Exmark HP 565, HP 505, HP 465 User Manual

0 (0)

LAZER Z® HP

465, 505, 565 MODELS

For Serial Nos.

720,000 & Higher

Part No. 4500-252 Rev. B

-1-

READ OPERATOR’S MANUAL BEFORE OPERATING OR SERVICING EXMARK EQUIPMENT.

TABLE OF CONTENTS

 

Description

Page

Decal Group .............................................................

21-22

Deck Group ..................................................................

3-5

Electrical Diagram(s) ................................................

23-24

Electrical Group ........................................................

19-20

Electrical Logic Schematic(s)....................................

25-26

Engine Group ...........................................................

17-18

Front Frame Group .......................................................

7-8

Fuel Group.....................................................................

11

Hydraulic Group .......................................................

15-16

Main Frame Group......................................................

9-10

Motion Control Group ...................................................

12

Park Brake Group ....................................................

13-14

Spindle Assembly ............................................................

6

-2-

DECK GROUP

Item

Part No.

Description

Qty.

 

 

 

 

1

1-303537

Stud, Belt Shield ....................................

2

2

1-323385

Knob ......................................................

2

3

1-323417

Washer, Belt Shield ...............................

2

4

99-8912

Idler, Flat Pulley .....................................

1

5

1-413088

Spacer ...................................................

1

6

109-0977

Idler, Flat................................................

1

7

1-613098

Sheave, Idler 46” & 50” ..........................

1

 

1-633109

Sheave, Idler 56”....................................

1

8

1-633456

Bushing, Idler.........................................

2

9

109-5997

Spacer ...................................................

1

10

98-5975

Washer, Spring Disk 3/8 ........................

5

11

103-2916

Guard, Top.............................................

1

12

103-3330

Spring ....................................................

1

13

103-3504

Bearing, Spherical..................................

2

14

103-3505

Seal, Double Lip.....................................

1

15

103-3506

Seal, Single Lip......................................

1

16

103-5668

Plate, Guide Belt....................................

1

17

109-6279

Kit, Idler Arm W/Bearings ......................

1

18

103-8103-01

Latch, Belt Shield...................................

2

19

109-2154

Asm, Deck W/Decals 46”.......................

1

 

109-2155

Asm, Deck W/Decals 50”.......................

1

 

109-2156

Asm, Deck W/Decals 56”.......................

1

20

105-7699

Strip-Seal, 3"..........................................

4

21

106-7159

O-Ring ...................................................

2

22

109-2523

Belt 46” ..................................................

1

 

109-0206

Belt 50” ..................................................

1

 

109-0096

Belt 56” ..................................................

1

Item

Part No.

Description

Qty.

 

 

 

 

23

109-2157

Asm, Shield W/Decals 46” LH ...............

1

 

109-2158

Asm, Shield W/Decals 50” LH ...............

1

 

109-2159

Asm, Shield W/Decals 56” LH ...............

1

24

109-2160

Asm, Shield W/Decals 46” RH...............

1

 

109-2161

Asm, Shield W/Decals 50” RH...............

1

 

109-2162

Asm, Shield W/Decals 56” RH...............

1

25

302-40

Zerk, 90° 1/4-28.....................................

1

26

323-11

Screw, HH 3/8-16 x 2 1/4.......................

2

27

323-23

Screw, HH 3/8-16 x 4-1/2.......................

1

28

323-6

Screw, HH 3/8-16 x 1.............................

1

29

3230-18

Bolt, Carriage 5/16-18 x 5/8 ...................

9

30

3230-22

Bolt, Carriage 5/16-18 x 1 ......................

2

31

3256-23

Washer, 5/16 SAE.................................

2

32

3256-24

Washer, 3/8 SAE...................................

2

33

3256-3

Washer, 5/16 Std...................................

4

34

3256-4

Washer, 3/8 Std.....................................

2

35

3290-357

Nut, Whizlock 3/8-16 .............................

3

36

3296-29

Nut, Nyloc 5/16-18.................................

2

37

3296-39

Nut, Nyloc 3/8-16...................................

1

38

32120-10

Ring, Retaining ......................................

2

39

32128-20

Nut, Whizlock 5/16-18 ...........................

11

40V

109-2169

Asm, Deck Complete 46”.......................

1

 

109-2170

Asm, Deck Complete 50”.......................

