Page 1
CDW12U5
Programmable Connect Digital Box
Installation and Commissioning Instructions
Page 2
Introduction
The CDW12U5 is an intelligent connection box providing connections for up
to twelve luminaires, up to five detectors and up to five switch inputs.
The unit is designed to simplify installation whilst providing an intelligent
managed lighting system, including provision for emergency lighting.
Fixing
The box should be attached to a suitable smooth, flat surface, using the two
end-located fixing points. Consideration should be given to the need for
access to install and maintain the lighting system when choosing a location
for the box.
The box must not be distorted when fixing. If the box is to be mounted on an
uneven surface it may be necessary to use packing pieces or self-adhesive
stand-off feet.
When the box is to be rod-fixed, the fixing should be substantial enough to
withstand the action of plugging and unplugging the connectors.
Electrical Connection
The connections to this equipment should be made only by a suitably
qualified person and in accordance with current wiring regulations.
A means of disconnection must be incorporated in the fixed mains
wiring to this box in accordance with current wiring regulations.
It is imperative that the MLS Bus be wired in the correct type of cable.
Normally it should be 1.5mm² unscreened twisted pair. See Application
Note AN4001. Do not connect Mains to the MLS Bus.
The cover of the cable chamber is removed by inserting the tip of a flat
bladed screwdriver into the catch recess and exerting light pressure on the
handle in an inboard direction while lifting the long outboard edge of the
cover.
The cable entries, for 20mm conduit, bushes or glands are semi-pierced in
the walls of the cable chamber and can easily be removed from the outside
with a 20mm hole saw.
If the cables are not routed right into the box through conduit or trunking, a
cable restraining gland must be fitted at the cable entry for strain relief.
Connecting the Detectors
The
MLS2500CDR Corner-mount Microwave presence detector with photocell,
semi-flush mounted. Available surface mounted (SM suffix)
MLS2401CDR 360º Microwave presence detector with photocell, flush
mounted. Available surface mounted (SM suffix)
MLS2001CDR 360º PIR presence detector with photocell, flush mounted.
Available surface mounted (SM suffix)
MLSM2002CDR Controller for a 360º PIR detector with photocell. Used with
luminaire-mounted unit.
All connect to the CDW12U5 by means of an Ethernet-style RJ45 connector
terminated patch lead which are available ready-made in 3m, 5m and 10m
lengths. Up to five detectors may be connected to a CDW12U5 box.
MLS Interface
Card (if fitted)
The maximum allowable cable length from the CDW12U5 to a detector is
100m.
Positioning the Detectors
CABLE
CHAMBER
The MLS2500CDR is designed to project below the ceiling and to sense a
volume of space defined by an slanting cone, radiating from its flat face.
Typically sited in the corner of a room ceiling diagonally opposite the door, it
MLS Bus 1 In
MLS Bus 2 In
MLS Bus 1 Out
MLS Bus 2 Out
LIVE
(MAINTAINED LIVE)
EARTH
NEUTRAL
186 PCB1
Pre-Installed
Rigid Link
MLS BUS CONNECTIONS
1.5mm² TWISTED PAIR IN
AND 1.5mm² TWISTED PAIR OUT
MAINS POWER
CONNECTIONS
THIS EQUIPMENT MUST BE
EARTHED
REMOVE LINK IF A SEPARATE
MAINTAINED LIVE SUPPLY IS
TO BE CONNECTED.
can then sense presence over the entire room. At the maximum sensitivity
setting it can sense an area extending to 20m from its own position.
The MLS2401CDR is designed to be set in the plane of the ceiling and to
sense a conical space vertically below such that its diameter at floor level is
equal to 2.8 x the detector's height above floor level (typically 7m diameter
with a ceiling height of 2.5m).
Note that in the above two cases microwave presence detection is not
completely blocked by materials such as plasterboard, wood, and
glass, so the possibility of unwanted presence detection through lightly
built partitions should be considered when determining detector
positioning and sensitivity settings.
The MLS2001CDR is designed to be set in the plane of the ceiling and to
sense a conical space vertically below, such that its diameter at floor level is
equal to 2.4 x the detector's height above floor level (typically 6m diameter
with a ceiling height of 2.5m).
