SERVICE MANUAL
Color Inkjet Printer
M200/M201, M205, M100/M101, M105
CONFIDENTIAL
SEMF12-012
All rights reserved. No part of this manual may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of SEIKO EPSON CORPORATION.
All effort have been made to ensure the accuracy of the contents of this manual. However, should any errors be detected, SEIKO EPSON would greatly appreciate being informed of them.
The contents of this manual are subject to change without notice.
The above not withstanding SEIKO EPSON CORPORATION can assume no responsibility for any errors in this manual or the consequences thereof.
EPSON is a registered trademark of SEIKO EPSON CORPORATION.
Note :Other product names used herein are for identification purpose only and may be trademarks or registered trademarks of their respective owners. EPSON disclaims any and all rights in those marks.
Copyright 2012 SEIKO EPSON CORPORATION
Printer CS Quality Assurance Department
Confidential
All safety procedures described here shall be strictly adhered to by all parties servicing and maintaining this product.
DANGER
Strictly observe the following cautions. Failure to comply could result in serious bodily injury or loss of life.
1.Always disconnect the product from the power source and peripheral devices when servicing the product or performing maintenance.
2.When performing works described in this manual, do not connect to a power source until instructed to do so. Connecting to a power source causes high voltage in the power supply unit and some electronic components even if the product power switch is off. If you need to perform the work with the power cable connected to a power source, use extreme caution to avoid electrical shock.
WARNING
Strictly observe the following cautions. Failure to comply may lead to personal injury or loss of life.
1.Always wear protective goggles for disassembly and reassembly to protect your eyes from ink in working. If any ink gets in your eyes, wash your eyes with clean water and consult a doctor immediately.
2.When using compressed air products; such as air duster, for cleaning during repair and maintenance, the use of such products containing flammable gas is prohibited.
PRECAUTIONS
Strictly observe the following cautions. Failure to comply may lead to personal injury or damage of the product.
1.Repairs on Epson product should be performed only by an Epson certified repair technician.
2.No work should be performed on this product by persons unfamiliar with basic safety knowledge required for electrician.
3.The power rating of this product is indicated on the serial number/rating plate. Never connect this product to the power source whose voltages is different from the rated voltage.
4.Replace malfunctioning components only with those components provided or approved by Epson; introduction of second-source ICs or other non-approved components may damage the product and void any applicable Epson warranty.
5.The capacitors on the Main Board may be electrically charged right after the power turns off or after driving motors which generates counter electromotive force such as when rotating the PF Roller or when moving the CR Unit. There is a risk to damage the Main Board if the Head FFC is short-circuited with the capacitors on the Main Board electrically charged, therefore, after the power turns off or after motors are driven, leave the printer untouched for approximately 30 seconds to discharge the capacitors before starting disassembly/ reassembly.
6.To prevent the circuit boards from short-circuiting, be careful about the following when handling FFC or cables.
When handling FFC, take care not to let the terminal section of FFC touch metal parts.
When connecting cables/FFC to the connectors on circuit boards, connect them straight to the connectors to avoid slant insertion.
Confidential
7.In order to protect sensitive microprocessors and circuitry, use static discharge equipment, such as anti-static wrist straps, when accessing internal components.
8.Do not tilt this product immediately after initial ink charge, especially after performing the ink charge several times. Doing so may cause ink to leak from the product because it may take some time for the waste ink pads to completely absorb ink wasted due to the ink charge.
9.Never touch the ink or wasted ink with bare hands. If ink comes into contact with your skin, wash it off with soap and water immediately. If you have a skin irritation, consult a doctor immediately.
10.When disassembling or assembling this product, make sure to wear gloves to avoid injuries from metal parts with sharp edges.
11.Use only recommended tools for disassembling, assembling or adjusting the printer.
12.Observe the specified torque when tightening screws.
13.Be extremely careful not to scratch or contaminate the following parts.
Nozzle plate of the Printhead
CR Scale
PF Scale
Coated surface of the PF Roller
Gears
Rollers
LCD
Scanner Sensor
Exterior parts
14.Never use oil or grease other than those specified in this manual. Use of different types of oil or grease may damage the component or give bad influence on the printer function.
15.Apply the specified amount of grease described in this manual.
16.Make the specified adjustments when you disassemble the printer.
17.When cleaning this product, follow the procedure described in this manual.
18.When transporting this product after filling the ink in the printhead, pack the printer without removing the ink cartridges in order to prevent the printhead from drying out.
19.Make sure to install antivirus software in the computers used for the service support activities.
20.Keep the virus pattern file of antivirus software up-to-date.
21.When disassembling/reassembling this product, if you find adhesive power of the double-sided tape which secure the parts or FFC is not enough, replace the tape with new one and attach it correctly to the specified points where the parts or FFC should be secured.
22.Unless otherwise specified in this manual, the labels attached on the returned product should be transferred to the corresponding attachment positions on the new one referring to the labels on the returned product.
Confidential
This manual, consists of the following chapters, is intended for repair service personnel and includes information necessary for properly performing maintenance and servicing the product.
CHAPTER 1. TROUBLESHOOTING
Describes the step-by-step procedures for the troubleshooting.
CHAPTER 2. DISASSEMBLY / REASSEMBLY
Describes the disassembly/reassembly procedures for main parts/units of the product, and provides the standard operation time for servicing the product.
CHAPTER 3. ADJUSTMENT
Describes the required adjustments for servicing the product.
CHAPTER 4. MAINTENANCE
Describes maintenance items and procedures for servicing the product.
CHAPTER 5. APPENDIX
Provides the following additional information for reference:
•Connector Diagram
•Points to be checked before packing the printer
•Protection for Transportation
Symbols Used in this Manual
Various symbols are used throughout this manual either to provide additional information on a specific topic or to warn of possible danger present during a procedure or an action. Pay attention to all symbols when they are used, and always read explanation thoroughly and follow the instructions.
Indicates an operating or maintenance procedure, practice or condition that, if not strictly observed, could result in serious injury or loss of life.
Indicates an operating or maintenance procedure, practice, or condition that, if not strictly observed, could result in bodily injury, damage or malfunction of equipment.
May indicate an operating or maintenance procedure, practice or condition that is necessary to accomplish a task efficiently. It may also provide additional information that is related to a specific subject, or comment on the results achieved through a previous action.
For Chapter 2 “Disassembly/Reassembly”, symbols other than indicated above are used to show additional information for disassembly/reassembly. For the details on those symbols, see "2.2 Disassembly/Reassembly Procedures (p31)".