1

 

109-2171

Asm, Deck Complete 56”.......................

1

41

323-9

Screw, HH 3/8-16 x 1 3/4.......................

1

 

 

 

 

Exmark red touch up paint (spray paint - P/N 1-850337 - .6 oz liquid bottle - P/N 103-9140). V Complete deck assembly includes all items from pages 3 – 6.

Kit also includes items #10 & #37.

-3-

Exmark HP 565, HP 505, HP 465 User Manual

DECK GROUP

- 4 -

DECK GROUP (cont.)

Item

Part No.

Description

Qty.

1

1-632199-01

Wld, Pin Deck Strut................................

2

2

1-633029

Balljoint ..................................................

2

3

1-633447

Chain, Deck Lift .....................................

4

4

1-800344

Screw, HH 5/8-11 x 6 .............................

2

5

109-6658

Nut, Nyloc 3/8-16 Flg .............................

3

 

109-6658

Nut, Nyloc 3/8-16 Flg .............................

6

6

98-5975

Washer, Spring Disk 3/8 46” & 50”.........

5

 

98-5975

Washer, Spring Disk 3/8 56” ..................

8

7

103-1081

Asm, Strut..............................................

2

8

103-1898

Screw, HH 7/16-20 x 1-5/8 Sp................

8

9

103-5364

Axle, Anti-Scalp Roller 46” & 50”............

3

 

103-5364

Axle, Anti-Scalp Roller 56” .....................

6

10

103-8415

Roller, Anti-Scalp 46” & 50”....................

3

 

103-8415

Roller, Anti-Scalp 56” .............................

6

11

103-9792

Asm, Chain Deck ...................................

2

12

109-0540-01

Wld, Baffle Front Adj LH 46” ..................

1

 

109-0501-01 Wld, Baffle Front Adj LH 50” ..................

1

 

109-0695-01 Wld, Baffle Front Adj LH 56” ..................

1

13

109-0541-01

Wld, Baffle Front Adj RH 46”..................

1

 

109-0502-01 Wld, Baffle Front Adj RH 50”..................

1

 

109-0698-01 Wld, Baffle Front Adj RH 56”..................

1

14

109-0503-01

Wld, Dogleg 46” .....................................

1

 

109-0444-01

Wld, Dogleg 50” .....................................

1

 

109-0707-01

Wld, Dogleg 56” .....................................

1

15

109-2738

Chute, Discharge LHP ...........................

1

16

109-0938-01

Hinge, Grass Discharge.........................

1

17

109-1181

Wld, Deck Strut-Std ...............................

2

Item

Part No.

Description

 

Qty.

18

302-19

Fitting, Grease.......................................

 

4

19

322-3

Screw, HH 5/16-18 X 3/4 .......................

2

20

322-5

Screw, HH 5/16-18 X 1 ..........................

 

2

21

3211-46

Screw, HH 3/8-24 X 2 Gr8 46” & 50”......

3

 

3211-46

Screw, HH 3/8-24 X 2 Gr8 56” ...............

6

22

3217-11

Nut, Hex 5/8-11.....................................

 

2

23

3219-6

Nut, Hex 5/8-18......................................

 

2

24

3231-22

Bolt, Carriage 3/8-16 X 1 .......................

8

25

3253-8

Washer, Lock 5/8 ..................................

 

2

26

3230-22

Bolt, Carriage 5/16-18 x 1 ......................

3

27

3256-24

Washer, 3/8 SAE...................................

 

6

28

3256-82

Washer..................................................

 

3

29

3290-357

Nut, Whizlock 3/8-16 .............................

 

2

30

3296-29

Nut, Nyloc 5/16-18.................................

 

7

31

3296-39

Nut, Nyloc..............................................

 

6

32

32128-37

Nut, Whizlock 7/16-14 ...........................

 

16

33

109-2098

Kit, Antiscalp 46” & 50” ..........................

 

3

 

109-2098

Kit, Anitscalp 56”....................................

 

6

34

109-2148

Asm, Discharge Chute...........................

 

1

35

103-9817

Asm, Chain Deck...................................

 

2

36

109-5529-01

Baffle, Scroll 46” & 50”...........................

 

1

 

109-5530-01

Baffle, Scroll 56” ....................................

 

1

37

3230-23

Bolt, Carriage 5/16-18 x 3/4, 46” & 50”

2

 

3230-23

Bolt, Carriage 5/16-18 x 3/4, 56” ............