Fixing instructions for these three detector types are provided in the individual
Connecting the Luminaires
Separate versions of the CDW12U5 are provided to control DSI, DALI and
1-10V Ballasts. (See Part Numbers list on the back page.)
Note: Ballast types CANNOT BE MIXED on a single CDW12U5
The CDW12U5 is equipped with twelve GST 18/6 sockets for the
installation instruction sheets packed with them.
None of the three detector types above should be positioned within
0.25m of a luminaire.
The MLSM2002CDR and its associated DHS or DHW mini-head sensor are
mounted within the structure of the luminaire with only the small oval face of
the sensor showing. See installation instructions for this product.
connection of individual luminaires. These connections are equipped to
take Ex-Or's Latching Plug Shells. Alternatively non-latching "Wieland
style" plugs with hoods of up to 21mm depth may be fitted.
The luminaire sockets are grouped into six channels, each capable of
independent control, as follows:
2 channels each controlling 3 luminaire sockets,
2 channels each controlling 2 luminaire sockets,
2 channels each controlling a single luminaire socket.
Connecting the Switches
The CDW12U5 is equipped to take a set of up to five SELV switches which will
typically be two way, centre-off, momentary rockers, (e.g. the MK K4900
range). The logical function of a switch can be configured from a wide range of
options and its action can be associated with any combination of channels.
The switch connection consists of a 3-pole pluggable terminal block
comprising a common and two returns from normally open contacts. Two
plugs are provided with each CDW12U5.
The CDW12U5 may be commissioned with configurations which allow two
or more of the six channels to act together, in any combination required.
Connections Available on each Luminaire Socket.
Switched Live - 6A max per channel, 16A max per box.
Channel 5
Channel 6
following SELV detectors are designed to interface to the CDW12U5:
Channel 3
Channel 4
the DHS or DHW mini-head to form an integral
Channel 1
Channel 2
Note that if the SELV status of any one of the
switches is compromised by reason of inadequate
insulation or segregation of the cabling, then the
SELV status of all other switches AND OF THE
DETECTORS will also be compromised.
Neutral
Maintained Live - 2A max per box.
-
Dimming Control
+
10 x DSI/DALI ballasts max per channel.
40 x DSI/DALI ballasts max per box.
Analogue 1-10V ballasts: 20mA, see details
on back page.
For connection of the SELV switches, multi-core cable such as 3-core
300/500V 0.75mm² cable to CMA Reference 3183Y or, for LS0H, to CMA
Reference 3183B or CAT5 cable for example may be used. The maximum
allowable cable length between the switch mechanism and the CDW12U5
switch terminal block is 100m.
Three separate singles cables should not be used.
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Commissioning
PARAMETERS OPTIONS DEFAULT
Per Box Parameters:
Switch 1A
Switch 1B Including, for each of Switches 1-5:
Switch 2A A = On; B = Off, or For all switches :
Switch 2B A = Brighten; B= Dim , or Switch #A = On
Switch 3A A = Start Emergency Test; B = End Emergency Test, or Switch #B = Off
Switch 3B A = Short Press = On/Long Pres s = Dim ; B = Short Pres s = Off/Long Press = Brighten, or
Switch 4A Traditional OneSwitch action on switch element A or B, or
Switch 4B Recall Scene Num ber 1-6 - one Scene Number per switch elem ent
Switch 5A
Switch 5B
Detector 1 - 5 ON Sensitivity 0-100% of maximum for detector model in question Low/100% for all
Detector 1 - 5 OFF Sens itivity
Per Channel Param eters:
Ballast Type Non-Dimming, 1% DSI, 3% DSI, 10% DSI, 1% DALI, 3% DALI, 10% DALI 1% DSI
Power Up On / Off On
Res pons e Auto, Manual/Bus , Manual Auto
Off Delay (Main Tim e Delay) 10 seconds to 96 hours 20 minutes