Confidential
Revision |
Date of Issue |
Description |
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A |
October 17, 2012 |
First Release |
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Confidential
M200 / M205 / M100 / M105 Series |
Revision A |
Chapter 1 Troubleshooting
1.1 |
Troubleshooting....................................................................................................................................................... |
10 |
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1.1.1 Troubleshooting Workflow ............................................................................................................................ |
10 |
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1.2 |
Power-On Sequence ................................................................................................................................................ |
12 |
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1.3 |
Fatal Error Code List............................................................................................................................................... |
14 |
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1.3.1 |
Displaying the Fatal Error Code..................................................................................................................... |
14 |
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1.3.2 |
Printer Fatal Error Code ................................................................................................................................. |
15 |
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1.3.3 |
Scanner Fatal Error Code ............................................................................................................................... |
17 |
Chapter 2 Disassembly/Reassembly
2.1 |
Overview |
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19 |
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2.1.1 |
Tools ............................................................................................................................................................... |
19 |
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2.1.2 |
Jigs .................................................................................................................................................................. |
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2.1.2.1 ..................................................................................................................Making the Spring Hook Jig |
19 |
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2.1.3 |
Locations ...........................................................................................................................of the Parts/Units |
20 |
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2.1.4 |
Standard ......................................................................................Operation Time for Servicing the Product |
23 |
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2.1.5 |
Checks ..............................................................................................and Precautions before Disassembling |
26 |
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2.1.5.1 .................................................................................................. |
Factors which Affect the Print Quality |
26 |
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2.1.5.2 ............ |
Factors which Affect the Safety of Service Personnel such as Ink Leakage during Operation |
27 |
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2.2 |
Disassembly/Reassembly .....................................................................................................................Procedures |
31 |
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2.2.1 |
Configuration.................................................................................................................................................. |
31 |
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2.2.2 |
Disassembly ...................................................................................................................................Flowchart |
32 |
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2.2.2.1 ....................................................................................................... |
Multifunction Printer specific parts |
34 |
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2.2.2.2 ...................................................................................................... |
Singlefunction Printer specific parts |
37 |
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2.2.2.3 .................................................................................................................Common Printer Mechanism |
40 |
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2.2.2.4 ............................................................................................................................................... |
Unit/Assy |
42 |
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2.2.3 |
Disassembly ...........................................................................................Flowchart (Printhead/Main Board) |
45 |
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2.3 |
Detailed Disassembly/Reassembly ...........................................................................Procedure for each Part/Unit |
46 |
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2.4 |
Routing FFCs/cables ............................................................................................................................................... |
56 |
Chapter 3 Adjustment
3.1 |
Required Adjustments ............................................................................................................................................. |
60 |
3.2 |
Adjustment Program................................................................................................................................................ |
67 |
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3.2.1 Operating Environment .................................................................................................................................. |
67 |
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3.2.2 Details of the Adjustment Program ................................................................................................................ |
67 |
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3.2.2.1 CR Motor Heat Protection Control / PF Motor Heat Protection Control .............................................. |
67 |
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3.2.3 Scanner Motor Heat Protection Control ......................................................................................................... |
68 |
3.3 |
Mechanism Adjustment / Check ............................................................................................................................. |
69 |
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3.3.1 Checking the Platen Gap ................................................................................................................................ |
69 |
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3.3.2 CR/PF Belt Tension Check............................................................................................................................. |
71 |
Chapter 4 Maintenance
4.1 |
Overview ................................................................................................................................................................. |
74 |
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4.1.1 |
Cleaning.......................................................................................................................................................... |
74 |
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4.1.2 |
Lubrication...................................................................................................................................................... |
74 |
4.2 |
Lubrication Points and Instructions......................................................................................................................... |
75 |
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Confidential
M200 / M205 / M100 / M105 Series |
Revision A |
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Chapter 5 Appendix |
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5.1 |
Connector Diagram ........................................................................................................... |
...................................... 81 |
5.2 |
Points to be checked before packing the printer...................................................................................................... |
82 |
5.3 |
Protection for Transportation .................................................................................................................................. |
83 |
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5.3.1 Securing the CR Unit...................................................................................................................................... |
83 |
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5.3.2 Securing the Paper Support/Paper Support Sub ............................................................................................. |
84 |
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Confidential
CHAPTER 1
Confidential
M200 / M205 / M100 / M105 Series |
Revision A |
This section describes the troubleshooting workflow and fatal error information.
The following page describes the troubleshooting workflow. Follow the flow when troubleshooting problems.
In this chapter, the product names are called as follows:
•M200 Series: M200/M201
•M205 Series: M205
•M100 Series: M100/M101
•M105 Series: M105
This flowchart is compiled based on the following contents.
•Our experience regarding the quality problem.
•ESK’s repair data.
•Printer Mechanism specification for the product.
M100/M105 Series are not equipped with the ADF/Scanner unit, therefore, the troubleshooting related to the ADF/Scanner unit is not applied.
If the reason for the return is evident, first check the phenomenon user claims recurs, then proceed to the troubleshooting.
Start
Turn on the power*1
Does printer turn on the power?
Yes
Is Power-on sequence finished without error?
Yes
Standby condition
Print check pattern
Does an error occur when printing?
No
Is printing operation finished without trouble?
Yes
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What is returned reason? |
Printer failure only |
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ADF/Scanner failure |
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No |
Copy an image |
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(p 11) |
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Is scanning operation |
No |
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finished without |
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trouble? |
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(p 11) |
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No |
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ADF failure? |
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Yes |
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Copy an image by ADF |
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Yes |
Is ADF operation |
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trouble? |
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(p 11) |
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No |
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Finish*2 |
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*1: If the Hopper of ASF on the returned product touches the LD Roller, the |
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(p 11) |
initial ink charge has not been completed for the product yet. |
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*2: In case of “Not Trouble Found”, check fatal error code. |
Figure 1-1. Troubleshooting Workflow (1)
Troubleshooting |
Troubleshooting Workflow |
10 |
Confidential
M200 / M205 / M100 / M105 Series |
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Revision A |
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1 |
The power-on sequence |
2 |
Error is indicated during power-on |
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does not start (p 10) |
sequence(p 10) |
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No Power* |
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Fatal error |
[Presumable Cause] |
Please refer to " 1.3 Fatal Error |
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PS Unit damage |
Code List (p14)". |
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Main Board damage |
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[Major Troubleshooting]
•PS Unit replacement
•Main Board replacement
*: If the printer can turn on but turns off right away, the protection circuit may cut off the power due to an error such as a circuit failure.
Incomplete Initial Ink Charge
[Occurrence Condition]
Ink LED is ON and STM indicates "Initial ink charging is not complete".
[Major Occurrence Timing]
• Print start timing
[Troubleshooting]
• Perform initial ink charge
Maintenance error
[Occurrence Condition]
This error occurs when maintenance counter in EEPROM exceeds the specified value.
[Major Occurrence Timing]
•Power-on timing
•Print start timing
•Cleaning timing
[Troubleshooting]
•Porous Pad replacement & Maintenance counter reset
Ink End error
[Occurrence Condition]
This error occurs when ink in Ink Cartridge is empty.
[Major Occurrence Timing]
•Power-on timing
•Print start timing
•Cleaning timing
[Troubleshooting]
•Refill ink and reset ink counter by panel.
Paper Jam Fatal error
[Occurrence Condition]
This error occurs when CR Unit is blocked by jammed paper.
