EXMARK PARTS PLUS PROGRAM
EFFECTIVE DATE: September 1, 1995
Program
If your Exmark dealer does not have the Exmark part in stock, Exmark will get the parts to the dealer the next business day or the part will be FREE* Guaranteed!!
How the Program Works
1.If dealer does not have part in stock for a "down" unit at the time of request by customer, the dealer contacts his
distributor by 1:00 p.m., local time, and requests Exmark Parts Plus shipment of six (6) line items or less.
2.Distributor ships part(s) to dealer or customer, as requested by dealer, same day, overnight UPS Distributor bills dealer for part and freight charges where applicable.
3.If distributor does not have the part(s) in stock to satisfy Exmark Parts Plus order, he contacts Exmark by 3:00
p.m., central time, with an Exmark Parts Plus order of six (6) line items or less.
4.If order is received by 3:00 p.m. central time, Exmark ships part(s) direct to dealer or customer, as requested by distributor, same day, overnight UPS. Exmark bills the distributor for parts and shipping charges, where applicable.
5.The customer pays for the part and freight if it is shipped under the Exmark Parts Plus and if it arrives in accordance to the program.
6.Who pays for the part and freight if it fails to arrive overnight in accordance to the program?
A.Under any circumstance the customer does not pay.
B.If the part does not arrive overnight due to:
1. The dealer not submitting the Exmark Parts Plus order to his Exmark distributor by 1:00 p.m., the dealer pays for the part and freight.
2.The Distributor being unable to ship the part the same day or not submitting the Exmark Parts Plus order to Exmark by 3:00 p.m., central time, the Distributor pays for the part and freight.
3.Exmark being unable to ship the part and the Exmark parts order is received by 3:00 p.m., central time, Exmark pays for the part and freight.
4.If the part does not arrive overnight due to the shipper (UPS), the shipper pays for the freight and Exmark pays for the part.
The following restrictions apply -- The Exmark Parts Plus Program is available only through participating Exmark Dealers and applies only to orders submitted on this program Monday through Thursday. Parts Plus service is available only in
the 48 contiguous United States. UPS has initiated a Saturday delivery program to many areas of the continental United States and can be requested for an overnight shipment on Friday to be delivered Saturday. The next day air charge, plus the Saturday delivery fee will be the responsibility of the purchaser. Exmark Mfg. will assume no responsibility for Saturday delivery shipments. To qualify, all Exmark Parts Plus orders must be received by Exmark by 3:00 p.m., central time. Orders must be six (6) line items or less. Exclusions from the Exmark Parts Plus Program are: Any wholegood or accessory in its entirety, engines and engine replacement parts, 5-speed Peerless transmissions and 5-speed transaxles, hydraulic or hydrostatic wheel motors, cutter decks and engine decks or any item exceeding United Parcel Service size and weight restrictions.
Due to UPS restrictions, aerosol spray paint is considered a hazardous material and cannot be shipped via UPS next day or Second Day Air.
Exmark Manufacturing stocks a limited supply of parts for transaxles, pumps and wheel motors. These parts can be ordered for Next Day Air shipment but will not be guaranteed per the Parts Plus Program.
1
READ OPERATOR’S MANUAL BEFORE OPERATING OR SERVICING EXMARK EQUIPMENT.
TABLE OF CONTENTS |
|
Description |
Page |
Decal Group ................................................................... |
27-28 |
Electrical Diagram .......................................................... |
34-38 |
Electrical Group.............................................................. |
29-33 |
Engine Deck Group........................................................ |
18-24 |
Front Frame Group........................................................... |
9-10 |
Fuel Group ..................................................................... |
12-14 |
Hydraulics Group............................................................ |
25-26 |
Main Frame Group .............................................................. |
11 |
Motion Control Levers ......................................................... |
17 |
Park Brake Group .......................................................... |
15-16 |