3

38

104-8300

Nut, Nyloc 5/16-18 Flg

46” & 50”...........

2

 

104-8300

Nut, Nyloc 5/16-18 Flg

56” ....................

3

Exmark red touch up paint (spray paint - P/N 1-850337 - .6 oz liquid bottle - P/N 103-9140).

- 5 -

SPINDLE ASSEMBLY

Item

Part No.

Description

Qty.

1

109-2102

Asm, Cutter Housing Complete..............

3

2

3296-39

Nut, Nyloc 3/8-16 ...................................

18

3

92-5581

Retaining Ring, Internal..........................

3

4

103-3037

Bushing, Splined....................................

3

5

109-2064

Asm, Bearing W/O-Rings.......................

6

6

103-5895

O-Ring ...................................................

12

7

109-7033

Nut, Flange 5/8-18 Centerlock ...............

3

8

103-9504

Guard, Bottom .......................................

3

9

103-9506

Spacer, Bearing .....................................

3

10

103-9522

Spacer, Splined Stepped .......................

3

11

103-9523

Spacer, Splined .....................................

3

12

103-9539

Asm, Cutter Housing..............................

3

13O

103-9540

Spindle, Double Spline...........................

3

14

103-9541

Asm, Spindle Housing............................

3

15

109-0764

Asm, Housing W/Studs..........................

3

16

109-2798

Sheave, Blade Drive 46” ........................

3

 

109-1023

Sheave, Blade Drive 50” ........................

3

 

109-0914

Sheave, Blade Drive 56” ........................

3

17

109-1058

Nut, Spindle 7/8-14 ................................

3

18

109-5958

Screw, Hex Flange 1/2-20......................

3

Item

Part No.

Description

Qty.

19

103-8251

Blade, High Lift Notched 46"..................

3

 

103-8296

Blade, Low Lift 46".................................

3

 

103-8370

Blade, Medium Lift 46"...........................

3

 

103-8250

Blade, High Lift Solid 46" .......................

3

 

103-8420

Blade, High Lift Ls Solid 46" ..................

3

Q

103-8288

Blade, Mulch 46"....................................

3

 

103-9605

Blade, High Lift Notched 50"..................

3

 

103-9598

Blade, Low Lift 50".................................

3

 

103-9600

Blade, Medium Lift 50"...........................

3

 

103-9599

Blade, High Lift Solid 50" .......................

3

 

103-9601

Blade, High Lift Ls 50" ...........................

3

 

103-9602

Blade, High Lift Ls Solid 50" ..................

3

Q

109-5876

Blade, Mulch 50"....................................

3

 

103-9606

Blade, High Lift Notched 56” ..................

3

 

103-9603

Blade, Low Lift 56".................................

3

 

103-9607

Blade, Medium Lift 56"...........................

3

 

103-9604

Blade, High Lift Solid 56" .......................

3

 

103-9608

Blade, High Lift Ls 56" ...........................

3

 

103-9609

Blade, High Lift Ls Solid 56" ..................

3

Q

109-5877

Blade, Mulch 56"....................................

3

Exmark red touch up paint (spray paint - P/N 1-850337 - .6 oz liquid bottle - P/N 103-9140).

QRequires installation of Micro-Mulch accessory for proper mulching. Mulch kit P/N MK465 (46”), MK505 (50”), and MK565 (56”).

OApply Mobil HTS grease (P/N 103-5217 1.5 oz packet) (or a food-grade antisieze) between the spindles and bearings. DO NOT use a copper or nickel based antisieze.

-6 -

FRONT FRAME GROUP

Item

Part No.

Description

Qty.

1

103-2081

Asm, Lever W/Grip (103-2078-03) .........

1

2

1-633295

Grip, Lift Lever .......................................

1

3

106-6598-03

Arm Wldmt, Deck Lift.............................

1

4

1-633325

Spring, Compression .............................

1

5

3256-24

Washer, 3/8 SAE ...................................

1

6

3296-39

Nut, Nyloc 3/8-16 ..................................

5

7

1-633068

Arm, Deck Lift ........................................

2

8

103-1987

Asm, Deck Lift Spring ............................

2

9

323-8

Screw, 3/8-16 x 1 1/2 .............................

1

10

1-811010

Plug .......................................................