[Major Occurrence Timing]
• Power-on timing
[Major Troubleshooting]
• Remove jammed paper
On this product, if CR Unit touches jammed paper, CR Unit moves back in the opposite direction so that customer can remove the paper. However, if CR Unit cannot move in this sequence, this error occurs.
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Error is indicated during printing nozzle check pattern.(p 10) |
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Problems related to print result or during printing (p 10) |
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Paper Jam error |
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No Paper error |
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Double Feed error |
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Paper Size Unmatch error |
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Poor Printing |
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Poor Paper Loading |
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Abnormal Noise |
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[Occurrence Condition] |
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[Occurrence Condition] |
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[Occurrence Condition] |
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[Occurrence Condition] |
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[Phenomenon] |
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[Presumable Cause] |
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[Presumable Cause] |
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This error occurs when top/ |
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This error occurs when top of |
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When manual duplex printing is |
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This error occurs if the actual |
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Poor printing quality |
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Use of 3rd party media |
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Foreign material |
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bottom of paper is not detected by |
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paper can not be detected |
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selected using the printer driver, |
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paper length detected by PE |
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Ink stain on paper |
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Edge guide mis-setting |
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Insufficient grease |
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PE Sensor in the specified steps of |
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correctly by PE Sensor in the |
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this error occurs if the actual |
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Sensor does not match with the |
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Dot missing |
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Foreign material |
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Gear damage |
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paper loading / ejecting operation |
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specified steps up to completion |
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paper length detected by PE |
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paper length specified in the |
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Paper eject without printing |
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Part come-off |
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[Major Troubleshooting] |
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correctly. |
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of the paper loading operation. |
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Sensor does not match with the |
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printer driver. (The error occurs |
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[Presumable Cause] |
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Contamination of LD Roller or |
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[Major Occurrence Timing] |
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(No paper / No loading / large |
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paper length specified in the |
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no matter when the actual length |
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PF roller |
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Foreign material removal |
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paper skew) |
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printer driver. (The error occurs |
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is longer or shorter than the |
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Driver / Panel mis-setting |
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[Major Troubleshooting] |
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Lubrication of grease |
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Power-on timing |
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[Major Occurrence Timing] |
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when the actual length is longer |
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theoretical length specified in the |
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Contamination of CR scale |
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Gear replacement |
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Paper loading timing |
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than the theoretical length |
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driver.) |
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Contamination of Printhead |
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Recommendation of EPSON |
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Paper eject timing |
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Paper loading timing |
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specified in the driver.) |
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[Major Occurrence Timing] |
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cover |
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media |
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[Major Troubleshooting] |
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[Major Troubleshooting] |
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[Major Occurrence Timing] |
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Printhead damage |
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Edge guide re-setting |
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Paper eject timing |
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Ink clogging of Printhead |
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Foreign material removal |
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1 Perform paper eject operation |
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1 Set paper in ASF and perform |
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Paper loading timing |
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[Troubleshooting] |
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Contamination on Cap Unit / |
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Part re-installation |
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from operation panel. |
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paper feed operation. |
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Paper eject timing |
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Wiper of Ink System Assy |
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Roller replacement |
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Success |
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2 If the paper stops before |
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[Troubleshooting] |
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• PE Sensor Lever replacement |
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• Ink System Assy damage |
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Starts paper feeding |
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reaching PE Sensor, remove it |
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PE Sensor replacement |
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Float of Porous Pad on Paper |
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Blank printing |
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operation again if printer has |
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and check the paper condition. |
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• PE Sensor Lever replacement |
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(Main Board replacement) |
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Guide Front |
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print data. |
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3 A)If paper is OK, set paper in |
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PE Sensor replacement |
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Main Board replacement |
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Narrower/Wider PG |
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[Phenomenon] |
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Fail |
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ASF and move edge guides to |
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(Main Board replacement) |
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(out of standard) |
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Blank printing |
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Occurs paper jam error |
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appropriate position, and |
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Main Board replacement |
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• PE Sensor Lever damage |
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again. |
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perform 2 again. |
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PE Sensor damage |
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[Presumable Cause] |
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2 If fail in the above 1, remove |
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B)If damage in the above 2, |
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This error may occur in the |
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• Ink tank ventilation film gets |
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Valve closes |
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the paper by opening Scanner |
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check foreign materials / parts |
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manual duplex printing if the |
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wet. |
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• Ink tank ventilation film gets |
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Unit. |
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come-off / parts transformation |
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inverted sheet printed on the first |
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[Major Troubleshooting] |
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wet |
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3 Perform paper eject operation |
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in paper path. |
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side sticks to the second sheet |
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Ink tube crumples |
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4 If the problem is not solved by |
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• Driver / Panel re-setting |
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Success |
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3-A) & 3-B), check the |
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CR Scale replacement |
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incomplete |
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Starts paper feeding |
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Printhead cover cleaning |
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operation again if printer has |
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Printhead cleaning |
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[Major Troubleshooting] |
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print data. |
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Detached parts |
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Printhead replacement |
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Open valve |
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Fail |
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• Surface condition of LD |
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Ink tank replacement |
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Occurs paper jam error |
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Roller or PF Roller |
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• Ink System Assy replacement |
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again. |
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PE Sensor Lever |
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Porous Pad re-installation |
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4 Check the following if failed in |
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PE Sensor |
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Printer replacement |
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Step 3. |
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Main Board |
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• PE Sensor Lever replacement |
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Foreign object |
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PF Motor |
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PE Sensor replacement |
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Detached parts |
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(Main Board replacement) |
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PE Sensor Lever |
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Ink tank replacement |
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•PE Sensor
•Porous Pad on Paper Guide Front
•Main board
5 |
Scanning cannot |
6 |
ADF does not |
be performed |
operate normally |
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successfully |
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(p 10) |
(p 10)
Scanner failure
[Presumable Cause]
•Contamination of Scanner Glass
•Contamination of Document Pad
•CIS Unit bonding failure
•CIS Unit damage
•Scanner Motor damage
•Insufficient grease
[Major Troubleshooting]
•Scanner Glass cleaning
•Document Pad cleaning
•Document Pad replacement
•CIS Unit replacement
•Scanner Motor replacement
•Lubrication of grease
ADF Unit failure
[Phenomenon]
•Paper is not fed
•Multi-feed
•Paper jam
•Skewed document
[Presumable Cause]
•Deterioration of Pickup Roller
•Deterioration of ADF Pad Assy
•Damage to gears
•Damage to Scanner Motor
•Contamination on document glass
•Foreign object
•Damage to ADF Paper Guide Cover Assy
•Deterioration of Paper Eject Roller
•Scanner Carriage failure
[Major Troubleshooting]
•Replace ADF Paper Guide Cover Assy
•Replace ADF Pad Assy
•Clean document glass
•Remove foreign material
•Replace ADF Unit
•Replace Scanner Unit
Figure 0-1. Troubleshooting Workflow (2)
Troubleshooting |
Troubleshooting Workflow |
11 |
Confidential
M200 / M205 / M100 / M105 Series |
Revision A |
This section describes the power-on sequences in two conditions. The preconditions are as follows.
