Epson DFX-8500 User Manual

0 (0)

EPSON

IMPACT SERIAL DOT MATRIX PRINTER

DFX-8500

SERVICE MANUAL

SEIKO EPSON CORPORATION

4009310

NOTICE

ƒ All rights reserved. Reproduction of any part of this manual in any form whatsoever without SEIKO EPSON’s express written permission is forbidden.

ƒ The contents of this manual are subjects to change without notice.

ƒ All efforts have been made to ensure the accuracy of the contents of this manual. However, should any errors be detected, SEIKO EPSON would greatly appreciate being informed of them.

ƒ The above notwithstanding SEIKO EPSON can assume no responsibility for any errors in this manual or the consequences thereof.

EPSON is a registered trademark of SEIKO EPSON CORPORATION.

General Notice:

Other product names used herein are for identification purposes only and may be trademarks or registered trademarks of their respective companies.

Copyright ã 1998 by SEIKO EPSON CORPORATION

Nagano, Japan

ii

PRECAUTIONS

Precautionary notations throughout the text are categorized relative to 1) personal injury and 2) damage to equipment.

WARNING Signals a precaution which, if ignored, could result in serious or fatal personal injury. Great caution should be exercised in performing procedures preceded by WARNING Headings.

CAUTION Signals a precaution which, if ignored, could result in damage to equipment.

The precautionary measures itemized below should always be observed when performing repair/maintenance procedures.

WARNING

1.ALWAYS DISCONNECT THE PRODUCT FROM BOTH THE POWER SOURCE AND PERIPHERAL DEVICES PERFORMING ANY MAINTENANCE OR REPAIR PROCEDURES.

2.NO WORK SHOULD BE PERFORMED ON THE UNIT BY PERSONS UNFAMILIAR WITH BASIC SAFETY MEASURES AS DICTATED FOR ALL ELECTRONICS TECHNICIANS IN THEIR LINE OF WORK.

3.WHEN PERFORMING TESTING AS DICTATED WITHIN THIS MANUAL. DO NOT CONNECT THE UNIT TO A POWER SOURCE UNTIL INSTRUCTED TO DO SO. WHEN THE POWER SUPPLY CABLE MUST BE CONNECTED, USE EXTREME CAUTION IN WORKING ON POWER SUPPLY AND OTHER ELECTRONIC COMPONENTS.

CAUTION

1.REPAIRS ON EPSON PRODUCT SHOULD BE PERFORMED ONLY BY EPSON CERTIFIED REPAIR TECHNICIAN.

2.MAKE CERTAIN THAT THE SOURCE VOLTAGE IS THE SAME AS THE RATED VOLTAGE, LISTED ON THE SERIAL NUMBER/RATING PLATE. IF THE EPSON PRODUCT HAS A PRIMARY AC RATING DIFFERENT FROM AVAILABLE POWER SOURCE, DO NOT CONNECT IT TO THE POWER SOURCE.

3.ALWAYS VERIFY THAT THE EPSON PRODUCT HAS BEEN DISCONNECTED FROM THE POWER SOURCE BEFORE REMOVING OR REPLACING PRINTED CIRCUIT BOARDS AND/OR INDIVIDUAL CHIPS.

4.IN ORDER TO PROTECT SENSITIVE MICROPROCESSORS AND CIRCUITRY, USE STATIC DISCHARGE EQUIPMENT, SUCH AS ANTI-STATIC WRIST STRAPS, WHEN ACCESSING INTERNAL COMPONENTS.

5.REPLACE MALFUNCTIONING COMPONENTS ONLY WITH THOSE COMPONENTS BY THE MANUFACTURE; INTRODUCTION OF SECOND-SOURCE ICs OR OTHER NONAPPROVED COMPONENTS MAY DAMAGE THE PRODUCT AND VOID ANY APPLICABLE EPSON WARRANTY.

iii

PREFACE

This manual describes functions, theory of electrical and mechanical operations, maintenance, and repair of DFX-8500.

The instructions and procedures included herein are intended for the experience repair technician, and attention should be given to die precautions on the preceding page. The Chapters are organized as follows:

CHAPTER 1. GENERAL DESCRIPTION

Provides a general product overview, lists specifications, and illustrates the main components of the printer.