Parts Plus Program ............................................................... |
1 |
52” Deck Group.................................................................. |
3-4 |
60” Deck Group.................................................................. |
5-6 |
72” Deck Group.................................................................. |
7-8 |
2
52” DECK GROUP
|
Ref. |
|
|
Qty. |
|
|
Ref. |
|
|
Qty. |
|
|
|
|
No. |
Part No. |
Description |
Req'd. |
|
No. |
Part No. |
Description |
Req'd. |
|
|
||
|
1 |
|
103-0332-01 Deck wldmt, 52" ....................... |
|
1 |
|
48 |
1-803022 |
Setscrew,5/16-18x5/8sqhdcp .... |
2 |
|
||
|
|
|
103-0675 |
Deck wldmt, 52" w/decals........ |
1 |
|
49 |
1-807264 |
Key, 1/4 sq x 2 5/8 ..................... |
|
1 |
|
|
|
2 |
|
3256-24 |
Washer, 3/8 SAE..................... |
|
3 |
|
50 |
1-633012 |
Jackshaft, deck drive ................. |
1 |
|
|
|
3 |
1-323533 |
Spacer, shv/brg ....................... |
|
3 |
|
51 |
103-1140 |
Cutter housing complete............ |
3 |
|
||
|
|
|
1-323533 |
Spacer, shv/brg ....................... |
|
4 |
|
52 |
323-20 |
Screw, 3/8-16 x 3 1/4 ................. |
1 |
|
|
|
4 |
1-513208 |
Washer, disc spring................. |
3 |
|
53 |
1-633014-01 |
Bracket, jackshaft ...................... |
|
1 |
|
||
|
|
|
1-513208 |
Washer, disc spring................. |
4 |
|
54 |
3230-1 |
Bolt, 5/16-18 x 3/4 |
Carr............. |
6 |
|
|
|
5 |
|
1-303334 |
Washer, 5/16 disc spring......... |
1 |
|
55 |
1-513013 |
Housing, flange.......................... |
|
4 |
|
|
|
6 |
|
32128-20 |
Nut, 5/16-18 whizloc ................ |
14 |
|
56 |
1-513012 |
Bearing w/lock collar & ss.......... |
2 |
|
||
|
7 |
|
1-602913-01 |
Baffle wldmt, discharge ........... |
1 |
|
57 |
1-633573 |
Guard, Brg bottom ..................... |
|
3 |
|
|
|
8 |
|
322-2 |
Screw, 5/16-18 x 5/8................ |
5 |
|
|
1-633573 |
Guard, Brg bottom ..................... |
|
4 |
|
|
|
9 |
|
1-603299 |
Roller, antiscalp....................... |
|
6 |
|
58 |
3231-22 |
Bolt, 3/8-16 x 1 carr.................... |
4 |
|
|
|
10 |
3290-357 |
Nut, 3/8-16 whizlock ................ |
12 |
|
59 |
103-1072-01 |
Strut wldmt, deck ....................... |
|
2 |
|
||
|
|
|
3290-357 |
Nut, 3/8-16 whizlock ................ |
8 |
|
60 |
1-634619 |
Housing w/ring, spacer, & brg.... |
3 |
|
||
|
11 |
|
1-373034 |
Washer, pivot .......................... |
|
8 |
|
61 |
1-633029 |
Spherical rod end....................... |
|
2 |
|
|
12 |
|
1-603602 |
Bushing, roller ......................... |
|
6 |
|
62 |
1-803050 |
Setscrew, 5/16-18 x .75sqhd ..... |
1 |
|
|
|
13 |
98-5975 |
Washer, 3/8 disc spring........... |
10 |
|
63 |
327-11 |
Screw, 5/8-11 x 5 ....................... |
|
2 |
|
||
|
|
|
98-5975 |
Washer, 3/8 disc spring........... |
14 |
|
64 |
3253-8 |
Lockwasher, 5/8 reg.spring........ |
2 |
|
||
|
14 |
|
98-5961 |
Screw, 3/8-16 x 4 |
gr 8 ............ |
6 |
|
65 |
302-19 |
Zerk, 1/4-28 straight................... |
4 |
|
|
|
15 |
|
103-0345-01 |
Chute, discharge 52” ............... |
1 |
|
66 |
1-632199-01 |
Pin wldmt, deck strut.................. |
2 |
|
||
|
16 |
|
322-5 |
Screw, 5/16-18 x 1 |
................... |
3 |
|
67 |
3219-6 |
Nut, 5/8-18 hex .......................... |
|
5 |
|
|
17 |
|
3296-29 |
Nut, 5/16-18 nyloc |
................... |
4 |
|
|
3219-6 |
Nut, 5/8-18 hex .......................... |
|
6 |
|
|
18 |
|
1-633357-01 |
Shield, belt 52” ........................ |
|
2 |
|
68 |
3257-32 |
Key, # 61 Woodruff |
.................... |
3 |
|
|
19 |
|
1-323385 |
Knob, belt shield...................... |
|
6 |
|
69Ω |
1-633701 |
Sheave, blade drive ................... |
3 |
|
|
|
20 |
|
1-322110 |
Belt guide wldmt ...................... |
|
1 |
|
70Ω |
1-513016 |
Bearing ...................................... |
|
6 |
|
|
21 |
|
103-0862 |
Screw, 5/8-11x2 3/4 gr 8 ......... |
3 |
|
|
1-513016 |
Bearing ...................................... |
|
8 |
|
|
|
22 |
|
323-11 |
Screw, 3/8-16 x 2 1/4............... |
2 |
|
71 |
1-323532 |
Housing ,bearing........................ |
|
3 |
|
|
|
23 |
|
1-303537 |
Stud, belt shield....................... |
|
2 |
|
72 |
1-323528 |
Spacer, bearing ......................... |
|
3 |
|
|
24 |
|
3256-3 |
Washer 5/16 std flat ................ |
4 |
|
|
1-323528 |
Spacer, bearing ......................... |
|
4 |
|
|
|
25 |
|
1-323417 |
Washer, rubber........................ |
|
2 |
|
73 |
323-7 |