Condition 1: Normal power-on sequence (See Table 1-1.)
Turning on the printer after turning it off without an error.
Initial ink charge has finished and every cartridge has sufficient ink.
No paper on the paper path.
The Printhead is capped with the Cap Assy.
The CR Unit is normally fixed by the Change Lever.
Maintenance error recovery has never been performed.
Table 1-1. Condition 1: Normal Power-on Sequence
CR Unit/PF Roller Operation*1 movement and
position*2
1. Printhead initialization and fuse inspection
1-1.Initializes the Printhead, and checks for the fuse on the circuit boards in the printer.*3
2.Checking for waste ink overflow
2-1.Checks the waste ink counter if the waste ink overflow is occurring.
3.Seeking the home position
3-1.The CR Unit moves to the 80-digit side slowly and confirms it touches the Change Lever (CR lock).
3-2.The CR Unit moves to the 0-digit side slowly.
3-3.After the PE Sensor checks if paper exists, the PF Motor rotates clockwise for one second and releases the CR lock.
3-4.While checking if the CR Unit does not touch the Change Lever (CR lock) or the foreign material, the CR Unit moves to the 80-digit side slowly until it touches the Left Frame.
3-5.The distance from the position where the CR Unit touched to the Left Frame is regarded as the standard distance from the origin position, and the home position is fixed.
From then on, the CR Unit position is monitored according to the signals from the CR Encoder.
3-6.The CR Unit moves to near its home position quickly.
4. Detecting ink cartridge and initializing ink system*4
4-1.To detect ink, the CR Unit moves back and forth between near the Change Lever and near the Left Frame for two times.
4-2.The CR Unit returns to its home position.
5. Low temperature operation sequence*5
5-1.The CR Unit quickly moves back and forth between near the Change Lever and near the Left Frame for two times.
Note 1: The rotation directions of the PF Motor are as follows. Clockwise: Paper is fed normally Counterclockwise: Paper is fed backward
*2: The conditions of the CR lock are as follows.
Red |
CR lock is set |
White |
CR lock is released |
*3: The fatal error occurs if there is a problem such as the fuse blew. *4: The empty suction operation may occur depending on the situation.
*5: Executed when the detected temperature is under 5 oC (41oF) by the thermistor on the Printhead.
Troubleshooting |
Power-On Sequence |
12 |
Confidential
M200 / M205 / M100 / M105 Series |
Revision A |
Condition 2: Power-on sequence after recovering from a paper jam error (See Table 1-2.)
Turning on the printer after turning it off with a paper jam fatal error.
There still remains paper on the paper path out of the detecting area of the PE Sensor.
Maintenance error recovery has never been performed.
Table 1-2. Condition 2: Power-on Sequence after Recovering from a Paper Jam Error
CR Unit/PF Roller Operation movement and
position
Executes No.1 to No.3 on the normal power-on sequence (Table 1-1).
4. Detecting remaining paper
4-1.5.The CR Unit returns to its home position.
4-2.The CR Unit moves to the 80-digit side and confirms there is no paper.*1
4-3.The CR Unit quickly returns to its home position, and displays on the LCD or with flashing LEDs that the paper jam error occurs.
When the user removes the paper and releases the paper jam error by panel operation, the normal power-on sequence from No.1 (Table 1-1) is executed again.*2
Note *1: “Paper exists” is detected when the CR Unit touches the paper. When “paper does not exist” is detected, the power-on sequence of condition 1 (Table 1-1) is executed from No.4.
*2: If the paper jam error cannot be solved after repeating the power-on sequence on condition 2 (Table 1-2) twice, the printer turns into the paper jam fatal error for the third time.
To recover from the maintenance error, the dedicated software that can be downloaded from the web site which can be accessed from STM3 is required.
The printer operation related to the maintenance error recovery is as follows.
•When the waste ink counter reaches the threshold value (1) for the first time and the maintenance error occurs, the counter threshold of the maintenance error is changed to threshold value 2 after performing recovery from the maintenance error.
•After the threshold value (2) is enabled, the warning; to notify the possibility of ink leakage out of the printer, is displayed every time the waste ink counter increases by 1%.
•If the waste ink counter reaches the threshold value (2), the maintenance error occurs. Then, the waste ink counter is changed back to the threshold value (1) after recovering from the maintenance error, and the warning is displayed repeatedly according to the increment of the waste ink counter until the maintenance error occurs when the threshold value (2) is reached.
(Recovery from the maintenance error can be performed up to the specified number of times.)
Troubleshooting |
Power-On Sequence |
13 |
Confidential
M200 / M205 / M100 / M105 Series |
Revision A |
This section describes how to check the fatal error code, description, and the possible causes.
The fatal error code is stored in the EEPROM on the Main Board and can be read out using the Adjustment Program. The code can be displayed on the LCD of the control panel by a special panel operation.
Only the printer fatal error code can be displayed by this panel operation.
For the fatal error codes, descriptions, and their possible causes, see" 1.3.2 Printer Fatal Error Code (p15)".
The following describes the panel operation for the product to display the fatal error code.
Method of displaying the fatal error code
1.Press the following buttons simultaneously while the fatal error is occurring.
Menu button
Stop button
OK button
OK button |
Stop button |
Menu button
Figure 1-2. Displaying the Fatal Error Code (1)
2. Check the displayed fatal error code.
LCD display
FATAL CODE:0x02
Fatal error code
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Figure 1-3. Displaying the Fatal Error Code (2) |
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Troubleshooting |
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Fatal Error Code List |
14 |
Confidential
M200 / M205 / M100 / M105 Series |
Revision A |
This section describes the printer fatal error code and the possible cause for this product.
