FERRIS
OPERATOR’S MANUAL
ISZ
Zero-Turn Riding Mower
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Models: |
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ISZKAV23/52 |
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ISZKAV23/61 |
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Beginning Serial No: |
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2269 |
Ferris Industries |
22422 |
5375 North Main Street |
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Munnsville, NY 13409 |
3/2000 |
800-933-6175 |
F-ISZ-OWN-00 |
Identification Numbers ....................................... |
2 |
Safety Rules & Information ................................ |
3 |
Features & Controls............................................ |
6 |
Control Functions.................................................... |
6 |
Safety Interlock System .......................................... |
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Operating the Tractor.......................................... |
8 |
General ................................................................... |
8 |
Checks Before Starting........................................... |
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Starting the Engine ................................................. |
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Stopping the Rider .................................................. |
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Mowing.................................................................... |
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Pushing the Rider by Hand..................................... |
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Zero Turn Driving Practice .................................... |
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Storage ................................................................. |
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Starting After Long Term Storage ......................... |
12 |
Regular Maintenance ........................................ |
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Maintenance Schedule ......................................... |
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Checking Tire Pressures....................................... |
14 |
Checking/Adding Fuel........................................... |
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Fuel Filter .............................................................. |
15 |
Oil & Filter Change ............................................... |
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Check / Change Air FIlter ..................................... |
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Check Hydraulic Oil Level..................................... |
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Lubrication ............................................................ |
16 |
Battery Maintenance ............................................. |
17 |
Checking Battery Fluid.................................. |
17 |
Cleaning the Battery and Cables.................. |
17 |
Servicing the Mower Blades ................................. |
18 |
Table of Contents
Troubleshooting, Adjustments & Service |
.......19 |
Troubleshooting the Tractor .................................. |
19 |
Troubleshooting the Mower .................................. |
20 |
Seat Adjustment.................................................... |
21 |
Ground Speed Control Lever Adjustment............. |
21 |
Speed Balancing Adjustment................................ |
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Parking Brake Adjustment .................................... |
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Suspension Height Adjustment............................. |
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PTO Clutch Adjustment......................................... |
23 |
Blade Brake Check ............................................... |
23 |
Neutral Adjustment................................................ |
24 |
Dampener and Return Spring Adjustment............ |
24 |
Cutting Height Adjustment .................................... |
25 |
Hydraulic Pump Drive Belt Replacement ............. |
25 |
Mower Belt Replacement...................................... |
26 |
Battery Service...................................................... |
27 |
Checking the Battery Voltage ........................... |
27 |
Charging A Completely |
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Discharged Battery ....................................... |
27 |
Jump Starting with |
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Auxiliary (Booster) Battery ............................ |
27 |
Lawn Care & Mowing Information............. |
LC—1 |
International Symbols ................................ |
LC—8 |
Technical Manuals ...................................... |
LC—8 |
NOTE: In this manual, “left” and “right” are referred to as seen from the operating position.
WARNING
Engine exhaust from this product contains chemicals known, in certain quantities, to cause cancer, birth defects, or other reproductive harm.
© Copyright 2000 Ferris Industries
All Rights Reserved. Printed in USA.
F-ISZ-OWN-00
Identification
Numbers
IDENTIFICATION TAG LOCATIONS
When contacting your Authorized Dealer for replacement parts, service, or information YOU MUST HAVE THESE NUMBERS.
FERRIS FERRIS INDUSTRIES, INC.
MUNNSVILLE, NY 13409
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MADE IN THE USA |
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MODEL NO. |
SERIAL NO. |
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XXXXXXX 
XXXXXXX
Tractor
identification tag
IDENTIFICATION NUMBERS
Record your model name/number, unit and mower deck manufacturer numbers and engine serial number in the space provided for easy reference.
•The Tractor I.D. tag is located on the inside of the main frame rail, behind the deck height plate.
•For location of Engine Serial Number, refer to the Engine Owner’s Manual.
Be sure to fill out and return the Warranty Registration Card supplied with your unit.