Screw, Hex cap 3/8x1 1/4……...18 |
|
||
|
26 |
|
1-633151 |
Spring, extension..................... |
|
1 |
|
74 |
32120-8 |
Snap Ring .................................. |
|
3 |
|
|
27 |
|
1-632119-03 |
Arm wldmt, deck idler .............. |
1 |
|
|
32120-8 |
Snap Ring .................................. |
|
4 |
|
|
|
28 |
|
1-513034 |
Bearing, pivot........................... |
|
2 |
|
75 |
103-0584 |
Spindle....................................... |
|
3 |
|
|
29 |
|
1-634244 |
Arm wldmt/brg sub-assy .......... |
1 |
|
76 |
1-633482 |
Blade, notched air foil. ............... |
3 |
|
||
|
30 |
|
1-603044 |
Bushing, idler pivot .................. |
1 |
|
|
1-613251 |
Blade, solid air foil...................... |
|
3 |
|
|
|
31 |
|
302-40 |
Zerk, 1/4-20 90° ....................... |
|
1 |
|
|
1-633485 |
Blade, low lift.............................. |
|
3 |
|
|
32 |
|
3256-4 |
Washer, 3/8 std flat ................. |
3 |
|
|
1-633484 |
Blade, mulching ......................... |
|
3 |
|
|
|
33 |
|
3296-39 |
Nut, 3/8-16 nylock.................... |
|
20 |
|
|
103-1578 |
Blade, bahia............................... |
|
3 |
|
|
34 |
|
323-13 |
Screw, 3/8-16 x 2 3/4............... |
1 |
|
77 |
1-634546 |
Jackshaft S/A............................. |
|
1 |
|
|
|
35 |
|
1-633109 |
Idler pulley 6.00 dia flat ........... |
2 |
|
78 |
103-1081 |
Strut wldmt S/A .......................... |
|
2 |
|
|
|
36 |
|
3234-11 |
Bolt, 3/8-16 x 1 whizlock.......... |
1 |
|
|
103-1106 |
Strut wldmt S/A .......................... |
|
2 |
|
|
|
37 |
|
1-633456 |
Bushing, Idler .......................... |
|
2 |
|
79 |
1-643393 |
Jackshaft.................................... |
|
1 |
|
|
38 |
|
3217-11 |
Nut, 5/8-11 hex........................ |
|
2 |
|
80 |
103-0135 |
Sheave, Jackshaft ..................... |
|
1 |
|
|
39 |
|
32128-37 |
Nut, 7/16-14 whizlock .............. |
16 |
|
|
103-0185 |
Sheave, Jackshaft ..................... |
|
1 |
|
|
|
40 |
|
1-603805 |
Idler pulley 5.06 O.D V ............ |
1 |
|
81 |
103-0280 |
Housing, Jackshaft |
.................... |
1 |
|
|
|
41 |
|
1-633366 |
Belt, blade drive 52” Deck....... |
1 |
|
82 |
103-0698 |
Jackshaft S/A............................. |
|
1 |
|
|
|
42 |
|
1-633447 |
Chain....................................... |
|
4 |
|
|
103-0699 |
Jackshaft S/A............................. |
|
1 |
|
|
43 |
|
1-800811 |
Screw, 7/16-14 x 1-1/2 ............ |
8 |
|
83 |
103-0678 |
Complete deck asy (LZ25KC524) 1 |
|
|||
|
44 |
|
322-3 Screw, 5/16-18 x 3/4 ........................... |
|
2 |
|
|
103-0679 |
Complete deck asy (LZ23LKA524)1 |
|
|||
|
45Ω |
|
1-403087 |
Sheave, blade drive 6.75 OD .. |
1 |
|
84 |
323-6 |
Screw, 3/8-16 x 1 ...................... |
|
4 |
|
|
|
46Ω |
|
1-633010 |
Pulley, split sheave 6.30 OD ... |
1 |
|
85 |
103-1192 |
Asm,Jackshaft housing w/brgs…1 |
|
|||
|
47 |
|
30-1710 |
Setscrew, 5/16-18 x 1sqhdcp .. |
1 |
|
86 |
103-0865 |
Washer,disc spring |
.................... |
3 |
|
|
Use Pro-lock Nut Type (P/N 1-840022 .5 ml. tube) on setscrews. |
Ω Use antiseize on bore of sheaves and bearings. |
||||||||||||
Cutter housing complete includes sheave, washer, and nut. |
|
Exmark red touch up spray paint - P/N 1-850337 |
|||||||||||
Requires installation of Micro-Mulch accessory for proper mulching. Mulch kit P/N MK524
Strut subassemblies have same components, they are assembled to different lengths from center to center. PN 103-1081=15.31”;PN 103-1106=15.00”
Reference the picture on the next page to determine if your unit uses Jackshaft Type A or B:
A component used with Jackshaft Type A on LZ25KC524 & LZ23LKA524 units. A component used with Jackshaft Type B on LZ25KC524 units.
A component used with Jackshaft Type B on LZ23LKA524 units
3
52” DECK GROUP
4
60” DECK GROUP
|
Ref. |
|
|
Qty. |
|
Ref. |
|
|
Qty. |
||
|
No. |
Part No. |
Description |
Req'd. |
|
No. |
Part No. |
Description |
Req'd. |
||
|
1 |
103-0422-01 |
Deck wldmt, 60....................... |
|
1 |
|
50 |
1-633012 |
Jackshaft, deck drive ............... |
1 |
|
|
|
103-0676 |
Deck wldmt, 60 w/decals........ |
1 |
|
51 |
3217-11 |
Nut, 5/8-11 hex ........................ |
|
2 |
|
|
2 |
1-634619 |
Housing w/ring, spacer, brg.... |
3 |
|
52 |
323-20 |
Screw, 3/8-16 x 3 ¼ ................. |
1 |
||
|
3 |
3256-24 |
Washer, 3/8 SAE.................... |
|
3 |
|
53 |
1-633014-01 Bracket, jackshaft..................... |
|
1 |
|
|
4 |
1-513208 |
Washer, disc Spring............... |