Table 1-3. Fatal Error List (Printer)
Error type |
Error |
Error name |
Possible cause |
|
code |
||||
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DC motor error
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• |
CR Motor failure |
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• CR Unit drive mechanism overload (paper jam, foreign object, |
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insufficient grease, deformation of the Main Frame) |
|
01H |
CR PID excess load error |
• Some part may be detached. (Paper Guide Upper Assy, Cap Assy) |
||
• Tooth skip of the CR Timing Belt |
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• Improper tension of the CR Timing Belt |
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• |
Cable disconnection |
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• Main Board failure (Motor driver failure) |
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• CR Encoder failure (contaminated/detached scale, Encoder Sensor |
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02H |
CR PID excess speed error |
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failure) |
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• Main Board failure (Motor driver failure) |
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• CR Encoder failure (contaminated/detached scale, Encoder Sensor |
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failure) |
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• Some external force is applied to the printer such as stopping the CR Unit |
||
03H |
CR PID reverse error |
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during printer operation, vibration or the like. |
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• Tooth skip of the CR Timing Belt |
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• |
Paper jam |
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• Main Board failure (Motor driver failure) |
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• CR Encoder failure (contaminated/detached scale, Encoder Sensor |
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failure) |
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• |
CR Motor failure |
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04H |
CR PID lock error |
• CR Unit drive mechanism overload (paper jam, foreign object, |
||
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insufficient grease, deformation of the Main Frame) |
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• Some part may be detached. (Paper Guide Upper Assy, Cap Assy) |
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• |
Cable disconnection |
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• Main Board failure (Motor driver failure) |
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• CR Encoder failure (contaminated/detached scale, Encoder Sensor |
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08H |
CR load position reverse error |
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failure) |
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• Main Board failure (Motor driver failure) |
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• CR Encoder failure (contaminated/detached scale, Encoder Sensor |
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failure) |
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09H |
CR load position excess speed error |
• Tooth skip of the CR Timing Belt |
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• Improper tension of the CR Timing Belt |
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• |
Paper jam |
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• Main Board failure (Motor driver failure) |
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• |
CR Motor failure |
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• CR Unit drive mechanism overload (paper jam, foreign object, Change |
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0AH |
CR load position excess load error |
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Lever failure) |
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• |
Cable disconnection |
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• Main Board failure (Motor driver failure) |
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• |
PF Motor failure |
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• PF drive mechanism overload (paper jam, foreign object, insufficient |
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grease, deformation of the Main Frame) |
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F1H |
PF PID excess load error |
• |
Tooth skip of the PF Timing Belt |
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• Improper tension of the PF Timing Belt |
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• |
Cable disconnection |
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• Main Board failure (Motor driver failure) |
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• PF Encoder failure (contaminated/detached scale, Encoder Sensor failure) |
||
F2H |
PF PID excess speed error |
• Tooth skip of the PF Timing Belt |
||
• Improper tension of the PF Timing Belt |
||||
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• Main Board failure (Motor driver failure) |
Troubleshooting |
Fatal Error Code List |
15 |
Confidential
M200 / M205 / M100 / M105 Series |
|
Revision A |
||||
|
|
|
Table 1-3. Fatal Error List (Printer) |
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Error type |
Error |
Error name |
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Possible cause |
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code |
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• PF Encoder failure (contaminated/detached scale, Encoder Sensor failure) |
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• Tooth skip of the PF Timing Belt |
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F3H |
PF PID reverse error |
• Improper tension of the PF Timing Belt |
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• |
Paper jam |
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• Paper is pulled out from the ASF side when paper is fed |
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• Main Board failure (Motor driver failure) |
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• PF Encoder failure (contaminated/detached scale, Encoder Sensor failure) |
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• |
PF Motor failure |
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F4H |
PF PID lock error |
• PF drive mechanism overload (paper jam, foreign object, insufficient |
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grease, deformation of the Main Frame) |
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• |
Cable disconnection |
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DC motor |
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• Main Board failure (Motor driver failure) |
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• |
PF Encoder failure (contaminated/detached scale, Encoder Sensor failure) |
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error |
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F8H |
PF load position reverse error |
• |
Tooth skip of the PF Timing Belt |
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• Improper tension of the PF Timing Belt |
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• PF Encoder failure (contaminated/detached scale, Encoder Sensor failure) |
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F9H |
PF load position excess speed error |
• Tooth skip of the PF Timing Belt |
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• Improper tension of the PF Timing Belt |
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• Main Board failure (Motor driver failure) |
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• |
PF Motor failure |
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• PF drive mechanism overload (paper jam, foreign object) |
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FAH |
PF load position excess load error |
• |
Tooth skip of the PF Timing Belt |
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• Improper tension of the PF Timing Belt |
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• |
Cable disconnection |
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D1H |
CR (PID) driving time error |
• |
Main Board failure (Firmware failure) |
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• |
Change Lever failure |
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D2H |
CR (load position) driving time error |
• |
CR Motor failure |
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Motor drive |
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• Main Board failure (Motor driver failure) |
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time error |
D3H |
PF (PID) driving time error |
• |
Main Board failure (Firmware failure) |
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• |
Change Lever failure |
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D4H |
PF (BS) driving time error |
• |
CR Motor failure |
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• Main Board failure (Motor driver failure) |
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40H |
Transistor temperature error |
• |
Main Board failure |
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Printhead |
41H |
X-Hot detect error (pre printing) |
• |
Printhead failure |
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system error |
42H |
X-Hot detect error (after flushing) |
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• |
Main Board failure |
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43H |
Head temperature error |
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• |
Foreign object |
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50H |
Home position error |
• Deformation of the Main Frame |
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• |
Change Lever failure |
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Sequence |
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• |
Paper jam |
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error |
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Contact error at ink replacement timing |
• |
Foreign object |
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56H |
• |
Ink Cartridges are not installed correctly |
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(Power-off) |
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• |
Paper jam |
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• |
Foreign object |
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Sequence |
5BH |
Insoluble paper jam error |
• |
Deformation of the Main Frame |
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error |
• |
Change Lever failure |
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• |
Paper jam |
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Circuit error |
80H |
Circuit error (include blowout of a fuse) |
• |
Main Board failure |
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Troubleshooting |
Fatal Error Code List |
16 |
Confidential
M200 / M205 / M100 / M105 Series |
Revision A |
This section describes the scanner fatal error code and the possible cause for this product.
Table 1-4. Fatal Error List (Scanner)
Error code |
Error name |
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Possible cause |
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|
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|
• |
CIS Module failure |
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|
|
• Scanner Housing Upper failure (home seek pattern*1 is dirty) |
||
|
|
• Scanner Housing Lower failure (the rack section*2 is damaged) |
||
10H |
Home position detection error |
• |
Scanner Motor failure |
|
• |
Insufficient grease |
|||
|
|
|||
|
|
• |
Foreign object |
|
|
|
• |
FFC disconnection/failure |
|
|
|
• |
Main Board failure |
|
|
|
|
|
|
|
|
• |
Scanner Motor failure |
|
|
|
• |
Insufficient grease |
|
14H |
Measurement error |
• |
Foreign object |
|
|
|
• |
Gear failure |
|
|
|
• Deformation of the shaft |
||
|
|
|
|
|
|
|
• |
CIS Module failure |
|
20H |
LED lightning error |
• |
Foreign object |
|
• Scanner Housing Upper failure (white standard pattern*1 is dirty) |
||||
|
|
|||
|
|
• |
Main Board failure |
|
|
|
|
|
|
|
|
• |
Paper jam |
|
36H |
Paper jam error |
• |
Loading/ejecting papers out of the standard range or curled papers |
|
|
|
• Using long papers (Legal or longer) |
||
|
|
|
|
Note *1: The home seek pattern and the white standard pattern are attached on the back of the Scanner Housing Upper near the home position.
*2: The rack section is the linearly-arranged toothed area on the Scanner Housing Lower. (See Fig. 1-4.)
Rack section
Scanner Housing Lower
Figure 1-4. Rack section
Troubleshooting |
Fatal Error Code List |
17 |
Confidential
CHAPTER 2
Confidential
M200 / M205 / M100 / M105 Series |
Revision A |
In this chapter, the product names are called as follows:
M200 Series: M200/M201
M205 Series: M205
M100 Series: M100/M101
M105 Series: M105
This chapter describes procedures for disassembling the main parts/units of this product. Unless otherwise specified, disassembled parts/units can be reassembled by reversing the disassembly procedure. See the cautions or tips for disassembly/reassembly described in "2.3 Detailed Disassembly/Reassembly Procedure for each Part/ Unit (p46)".