2

11

1-653230-01

Plate, Deck Lift.......................................

1

12

323-13

Screw, 3/8-16 x 2 3/4 .............................

1

13

1-633082

Bushing, Lift Lever .................................

1

14

109-1901

Plate Wldmt, Deck Lift W/Decal.............

1

15

3290-357

Nut, Whizlock 3/8-16..............................

15

16X

1-633097

Hitch Pin W/Lanyard ..............................

1

17

323-6

Screw, 3/8-16 x 1 ...................................

13

18

1-413088

Bushing, Lift Lever .................................

1

196

109-2151

Asm, Front Frame (46”) .........................

1

6

109-2152

Asm, Front Frame (50”) ........................

1

6

109-2153

Asm, Front Frame (56”) .........................

1

20

32151-103

E-Ring....................................................

7

21

3256-29

Washer, 7/8 SAE Flat ............................

6

22

1-652013-01

Shaft Wld, Deck Lift LH..........................

1

23*

109-7615-01

Wld, Foot Deck Lift RH ..........................

1

24

302-19

Zerk, 1/4-28 Straight ..............................

5

25

3217-11

Nut, 5/8-11 Regular................................

8

26

1-633441

Swivel, Deck Mount ...............................

4

27

3218-6

Jam Nut, 5/8-11 .....................................

4

28

1-805517

Washer, 5/8 Std Flat ..............................

2

29

1-653011

Rod, Deck Lift ........................................

2

30

1-653009

Spring, Deck Support.............................

2

Item

Part No.

Description

Qty.

31

103-3155

Axle, Caster...........................................

2

32+

103-3051

Spacer, Nut ...........................................

4

33

103-0063

Seal, Bearing.........................................

4

34

1-633585

Bearing Cone.........................................

4

35

3274-18

Screw, Socket Head 5/16-18 x 1 1/4......

2

36

103-2768

Guard, Seal ...........................................

4

37

325-36

Screw, 1/2-13 x 7 ½...............................

2

38

1-632511-01

Caster Wldmt.........................................

2

39

3296-45

Nut, Nyloc 1/2-13 (Light Thin) ................

2

40

1-543511

Seal, Grease..........................................

2

41

3218-2

Nut, Jam 5/16 ........................................

2

42

103-3785

Asm, Caster Wheel (Semi-pneumatic)...

2

103-5189

Asm, Caster Wheel (Pneumatic) ...........

2

 

1-633002

Tire, 13 x 5.0-6 4 Ply Pneumatic............

2

43

1-633508

Washer, Spring Disk .............................

6

44

3296-51

Nut, Nyloc 3/4-10...................................

2

45

103-4882

Cap, Grease ..........................................

2

46

109-2149

Asm, Floorpan Liftout (103-8426-01)

 

 

 

W/Decal.................................................

1

47

103-1918

Bushing .................................................

2

48

3230-1

Bolt, Carriage 5/16-18 x 3/4 ...................

4

49

32128-20

Nut, Whizlock 5/16-18 ...........................

4

50

323-29

Screw, Cap 3/8-16 x 1.38 ......................

2

51

1-806005

Hairpin, Cotter .......................................

1

52

1-543509

Bearing Cone, Tapered Roller ...............

4

53

98-5975

Washer, 3/8 Disc Spring........................

12

54

3256-27

Washer, 5/8 SAE Flat ............................

2

55

109-2150

Asm, Floorpan Front (103-9866-01)

 

 

 

W/Decal.................................................

1

56

323-9

Screw, HH 3/8-16 x 1 3/4.......................

1

57

103-1982

Bushing, Spring .....................................

4

58

1-543508

Bearing Cup, Tapered Roller .................

4

Exmark red touch up paint (spray paint - P/N 1-850337 - .6 oz liquid bottle - P/N 103-9140). Exmark black touch up spray paint – gloss black.

+ Use Pro-Lock, Nut Type (P/N 1-840022, .5 ml tube) on spacer nut. 6 Includes these items: #19 - #24, #35, #40, #41, #45, #57 - #59. * Deck lift assist kit P/N 109-5201 (includes items #20, #21, & #23).

XIncludes hitch pin plus hairpin, item #51.

Standard on all models except LHP19KA465 S/N 739053 & Higher

Standard on LHP19KA465 S/N 739053 & Higher

- 7 -

FRONT FRAME GROUP

- 8 -

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