3 |
|
54 |
3230-1 |
Bolt, 5/16-18 x 3/4 |
Carr........... |
6 |
|
|
|
1-513208 |
Washer, disc Spring............... |
4 |
|
55 |
1-513013 |
Housing, flange........................ |
|
4 |
|
|
5 |
1-303334 |
Washer, 5/16 disc spring ....... |
1 |
|
56 |
1-513012 |
Bearing w/lock collar & ss........ |
2 |
||
|
6 |
32128-20 |
Nut, 5/16-18 whizlock ............. |
2 |
|
57 |
103-1140 |
Cutter housing complete.......... |
3 |
||
|
|
32128-20 |
Nut, 5/16-18 whizlock ............. |
14 |
|
58 |
3231-22 |
Bolt, 3/8-16 x 1 carr ................. |
4 |
||
|
7 |
1-602913-01 |
Baffle wldmt, discharge .......... |
1 |
|
59 |
103-1072-01 Strut wldmt, deck ..................... |
|
2 |
||
|
8 |
322-2 |
Screw, 5/16-18 x 5/8 .............. |
5 |
|
60 |
1-323533 |
Spacer shv/brg......................... |
|
3 |
|
|
9 |
1-603299 |
Roller, antiscalp...................... |
|
6 |
|
|
1-323533 |
Spacer shv/brg......................... |
|
4 |
|
10 |
3290-357 |
Nut, 3/8-16 whizlock ............... |
6 |
|
61 |
1-633029 |
Spherical rod end..................... |
|
2 |
|
|
|
3290-357 |
Nut, 3/8-16 whizlock ............... |
10 |
|
62 |
1-803050 |
Setscrew, 5/16 x 3/4sqhdcp..... |
1 |
||
|
11 |
1-373034 |
Washer, pivot ......................... |
|
8 |
|
63 |
327-11 |
Screw, 5/8-11 x 5 ..................... |
|
2 |
|
12 |
1-603602 |
Bushing, roller ........................ |
|
6 |
|
64 |
3253-8 |
Lockwasher, 5/8 reg.spring...... |
2 |
|
|
13 |
98-5975 |
Washer, 3/8 disc spring ......... |
10 |
|
65 |
302-19 |
Zerk, 1/4-28 straight................. |
4 |
||
|
14 |
98-5961 |
Screw, 3/8-16 x 4 |
gr 8 .......... |
6 |
|
66 |
1-632199-01 Pin wldmt, deck strut ................ |
2 |
||
|
15 |
1-632939-01 |
Chute, discharge 60”.............. |
1 |
|
67 |
3219-6 |
Nut, 5/8-18 hex ........................ |
|
5 |
|
|
16 |
322-5 |
Screw, 5/16-18 x 1 ................. |
|
2 |
|
|
3219-6 |
Nut, 5/8-18 hex ........................ |
|
6 |
|
17 |
3296-29 |
Nut, 5/16-18 nylock ................ |
4 |
|
68 |
3257-32 |
Key, # 61 Woodruff |
.................. |
3 |
|
|
18 |
1-633084-01 |
Shield, belt 60” ....................... |
|
2 |
|
69 |
1-633701 |
Sheave, Blade drive................. |
3 |
|
|
19 |
1-323385 |
Knob, belt shield..................... |
|
6 |
|
70 |
1-513016 |
Bearing .................................... |
|
6 |
|
20 |
1-322110 |
Belt guide wldmt ..................... |
|
1 |
|
|
1-513016 |
Bearing .................................... |
|
8 |
|
21 |
103-0862 |
Screw, 5/8-11 x 2 ¾ gr 8 ........ |
3 |
|
71 |
1-323532 |
Housing, bearing...................... |
|
3 |
|
|
22 |
323-11 |
Screw, 3/8-16 x 2 1/4 ............. |
2 |
|
72 |
1-323528 |
Spacer, bearing ....................... |
|
3 |
|
|
23 |
1-303537 |
Stud, belt shield...................... |
|
2 |
|
|
1-323528 |
Spacer, bearing ....................... |
|
4 |
|
24 |
3256-3 |
Washer 5/16 std flat ............... |
6 |
|
73 |
1-633573 |
Guard, brg bottom.................... |
|
3 |
|
|
25 |
1-323417 |
Washer, rubber ...................... |
|
2 |
|
|
1-633573 |
Guard, brg bottom.................... |
|
4 |
|
26 |
1-633151 |
Spring, extension.................... |
|
1 |
|
74 |
32120-8 |
Snap Ring ................................ |
|
3 |
|
27 |
1-632119-03 |
Arm wldmt, deck idler............. |
1 |
|
|
32120-8 |
Snap Ring ................................ |
|
4 |
|
|
28 |
1-513034 |
Bearing, pivot ......................... |
|
2 |
|
75 |
103-0584 |
Spindle..................................... |
|
3 |
|
29 |
1-634244 |
Arm wldmt/brg sub-assy......... |
1 |
|
76 |
1-633483 |
Blade, notched air foil .............. |
3 |
||
|
30 |
1-603044 |
Bushing, idler pivot................. |
|
1 |
|
|
1-613250 |
Blade, solid air foil.................... |
|
3 |
|
31 |
302-40 |
Zerk, 1/4-20 90° . .................... |
|
1 |
|
|
1-613111 |
Blade, low lift............................ |
|
3 |
|
32 |
3256-4 |
Washer, 3/8 std flat ................ |
3 |
|
|
1-613112 |
Blade, mulching ....................... |
|
3 |
|
|
33 |
3296-39 |
Nut, 3/8-16 nylock .................. |
|
20 |
|
|
103-1580 |
Blade, bahia............................. |
|
3 |
|
34 |
323-13 |
Screw, 3/8-16 x 2 3/4 ............. |
1 |
|
77 |
1-634546 |
Jackshaft S/A........................... |
|
1 |
|
|
35 |
1-633109 |
Idler pulley 6.00 dia flat .......... |
2 |
|
78 |
103-1081 |
Strut wldmt S/A ....................... |
|
2 |
|
|
36 |
3234-11 |
Bolt, 3/8-16 x 1 whizlock......... |
1 |
|
|