PRODUCT |
REFERENCE DATA |
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Model Description Name/Number |
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Unit MFG Number |
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Unit SERIAL Number |
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Mower Deck MFG Number |
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Mower Deck SERIAL Number |
N/A |
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N/A |
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Dealer Name |
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Date Purchased |
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ENGINE REFERENCE DATA |
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Engine Make/Model |
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Engine ID/Serial Number |
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Safety Rules
& Information
Read these safety rules and follow them closely. Failure to obey these rules could result in loss of control of unit, severe personal injury or death to you, or bystanders, or damage to property or equipment.
This mowing deck is capable of amputating hands and feet and throwing objects. The triangle in text signifies important cautions or warnings which must be followed.
GENERAL OPERATION
•Read, understand, and follow all instructions in the manual and on the unit before starting.
•Only allow responsible adults, who are familiar with the instructions, to operate the unit.
•Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade(s).
•Be sure the area is clear of other people before mowing. Stop unit if anyone enters the area.
•Never carry passengers.
•Do not mow in reverse unless absolutely necessary. Always look down and behind before and while travelling in reverse.
•Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the deflector in place.
•Slow down before turning.
•Never leave a running unit unattended. Always disengage the PTO, set parking brake, stop engine, and remove keys before dismounting.
•Turn off the PTO switch to disengage the blades when not mowing.
•Stop engine before removing grass catcher or unclogging chute.
•Mow only in daylight or good artificial light.
•Do not operate the unit while under the influence of alcohol or drugs.
•Watch for traffic when operating near or crossing roadways.
•Use extra care when loading or unloading the unit into a trailer or truck.
•Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-related injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury.
SLOPE OPERATION
Slopes are a major factor related to loss-of-control and tip-over accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not drive on it.
WARNING
Never operate on slopes greater than 30 percent (16.7°) which is a rise of three feet vertically in 10 feet horizontally.
Select slow ground speed before driving onto slope. Use extra caution when operating on slopes with rear-mounted grass catcher.
Mow UP and DOWN the slope, never across the face, use caution when changing directions and DO NOT START OR STOP ON SLOPE.
Do
•Mow up and down slopes, not across.
•Remove obstacles such as rocks, tree limbs, etc.
•Watch for holes, ruts, or bumps. Uneven terrain could overturn the unit. Tall grass can hide obstacles.
•Use slow speed. Choose a slow speed so that you will not have to stop or change speed while on the slope.
•Use extra care with grass catchers or other attachments. These can change the stability of the unit.
•Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction.
Do Not
•Do not start or stop on a slope. If tires lose traction, disengage the blade(s) and proceed slowly straight down the slope.
•Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.
•Do not mow near drop-offs, ditches, or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in.
•Do not mow on wet grass. Reduced traction could cause sliding.
•Do not try to stabilize the unit by putting your foot on the ground.
•Do not use grass catcher on steep slopes.
Safety Rules & Information
CHILDREN
Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the unit and the mowing activity. Never assume that children will remain where you last saw them.
•Keep children out of the mowing area and under the watchful care of another responsible adult.
•Be alert and turn unit off if children enter the area.
•Before and during reverse operation, look behind and down for small children.
•Never carry children. They may fall off and be seriously injured or interfere with safe unit operation.
•Never allow children to operate the unit.
•Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.
TRANSPORTING AND STORAGE
•Always observe safe refueling and fuel handling practices when refueling the unit after transportation or storage.
•Always follow the engine manual instructions for storage preparations before storing the unit for both short and long term periods.
•Always follow the engine manual instructions for proper start-up procedures when returning the unit to service.
•Never store the unit or fuel container inside where there is an open flame or pilot light, such as in a water heater. Allow unit to cool before storing.
SERVICE AND MAINTENANCE
•Use extra care when handling gasoline and other fuels. They are flammable and vapors are explosive.
a)Use only an approved container.
b)Never remove fuel cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke.
c)Never refuel the unit indoors.
•Never run a unit in an enclosed area.
•Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition.
•Never tamper with safety devices. Check their proper operation regularly.
•Keep unit free of grass, leaves, or other debris buildup. Clean up oil or fuel spillage.
•Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting.
•Never make adjustments or repairs with the engine running unless specified otherwise in the engine manufacturer’s manual.
•Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer’s recommended parts, when necessary.
•Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them.
•Check brake operation frequently. Adjust and service as required.
•Use only factory authorized replacement parts when making repairs.
•Always comply with factory specifications on all settings and adjustments.
•Only authorized service locations should be utilized for major service and repair requirements.
•Never attempt to make major repairs on this unit unless you have been properly trained. Improper service procedures can result in hazardous operation, equipment damage and voiding of manufacturer’s warranty.
SAFETY DECALS
This unit has been designed and manufactured to provide you with the safety and reliability you would expect from an industry leader in outdoor power equipment manufacturing.
Although reading this manual and the safety instructions it contains will provide you with the necessary basic knowledge to operate this equipment safely and effectively, we have placed several safety labels on the unit to remind you of this important information while you are operating your unit.
Safety Rules & Information
All DANGER, WARNING, CAUTION and instructional messages on your rider and mower should be carefully read and obeyed. Personal bodily injury can result when these instructions are not followed. The information is for your safety and it is important! The safety decals below are on your rider and mower.
If any of these decals are lost or damaged, replace them at once. See your local dealer for replacements.
These labels are easily applied and will act as a constant visual reminder to you, and others who may use the equipment, to follow the safety instructions necessary for safe, effective operation.
Decal - Warning/Danger
Part No. 45567
DANGER
ROTATING CUTTING BLADE Do not put hands or feet
under mower deck while blade is rotating.
1704276
Decal - Danger
Part No. 1704276
OPERATION
To Start Engine:
Seat must be occupied, PTO Switch OFF, Parking Brake ON and both control handles are locked in Neutral.
To Stop Engine:
Engage Parking Brake, Throttle at half to full, turn Ignition Switch Off.
Before Leaving Machine:
Turn PTO switch off, shut off engine,
remove key, and set Parking
Brake
GROUND SPEED AND STEERING LEVERS
Right lever controls speed and direction of right drive wheel. Notch is neutral
lock.
Left lever controls speed and direction of left drive wheel. Notch is neutral lock.
Steer by slowing the lever in the direction of the turn.
PARKING BRAKE
LEVER
Pull to set Parking Brake.
Push to release Parking
Brake.
DECK LIFT PEDAL
Push to raise deck.
CUTTING HEIGHT
ADJUSTMENT PIN
To Operate PTO Clutch:
Operator must be in seat.
Pull up to Engage.
Push down to Disengage.
When Operator Leaves Seat:
Engine will shut off if PTO is on.
Engine will shut off of Parking Brake is off.
Engine will shut off if both control levers are not locked in neutral.
DO NOT TOW!
Damage may result to Hydrostatic Transmission.
Decal - Operation & Controls
Part No. 45559
DANGER
ROTATING CUTTING BLADE Do not operate mower
without deflector or entire
grass catcher in place.
1704277
Decal - Danger
Part No. 1704277
WARNING |
BEWARE OF |
POWER DRIVEN PARTS |
DANGER
ROTATING PARTS UNDER ENGINE. KEEP HANDS AND FEET CLEAR. STOP ENGINE BEFORE SERVICING.
Decal - Warning |
Decal - Danger |
Part No. 20337 |
Part No. 22143 |
Features & Controls
of the Zero Turn Rider
A. Ground Speed
These levers control the left lever controls the left controls the right rear
Moving a lever forward of the associated wheel, increases the REVERSE
Note: The further a lever position the faster the
See the Operating the ing instructions.
6
the
posi-
Features & Controls
D. Parking Brake Handle
The parking brake is applied by pulling UP on the parking brake handle until it locks over-center. To release the parking brake, push the handle DOWN.
E. PTO (Power Take Off) Switch
The PTO switch engages and disengages the mower. Pull UP on the switch to engage, and push DOWN to disengage.
F & G. Deck Lift Pedal & Cutting Height Adjustment Pin
These control the cutting height of the mower deck.
