Ferris Industries is3100z User Manual

5 (1)

Models:

5900613

5900716

5900717

5900736

5900753

5901183

5900611

5901186

5900612

5900752

5900718

5901184

Parts

Manual

IS3100Z Series

Zero-Turn Riding Mower

32HP BriggsReproduction& Stratton w/ ROPS (IS3100ZBV32)

Not

for

 

Description:

32HP Briggs & Stratton w/ 61" Mower Deck & ROPS (IS3100ZBV3261)

32HP Briggs & Stratton w/ 61" Mower Deck & ROPS AUS/NZ (IS3100ZBV30/61 AUS/NZ) 32HP Briggs & Stratton w/ ROPS AUS/NZ (IS3100ZBV32 AUS/NZ)

32HP Briggs & Stratton w/ 61" Mower Deck & ROPS CAL (IS3100ZBV3261 CAL) 37HP Kawasaki w/ ROPS (IS3100ZKAV37SS)

26HP Liquid-Cooled V-Twin w/ 61" Mower Deck & ROPS (IS3100ZLKAV2661) 30HP Briggs & Stratton w/ 61" Mower Deck & ROPS (IS3100ZBV3061)

30HP Kohler w/ 61" Mower Deck & ROPS (IS3100ZK3061)

37HP Kawasaki w/ 61" Mower Deck & ROPS (IS3100ZKAV3761SS) 72" Side Discharge Mower Deck AUS/NZ (3100/72 AUS/NZ)

72" Side Discharge Mower Deck (3100/72)

Briggs and Stratton Yard Power Products Group

5375 North Main Street

5100543

Munnsville, NY 13409 USA

800-933-6175

Revision BA

 

Rev. Date: 07/02/10

 

TP 400-7282-BA-3Z-F

Reproduction

Not

for

 

 

 

 

 

Table Of Contents

MODEL COMPONENTS

 

 

 

PAGE

Main Frame & Front Suspension Group - 61" Deck Model ................................................................................................

4

Main Frame & Front Suspension Group - 72" Deck Model ................................................................................................

6

Rear Bumper, Roll Bar & Seat Belt Group .........................................................................................................................

 

8

Seat Mount & Floor Group .................................................................................................................................................

 

 

 

10

Fuel Supply Hose & Tank Replacement Parts Group ........................................................................................................

 

12

Fuel Tank & Mount Group ..................................................................................................................................................

 

 

 

14

Instrument Control Group ..................................................................................................................................................

 

 

 

16

Engine & PTO Group - Briggs & Stratton 30HP (All) & 32HP (S/N: 2013556395 & Below) ...............................................

18

Engine & PTO Group - Kohler 30 HP

................................................................................................................................

 

. 22

Engine & PTO Group - Kawasaki 26 HP Liquid Cooled .....................................................................................................

 

26

Engine & PTO Group - Kawasaki 37 HP ............................................................................................................................

 

30

Pump Drive Group (S/N: 2014192366 ................................................................................................................& Below)

 

34

Motion Control Group - Lower ............................................................................................................................................

 

 

 

36

Motion Control Group - Upper ............................................................................................................................................

 

 

 

38

Hydraulic Group (S/N: 2013257171 & ....................................................................................................................Below)

 

40

Hydraulic Group (S/N: 2013257172 & ...................................................................................................................Above)

 

42

Reservoir Mount & Battery Group ......................................................................................................................................

 

 

 

44

Parking Brake Group .........................................................................................................................................................

 

 

 

46

Rear Suspension Group - (S/N: 2012803266 .....................................................................................................& Below)

 

48

Rear Suspension Group - (S/N: 2012803267 .....................................................................................................& Above)

 

50

 

Reproduction

 

Deck Lift Group (S/N: 2000729893 & .....................................................................................................................Below)

 

52

 

 

 

for

 

Deck Lift Group (S/N: 2000729894 & ....................................................................................................................Above)

 

56

Wheel & Tire Group ...........................................................................................................................................................

 

 

 

60

Decal Group - Brand & Model ............................................................................................................................................

 

 

 

62

Decal Group - Safety & Operation .....................................................................................................................................

 

 

 

64

61" & 72" Mower Deck - Hanger Chains ............................................................................................................................

 

66

 

 

Not

 

 

61" Mower Deck - Housing, Covers, Spindles ....................................................................................................& Blades

 

68

61" Mower Deck - Pulleys, Belt & Idler .......................................................................................................................Arm

 

70

61" Mower Deck - Rollers & Casters ..................................................................................................................................

 

 

72

61" Mower Deck - Rear Mount Bars

...................................................................................................................................

 

 

74

72" Mower Deck - Housing, Covers, Spindles ....................................................................................................& Blades

 

76

72" Mower Deck - Pulleys, Belt & Idler .......................................................................................................................Arm

 

78

72" Mower Deck - Rollers & Casters ..................................................................................................................................

 

 

80

72" Mower Deck - Rear Mount Bars

...................................................................................................................................

 

 

82

61" & 72" Mower Decks - Hanger Chains ..........................................................................................................................

 

84

Electrical Schematics - Kawasaki 26HP .......................................................................................................................LC

 

86-89

Electrical Schematics - Kohler 30HP .................................................................................................................................

 

 

90-93

Electrical Schematics - Briggs & Stratton ...................................................................................................30HP & 32HP

 

94-97

Electrical Schematics - Kawasaki 37HP ............................................................................................................................ .

 

98-101

Torque Specification Chart .............................................................................................

 

 

 

Inside Back Cover

Main Frame & Front Suspension Group - 61" Deck Model

NOTE: Unless noted otherwise, use the standard hardware torque specification chart.

Reproduction

Not

for

 

The above parts group applies to the following Mfg. Nos.:

5901186

(IS3100ZBV3061)

5900736 (IS3100ZBV3261 CAL)

5900613

(IS3100ZBV3261)

 

5900612

(IS3100ZK3061)

 

5900611

(IS3100ZLKAV2661)

 

5900716

(IS3100ZBV30/61 AUS/NZ)

 

5900752

(IS3100ZKAV3761SS)

 

© Copyright 2010 Briggs and Stratton. All Rights Reserved.

4

TP 400-7282-BA-3Z-F

Main Frame & Front Suspension Group - 61" Deck Model

REF NO PART NO.