Read the "Safety Precautions(p3)" before disassembling and reassembling.
When you have to remove units or parts that are not described in this chapter, see the exploded diagrams of SPI (Service Parts Information).
Use only specified tools to avoid damaging the printer.
Name |
Availability |
EPSON Part Code |
|
(+) Phillips screwdriver #1 |
|
O |
1080530 |
|
|
|
|
(+) Phillips screwdriver #2 |
|
O |
--- |
|
|
|
|
Flathead screwdriver |
|
O |
--- |
|
|
|
|
Flathead Precision screwdriver #1 |
|
O |
--- |
|
|
|
|
Tweezers |
|
O |
--- |
|
|
|
|
Longnose pliers |
|
O |
--- |
|
|
|
|
Acetate tape |
|
--- |
1003963 |
|
|
|
|
Note 1: Some of the tools listed above are commercially available. |
|
|
|
2: EPSON provides the tools listed with EPSON part code. |
|
|
|
2.1.2 Jigs |
|
|
Name |
Quantity |
EPSON Part Code |
Spring hook jig* |
1 |
Can be made with a commercial item See " Making the Spring Hook Jig (p19)". |
|
|
|
Thickness gauge (1.5 mm) |
2 |
Commercially available |
|
|
|
Thickness gauge (2.0 mm) |
2 |
Commercially available |
|
|
|
Sonic tension meter |
1 |
1294120 |
|
|
|
Note *: If performing the disassembling/reassembling procedure is difficult using tweezers such as when reassembling " Cap Lever / Cap Assy (p52)", the spring hook jig helps you to remove/attach the spring easier.
Fold a clip (commercial item) as shown in Fig. 2-1.
Before folding
Fold here |
After folding
40 mm or more
Clip |
Clip |
Fold appropriate length to hitch a spring.
Figure 2-1. Making the Spring Hook Jig
Disassembly/Reassembly |
Overview |
19 |
Confidential
M200 / M205 / M100 / M105 Series |
Revision A |
This section shows the locations of the main parts/units of this product.
The parts/units which can not be seen in the following pictures are indicated in dotted lines ( ).
Exterior parts
Front |
1 |
Right |
|
5
2 |
3 |
4 |
6 |
|
Left |
8 |
Rear |
10 |
|
|
7 |
|
9 |
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|
|
|
No. |
Name |
|
No. |
Name |
|
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|
|
|
|
1 |
Housing Rear (p34) |
|
|
ADF/Scanner Unit (p34) (M200/M205 Series) |
|
|
|
|
|
• ADF Unit (p42) |
|
2 |
Tray Front Assy (p34) |
|
|
||
|
|
|
|
ADF Paper Guide Cover Assy (p35) / Paper Support |
|
3 |
Frame Base Assy (p41) |
|
|
||
|
|
Cover (p35) / Bevel Gear Shaft (p42) / Combination |
|||
|
|
|
|
||
|
Panel Unit (p37) |
|
8 |
Gear 24.9.6 (p42) / ADF Document Support (p42) / |
|
4 |
Panel Board (p43) / Panel Button (p43) / |
Panel |
ADF Pad Assy (p42) |
||
|
|||||
|
Housing Upper Assy (p43) |
|
|
• Scanner Unit (p42) |
|
|
|
|
|
Scanner Housing Upper (p42) / Scanner Carriage Unit |
|
5 |
Hinge (p34) (M200/M205 Series) |
|
|
||
|
|
|
|
(p42) / Scanner Housing Lower (p42) / CIS Module |
|
6 |
Housing Right (p34) |
|
|
||
|
|
Unit (p42) / Scanner Motor (p42) |
|||
|
|
|
|
|
|
|
Housing Left Assy (p34) |
|
9 |
Paper Support (p34) |
|
7 |
• Housing Left (p43) |
|
|
|
|
|
10 |
Paper Support Sub (p34) |
|||
|
• Ethernet Cover (p43) (M200/M100 Series) |
||||
|
|
|
|||
|
|
|
|
|
Figure 2-2. Exterior Parts
Disassembly/Reassembly |
Overview |
20 |
Confidential
M200 / M205 / M100 / M105 Series |
|
|
|
|
Revision A |
|||
|
Printer mechanism |
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3 |
4 |
5 |
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6 |
13 |
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|||||
2 |
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|
||||||
|
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|||||
1 |
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7 |
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14 |
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18 |
17 |
16 |
15 |
|
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8 |
9 |
10 |
11 |
12 |
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|||||
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No. |
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Name |
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No. |
|
|
Name |
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|
|
|
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|
|
|||||
1 |
CR Driven Pulley Assy (p41) |
|
11 |
|
Paper Guide Upper Assy (p44) |
|
|
|||||
|
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|
|||
2 |
CR Scale (p41) |
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12 |
|
Adapter Cover (p35) |
|
|
|||
|
|
|
|
|
|
|
|
|
||||
3 |
CR Timing Belt (p44) |
|
|
13 |
|
Ink Supply Tank Cover (p34) |
|
|
||||
|
|
|
|
|
|
|
|
|
|
|||
4 |
Printhead (p34) |
|
|
|
|
|
Ink Supply Tank Assy (p35) |
|
|
|||
|
|
|
|
|
|
|
|
Cap (p35) / Valve Lever (p43) / Ink Supply Tank Tube |
||||
5 |
CR Encoder Sensor (p44) |
|
14 |
|
||||||||
|
|
Assy (p43) / Housing Ink Supply Tank (p43) / Ink |
||||||||||
|
|
|
|
|
|
|
|
|||||
6 |
Adapter (p35) |
|
|
|
|
|
Supply Tank (p43) |
|
|
|||
|
|
|
|
|
|
|
|
|
|
|||
7 |
CR Unit (p44) |
|
|
|
15 |
|
Ink Supply Tube Guide 1st (p35) |
|
|
|||
|
|
|
|
|
|
|
|
|
|
|
||
8 |
PF Roller Unit (p44) |
|
|
16 |
|
Joint (p35) |
|
|
|
|
||
|
|
|
|
|
|
|
|
|||||
9 |
Star Wheel Holder Assy (p36) |
|
17 |
|
Ink Supply Tube Guide 2nd (p35) |
|
|
|||||
|
|
|
|
|
|
|
|
|||||
10 |
Paper Guide Front Unit (p34) |
|
18 |
|
Ink Supply Tube (p35) |
|
|
|||||
|
|
|
|
|
|
|
|
|
|
|
|
|
Figure 2-3. Printer Mechanism: Front
1
|
|
2 |
|
|
|
|
|
|
|
3 |
|
|
|
|
|
|
4 |
|
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|
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|
|
No. |
Name |
|
No. |
Name |
|
|
|
|
|
|
|
|
1 |
Hopper (p45) |
|
3 |
Cap Assy (p36) |
||
|
|
|
|
|
|
|
2 |
Cap Lever (p39) |
|
4 |
Porous Pad for Cap Assy (p36) |
||
|
|
|
|
|
|
|
|
|
|
Figure 2-4. Printer |
Mechanism: Right |
||
|
|
|
|
|
|
|
Disassembly/Reassembly |
Overview |
21 |
Confidential
M200 / M205 / M100 / M105 Series |
Revision A |
1
2
|
|
|
|
|
|
|
|
|
|
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|
8 |
|
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3 |
4 |
5 |
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6 |
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|
7 |
||||
|
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|
|
|
No. |
Name |
|
|
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|
|
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|
|
No. |
Name |
|
|
|
|
|
|
|
|
|
|
|
|
||
1 |
Wireless LAN Module (p40) (M205/M105 Series) |
|
|
|
|
5 |
PF Timingbelt (p40) |
|||||
|
|
|
|
|
|
|
|
|
|
|
|
|
2 |
EJ Roller (p36) |
|
|
|
|
|
|
|
6 |
PF Scale (p40) |
||
|
|
|
|
|
|
|
|
|
|
|
||
3 |
Ethernet Board Assy (p36) (M200/M100 Series) |
|
|
|
|
7 |
PF Encoder Sensor (p40) |
|||||
|
|
|
|
|
|
|
|
|
|
|
|
|
4 |
PF Motor Assy (p44) |
|
|
|
|
|
|
|
8 |
EJ Roller Gear (p40) |
||
|
|
|
|
|
|
|
|
|
|
|
|
|
Figure 2-5. Printer Mechanism: Left
|
1 |
|
2 |
3 |
4 |
5 |
6 |
|
7 |
8 |
9 |
|
10 |
|
11 |
No. |
Name |
|
|
|
No. |
|
Name |
1 |
CR Motor (p40) |
|
|
|
7 |
Waste Ink Pad Assy (p34) |
|
2 |
Pump Unit (p44) |
|
|
|
8 |
Paper Back Lever (p34) |
|
3 |
LD Roller Assy (p40) |
|
|
|
9 |
Retard Roller Assy (p34) |
|
4 |
LD Roller Cover (p41) |
|
|
|
10 |
PE Sensor Lever (p40) |
|
5 |
Head FFC (p44) |
|
|
|
11 |
PS Unit (p40) |
|
6 |
Main Board (p40) |
|
|
|
|
|
|
Figure 2-6. Printer Mechanism: Rear
Disassembly/Reassembly |
Overview |
22 |
Confidential
M200 / M205 / M100 / M105 Series |
Revision A |
The following are the standard operation time for servicing the product. This standard operation time was determined with the MTTR result measured using the prototype of M200/M205 Series which have the most functions. For other models described in this manual, perform the repair work referring to this standard operation time though the time varies due to the structural difference between models.
The underlined parts/units are supplied as After Service Parts.
Table 2-1. Standard Operation Time
|
|
Time (mm:ss) |
|
Parts/Unit |
Replacement |
Adjustment/ |
Total |
|
|||
|
inspection |
||
|
|
|
|
|
|
|
|
Housing Rear |
0:36 |
|
0:36 |
|
|
|
|
Paper Support |
0:09 |
|
0:09 |
|
|
|
|
Paper Support Sub |
0:23 |
|
0:23 |
|
|
|
|
Tray Front Assy |
0:22 |
1:35 |
1:57 |
|
|
|
|
Tray Front |
0:15 |
|
0:15 |
|
|
|
|
Tray Front Support |
0:22 |
|
0:22 |
|
|
|
|
Paper Guide Front Unit |
0:49 |
8:13 |
9:02 |
|
|
|
|
Waste Ink Pad Assy |
0:42 |
0:45 |
1:27 |
|
|
|
|
Paper Back Lever |
1:52 |
|
1:52 |
|
|
|
|
Retard Roller Assy |
2:00 |
0:47 |
2:47 |
|
|
|
|
FFC Cover Outer |
0:26 |
|
0:26 |
|
|
|
|
Holder Board |
0:56 |
|
0:56 |
|
|
|
|
Printhead |
2:20 |
18:47 |
21:07 |
|
|
|
|
ADF Paper Guide Cover Assy |
0:25 |
|
0:25 |
|
|
|
|
ADF Cable Cover |
0:27 |
|
0:27 |
|
|
|
|
Paper Support Cover |
0:06 |
|
0:06 |
|
|
|
|
Document Mat |
0:13 |
|
0:13 |
|
|
|
|
Adapter Cover |
0:18 |
|
0:18 |
|
|
|
|
Ink Supply Tube Guide 1st |
0:45 |
|
0:45 |
|
|
|
|
Tube Guide Sheet Sub |
0:55 |
|
0:55 |
|
|
|
|
Tube Pressing Plate |
0:34 |
|
0:34 |
|