103-1106 |
Strut wldmt S/A ....................... |
|
2 |
|
|
37 |
1-633456 |
Bushing, Idler ......................... |
|
2 |
|
79 |
103-0280 |
Housing, Jackshaft |
................. |
1 |
|
38 |
323-8 |
Screw, 3/8-16 x 1 ½ ............... |
18 |
|
80 |
103-0136 |
Sheave, Jackshaft Double ....... |
1 |
||
|
39 |
32128-37 |
Nut, 7/16-14 whizlock ............. |
16 |
|
|
103-0137 |
Sheave, Jackshaft Double ...... |
1 |
||
|
40 |
1-603805 |
Idler pulley 5.06 O.D. V .......... |
1 |
|
81 |
1-643393 |
Jackshaft ................................. |
|
1 |
|
|
41 |
1-633127 |
Belt, blade drive 60” deck....... |
1 |
|
82 |
103-0700 |
Jackshaft Assy......................... |
|
1 |
|
|
42 |
1-633447 |
Chain...................................... |
|
4 |
|
|
103-0701 |
Jackshaft Assy......................... |
|
1 |
|
43 |
1-800811 |
Screw, 7/16-14 x 1 ½ .............. |
8 |
|
83 |
103-0680 |
Complete Deck Assy |
|
||
|
44 |
322-3 |
Screw, 5/16-18 x ¾ |
................ |
2 |
|
|
|
(Air-cooled except 26HP Koh EFi) 1 |
||
|
45 |
1-303498 |
Sheave, 6.13 OD..................... |
|
1 |
|
|
103-0681 |
Complete Deck Assy |
|
|
|
|
1-643292 |
Pulley, split 6.71 OD................ |
1 |
|
|
(23 & 27 HP Kaw liq-cooled & 26 HP Koh EFI ) 1 |
||||
|
46 |
1-633010 |
Pulley, split 6.30 OD………….. 1 |
|
84 |
322-6 |
Screw. 5/16-18 x 1 ¼ ............... |
1 |
|||
|
|
1-643292 |
Pulley, split 6.71 OD................ |
1 |
|
85 |
323-6 |
Screw. 3/8-16 x 1 ..................... |
|
4 |
|
|
47 |
30-1710 |
Setscrew, 5/16-18 x 1sqhdcp.. |
1 |
|
86 |
103-1192 |
Asm,Jackshaft housing w/brgs 1 |
|||
|
48 |
1-803022 |
Setscrew,5/16-18x5/8sqhdcp . 2 |
|
87 |
103-0865 |
Washer,disc spring |
.................. |
3 |
||
|
49 |
1-807264 |
Key, 1/4 sq x 2 5/8 .................. |
|
1 |
|
|
|
|
|
|
Use antiseize on bore of sheaves and bearings. |
|
|
|
Exmark red touch up spray paint - P/N 1-850337 |
|
||||||
Cutter housing complete includes sheave, washer, & nut. |
|
|
Use Pro-lock Nut Type (P/N 1-840022) on setscrews. |
|
|||||||
Requires installation of Micro-Mulch accessory for proper mulching. Mulch kit P/N MK604 |
|
|
|
||||||||
Strut subassemblies have same components, they are assembled to different lengths from center to center. PN 103-1081 = 15.31”; PN 103-1106 = 15.00”
Reference the picture on the next page to determine if your unit uses Jackshaft Type A or B:
A component used with Jackshaft Type A on all air-cooled units except 26 HP Kohler EFI.
A component used with Jackshaft Type A on 23 & 27HP Kawasaki liquid-cooled units and 26HP Kohler EFI air cooled.
A component used with Jackshaft Type B on all air-cooled units except 26 HP Kohler. Reference picture on next page.
A component used with Jackshaft Type B on 23 & 27 HP Kawasaki liquid-cooled units and 26 HP Kohler EFI air-cooled.
5
60” DECK GROUP
6
72” DECK GROUP
Ref. |
|
|
Qty. |
|
Ref. |
|
|
Qty. |
||
No. |
Part No. |
Description |
Req'd. |
|
No. |
Part No. |
Description |
Req'd. |
||
1 |
1-643052 |
Belt, Blade drive 72” ............. |
|
1 |
|
45 |
1-323417 |
Washer, rubber ..................... |
|
2 |
2 |
1-323385 |
Knob, belt shield ................... |
|
6 |
|
46 |
3256-3 |
Washer 5/16 std flat .............. |
|
4 |
3 |
1-643076-01 Shield, belt 72” RH................ |
|
1 |
|
47 |
1-303537 |
Stud, belt shield..................... |
|
2 |
|
* |
1-643075-01 Shield, belt 72” LH ................ |
|
1 |
|
48 |
103-0588-01Deck weldment, 72”............... |
|
1 |
||
4 |
3234-11 |
Bolt, 3/8-16 x 1 whizlock....... |
1 |
|
499 |
1-644149 |
Deck weldment, 72” w/decals 1 |
|||
5 |
3256-24 |
Washer, 3/8 SAE.................. |
|
3 |
|
1-513016 |
Bearing.................................. |
|
6 |
|
6 |
1-633109 |
Idler pulley 6.00 dia flat......... |
|
2 |
|
|
1-513016 |
Bearing.................................. |
|
8 |
7 |
1-633151 |
Spring, extension.................. |
|
1 |
|
50 |
1-323532 |
Housing, bearing ................... |
|
3 |
8 |
3290-357 |
Nut, 3/8-16 whizlock ............. |
|
13 |
|
51 |
1-323528 |
Spacer, bearing..................... |
|
3 |
9 |
1-633456 |
Bushing, Idler........................ |
|
2 |
|
|
1-323528 |
Spacer, bearing..................... |
|
4 |
10 |
3256-4 |
Washer, 3/8 std flat .............. |
|
3 |
|
52 |
32120-8 |
Snap Ring ............................. |
|
3 |
11 |
1-373034 |
Washer, pivot ....................... |
|
8 |
|
|
32120-8 |
Snap Ring ............................. |
|
4 |
12 |
3296-39 |