QTY.

DESCRIPTION

1

5400486B

1

2

5025293

4

3

5025394

4

4

5025013X16

2

5

5025013X18

2

6

5022039

4

7

5022673

2

8

5025126

2

9

5023343

4

10

5025203X10

2

11

5020095

2

12

5025160

2

13

5025104

2

14

5020884

4

15

5021072

2

16

5045769B

2

17

5023436

2

18

5021073

2

19

5025284

4

20

5025093

4

21

5025265X24

2

22

5025265X28

2

23

5047461

4

24

5046093

2

25

5046092

2

26

5047742B

1

27

5047743B

1

28

5020883

4

29

5402229B

1

30

5402230B

1

31

5100882

2

32

5025448

2

33

5025449

4

34

5402207B

2

35

5025457

2

36

5404428B

1

WELD, MAIN FRAME, IS3000Z (Serial No.: 2013221685 & Below.) WASHER 3/8" GD. 9 FLAT

NUT, 3/8-16 HEX NYLOCK FLANGE BOLT, 3/8-16 X 2" GD5

BOLT, 3/8-16 X 2-1/4" GD5

BALL JOINT, 3/4-16 MALE

BUMPER, RUBBER 1/4-20

NUT, 1/4-20 HEX SERR. FLANGE

FLANGE BUSHING

PIN, COTTER, 1/8" X 1-1/4"

GREASE FITTING, 1/4-28 STR

WASHER, 3/4" SAE

NUT, 3/4-16 HEX SLOTTED

BEARING, TAPPERD ROLLER, 1"

SEAL, GREASE

WELD, CASTER YOKE

COIL - OVER SHOCK ASSEMBLY

CAP, DUST

ReproductionNUT, 3/4-16 HEX NYLON LOCK

NUT, HEX JAM, 3/4for-16

BOLT, 3/4-16 X 3" GD 5 3/4-16 X 3.5" HHCS YZP GR 5 SPACER, .76 X 1.00 X .25 SPACER,Not.75 X 1.50 X 1.00 SPACER, .76 X 1.00 X .50

ASSM, A-ARM, RH (Includes Ref. No. 9 and 11.)

ASSM, A-ARM, LH (Inclu es Ref. No. 9 and 11.)

BEARI G CUP

WELD, A-ARM - RH - RED (Serial No.: 2000676809 & Above.) WELD, A-ARM - LH - RED (Serial No.: 2000676809 & Above.)

CAP, CASTER SPINDLE, LOW PROFILE (Serial No.: 2000676809 & Above.) NUT, 3/4-16, HEX JAM NYLON LOCK (Serial No.: 2000676809 & Above.) BELLEVILLE WASHER, 1.500 X .755 (Serial No.: 2000676809 & Above.) WELD, CASTER YOKE - RED (Serial No.: 2000676809 & Above.)

BOLT, 1/4-28 X 1/2, GD5 YZ (Serial No.: 2000676809 & Above.) WELD, MAIN FRAME, IS3100Z (Serial No.: 2013221686 & Above.)

Footnotes

The above parts group applies to the following Mfg. Nos.:

5901186

(IS3100ZBV3061)

5900736 (IS3100ZBV3261 CAL)

5900613

(IS3100ZBV3261)

 

5900612

(IS3100ZK3061)

 

5900611

(IS3100ZLKAV2661)

 

5900716

(IS3100ZBV30/61 AUS/NZ)

 

5900752

(IS3100ZKAV3761SS)

 

© Copyright 2010 Briggs and Stratton. All Rights Reserved.

5

TP 400-7282-BA-3Z-F

Main Frame & Front Suspension Group - 72" Deck Model

NOTE: Unless noted otherwise, use the standard hardware torque specification chart.

Reproduction

Not

for

 

The above parts group applies to the following Mfg. Nos.:

5900717 (IS3100ZBV32 AUS/NZ)

5901183 (IS3100ZBV32)

5900753 (IS3100ZKAV37SS)

© Copyright 2010 Briggs and Stratton. All Rights Reserved.

6

TP 400-7282-BA-3Z-F

Main Frame & Front Suspension Group - 72" Deck Model

REF NO PART NO.

QTY.

DESCRIPTION

1

5400486B

1

2

5025126

2

3

5022673

2

4

5025265X28

4

5

5047461

4

6

5023343

4

7

5046093

4

8

5025093

4

9

5025394

4

10

5025013X16

2

11

5025013X18

2

12

5022039

4

13

5020883

4

14

5025203X10

2

15

5020095

2

16

5025160

2

17

5025104

2

18

5020884

4

19

5021072

2

20

5045769B

2

21

5023383

2

22

5021073

2

23

5025284

4

24

5025093

4

25

5401522B

1

26

5401523B

1

27

5402212B

1

28

5402213B

1

29

5100882

2

30

5025448

2

31

5025449

4

32

5402207B

2

33

5025457

2

34

5404428B

1

WELD, MAIN FRAME, IS3000Z (Serial No.: 2013221685 & Below) NUT, 1/4-20 HEX SERR. FLANGE

BUMPER, RUBBER 1/4-20 3/4-16 X 3.5" HHCS YZP GR 5 SPACER, .76 X 1.00 X .25

BUSHING, 1.00 X 1.13 X 1.38, PLASTIC SPACER, .75 X 1.50 X 1.00

WASHER 3/8" GR. 9

NUT, 3/8-16 HEX NYLOCK FLANGE

BOLT, 3/8-16 X 2" GD5

BOLT, 3/8-16 X 2-1/4" GD5

BALL JOINT, 3/4-16 MALE

BEARING CUP

PIN, COTTER, 1/8" X 1-1/4"

GREASE FITTING, 1/4-28 STR

WASHER, 3/4" SAE

NUT, 3/4-16 HEX SLOTTED

BEARING, TAPPERD ROLLER, 1"

ReproductionSEAL, GREASE for

WELD, CASTER YOKE

COIL - OVER SHOCK ASSEMBLY

CAP, DUST

NUT, 3/4-16 HEX NYLON LOCK

NUT,NotHEX JAM, 3/4-16

WELD, RH A-ARM, 72", IS3100Z

WELD, LH A-ARM, 72", IS3100Z

WELD, A-ARM - RH - RED -72" (Serial No.: 2000676809 & Above) WELD, A-ARM - LH - RED - 72" (Serial No.: 2000676809 & Above)