|
|
|
Ink Supply Tube Guide 2nd |
1:11 |
|
1:11 |
|
|
|
|
Joint |
0:25 |
|
0:25 |
|
|
|
|
Adapter |
0:33 |
|
0:33 |
|
|
|
|
Tube Guide Sheet |
1:35 |
|
1:35 |
|
|
|
|
Ink Supply Tube |
1:54 |
|
1:54 |
|
|
|
|
Star Wheel Holder Assy |
1:34 |
|
1:34 |
|
|
|
|
Ink Supply Tank Cover |
0:06 |
|
0:06 |
|
|
|
|
Ink Tube Cover |
0:16 |
|
0:16 |
|
|
|
|
Ink Supply Tank Assy |
1:54 |
|
1:54 |
|
|
|
|
Ink Supply Tank Side Porous Pad |
1:25 |
|
1:25 |
|
|
|
|
Ink Supply Tank Upper Porous Pad |
2:44 |
|
2:44 |
|
|
|
|
Cap |
0:25 |
|
0:25 |
|
|
|
|
Valve Lever |
1:08 |
|
1:08 |
|
|
|
|
Ink Supply Tank |
1:32 |
|
1:32 |
|
|
|
|
Ink Supply Tank Tube Assy |
1:32 |
|
1:32 |
|
|
|
|
Disassembly/Reassembly Overview 23
Confidential
|
M200 / M205 / M100 / M105 Series |
|
|
|
|
Revision A |
|
||
|
|
|
Table 2-1. Standard Operation Time |
|
|
|
|
||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Time (mm:ss) |
|
|
|
|
|
Parts/Unit |
|
Replacement |
Adjustment/ |
Total |
|
|
|
|
|
|
|
|
|
||||
|
|
|
|
inspection |
|
|
|||
|
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|
|
|
|
|
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|
|
|
|
|
|
|
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|
|
Housing Ink Supply Tank |
|
1:32 |
|
|
1:32 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
ADF/SCN Unit |
|
2:46 |
|
2:52 |
5:38 |
|
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|
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|
|
|
|
|
|
|
|
ADF Unit |
|
3:32 |
|
2:52 |
6:24 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
ADF Hinge Left |
|
5:28 |
|
|
5:28 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
ADF Document Support |
|
7:06 |
|
|
7:06 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
ADF Hinge Right |
|
3:53 |
|
|
3:53 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cover Gear Assy |
|
4:29 |
|
|
4:29 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Bevel Gear Shaft |
|
4:34 |
|
|
4:34 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Combination Gear 24.9.6 |
|
4:33 |
|
|
4:33 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
ADF Frame Assy |
|
5:04 |
|
|
5:04 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
ADF Front Frame |
|
6:00 |
|
|
6:00 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Spur Gear 20.4 / 25.8 |
|
6:04 |
|
|
6:04 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
ADF Driven Gears |
|
6:42 |
|
|
6:42 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
ADF Upper Frame Assy |
|
6:44 |
|
|
6:44 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
ADF Pad Assy |
|
7:23 |
|
|
7:23 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
ADF Base Assy |
|
6:15 |
|
|
6:15 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Scanner Unit |
|
3:30 |
|
2:52 |
6:22 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Scanner Housing Upper |
|
5:05 |
|
|
5:05 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
CIS Module Unit |
|
5:28 |
|
|
5:28 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Spacer |
|
5:44 |
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5:44 |
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CIS Module |
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5:44 |
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5:44 |
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Scanner Motor Gear Cover |
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5:58 |
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5:58 |
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Combination Gear 18.4.9.66 |
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6:05 |
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6:05 |
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Scanner Carriage Unit |
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6:09 |
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6:09 |
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Scanner Motor |
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8:25 |
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8:25 |
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CIS Holder Unit |
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8:25 |
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8:25 |
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Scanner Housing Lower |
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6:09 |
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6:09 |
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Housing Left |
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4:19 |
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4:19 |
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Ethernet Cover |
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4:25 |
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4:25 |
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Panel FFC Cover |
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3:04 |
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3:04 |
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Hinge |
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3:02 |
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3:02 |
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Housing Right |
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5:32 |
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5:32 |
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Strengthen Plate Upper |
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4:09 |
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4:09 |
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Strengthen Plate Lower |
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4:10 |
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4:10 |
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Cap Assy |
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5:06 |
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5:06 |
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Cap Lever |
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5:15 |
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5:15 |
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Porous Pad for Cap Assy |
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5:21 |
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5:21 |
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Star Wheel Holder Assy |
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1:52 |
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3:18 |
5:10 |
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EJ Roller |
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3:48 |
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3:18 |
7:04 |
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Panel Unit |
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5:27 |
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5:27 |
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Panel Housing Upper Assy |
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6:01 |
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6:01 |
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Panel Board |
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7:33 |
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7:33 |
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Panel Button |
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9:04 |
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9:04 |
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Disassembly/Reassembly |
Overview |
|
24 |
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Confidential
|
M200 / M205 / M100 / M105 Series |
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Revision A |
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Table 2-1. Standard Operation Time |
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Time (mm:ss) |
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Parts/Unit |
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Replacement |
Adjustment/ |
Total |
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inspection |
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Panel Housing Upper |
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9:04 |
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9:04 |
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Housing Front |
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7:00 |
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7:00 |
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Main Board FFC Holder |
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4:45 |
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4:45 |
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Ethernet Board Assy |
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5:05 |