Bus Connect Yes / No Yes
Zones 1-4 Zone num ber 1-100 No zone
Corridor 1-2: Begin Zone num ber 1-100 No zone
Corridor 1-2: End Zone num ber 1-100 No zone
Global 1-2 Rx Yes / No Yes
Start Lamps Max / Min Max
Entry Scene Scene 1-6 Scene 1
Bright Out Yes / No No
Lam p Max 100%, 90%, 80%, 70%, 50%
45%, 40%, 35%, 30%, 25%, 20%, 15%, 10% 100%
Fade to Off Yes / No No
When Vacant Off until next occupancy detection
(Turn-Off Options )
Minimum, 25% or Scene 6 until next occupancy detection Off until next occupancy detection
Minimum, 25% or Scene 6 for 3 x Off Delay
Minimum, 25% or Scene 6 until the buil ding is empty
Photocell Action Regulate (100%, 90%, 80%, 70%, 60%, 50%) / Passive / Active / Disabled Regulate 100%
Set-Point Low 0-1024 (used in Regulating Scene 1) 350 - All channels
(Photocell Lower Thres hold)
Set-Point High 0-1024 (us ed in Regulating Scene 1) 450 - All channels
(Photocell Upper Thres hold)
Scene 2 Output 0-100% (can be configured and downloaded directly) 80%
Scene 3 Output 0-100% (can be configured and downloaded directly) 40%
Scene 4 Output 0-100% (can be configured and downloaded directly) 20%
Scene 5 Output 0-100% (can be configured and downloaded directly) 10%
Scene 6 Output 0-100% (can be configured and downloaded directly) 5%
Assigned Switches Swtich 1A - Switch 5B Assigned or Not Assigned to this channel All switches as signed to all channels
Local/Share for each switch Obey Locally only/Obey Locally and trans mit com mand on MLS Bus Local for all switches
Assigned Detectors Detector 1 - Detector 5 Assigned or Not As signed to this Channel All detectors as signed to all channels
Assigned Photocell Photocell 1 - Photocell 5 (in Detectors 1-5) Ass igned or Not Ass igned to this channel Photocell 1 ass igned to all channels
100 Hour Burn-In Burn-in 100 hrs / Cancel / Res um e
See Application Note AN4028 (lim ited
functionality via HP2000)
The CDW12U5 is commissioned from a dedicated programme running on a portable PC.
Communication from the PC can be by means of a USB Infrared Transceiver which can signal directly to the CDW12U5's onboard Infrared port over a short
range or via any attached detector over longer ranges. Alternatively a specialised wired serial link can be established with the CDW12U5 itself.
The main parameters available for configuration are tabulated below. These parameters may be re-programmed any number of times and all settings will
be retained in the event of a power loss.
1. The CDW12U5 must be earthed as it provides the only path to earth
for luminaires connected through it.
2. A dimming control output should be connected only to the control
inputs of ballasts, never to another channel's dimming output and
never to other types of equipment.
3. Although nominally 12V, the dimming control outputs are not to be
treated as SELV, due to their passage through multiple luminaire
enclosures and therefore should be treated with the same respect as
mains with regard to wiring practice.
Important Additional Notes
4. This equipment switches lights no more frequently than would a
responsible human occupant. However, manufacturers of some
particular lighting types (e.g. '2D' luminaires) may specify a maximum
number of switching cycles and/or a minimum on-time in order to
achieve a predicted lamp life. Please check with the manufacturer of
the luminaires to ensure that they are compatible with automatic
controls in this respect.
Page 4
Dimensions
W
An Example Configuration
A school classroom, where a sophisticated blend of manual and
automatic control is required, with overall manual control by staff
D
2
D
augmented by automatic dimming control of luminaires adjacent to
large windows and the automatic switch-off of the lights following an
often ragged quitting of the room at the end of a teaching session,
where staff typically will not be the last to leave.