CAP, CASTER SPINDLE, LOW PROFILE (Serial No.: 2000676809 & Above) NUT, 3/4-16, HEX JAM NYLON LOCK (Serial No.: 2000676809 & Above) BELLEVILLE WASHER, 1.500 X 7.55 (Serial No.: 2000676809 & Above) WELD, CASTER YOKE - RED (Serial No.: 2000676809 & Above)

BOLT, 1/4-28 X 1/2, GD5 YZ (Serial No.: 2000676809 & Above) WELD, MAIN FRAME, IS3100Z (Serial No.: 2013221686 & Above)

Footnotes

The above parts group applies to the following Mfg. Nos.:

5900717 (IS3100ZBV32 AUS/NZ)

5901183 (IS3100ZBV32)

5900753 (IS3100ZKAV37SS)

© Copyright 2010 Briggs and Stratton. All Rights Reserved.

7

TP 400-7282-BA-3Z-F

Rear Bumper, Roll Bar & Seat Belt Group

NOTE: Unless noted otherwise, use the standard hardware torque specification chart.

Reproduction

Not

for

 

The above parts group applies to the following Mfg. Nos.:

5900613

(IS3100ZBV3261)

5900753

(IS3100ZKAV37SS)

5900612

(IS3100ZK3061)

5900716

(IS3100ZBV30/61 AUS/NZ)

5900611

(IS3100ZLKAV2661)

5900717

(IS3100ZBV32 AUS/NZ)

5901183

(IS3100ZBV32)

5900752

(IS3100ZKAV3761SS)

5901186

(IS3100ZBV3061)

 

 

5900736

(IS3100ZBV3261 CAL)

 

 

© Copyright 2010 Briggs and Stratton. All Rights Reserved.

8

TP 400-7282-BA-3Z-F

Rear Bumper, Roll Bar & Seat Belt Group

REF NO PART NO.

QTY.

DESCRIPTION

1

5100139

1

2

5025394

6

3

5025293

6

4

5025013X10

4

5

5025013X8

2

6

5400844B

2

7

5023484

8

8

5401105B

1

8

5400513B

1

9

5400495B

1

9

5401494B

1

10

5100267

2

11

-

1

12

5100189

1

13

5025018X10

2

14

5025098

2

15

5025396

2

16

-

1

17

5100547

2

18

5100079

2

19

5100378

1

20

5100383

2

21

5100545

2

22

-

1

23

5402350B

1

24

5025011X6

4

25

5025155

4

26

5025392

4

27

5101226

1

28

5101223

1

SEAT BELT RETRACTING

NUT, 3/8-16 HEX NYLOCK FLANGE

WASHER 3/8" GD9

BOLT, 3/8-16 X 1-1/4" GD5

BOLT, 3/8-16 X 1" GD5

SEAT BELT BRACKET, IS3000 - RED

PLUG, PANEL, 1.25 BLACK

SHIELD, KAWI, 3000 - RED (Kawasaki model only.)

SHIELD, CARBURETOR - RED (Briggs & Stratton model only.)

WELD, BUMPER 3000 - RED (Briggs & Stratton and Kawasaki model only.) WELD, BUMPER, 3100Z - KOHLER - RED (Kohler model only.)

SCREW, 1/2-13 X 1.00, SHCS ROLL BAR POST, RH

ROPS COMPLETE IN BOX, IS3000 (SEE DRAWING NOTE.) BOLT, 1/2-20 X 1-1/4" GRD5

NUT, 1/2-20 HEX NYLON LOCK NUT, 1/2-13 HEX NYLOCK FLANGE

ROLL BAR TOP LOOP (SEE DRAWING NOTE.)

ReproductionRUBBER CAP for

PIN WITH LANYARD

HARDWARE BAG (Includes Ref. Nos. 18,19, 21, a 22.) RUBBER BUMPER

RUBBER WASHER

ROLLNotBAR POST, LH (SEE DRAWING NOTE.)

PLATE, HEAT SHIELD, BUMPER (Kawasaki & Briggs Models Only BOLT, 5/16-18 X 3/4" (Kawasaki & Briggs Models Only

WASHER, 5/16" SAE (Kawasaki & Briggs Models Only

UT, 5/16-18 HEX NYLOCK FLANGE (Kawasaki & Briggs Models Only RETRACTOR, SEAT BELT (FOR SUSPENSION SEAT ONLY)

SUPER SLEEVE BUCKLE, SEAT BELT (FOR SUSPENSION SEAT ONLY)

Footnotes

The above parts group applies to the following Mfg. Nos.:

5900613

(IS3100ZBV3261)

5900753

(IS3100ZKAV37SS)

5900612

(IS3100ZK3061)

5900716

(IS3100ZBV30/61 AUS/NZ)

5900611

(IS3100ZLKAV2661)

5900717

(IS3100ZBV32 AUS/NZ)

5901183

(IS3100ZBV32)

5900752

(IS3100ZKAV3761SS)

5901186

(IS3100ZBV3061)

 

 

5900736

(IS3100ZBV3261 CAL)

 

 

© Copyright 2010 Briggs and Stratton. All Rights Reserved.

9

TP 400-7282-BA-3Z-F

Seat Mount & Floor Group

NOTE: Unless noted otherwise, use the standard hardware torque specification chart.

Reproduction

Not

for

 

The above parts group applies to the following Mfg. Nos.:

5901183

(IS3100ZBV32)

5901186

(IS3100ZBV3061)

5900613

(IS3100ZBV3261)

5900753

(IS3100ZKAV37SS)

5900716

(IS3100ZBV30/61 AUS/NZ)

5900736

(IS3100ZBV3261 CAL)

5900612

(IS3100ZK3061)

5900752

(IS3100ZKAV3761SS)

5900611

(IS3100ZLKAV2661)

 

 

5900717

(IS3100ZBV32 AUS/NZ)

 

 

© Copyright 2010 Briggs and Stratton. All Rights Reserved.

10

TP 400-7282-BA-3Z-F

Seat Mount & Floor Group

REF NO PART NO.

QTY.

