ESAB R-27 Series Station Regulators Instruction manual

OPERATING INSTRUCTIONS for

R-27 SERIES STATION REGULATORS

F-12-799

February, 1995

Connection
Regulator
Model

R-27-75-024
R-27-15-025
R-27-75-025
R-27-75-034

Maximum Inlet Pressure: 15 psig for the R-27-15-025 since acetylene pipeline pressure should never
exceed 25 psig; 200 psig for all other station regulators.

CGA-022 (formerly “B” oxygen) - 9/16-in-1 8 RH male connection.
CGA-023 (formerly “B” fuel gas) - 9/16-in.-18 LH male connection.
CGA-024 (formerly “C” oxygen) - 7/8-in.-14 RH female nut.
CGA-025 (formerly “ C” fuel gas) - 7/8-in.-14 LH female nut.
CGA-032 (formerly “B” inert gas) - 5/8-in-1 8 female connection.
CGA-034 (formerly “C” inert gas) - 7/8-in.-14 RH male nut.
Other FG - Any fuel gas except acetylene (LINDE FG-2, propane, natural gas, hydrogen, etc.)
Inert Gas - Includes argon, helium, and nitrogen.

These INSTRUCTIONS are for experienced operators. If you are not fully familiar with the principles of operation and safe
practices for oxy-fuel gas equipment, we urge you to read our booklet “Precautions and Safe Practices for Gas Welding,
Cutting and Heating” Form 2035. The same information appears in the “Oxy-Acetylene Handbook” which may be purchased
from ESAB distributor. Do NOT permit untrained persons to operate this equipment. Do NOT attempt to operate this equip­ment until you have read and fully understand these instructions. If you do not fully understand these Instructions, contact
your supplier for further information.
The regulators covered by these Instructions are listed by Underwriter’s Laboratories only when used in combination with
welding tips and parts manufactured by ESAB Welding & Cutting Products to the specifications on file with Underwriter’s
Laboratories, Inc., and when they are used in the gas service for which they are designed and listed. The use of other
welding tips, cutting nozzles and parts voids the manufacturer’s warranty.

Part No.

998961
998962
999133
999134

Gas
Service

Oxygen
Acetylene
Other FG
Inert Gas

CGA No.

Inlet

024
025
025
034

Outlet

022
023
023
032

Rated Max.
Delivery Pressure
psig

75
15
75
75

kPa kPa

520
103
520
520

Delivery Pressure
Gauge (2-in. diam.)
psig

100
30
100
100

690
207
690
690

IMPORTANT:
For packing purposes,thepressure-adjusting screw
of the regulator may be either turned in or packed
separately. If installed in regulator, back out screw
(turn counterclockwise) until it turns f reely, if packed
separately, install the screw in the regulator cap and
turn it in (clockwise) only one or two turns.

TO CONNECT-

1. Open the station valve slightly, for an instant. (This is
termed “cracking the valve”. ) This will blow out dust
or dirt that may have collected in the valve outlet. BE
SURE to keep your face away from the valve outlet
to protect your eyes from dust or dirt.

Never crack a fuel gas valve near sparks, flames, or
any other possible source of ignition.

Be sure this information reaches the operator.
You can get extra copies through your supplier.

Hydrogen will sometimes ignite spontaneously upon
expanding into the atmosphere. Be ready to close
the valve immediately in case such ignition should
occur.

2. MAKE SURE the regulator pressure-adjusting screw
is released by turning it counterclockwise until it turns
freely.

3. Attach the regulator to the valve and tighten the con­nection nut with a wrench.

4. Open the station valve SLOWLY.

Never stand in front of or behind the regulator
when opening the valve. Always stand to one
side.

5. Attach the hose to the regulator outlet and to the
equipment with which it is to be used. Tighten the
connecting nuts with a wrench.

TO ADJUST PRESSURE:

1. To increase delivery pressure, turn the pressure­adjusting screw clockwise. To decrease delivery
pressure, turn the pressure-adjusting screw coun­terclockwise.

2. When making the initial pressure adjustment, all
valves downstream of the regulator must be open
or you will not get a true working- pressure reading
on the delivery- pressure gauge.

IMPORTANT: Before starting operation, test all connec-

tions with a Leak Test Solution that is suit­able for oxygen service, such as PIN
998771(8 oz. container). Correct any leaks
before starting work. Testing should be
performed after torch or other gas-using
device has been properly connected, with
valve(s) downstream of regulator closed,
and with maximum delivery pressure (see
table) in the delivery line.

TO RELEASE PRESSURE:

If operations are to be stopped for a half-hour or more,
you should release all pressure from regulator. To do
this, proceed as follows:

1. Close the station valve.

2. Open all valves downstream of the regulator.

3. Wait until the pressure has dropped to zero, then

turn the pressure-adjusting screw counterclock­wise until it turns freely.

NOTE: If a regulator is to be out of use for a few days or

more, turn in the pressure-adjusting screw
enough to move the valve stem off the seat.
When the regulator is returned to use, BE SURE
to back off the pressure- adjusting screw until it
turns freely before pressure is admitted to the
regulator.

INLET FILTER MAINTENANCE:

Each regulator is equipped with a porous metal inlet fil­ter, P/N 71Z33, pressed into the regulator inlet nipple.
No regulator should be connected to a station valve un­less it contains this filter. You can replace the filter if you
have reason to do so. To remove a filter, insert a No. I
“EZY-OUT” or a No. 6 wood screw (about 2-in. long) into
the filter and pull it out. Press the new filter into the nipple
with a 1/4-in. round metal rod.

REPAIR SERVICE:

Regulators in need of repair should be returned to your
ESAB welding equipment distributor or to ESAB
Remanufacturing Center, Ebenezer Road, Florence, SC,

29501.
If you have your own proper] y-equipped and staffed re­pair facility, repair parts information (F- 12-752) for this
regulator is available on request to your distributor.

F-12-799 2/95 Printed in U.S.A.