Nut, 3/8-16 nyloc .................. |
|
20 |
|
53 |
1-323533 |
Spacer shv/brg ...................... |
|
3 |
13 |
1-513034 |
Bearing, pivot........................ |
|
2 |
|
|
1-323533 |
Spacer shv/brg ...................... |
|
4 |
14 |
1-632119-03 Arm wldmt, deck idler ........... |
|
1 |
|
54 |
1-633573 |
Guard, brg bottom ................. |
|
3 |
|
15 |
1-603044 |
Bushing, idler pivot ............... |
|
1 |
|
|
1-633573 |
Guard, brg bottom ................. |
|
4 |
16 |
323-20 |
Screw, 3/8-16 x 3 1/4............ |
|
1 |
|
55 |
103-0584 |
Spindle .................................. |
|
3 |
17 |
3219-6 |
Nut, 5/8-18 hex ..................... |
|
5 |
|
56 |
3257-32 |
Key, # 61 Woodruff ............... |
|
3 |
|
3219-6 |
Nut, 5/8-18 hex ..................... |
|
6 |
|
57 |
1-643006 |
Blade, notched air foil............ |
|
3 |
18 |
1-513208 |
Washer, disc spring.............. |
|
3 |
|
♦ |
1-643097 |
Blade, mulching..................... |
|
3 |
199 |
1-513208 |
Washer, disc spring.............. |
|
4 |
|
|
1-643428 |
Blade, low lift ......................... |
|
3 |
1-643269 |
Sheave, Blade drive. ............ |
|
3 |
|
|
1-643429 |
Blade, solid air foil................. |
|
3 |
|
20 |
1-643292 |
Pulley, split 6.71 ................... |
|
2 |
|
|
103-1581 |
Blade, bahia .......................... |
|
3 |
21 |
1-303334 |
Washer, 5/16 disc spring...... |
1 |
|
58 |
103-0862 |
Screw, 5/8-11 x 1 gr 8 ........... |
|
3 |
|
22 |
1-633012 |
Jackshaft, deck drive............ |
|
1 |
|
59 |
323-11 |
Screw, 3/8-16 x 2 1/4 ............ |
|
2 |
23 |
1-807264 |
Key, 1/4 sq x 2 5/8................ |
|
1 |
|
60 |
323-13 |
Screw, 3/8-16 x 2 3/4 ............ |
|
1 |
24 |
1-322110 |
Belt guide wldmt ................... |
|
1 |
|
61 |
1-602913-01Baffle wldmt, discharge ......... |
|
1 |
|
25 |
1-634244 |
Arm wldmt/brg sub-assy ....... |
1 |
|
62 |
322-2 |
Screw, 5/16-18 x 5/8 ............. |
|
5 |
|
26 |
1-803022 |
Setscrew,5/16-18x5/8shcp .. |
4 |
|
63 |
98-5961 |
Screw, 3/8-16 x 4 gr8 ............ |
|
6 |
|
27 |
32128-20 |
Nut, 5/16-18 whizlock ........... |
|
15 |
|
64 |
1-603602 |
Bushing, roller ....................... |
|
6 |
28 |
3231-22 |
Bolt, 3/8-16 x 1 carr .............. |
|
4 |
|
65 |
1-603299 |
Roller, anti-scalp ................... |
|
6 |
29 |
3230-1 |
Bolt, 5/16-18 x 3/4 Carr. |
....... |
6 |
|
66 |
322-5 |
Screw, 5/16-18 x 1 ................ |
|
5 |
30 |
1-633014-01 Bracket, jackshaft ................. |
|
1 |
|
67 |
1-642071-01Chute, discharge 72”............. |
|
1 |
||
31 |
1-513013 |
Housing, flange..................... |
|
4 |
|
68 |
329-29 |
Nut, 5/16-18 nyloc ................. |
|
4 |
32 |
1-513012 |
Bearing w/lock collar & ss..... |
2 |
|
69 |
302-40 |
Zerk, 1/4-20 90° . ................... |
|
1 |
|
33 |
98-5975 |
Washer, 3/8 disc spring........ |
|
10 |
|
70 |
1-603805 |
Idler pulley 5.06 O.D. V ......... |
|
1 |
|
98-5975 |
Washer, 3/8 disc spring........ |
|
14 |
|
71 |
1-634619 |
Housing w/ring, spacer, brg .. |
3 |
|
34 |
32128-37 |
Nut, 7/16-14 whizlock ........... |
|
16 |
|
72 |
1-644092 |
Cutter housing complete |
....... |
3 |
35 |
1-800811 |
Screw, 7/16-14 x 1-1/2 ......... |
|
8 |
|
73 |
103-1082 |
Strut wldmt S/A ..................... |
|
2 |
36 |
1-633447 |
Chain .................................... |
|
4 |
|
74 |
1-634546 |
Jackshaft S/A ........................ |
|
1 |
37 |
3217-11 |
Nut, 5/8-11 hex ..................... |
|
2 |
|
75 |
103-0701 |
Jackshaft Assy ...................... |
|
1 |
38 |
3253-8 |
Lockwasher, 5/8 reg.spring .. |
2 |
|
76 |
1-643393 |
Jackshaft ............................... |
|
1 |
|
39 |
1-633029 |
Spherical rod end ................. |
|
2 |
|
77 |
103-0137 |
Sheave, double ..................... |
|
1 |
40 |
327-11 |
Screw, 5/8-11 x 5.................. |
|
2 |
|
78 |
103-0280 |
Housing, Jackshaft................ |
|
1 |
41 |
103-1073-01 Strut wldmt, deck .................. |
|
2 |
|
79 |
103-0683 |
Complete deck assembly ...... |
1 |
||
42 |
1-632199-01 Pin wldmt, deck strut ............ |
|
2 |
|
80 |
323-6 |
Screw, .3/8-16 x 1 ................. |
|
4 |
|
43 |
302-19 |
Zerk, 1/4-28 straight ............. |
|
4 |
|
81 |
103-1192 |
Asm,Jackshaft housing w/brgs 1 |
||
44 |
323-8 |
Screw, 3/8-16 x 1 ½ .............. |
|
18 |
|
82 |
103-0865 |
Washer,disc spring ............... |
|
3 |
♦ Requires installation of Micro-Mulch accessory for proper mulching. Mulch kit P/N MK724. 9 Use antiseize on bore of sheaves and bearings.