DESCRIPTION

15400509B

25025155

35025144X6

45100389

55025392

65025394

75025013X28

85600303

95022955

9 5022955X1

9

5022955X2

9

5022955X3

9

5022955X4

9

5020930X3

95100652

105025011X8

115101007

125100999

135023310

145100356

155021379

165021518

165022805

175022094

185022612

195046586

205025326

215025013X48

225025156

235025029

245025271

255025179X4

275025391

285025288

295101214

305101214X1

315101214X2

325101214X3

335101214X4

345404101B

1FLOOR PAN, 3000 - RED (S/N: 2013102109 & Below)

4WASHER, 5/16" SAE

6BOLT, 1/4-20 X 3/4", CARRIAGE

2PLATE, SEAT, RUBBER FLAP

10 NUT, 5/16-18 HEX NYLOCK FLANGE

3 NUT, 3/8-16 HEX NYLOCK FLANGE 2 BOLT, 3/8-16 X 3-1/2" GD5

1 SEAT PLATE W/ DECALS, IS3100Z (Includes Safety Decals.)

1 SEAT, DELUXE, GRAY (COMPLETE) (NON SUSPENSION SEAT MODEL)

1SEAT BOTTOM COVER (SV) (NON SUSPENSION SEAT REPLACEMENT PARTS)

1SEAT BACK COVER (SV) (NON SUSPENSION SEAT REPLACEMENT PARTS)

2ARM REST SET (SV) (INCLUDES ARM REST PADS - NON SUSPENSION SEAT REPLACEMENT PARTS)

2ARM REST PADS (SV) (NON SUSPENSION SEAT REPLACEMENT PARTS)

1SEAT ADJUSTMENT RAILS (SV) (SET OF 2 - NON SUSPENSION SEAT REPLACEMENT PARTS)

1

SPRING, EXTENSION, 4" SEAT ADJUSTMENT (SV) (NOT SHOWN - NON

 

SUSPENSION SEAT REPLACEMENT PARTS)

4

Reproduction

 

for

BOLT, 5/16-18 X 1" GD5

1

SAFETY WALK, FLOOR REST

1

SAFETY WALK, FLOOR PLATE

1

MODULE, TIME DELAY

1

SPRING, .688 ID X .130 WIRE DIA 4.25

2

GROMMET, 7/8"

 

1

FUSE, BLOCK

 

1

COVER, VINYL FUSE BLOCK (Not shown.)

1

SWITCH PLUNGER N.C. / N.C.

2

BUMPER, RUBBER 5/16-18

1

SPACER, .38 X .50 X 5.06

1

WASHERNot3/8" X 2

 

1

BOLT, 3/8-16 X 6" GD5

1

WASHER 3/8" SAE

2

NUT, 10-24 HEX

 

4

NUT, #10-24 HEX NYLON LOCK

6

SC EW, #10-24 X 1/2" ROUND SLOTTED

6

NUT, 1/4-20 HEX NYLOCK FLANGE

6

WASHER, 1/4" FENDER

1

SEAT, SUSPENSION TYPE, BLACK (SUSPENSION SEAT MODEL)

1

KIT, ARM REST, S/S (SV) (SUSPENSION SEAT REPLACEMENT PARTS)

1

CUSHION, BACK, S/S (SV) (SUSPENSION SEAT REPLACEMENT PARTS)

1

CUSHION, SEAT, S/S (SV) (SUSPENSION SEAT REPLACEMENT PARTS)

1

KIT, ADJUSTER, S/S (SV) (SUSPENSION SEAT REPLACEMENT PARTS)

1

PLATE, FLOOR PAN, IS3100 - RED (S/N: 2013102110 & Above)

Footnotes

The above parts group applies to the following Mfg. Nos.:

5901183

(IS3100ZBV32)

5901186

(IS3100ZBV3061)

5900613

(IS3100ZBV3261)

5900753

(IS3100ZKAV37SS)

5900716

(IS3100ZBV30/61 AUS/NZ)

5900736

(IS3100ZBV3261 CAL)

5900612

(IS3100ZK3061)

5900752

(IS3100ZKAV3761SS)

5900611

(IS3100ZLKAV2661)

 

 

5900717

(IS3100ZBV32 AUS/NZ)

 

 

© Copyright 2010 Briggs and Stratton. All Rights Reserved.

11

TP 400-7282-BA-3Z-F

Fuel Supply Hose & Tank Replacement Parts Group

NOTE: Unless noted otherwise, use the standard hardware torque specification chart.

Reproduction

Not

for

 

The above parts group applies to the following Mfg. Nos.:

5901183

(IS3100ZBV32)

5900717

(IS3100ZBV32 AUS/NZ)

5900752

(IS3100ZKAV3761SS)

5900736

(IS3100ZBV3261 CAL)

5900613

(IS3100ZBV3261)

5900612

(IS3100ZK3061)

5900716

(IS3100ZBV30/61 AUS/NZ)

5900753

(IS3100ZKAV37SS)

5900611

(IS3100ZLKAV2661)

 

 

5901186

(IS3100ZBV3061)

 

 

© Copyright 2010 Briggs and Stratton. All Rights Reserved.

12

TP 400-7282-BA-3Z-F

Fuel Supply Hose & Tank Replacement Parts Group

REF NO

PART NO.

QTY.

DESCRIPTION

1

5023358

1

VALVE, FUEL, STR. OUTLET

2

5020835

5

CLAMP, HOSE, EXTERNAL, 1/2 - RED

3

5050831X49

1

HOSE, 1/4" FUEL, 49.00"

4

5022922

1

CLAMP, #4 HOSE, STAINLESS (Kawasaki model only.)

5

5050831X5

1

HOSE, 1/4" FUEL, 5.00" (Kawasaki model only.)

6

5050831X10

1

HOSE, 1/4" FUEL, 10.00" (Kohler model only.)

7

5050831X41

1

HOSE, 1/4" FUEL, 41.00" (Briggs & Stratton model only.)

8

5050831X12

1

HOSE, 1/4" FUEL, 12.00"

9

-

2

SEE REF # 14

10

5600050

2

KIT, BUSHING, FUEL

11

-

4

SEE REF # 14

12

-

2

SEE REF # 14

13

-

2

SEE REF # 14

14

5101144

2

HOSE ASSEMBLY (Includes Ref. Nos 9,10,11,12, and 13.)