H
F
Height (H) = 50mm (108mm including plug and lead)
Width (W) = 315mm (361mm including mounting feet)
Depth (D) = 205mm
Fixing Centres (F) = 340mm
Weight = 1.85 kg
Technical Data
Operational Supply: 230V ~ 50Hz
Power Consumption: 18W maximum
Product Rating &
Recommended Circuit Protection: 16A
Max Switched Live Load per Channel: 6A
Max Total Switched Live Load: 16A
Digital Dimming Ballasts per Channel: 10 maximum
Digital Dimming Ballasts per CD Box: 40 maximum
1-10V Dimming Ballasts per Channel: 20mA (SINKING only). See manufacturer’s
Maintained Live Output: 2A total per CD Box
Mains Supply Terminal Capacity: 1x2.5mm² or 1x4.0mm²
Override Switch Input Connector: 2.5mm²
MLS Bus Connector: 2.5mm²
MLS Bus Cable: 1.5mm² unscreened twisted pair
Case Material: Polycarbonate
Case Finish: Lightly textured gunmetal grey
Part Numbers
CDW12U5 Programmable CD Box with 12 luminaire sockets,
CDW12U5-B As above with MLS Bus operation card
CDW12U5-A Programmable CD Box with 12 luminaire sockets,
dimming card for analogue 1-10V ballasts
CDW12U5-BA As above with MLS Bus operation card
CDW12U5-BAWL As above with MLS Bus card and wireless switch card
CDW12U5-DALI Programmable CD Box with 12 luminaire sockets,
CDW12U5-BDALI As above with MLS Bus operation card
CDW12U5-BDALIWL As above with MLS Bus card and wireless switch card
CDW12U5-D Programmable CD Box with 12 luminaire sockets,
dimming card for DSI ballasts
CDW12U5-BD As above with MLS Bus operation card
CDW12U5-BDWL As above with MLS Bus card and wireless switch card
CDWDC Plug-in Digital Dimming Card
CDWAC Plug-in Analogue Dimming Card
CDWBC Replacement MLS Bus Interface
CDWIP Switch Input Plugs (set of 5)
Presence Detectors with photocell:
MLS2500CDR Corner-mount Microwave, semi-flush mounted
MLS2500CDRSM As above - surface mounted
MLS2401CDR 360° Microwave, flush mounted
MLS2401CDRSM As above - surface mounted
MLS2001CDR 360° PIR, flush mounted
MLS2001CDRSM As above - surface mounted
MLSM2002CDR Control module for integration within luminaire
DHS 360° PIR detector for use with MLSM2002CDR - silver bezel
DHW 360° PIR detector for use with MLSM2002CDR - white bezel
Detector Patch Leads:
BT5E030GY 3m Patch Lead
BT5E050GY 5m Patch Lead
BT5E100GY 10m Patch Lead
Luminaire Leads:
CPWL633 3m, 3-core, 6-pole GST 18/6 Plug & Ex-Or Latching Shell
CPWL635 5m, 3-core, 6-pole GST 18/6 Plug & Ex-Or Latching Shell
CPWL643 3m, 4-core, 6-pole GST 18/6 Plug & Ex-Or Latching Shell
CPWL645 5m, 4-core, 6-pole GST 18/6 Plug & Ex-Or Latching Shell
CPWL653 3m, 5-core, 6-pole GST 18/6 Plug & Ex-Or Latching Shell
CPWL655 5m, 5-core, 6-pole GST 18/6 Plug & Ex-Or Latching Shell
Emergency Luminaire Leads:
CPWL663 3m, 6-core, 6-pole GST 18/6 Plug & Ex-Or Latching Shell
CPWL665 5m, 6-core, 6-pole GST 18/6 Plug & Ex-Or Latching Shell
CPWL6 GST 18/6 Plug & Ex-Or Latching Shell
RB2000 MLS Digital Bus Power Supply
RB2000LT MLS Digital Bus Power Supply 'Lite’
5 detector sockets and 5 override sockets
5 detector sockets, 5 override sockets and digital
5 detector sockets, 5 override sockets and digital
dimming card for DALI ballasts
5 detector sockets, 5 override sockets and digital
specification: worst case 10 ballasts but
Philips HF-R, for example, 20 ballasts.
Observe Switched Live Load limits above.
- see Application Note AN4001
Ex-Or operates a genuine policy of continuous improvement. You may
expect the specification to be regularly enhanced. For the latest technical
information please visit www.ex-or.com
Ex-Or
Novar ED&S Limited
Haydock Lane, Haydock, Merseyside WA11 9UJ
Tel: +44 (0)1942 719229 Fax: +44 (0)1942 508753
Email: technicalsales.ex-or@honeywell.com
www.ex-or.com
SW1
SW2
SW3
Det
SW1
SW2
SW3
Det
At the end of their useful
life the packaging and
product should be
disposed of via a suitable
recycling centre.
Do not dispose of with
, (All Channels, 1-6)
1
, (Channels 4 & 5)
2
3
, (Channels 2 & 4)
, (Channels 1, 2 & 6)
, (Channel 3)
W4400K
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