Use Pro-lock Nut Type (P/N 1-840022 .5 ml. tube) on setscrews. Exmark red touch up spray paint - P/N 1-850337
Cutter housing complete includes sheave, washer, and nut.
Reference the picture on the next page to determine if your unit uses Jackshaft Type A or B:
A component used with Jackshaft Type A. A component used with Jackshaft Type B.
7
72” DECK GROUP
8
FRONT FRAME GROUP
Ref. |
|
|
Qty. |
|
Ref. |
|
|
Qty. |
|
|
No. |
Part No. |
Description |
Req'd. |
|
No. |
Part No. |
Description |
Req'd. |
||
1 |
1-632518-01 Frame wldmt, front 52” |
....... |
1 |
|
29 |
3217-11 |
Nut, 5/8-11 regular............. |
|
8 |
|
|
1-632513-01 Frame wldmt, front 60”....... |
|
1 |
|
30 |
1-633441 |
Swivel, deck mount............... |
|
4 |
|
|
.......1-642046-01 Frame wldmt, front 72” |
|
1 |
|
31 |
3256-7 |
...........Washer, 5/8 std flat |
|
4 |
|
2 |
302-19 |
Zerk, 1/4-28 straight ........... |
|
5 |
|
32 |
1-633064 |
Spring, deck support (52” &60”) 2 |
||
3 |
............................103-1490-01 Floorpan |
|
1 |
|
|
1-643015 |
..Spring, deck support (72”) |
2 |
||
4 |
1-633553 |
Pad, anti skid...................... |
|
3 |
|
33 |
3218-6 |
Jam nut, 5/8-11.................. |
|
4 |
5 |
1-634312 |
.......................Lever w/grip |
|
1 |
|
34 |
1-543513 |
........................Cap, grease |
|
2 |
|
.................1-632324-03 Lever wldmt, lift |
|
1 |
|
35 |
1-543509 |
Bearing cone, tapered roller |
4 |
||
6 |
1-633295 |
Grip, lift lever ...................... |
|
1 |
|
|
1-543508 |
Bearing cup, tapered roller . |
4 |
|
7 |
103-1500-03 Arm wldmt, deck lift............ |
|
1 |
|
36 |
1-543511 |
Seal, grease........................ |
|
2 |
|
8 |
1-633325 |
Spring, compression .......... |
|
1 |
|
37 |
1-642111-01 Caster wldmt........................ |
|
2 |
|
9 |
3256-24 |
Washer, 3/8 SAE flat.......... |
|
1 |
|
38 |
3296-51 |
Nut, 3/4-10 nylock................ |
|
2 |
10 |
3296-39 |
Nut, nylock 3/8-16 .............. |
|
5 |
|
39 |
1-633508 |
Washer, spring disk............. |
|
6 |
11 |
32151-103 |
E-ring.................................. |
|
5 |
|
40 |
325-24 |
Screw, ½-13x9 ..................... |
|
2 |
12 |
1-633068 |
Arm, deck lift ...................... |
|
2 |
|
41 |
1-811010 |
Plug ..................................... |
|
2 |
13 |
3272-10 |
Cotter pin, 1/8 x 3/4 ............ |
|
2 |
|
42 |
103-0069 |
Caster wheel assy ............... |
|
2 |
14 |
1-808284 |
Clevis pin, 3/8 x 1 ............... |
|
2 |
|
43 |
3296-45 |
Nut, 1/2-13 nylock (light thin) .. |
2 |
|
15 |
1-633889-01 Plate, deck lift..................... |
|
1 |
|
44 |
1-633959 |
Spacer, front caster ............. |
|
2 |
|
16 |
1-632899-01 Plate wldmt, deck lift .......... |
|
1 |
|
45 |
103-0063 |
Seal, bearing........................ |
|
4 |
|
17 |
1-633082 |
Bushing, lift lever ................ |
|
1 |
|
46 |
1-633585 |
Bearing cone........................ |
|
4 |
18 |
1-633080 |
................Bushing, lift lever |
|
1 |
|
47 |
1-633581 |
Spacer, bearing.. ................. 4 |
||
19 |
323-13 |
Screw, 3/8-16 x 2 3/4 ......... |
|
1 |
|
48 |
103-0065 |
Wheel & tire assy ................ |
|
2 |
20 |
1-633097 |
Hitch pin w/lanyard ............. |
|
1 |
|
|
1-523009 |
Tire, 13x6.5-6 4 ply ............. |
|
2 |
21 |
1-806005 |
Hairpin cotter (serv only) .... |
1 |
|
|
103-0071 |
Wheel .................................. |
|
2 |
|
22 |
323-9 |
Screw, 3/8-16 x 1 3/4 ......... |
|
2 |
|
|
1-633584 |
Bearing cup.......................... |
|
4 |
23 |
98-5975 |
Washer, 3/8 disc spring...... |
|
12 |
|
49 |
32128-20 |
Nut, whizlock 5/16-18……… 2 |
||
24 |
3290-357 |
Nut, whizlock 3/8-16 .......... |
|
15 |
|
50 |
1-543161 |
Pad, pedal............................ |
|
2 |
25 |
323-6 |
...............Screw, 3/8-16 x 1 |
|
3 |
|
51 |
...........103-0147-01 Lever wldmt, deck lift |
|
1 |
|
26 |
323-7 |
Screw, 3/8-16X1 1/4........... |
|
12 |
|
52 |
1-643220 |
Strap .................................... |
|
1 |
27 |
3256-29 |
Washer, 7/8 SAE flat.......... |
|
4 |
|
53 |
322-7 |
Screw, 5/16-18x1 1/2 ........... |
|
2 |
28 |
1-633096 |
Rod, deck lift....................... |
|
2 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Exmark red touch up spray paint - P/N 850337
Components are standard on Kohler 26 HP EFI units & all 72” decks, they are an optional kit for other models PN 103-0149.