Reproduction

Not

for

 

Footnotes

The above parts group applies to the following Mfg. Nos.:

5901183

(IS3100ZBV32)

5900717

(IS3100ZBV32 AUS/NZ)

5900752

(IS3100ZKAV3761SS)

5900736

(IS3100ZBV3261 CAL)

5900613

(IS3100ZBV3261)

5900612

(IS3100ZK3061)

5900716

(IS3100ZBV30/61 AUS/NZ)

5900753

(IS3100ZKAV37SS)

5900611

(IS3100ZLKAV2661)

 

 

5901186

(IS3100ZBV3061)

 

 

© Copyright 2010 Briggs and Stratton. All Rights Reserved.

13

TP 400-7282-BA-3Z-F

Fuel Tank & Mount Group

NOTE: Unless noted otherwise, use the standard hardware torque specification chart.

Reproduction

Not

for

 

The above parts group applies to the following Mfg. Nos.:

5900611

(IS3100ZLKAV2661)

5900612

(IS3100ZK3061)

5901186

(IS3100ZBV3061)

5900717

(IS3100ZBV32 AUS/NZ)

5900613

(IS3100ZBV3261)

5900716

(IS3100ZBV30/61 AUS/NZ)

5901183

(IS3100ZBV32)

5900752

(IS3100ZKAV3761SS)

5900753

(IS3100ZKAV37SS)

 

 

5900736

(IS3100ZBV3261 CAL)

 

 

© Copyright 2010 Briggs and Stratton. All Rights Reserved.

14

TP 400-7282-BA-3Z-F

Fuel Tank & Mount Group

REF NO PART NO.

QTY.

DESCRIPTION

1

5401095B

2

2

5025386

8

3

5025155

10

4

5025392

2

5

5025170

8

6

5025011X6

8

7

5400490B

2

8

5101651

2

9

5022917X1

2

10

5022917

2

11

5100176

1

12

5100175

1

13

5023358

1

14

5025011X8

2

15

5401108B

1

16

5025013X8

8

17

5025156

8

18

5025394

8

19

5100342

1

20

5102224

1

21

5102225

1

22

5100587

1

23

5100624

1

PLATE, TANK BADGE - IS2000/COBALT - RED

SCREW, Allen Head, #10-24 x 3/8"

WASHER, 5/16" SAE

NUT, 5/16-18 HEX NYLOCK FLANGE

WASHER, 5/16" LOCK

BOLT, 5/16-18 X 3/4" GRD5

WELD, TANK MOUNT - RED

CAP, FUEL TANK, 3-1/2" NECK

GROMMET, FUEL GAGE

GAUGE, FUEL 12"

TANK, FUEL, IS2000/IS3000-LH

TANK, FUEL IS2000 / 3000Z - RH

VALVE, FUEL STRAIGHT, OUTLET

BOLT, 5/16-18 X 1" GRD5 YZ

FUEL, VALVE BRACKET - RED

BOLT, 3/8-16 X 1" GD5 YZ

WASHER, 3/8" SAE

NUT, 3/8-16 HEX NYLOCK FLANGE

ReproductionDECAL, FUEL VALVE

FUEL TANK, RH, IS3100Zfor37HP DFI (37HP Kawasaki DFI Models Only) FUEL TANK, LH, IS3100Z 37HP DFI (37HP Kawasaki DFI Models Only)

VALVE, FUEL SHUT-OFF, 11765 (37HP Kawasaki DFI Models Only)

DECAL, FUEL VALVE, DFI (37HP Kawasaki DFI Models Only)

Not

Footnotes

The above parts group applies to the following Mfg. Nos.:

5900611

(IS3100ZLKAV2661)

5900612

(IS3100ZK3061)

5901186

(IS3100ZBV3061)

5900717

(IS3100ZBV32 AUS/NZ)

5900613

(IS3100ZBV3261)

5900716

(IS3100ZBV30/61 AUS/NZ)

5901183

(IS3100ZBV32)

5900752

(IS3100ZKAV3761SS)

5900753

(IS3100ZKAV37SS)

 

 

5900736

(IS3100ZBV3261 CAL)

 

 

© Copyright 2010 Briggs and Stratton. All Rights Reserved.

15

TP 400-7282-BA-3Z-F

Instrument Control Group

NOTE: Unless noted otherwise, use the standard hardware torque specification chart.

Reproduction

Not

for

 

The above parts group applies to the following Mfg. Nos.:

5900753

(IS3100ZKAV37SS)

5901186

(IS3100ZBV3061)

5900612

(IS3100ZK3061)

5900717

(IS3100ZBV32 AUS/NZ)

5900611

(IS3100ZLKAV2661)

5900716

(IS3100ZBV30/61 AUS/NZ)

5900613

(IS3100ZBV3261)

5901183

(IS3100ZBV32)

5900736

(IS3100ZBV3261 CAL)

 

 

5900752

(IS3100ZKAV3761SS)

 

 

© Copyright 2010 Briggs and Stratton. All Rights Reserved.

16

TP 400-7282-BA-3Z-F

Instrument Control Group

REF NO PART NO.

QTY.

DESCRIPTION

1

5025299X4

3

2

5025010X6

2

3

5021662

1

4

5025391

2

5

5025035

1

6

5061533

1

6

5047779

1

6

5046361

1

7

5022180

1

8

5102417

1

9

5020927

1

10

5023393

1

11

1709188

1

12

5400979A

1

12

5401109A

1

13

5022222

1

14

5022789

1

15

5022790

1

16

5022791

1

17

5101537

1

18

5101072

1

19

5046360X1

1

20

5025179X6

2

21

5025271

2

22

5403386A

1

23

5403387A

1

SCREW, ALLEN HEAD, 1/4-20X1/2

BOLT, 1/4-20 X 3/4" GD5 (S/N: 2012617338 & Below)

CABLE, THROTTLE CONTROL, 54" (S/N: 2012617338 & Below) NUT, 1/4-20 HEX NYLOCK FLANGE (S/N: 2012617338 & Below)

NUT, HEX 3/8-24

CABLE, CHOKE CONTROL, 60" (SHORT BODY) (Kohler model only.)

CABLE, CHOKE CONTROL, 51" (Z) (Kawasaki Liquid Cooled model only.) CABLE, CHOKE CONTROL, (51") (Kawasaki 37HP and Briggs & Stratton model only.)

