipped with safety interlock switches. These safety systems are present for your safety, do not attempt to bypass safety switches, and never tamper with safety devices. Check their operation regularly.
Operational SAFETY Checks
Test 1 — Engine should NOT crank if:
• PTO switch is engaged, OR
• Parking brake is not engaged, OR
• Motion control handles are not in the NEUTRAL position, OR
• Operator is not on the seat.
Test 2 — Engine SHOULD crank if:
• PTO switch is NOT engaged, AND
• Parking brake is engaged, AND
• Motion control handles are locked in the NEUTRAL position, AND
• Operator is on the seat.
Test 3 — Engine should SHUT OFF if:
• Operator rises off seat with PTO engaged, OR
• Operator rises off seat with parking brake disen­gaged.
• Operator moves motion control handles inward before disengaging parking brake.
Test 4 — Blade Brake Check
Mower blades and mower drive belt should come to a complete stop within five seconds after electric PTO switch is turned off (or operator rises off seat). If mower drive belt does not stop within five seconds, see your dealer.
NOTE: Once the engine has stopped, PTO switch must be turned off, parking brake must be engaged, and the motion control handles must be locked in the NEUTRAL position after the operator returns to the seat in order to start the engine.
WARNING
If the unit does not pass a safety test, do not operate it. See your authorized dealer.Under no circumstance should you attempt to defeat the purpose of the safety interlock system.
D. Parking Brake Handle
The parking brake is applied by pulling UP on the park­ing brake handle until it locks over-center. To release the parking brake, push the handle DOWN.
E. PTO Switch
The PTO (Power Take Off) switch engages and disen­gages the mower. Pull UP on the switch to engage, and push DOWN to disengage.
F & G. Deck Lift Pedal & Cutting Height Adjustment Pin
These control the cutting height of the mower deck. Depress the pedal until it locks into the TRANSPORT
position. Place the adjustment pin in the desired cutting height and release the lift pedal.
H. Throttle Control
The throttle controls engine speed. Move the throttle for­ward to increase engine speed and back to decrease engine speed. Always operate at FULL throttle.
I. Choke
Close the choke for cold starting. Open the choke once the engine starts. A warm engine may not require chok­ing. Pull the knob up to close the choke.
J. Hour Meter
Measures the time of the PTO being engaged.
K. Fuel Shut Off Valve
Tur ning the handle to the desired position deter mines which tank will be supplying fuel. With the handle point­ing towards the front, it will draw fuel from the left-hand tank. With the handle pointed towards the rear, it will draw fuel from the right-hand fuel tank. With the handle pointing towards the right, it will shut off fuel flow to the engine.
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02
Operating the Zero Turn Rider
GENERAL OPERATING SAFETY
Before first time operation:
• Be sure to read all information in the Safety and Operation sections before attempting to operate this tractor and mower.
• Become familiar with all of the controls and how to stop the unit.
• Drive in an open area without mowing to become accustomed to the unit.
CHECKS BEFORE STARTING
• Check that crankcase is filled to full mark on dipstick. See the engine Operator’s Manual for instructions and oil recommendations.
• Make sure all nuts, bolts, screws and pins are in place and tight.
• Adjust the seat position, and make certain you can reach all controls from operator’s position.
• Fill the fuel tank with fresh fuel. Refer to engine man­ual for fuel recommendations.
WARNING
Never allow passengers to ride on the unit. Before leaving the operator’s position for any
reason, engage the parking brake, disengage the PTO, stop the engine and remove the key.
To reduce fire hazard, keep the engine, tractor and mower free of grass, leaves and excess grease. Do not stop or park tractor over dry leaves, grass or combustible materials.
Gasoline is highly flammable and must be handled with care. Never fill the tank when the engine is still hot from recent operation. Do not allow open flame, smoking or matches in the area. Avoid over-filling and wipe up any spills.
DANGER
OPERATING ON SLOPES CAN BE DANGEROUS
Never operate on slopes greater than 30 percent (16.7°) which is a rise of three feet vertically in 10 feet horizontally.
Operate the unit at a slow ground speed when driving onto slope.
Use extra caution when operating on slopes with rear-mounted grass catcher. Mow UP and DOWN the slope, never across the face, use caution when changing directions and DO NOT START OR STOP ON SLOPE.
Figure 2. Pre-start Checks
A. Fuel Tank Filler Neck B. Crankcase Oil Fill C. Seat Adjustment Lever
10
00
C
B
A
WARNING
If you do not understand how a specific control functions, or have not yet thoroughly read the FEATURES & CONTROLS section, do so now.
Do NOT attempt to operate the tractor without first becoming familiar with the location and function of ALL controls.
ST ARTING THE ENGINE
1. While sitting in the operator’s seat, engage the park­ing brake and make sure the PTO switch is disen­gaged and the motion control handles are locked in the NEUTRAL position.
2.
NOTE: A warm engine may not require choking.
Set the engine throttle control to FAST throttle posi­tion. Then fully close the choke by pulling the knob OUT fully.
3. Insert the key into the ignition switch and turn it to START.
4. After the engine starts, gradually open the choke (push knob down fully).
Warm up the engine by running it for at least a minute before engaging the PTO switch or driving the rider.
5. After warming the engine, ALWAYS operate the
unit at FULL THROTTLE when mowing.
In the event of an emergency the engine can be stopped by simply turning the ignition switch to STOP. Use this method only in emergency situations.
For normal engine shut down follow the procedure given in STOPPING THE RIDER.
STOPPING THE RIDER
1. Returning the ground speed control levers (A, Figure
1) to the middle position will stop tractor movement. Pivot the levers outward and lock them in NEUTRAL.
2. Disengage the PTO by pushing down on the PTO switch (E, Figure 1).
3. Engage the parking brake by pulling the handle (D, Figure 1) up until it locks into position.
4. Move the throttle control (H, Figure 1) to mid-throttle position and turn the ignition key to OFF Remove the key.
MOWING
1. Engage the parking brake. Make sure the PTO switch is disengaged, the motion control handles are locked in the NEUTRAL position and the operator is on the seat.
2. Start the engine (see STARTING THE ENGINE).
3. Set the mower cutting height.
4. Set the throttle to FULL.
5. Engage the PTO by pulling up on the PTO switch (E, Figure 1).
6. Begin mowing. See Section C for tips on mowing patterns, lawn care, and trouble shooting information.
7. When finished, shut off the PTO.
8. Stop the engine (see STOPPING THE TRACTOR AND ENGINE).
PUSHING THE RIDER BY HAND
1. Disengage the PTO, engage the parking brake, turn the ignition OFF, and remove the key.
2. Lift the seat plate to gain access to the battery com­partment and hydraulic pumps.
3. To disengage the pumps (free-wheel position), turn the hydraulic release valves (A, Figure 3) located on the pumps COUNTER-CLOCKWISE a maximum of 2 full turns.
4. Disengage the parking brake. The tractor can now be pushed by hand.
5. After moving the tractor, re-engage the pumps (drive position) by turning the release valves CLOCKWISE and tighten to 80-120 in. lbs. of torque.
DO NOT TOW RIDER
Towing the unit will cause hydraulic pump and wheel motor damage. Do not use another vehicle to push or pull this unit.
Operating the Zero Turn Rider
Figure 3. Hydraulic System By-Pass
A. Hydraulic Release Valve
A
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