9
FRONT FRAME GROUP
10
MAIN FRAME GROUP
Ref. |
|
|
Qty. |
|
Ref. |
|
|
Qty. |
|
No. |
Part No. |
Description |
Req'd. |
No. |
Part No. |
Description |
Req'd. |
||
1 |
1-643255 |
Track, seat (4” adjustable) ... |
1 |
23 |
32128-20 |
Nut, whizlock 5/16-18 ........... |
|
4 |
|
2 |
103-0287 |
Seat (All units except 26hp Koh) |
1 |
24 |
1-513762 |
Clip, loom (.50) ..................... |
|
1 |
|
3 |
1-543401 |
Spacer, seat track................ |
|
2 |
25 |
1-303335 |
Plastic tie (lrg)....................... |
|
1 |
4 |
322-3 |
Screw, 5/16-18 x 3/4 ............ |
|
6 |
26 |
1-513592 |
Ball, (red) throttle cable ........ |
|
1 |
5 |
103-0290 |
Cushion, seat....................... |
|
1 |
27 |
321-6 |
Screw, 1/4-20 x 1.0............... |
|
1 |
6 |
103-0289 |
Cushion, backrest ................ |
|
1 |
28 |
32128-33 |
Nut, whizlock 1/4-20 ............. |
|
1 |
7 |
103-0292 |
Cushion, armrest (RH) ......... |
|
1 |
29 |
1-513658 |
Bumper ................................. |
|
2 |
8 |
103-0291 |
Cushion armrest (LH).......... |
|
1 |
30 |
3256-23 |
Washer, 5/16 SAE flat .......... |
|
8 |
9 |
1-633696 |
Cable, throttle....................... |
|
1 |
31 |
1-633859 |
Seat Frame........................... |
|
1 |
10 |
1-603336 |
Cable, choke........................ |
|
1 |
32 |
323-6 |
Screw, 3/8-16 x 1.................. |
|
2 |
11 |
1-642324-03 Frame, engine deck ............. |
1 |
|
33 |
1-633964-03 Stop, Park Brake .................. |
|
1 |
||
12 |
1-633970 |
Wheel/tire assy. (60” & 72”) . |
2 |
34♦ |
1-633872-03 Stop/Spacer |
|
|
||
|
1-633993 |
Tire, 24x12-12 4 ply (60” & 72”) |
2 |
|
(26 HP Kohl & 23 & 27 HP Kaw liq-cooled ) |
2 |
|||
|
1-633992 |
Wheel (60” & 72”) ................ |
|
2 |
35 |
103-0284 |
Tab, Armrest Adjustment ...... |
|
2 |
|
1-653010 |
Wheel/tire assy. (52”)........... |
|
2 |
36 |
322-7 |
Screw, 5/16-18 x 1 1/2.......... |
|
2 |
|
1-653160 |
Tire, 23x9.5-12 4 ply (52”).... |
2 |
37 |
1-633349 |
Spring, Compression ............ |
|
2 |
|
|
1-653158 |
Wheel (52”) .......................... |
|
2 |
38 |
1-633821 |
Seat, Suspension (26hp Koh ) 1 |
||
13 |
1-633965-03 Front, Console ..................... |
|
1 |
|
1-631845 |
Kit, Pan w/seat & back ......... |
|
1 |
|
14 |
1-632187-03 Frame, seat mount............... |
|
1 |
|
1-631844 |
Kit, Armrest Assy .................. |
|
1 |
|
15 |
242-50 |
Nut, wheel 1/2-20 ................ |
|
8 |
|
1-631843 |
Kit, Boot, upper&lower wire .. |
1 |
|
16 |
1-633293 |
Rod, seat hold-up................. |
|
1 |
|
1-631842 |
Kit, ArmrestPad w/hardwre... |
1 |
|
17 |
322-5 |
Screw, 5/16-18 x 1 ............... |
|
1 |
|
1-631846 |
Kit, Damper w/hardware ....... |
|
1 |
18 |
323-39 |
Screw, 3/8-16 x 5 ................. |
|
2 |
|
1-631847 |
Kit, Rollers, bumpers&hrdwre |
1 |
|
19 |
3296-2 |
Nut, nyloc #10-24................. |
|
2 |
|
1-631848 |
Kit, Spring,Cable & hardware |
1 |
|
20 |
3296-29 |
Nut, nyloc 5/16-18................ |
|
3 |
|
1-631849 |
Kit, Knob,Shaft & hardware .. |
1 |
|
21 |
3296-39 |
Nut, nyloc 3/8-16.................. |
|
2 |
|
1-643281 |
Switch, Seat ......................... |
|
1 |
22 |
1-807513 |
Screw, #10-24 x 1/2............. |
|
2 |
39 |
3290-357 |
Nut, whizlock 3/8-16 ............. |
|
1 |
Not Illustrated
The suspension seat is standard on the Kohler 26 HP EFI units, it is an optional kit on other units PN MSSLZ.
♦The stop/spacer is installed with the slotted holes to the rear on 26HP Kohler units and the slotted holes to the front on Kawasaki liquid-cooled units. NOTE: If a Suspension Seat is installed on a Kawasaki liquid-cooled unit the stop/spacer must be turned around and re-installed with the slotted holes to the rear.
Exmark black touch up spray paint - gloss black
11
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