SWITCH, BLADE ENGAGEMENT

HOUR METER

SWITCH, IGNITION, 6 POST (Includes Ref. Nos 14, 15, and 16.) GAUGE, WATER TEMPERATURE (Kawasaki Liquid Cooled model only.) HOLE, PLUG DASH

PANEL, CONTROL, IS3100Z LC - BLACK (Kawasaki Liquid Cooled model only - S/N: 2012617338 & Below)

PANEL. CONTROL, IS3100Z - BLACK (Kohler, Kawasaki 37HP and Briggs & Stratton models only - S/N: 2012617338 & Below)

RING, SWITCH RETAINER

ReproductionKEY, IGNITION MOLDEDforSET (Not shown)

COVER (Not shown)

PLASTIC NUT (N sh wn)

LEVER, THROTTLE CONTROL, HEAVY DUTY (S/N: 2012617339 & Above) CABLE, THROTTLE, 52" (S/N: 2012617339 & Above)

KNOB,NotTHROTTLE CONTROL (SV) (S/N: 2012617339 & Above) SCREW, #10-24 X 3/4" (S/N: 2012617339 & Above)

UT, #10-24 HEN NYLON LOCK (S/N: 2012617339 & Above)

PA EL, CO TROL, IS3000Z LC (Kawasaki Liquid Cooled model only - S/N: 2012617339 & Ab ve)

PANEL, CONTROL, IS3000Z (Kohler, Kawasaki 37HP and Briggs & Stratton models only - S/N: 2012617339 & Above)

Footnotes

The above parts group applies to the following Mfg. Nos.:

5900753

(IS3100ZKAV37SS)

5901186

(IS3100ZBV3061)

5900612

(IS3100ZK3061)

5900717

(IS3100ZBV32 AUS/NZ)

5900611

(IS3100ZLKAV2661)

5900716

(IS3100ZBV30/61 AUS/NZ)

5900613

(IS3100ZBV3261)

5901183

(IS3100ZBV32)

5900736

(IS3100ZBV3261 CAL)

 

 

5900752

(IS3100ZKAV3761SS)

 

 

© Copyright 2010 Briggs and Stratton. All Rights Reserved.

17

TP 400-7282-BA-3Z-F

Ferris Industries is3100z User Manual

Engine & PTO Group - Briggs & Stratton 30HP (All) & 32HP (S/N: 2013556395 & Below)

NOTE: Unless noted otherwise, use the standard hardware torque specification chart.

Reproduction

Not

for

 

The above parts group applies to the following Mfg. Nos.:

5901183 (IS3100ZBV32)

5901186 (IS3100ZBV3061)

5900717 (IS3100ZBV32 AUS/NZ)

5900613 (IS3100ZBV3261)

5900716 (IS3100ZBV30/61 AUS/NZ)

5900736 (IS3100ZBV3261 CAL)

© Copyright 2010 Briggs and Stratton. All Rights Reserved.

18

TP 400-7282-BA-3Z-F

Engine & PTO Group - Briggs & Stratton 30HP (All) & 32HP (S/N: 2013556395 & Below)

REF NO PART NO.

QTY.

DESCRIPTION

1

-

1

2

5025011X8

3

3

5046416B

1

4

5025394

6

5

5043636

1

6

5025165

3

7

5025392

5

8

5025155

2

9

5045938

1

10

5045475

1

11

5023233

1

12

5050407X16

1

13

5042945

1

14

5047075

1

15

5050407X8

1

16

5101554

1

17

5100875

1

18

5044062

1

19

-

1

20

5100874

1

21

5021500

1

22

5048681

1

23

5025011X12

3

24

5025170

4

25

5025392

6

26

5025011X6

2

27

5025155

2

28

843906X1

1

29

5025013X8

2

30

5402351B

1

31

841238

1

32

5025010X8

1

33

5025391

1

34

5025188

4

35

5100366

1

36

5025011X16

1

37

809268

1

38

809218

1

39

841237

1

40

842921

1

41

5025470

1

ENGINE, 32 HP BRIGGS & STRATTON (32HP Briggs & Stratton models only.) BOLT, 5/16-18 X 3/4 GD5 YZ

CLUTCH ANCHOR - RED

NUT, 3/8-16 HEX NYLOCK FLANGE

CLUTCH ANCHOR PAD

WASHER, 3/8" FENDER

NUT, 5/16-18 HEX NYLOCK FLANGE

WASHER, 5/16" SAE

BOLT, CRANKSHAFT, 7/16"X2-1/4

SPACER, .45 X 1.88 X .38 (32HP Briggs & Stratton models only.) ELECTRIC CLUTCH (32HP Briggs & Stratton models only.) KEY, 1/4 SQ. X 2 (32HP Briggs & Stratton models only.)

SPACER, 1.13 X 2.00 X .19 (32HP Briggs & Stratton models only.)

PULLEY, CRANKSHAFT (DOUBLE A) (32HP Briggs & Stratton models only.) KEY, 1/4" SQ. X 1"

SPACER, 1.13 X 1.75 X 1.090, BLACK ZINC

CLUTCH, WARNER, # 5218-158 (30HP Briggs & Stratton models only.) SPACER,1.13 X 1.75 X .50 (30HP Briggs & Stratton models only.)

ReproductionENGINE, 30 HP BRIGGS & STRATTON (30HP Briggs & Stratton models only.) for

PULLEY, 5.25 OD X 1.126 ID (30HP Briggs & Stratton models only.) CLAMP, VINYL

HOSE, OIL DRAIN

BOLT, 5/16-18 X 1-1/2" GD5 YZ (For front left engine mounting bolt refer to Ref.