Depress the pedal until it locks into the TRANSPORT position. Place the adjustment pin in the desired cutting height and release the lift pedal.
H & I. Throttle / Choke Control
Pulling the round choke control knob (I) out fully chokes the engine for cold starts. (A warm engine may not require choking.) Moving the throttle control (H) fully forward is FULL throttle position. Always operate the unit at FULL throttle when mowing.
J. Hour Meter
Measures the time of the PTO being engaged.
K. Fuel Shut Off Valve
Turning the handle to the desired position determines which tank will be supplying fuel. With the handle pointing forward, it will draw fuel from the left-hand tank. With the handle pointed towards the rear, it will draw fuel from the right-hand fuel tank. With the handle pointing towards the right, it will shut off fuel flow to the engine.
7
SAFETY
INTERLOCK SYSTEM
This unit is equipped with safety interlock switches and other safety devices. These safety systems are present for your safety, do not attempt to bypass safety switches, and never tamper with safety devices. Check their operation regularly.
Operational SAFETY Checks
Your unit is equipped with a seat switch safety system. Check the seat switch operation every fall and spring with the following tests.
Test 1 — Engine should NOT crank if:
•PTO switch is engaged, OR
•Parking brake is not engaged, OR
•Motion control handles are not in the NEUTRAL position, OR
•Operator is not on the seat.
Test 2 — Engine SHOULD crank if:
•PTO switch is NOT engaged, AND
•Parking brake is engaged, AND
•Motion control handles are locked in the NEUTRAL position, AND
•Operator is on the seat.
Test 3 — Engine should SHUT OFF if:
•Operator rises off seat with PTO engaged, OR
•Operator rises off seat with parking brake disengaged.
Test 4 — Blade Brake Check
Mower blades and mower drive belt should come to a complete stop within five seconds after electric PTO switch is turned off (or operator rises off seat). If mower drive belt does not stop within five seconds, see your dealer.
NOTE: Once the engine has stopped, PTO switch must be turned off, parking brake must be engaged, and the motion control handles must be locked in the NEUTRAL position after the operator returns to the seat in order to start the engine.
WARNING
If the unit does not pass a safety test, do not operate it. See your authorized dealer. Under no circumstance should you attempt to defeat the purpose of the safety interlock system.
Operating
the Zero Turn Rider
GENERAL OPERATING SAFETY
Before first time operation:
•Be sure to read all information in the Safety and Operation sections before attempting to operate this tractor and mower.
•Become familiar with all of the controls and how to stop the unit.
•Drive in an open area without mowing to become accustomed to the unit.
CHECKS BEFORE STARTING
•Check that crankcase is filled to full mark on dipstick. See the engine Operators Manual for instructions and oil recommendations.
•Make sure all nuts, bolts, screws and pins are in place and tight.
•Adjust the seat position, and make certain you can reach all controls from operators position.
•Fill the fuel tanks with fresh fuel. Refer to engine manual for fuel recommendations.
WARNING
Never allow passengers to ride on the unit.
Before leaving the operators position for any reason, engage the parking brake, disengage the PTO, stop the engine and remove the key.
To reduce fire hazard, keep the engine, tractor and mower free of grass, leaves and excess grease. Do not stop or park tractor over dry leaves, grass or combustible materials.
Gasoline is highly flammable and must be handled with care. Never fill the tank when the engine is still hot from recent operation. Do not allow open flame, smoking or matches in the area. Avoid over-filling and wipe up any spills.
A |
DANGER |
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OPERATING ON SLOPES |
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CAN BE DANGEROUS |
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Never operate on slopes greater than 30 percent |
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(16.7°) which is a rise of three feet vertically in 10 |
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feet horizontally. |
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Operate the unit at a slow ground speed when |
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driving onto slope. |
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Use extra caution when operating on slopes with |
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rear-mounted grass catcher. Mow UP and DOWN |
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Figure 2. Pre-start Checks |
the slope, never across the face, use caution |
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when changing directions and DO NOT START |
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A. Fuel Tank Filler Neck |
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OR STOP ON SLOPE. |
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B. Crankcase Oil Fill |
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8 |
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