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5:05 |
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Wireless LAN Module |
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4:53 |
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4:53 |
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EJ Roller Gear |
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4:33 |
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4:33 |
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PF Motor Cover |
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4:28 |
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4:28 |
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PS Unit |
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4:41 |
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1:28 |
6:09 |
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PF Scale Sheet |
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4:29 |
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4:29 |
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PF Encoder Sensor |
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4:43 |
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4:43 |
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PF Scale |
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4:55 |
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4:55 |
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PF Grounding Spring |
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5:02 |
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5:02 |
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PF Driven Pulley Assy |
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5:39 |
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1:10 |
6:49 |
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PF Timing Belt |
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6:26 |
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1:10 |
7:36 |
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Hopper |
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5:00 |
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3:03 |
8:03 |
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LD Roller Assy |
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7:30 |
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0:47 |
8:17 |
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Spur Gear 37.2 |
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7:34 |
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7:34 |
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Extension Spring 0.137 |
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7:46 |
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7:46 |
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Clutch |
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7:50 |
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7:50 |
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LD Roller Shaft Assy |
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7:50 |
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7:50 |
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Shield Plate |
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7:43 |
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7:43 |
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Main Board |
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EEPROM Data Copy OK |
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8:39 |
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1:10 |
9:49 |
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EEPROM Data Copy NG |
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8:39 |
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28:27 |
37:06 |
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||||
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CR Motor |
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9:08 |
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1:00 |
10:08 |
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PE Sensor Lever |
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10:05 |
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0:47 |
10:52 |
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CR Scale |
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9:16 |
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3:07 |
12:23 |
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CR Driven Pulley Assy |
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9:48 |
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9:48 |
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CR Scale Cover Frame |
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8:35 |
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8:35 |
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LD Roller Cover |
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8:59 |
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8:59 |
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FFC Holder |
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9:06 |
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9:06 |
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Main Frame Assy |
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16:06 |
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12:45 |
28:51 |
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Antistatic Cloth |
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14:40 |
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14:40 |
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Paper Guide Upper Assy |
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18:54 |
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8:50 |
27:44 |
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CR Unit |
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17:42 |
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11:21 |
29:03 |
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CR Timing Belt |
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17:56 |
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0:40 |
18:36 |
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CR Encoder Sensor |
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18:08 |
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18:08 |
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Head FFC |
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17:42 |
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17:42 |
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Frame Base Assy |
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14:12 |
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7:28 |
21:40 |
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Pomp Unit |
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17:13 |
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17:13 |
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Spur Gear 16.5 |
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17:22 |
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17:22 |
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PF Roller Unit |
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20:21 |
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5:51 |
26:12 |
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PF Motor Assy |
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21:12 |
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1:08 |
22:20 |
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Frame Base |
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21:12 |
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6:53 |
28:05 |
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|
Disassembly/Reassembly |
Overview |
|
|
|
25 |
|
Confidential
M200 / M205 / M100 / M105 Series |
Revision A |
HOW TO PLACE THE INK TANK ASSY WHEN DISASSEMBLING/REASSEMBLING
The film under sealing film attached on the Ink Supply Tank Assy of this printer is ventilation film. The ink in the ink tanks is vented to atmosphere through this film to keep ink supply to the Printhead stable. If the film gets wet with ink, the ink in the tanks is not properly vented and printing may not be capable.
In order to prevent this from occurring, make sure to place the Ink Supply Tank Assy as shown below after removing it.
OK |
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|
Ink Supply Tank Assy |
||
|
|
Ink Supply Tank Assy |
|
|
NG
Ink Supply Tank Assy |
|
Ink Supply Tank Assy |
Do not place the Ink Supply Tank Assy with its film side down. Otherwise, ink in the Ink Supply Tank Assy may reach and cover the ventilation film, and the printing failure may occur.
Figure 2-7. How to Place the Ink Tank Assy
Disassembly/Reassembly |
Overview |
26 |
Confidential