No.Not36)

WASHER, 5/16" LOCK

NUT, 5/16-18 HEX NYLOCK FLANGE

BOLT, 5/16-18 X 3/4" GD5

WASHER, 5/16" SAE

MUFFLER

BOLT 3/8-16 X 1" GD5 YZ

PLATE, HEAT SHIELD, FRAME

ELEMENT, AIR CLEANER, SECONDARY (Not shown)

BOLT, 1/4-20 X 1", GD5

NUT, 1/4-20 HEX NYLOCK FLANGE

WASHE , 5/16" INT. TOOTH LOCK

MET IC ADAPTER, M14-1.5" TO 3/8 NPTF

BOLT, 5/16-18 X 2" GD5 YZ (Front left engine mounting bolt) RAIN CAP (Not shown)

AIR CLEANER ASSEMBLY, COMPLETE (Not shown)

ELEMENT, AIR CLEANER, PRIMARY (Not shown)

FILTER, OIL, BRIGGS & STRATTON (Not shown)

SELF TAPPING SCREW (Not shown)

Footnotes

The above parts group applies to the following Mfg. Nos.:

5901183 (IS3100ZBV32)

5901186 (IS3100ZBV3061)

5900717 (IS3100ZBV32 AUS/NZ)

5900613 (IS3100ZBV3261)

5900716 (IS3100ZBV30/61 AUS/NZ)

5900736 (IS3100ZBV3261 CAL)

© Copyright 2010 Briggs and Stratton. All Rights Reserved.

19

TP 400-7282-BA-3Z-F

Engine & PTO Group - Briggs & Stratton 30HP (All) & 32HP (S/N: 2013556395 & Below)

NOTE: Unless noted otherwise, use the standard hardware torque specification chart.

Reproduction

Not

for

 

The above parts group applies to the following Mfg. Nos.:

5901183 (IS3100ZBV32)

5901186 (IS3100ZBV3061)

5900717 (IS3100ZBV32 AUS/NZ)

5900613 (IS3100ZBV3261)

5900716 (IS3100ZBV30/61 AUS/NZ)

5900736 (IS3100ZBV3261 CAL)

© Copyright 2010 Briggs and Stratton. All Rights Reserved.

20

TP 400-7282-BA-3Z-F

Engine & PTO Group - Briggs & Stratton 30HP (All) & 32HP (S/N: 2013556395 & Below)

REF NO

PART NO.

QTY.

DESCRIPTION

42

842859

1

SCREEN, ARRESTER (Not shown)

43

5025531

1

SET SCREW, 5/16-18 X 3/8, KNURL, W/PATCH

44

5101492

1

TIE WRAP, 24" LONG (Not shown.)

Reproduction

Not

for

 

Footnotes

The above parts group applies to the following Mfg. Nos.:

5901183 (IS3100ZBV32)

5901186 (IS3100ZBV3061)

5900717 (IS3100ZBV32 AUS/NZ)

5900613 (IS3100ZBV3261)

5900716 (IS3100ZBV30/61 AUS/NZ)

5900736 (IS3100ZBV3261 CAL)

© Copyright 2010 Briggs and Stratton. All Rights Reserved.

21

TP 400-7282-BA-3Z-F

Engine & PTO Group - Kohler 30 HP

NOTE: Unless noted otherwise, use the standard hardware torque specification chart.

Reproduction

Not

for

 

The above parts group applies to the following Mfg. Nos.:

5900612 (IS3100ZK3061)

© Copyright 2010 Briggs and Stratton. All Rights Reserved.

22

TP 400-7282-BA-3Z-F

Engine & PTO Group - Kohler 30 HP

REF NO PART NO.

QTY.

DESCRIPTION

1

-

1

2

5100130X2

1

3

5021144X1

1

4

5100517

1

4

5100518

1

5

5022892X4

1

6

5022892X5

1

7

5022892X6

1

8

5022892X1

1

9

5022892X2

1

10

5022892X7

1

11

5022892X8

1

12

5022892X3

1

13

5100130X1

1

14

5025011X8

3

15

5046416B

1

16

5025394

6

17

5043636

1

18

5025165

3

19

5025392

5

20

5025155

2

21

5045938

1

22

5045475

1

23

5023233

1

24

5050407X16

1

25

5042945

1

26

5047075

1

27

5050407X8

1

28

5047033

1

29

5025013X8

2

30

5025188

4

31

5025010X8

1

32

5025391

1

33

5021500

1

34

5048681

1

35

5025011X12

4

36

5025170

4

37

5025392

6

38

5025011X6

2

39

5025155

2

40

5401511B

1

ENGINE, 30 HP KOHLER

MUFFLER, 30 HP KOHLER

OIL FILTER

EXHAUST EXTENSION, 30 HP

CLAMP, EXHAUST EXTENSION (Not shown.)

KIT, 5.5 HD AIR CLEANER (Includes Ref. Nos 6 - 13)

END CAP

DUST VALVE

PRIMARY PAPER ELEMENT

SECONDARY ELEMENT

HOUSING

HOUSING MOUNT BRACKET

RAIN COVER

INLET HOSE

BOLT, 5/16-18 X 1" GD5 YZ

CLUTCH ANCHOR - RED

NUT, 3/8-16 HEX NYLOCK FLANGE

CLUTCH ANCHOR PAD

ReproductionWASHER, 3/8" FENDER

NUT, 5/16-18 HEX forNYLOCK FLANGE

WASHER, 5/16" SAE

BOLT, CRANKSHAFT, 7/16"X2-1/4

SPACER, .45 X 1.88 X .38

ELECTRICNotCLUTCH (S/N: 2000496995 & Below) (S/N: 2000497898 & Above) KEY, 1/4 SQ. X 2

SPACER, 1.13 X 2.00 X .19

PULLEY, CRANKSHAFT

KEY, 1/4" SQ. X 1"

SPACER, 1.13 X 1.75 X 1.03

BOLT, 3X8-16 X 1" GD5 YZ

WASHER, 5/16" INT. TOOTH LOCK

BOLT, 1/4-20 X 1", GD5

NUT, 1/4-20 HEX NYLOCK FLANGE

CLAMP, VINYL

HOSE, OIL DRAIN

BOLT, 5/16-18 X 1-1/2" GD5 YZ

WASHER, 5/16" LOCK

NUT, 5/16-18 HEX NYLOCK FLANGE

BOLT, 5/16-18 X 3/4" GD5

WASHER, 5/16" SAE

PLATE, HEAT SHIELD, 3100ZK - RED

Footnotes

The above parts group applies to the following Mfg. Nos.:

5900612 (IS3100ZK3061)

© Copyright 2010 Briggs and Stratton. All Rights Reserved.

23

TP 400-7282-BA-3Z-F

Engine & PTO Group - Kohler 30 HP

NOTE: Unless noted otherwise, use the standard hardware torque specification chart.

Reproduction

Not

for

 

The above parts group applies to the following Mfg. Nos.:

5900612 (IS3100ZK3061)

© Copyright 2010 Briggs and Stratton. All Rights Reserved.

24

TP 400-7282-BA-3Z-F

Engine & PTO Group - Kohler 30 HP

REF NO

PART NO.

QTY.

DESCRIPTION

41

5100875

1

CLUTCH, WARNER,# 5218-158 (S/N: 2000496996 - 2000497897) (When

 

 

 

replacing 5100875 clutch order 5023233 clutch & 5045475 spacer)

42

5101641

1

SCREEN, SPARK ARRESTER (Not shown.)

43

5101492

1

TIE WRAP, 24" LONG (Not shown.)

Reproduction

Not

for

 

Footnotes

The above parts group applies to the following Mfg. Nos.:

5900612 (IS3100ZK3061)

© Copyright 2010 Briggs and Stratton. All Rights Reserved.

25

TP 400-7282-BA-3Z-F

Engine & PTO Group - Kawasaki 26 HP Liquid Cooled

NOTE: Unless noted otherwise, use the standard hardware torque specification chart.

Reproduction

Not

for

 

The above parts group applies to the following Mfg. Nos.:

5900611 (IS3100ZLKAV2661)

© Copyright 2010 Briggs and Stratton. All Rights Reserved.

26

TP 400-7282-BA-3Z-F

Engine & PTO Group - Kawasaki 26 HP Liquid Cooled

REF NO PART NO.

QTY.

DESCRIPTION

1

5401138B

1

2

5025156

4

3

5061314

1

4

-

1

5

5023143

1

6

5023146

3

7

5023139

1

8

5023144

1

9

5023140

1

10

5023141

1

11

5023147

2

12

5023138

1

13

5025013X8

6

14

5025011X8

3

15

5046416B

1

16

5025394

6

17

5043636

1

18

5025165

3

19

5025392

5

20

5025155

2

21

5061502

1

22

5101332

1

23

5023233

1

24

5050407X16

1

25

5042945

1

26

5047075

1

27

5050407X8

1

28

5047033

1

29

5025011X14

2

30

5046446

2

31

5022234

1

32

5025010X8

1

33

5025391

1

34

5025157

1

35

5025336

1

36

5021500

1

37

5048681

1

38

5025188

4

39

5025237X25

4

40

5023394

1

41

5023396X1

1

GUARD, RADIATOR SCREEN PROTECTOR - RED WASHER 3/8" SAE

MUFFLER, 26HP KAWASAKI LC

ENGINE, 26HP KAWASAKI, LC

RAIN CAP

CLAMP

AIR FILTER ASSEMBLY, COMPLETE

RUBBER, Dust Valve

AIR FILTER, SECONDARY

AIR FILTER, PRIMARY

CLAMP, CAP

CAP, FILTER CASE

BOLT, 3/8-16 X 1" GD5

BOLT, 5/16-18 X 3/4

CLUTCH ANCHOR - RED

NUT, 3/8-16 HEX NYLOCK FLANGE

CLUTCH ANCHOR PAD

WASHER, 3/8" FENDER

ReproductionNUT, 5/16-18 HEX NYLOCK FLANGE

WASHER, 5/16" SAEfor

BOLT, CRANKSHAFT, M10 X 65MM

SPACER, .406 X 1.88 X .38

ELECTRIC CLUTCH

KEY,Not1/4 SQ. X 2

SPACER, 1.13 X 2.00 X .19

PULLEY, CRANKSHAFT (DOUBLE A)

KEY, 1/4" SQ. X 1"

SPACER, 1.13 X 1.75 X 1.03

BOLT, 5/16-18 X 1-3/4" GD5

SPACER, .39 X 1.00 X .80

ADAPTER, OIL DRAIN

BOLT,1/4-20 X 1" GD5

NUT, 1/4-20 HEX NYLOCK FLANGE

WASHER, 7/16" SAE

WASHE , LOCK, 10MM

CLAMP, VINYL

HOSE, OIL DRAIN

WASHER, 5/16" INT. TOOTH LOCK

BOLT, M8-1.25 X 25MM GD8.8

SENDER, WATER TEMPERATURE (Not illustrated)

OIL FILTER, KAWI # 49065-2086 (Not illustrated)

Footnotes

The above parts group applies to the following Mfg. Nos.:

5900611 (IS3100ZLKAV2661)

© Copyright 2010 Briggs and Stratton. All Rights Reserved.

27

TP 400-7282-BA-3Z-F

Engine & PTO Group - Kawasaki 26 HP Liquid Cooled

NOTE: Unless noted otherwise, use the standard hardware torque specification chart.

Reproduction

Not

for

 

The above parts group applies to the following Mfg. Nos.:

5900611 (IS3100ZLKAV2661)

© Copyright 2010 Briggs and Stratton. All Rights Reserved.

28

TP 400-7282-BA-3Z-F

Engine & PTO Group - Kawasaki 26 HP Liquid Cooled

REF NO

PART NO.

QTY.

DESCRIPTION

42

-

1

SPRING CLIP, KAWI # 92144-2346 (Not illustrated)

43

-

1

SCREEN, BOTTOM, KAWI # 11053-2104-9H (Not illustrated)

44

-

1

SCREEN, TOP, BUBBLE, KAWI # 14037-2146-9H (Not illustrated)

45

5101492

1

TIE WRAP, 24" LONG (Not illustrated)

45

5101641

1

SCREEN, SPARK ARRESTER (Not illustrated)

46

5025531

1

SET SCREW, 5/16-18 X 3/8, KNURL, W/PATCH

Reproduction

Not

for

 

Footnotes

The above parts group applies to the following Mfg. Nos.:

5900611 (IS3100ZLKAV2661)

© Copyright 2010 Briggs and Stratton. All Rights Reserved.

29

TP 400-7282-BA-3Z-F

Engine & PTO Group - Kawasaki 37 HP

NOTE: Unless noted otherwise, use the standard hardware torque specification chart.

Reproduction

Not

for

 

The above parts group applies to the following Mfg. Nos.:

5900753 (IS3100ZKAV37SS)

5900752 (IS3100ZKAV3761SS)

© Copyright 2010 Briggs and Stratton. All Rights Reserved.

30

TP 400-7282-BA-3Z-F

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