CHAPTER 2. OPERATING PRINCIPLES

Describes the theory of printer operation.

CHAPTER 3. DISASSEMBLY AND ASSEMBLY

Includes a step-by-step guide for product disassembly and assembly.

CHAPTER 4. ADJUSTMENT

Includes a step-by-step guide for adjustment.

CHAPTER 5. TROUBLESHOOTING

Provides EPSON-approved techniques for troubleshooting.

CHAPTER 6. MAINTENANCE

Describes preventive maintenance techniques and lists lubricants and adhesives required to service the equipment.

APPENDIX

Describes connector pin assignments, circuit diagrams, circuit board component layout and exploded diagram.

The contents of this manual are subject to change without notice.

iv

REVISION SHEET

Revision

Issued Data

Contents

Rev. A

May 18, 1998/

First issue

Rev. B

June 25, 1998

Second issue due to minor correction on the

 

 

manual contents.

 

 

 

 

 

 

 

 

 

 

 

 

v

TABLE OF CONTENTS

CHAPTER 1.

GENERAL DESCRIPTION

CHAPTER 2.

OPERATING PRINCIPLES

CHAPTER 3.

DISASSEMBLY AND ASSEMBLY

CHAPTER 4.

ADJUSTMENT

CHAPTER 5.

TROUBLESHOOTING

CHAPTER 6.

MAINTENANCE

APPENDIX

 

vi

 

CHAPTER 1

GENERAL DESCRIPTION

 

 

1.1 FEATURES.............................................................................................................

1-1

1.2 SPECIFICATIONS..................................................................................................

1-3

1.2.1 Printing Specification.............................................................................................................

1-3

1.2.2 Paper Feeding .........................................................................................................................

1-6

1.2.3 Electrical Specification ..........................................................................................................

1-6

1.2.4 Environmental Condition.......................................................................................................

1-6

1.2.5 Reliability.................................................................................................................................

1-6

1.2.6 Safety Approvals ....................................................................................................................

1-7

1.2.7 CE Marking ..............................................................................................................................

1-7

1.2.8 Acoustic Noise........................................................................................................................

1-7

1.2.9 Ribbon Cartridge ....................................................................................................................

1-7

1.2.10 Physical Specifications........................................................................................................

1-7

1.2.11 Printable area ........................................................................................................................

1-8

1.2.12 Paper and Media .................................................................................................................

1-12

1.2.12.1 Continuous paper (Single sheet and multi-part)....................................................

1-12

1.2.12.2 Labels ....................................................................................................................

1-14

1.2.12.3 Continuous Forms with Labels ..............................................................................

1-14

1.2.12.4 Overlapping Multi-part Form..................................................................................

1-16

1.2.12.5 Perforation.............................................................................................................

1-16

1.2.12.6 Notes .....................................................................................................................

1-16

1.3 INTERFACES .......................................................................................................

1-19

1.3.1 Parallel Interface (Forward channel)...................................................................................

1-19

1.3.2 Parallel Interface (Reverse channel)...................................................................................

1-21

1.3.3 Serial Interface ......................................................................................................................

1-22

1.3.4 Optional Interface .................................................................................................................

1-22

1.3.5 Interface Selection................................................................................................................

1-23

1.3.6 Prevention Hosts from Data Transfer Time-out.................................................................

1-23

1.4 OPERATING INSTRUCTIONS.............................................................................

1-24

1.4.1 Control Panel ........................................................................................................................

1-24

1.4.1.1 Switches ..................................................................................................................

1-25

1.4.1.2 Indicators.................................................................................................................

1-26

1.4.2 Errors and Buzzers...............................................................................................................

1-27

1.4.3 DIP Switch Settings..............................................................................................................

1-28

1.4.4 Functions ..............................................................................................................................

1-31

1.4.4.1 Usual operation .......................................................................................................

1-31

1.4.4.2 Operation at Power On............................................................................................

1-33

1.4.4.3 Built-in Detection .....................................................................................................

1-34

1.4.5 Paper Memory Function.......................................................................................................

1-35

1.4.6 Initializations.........................................................................................................................

1-36

1.4.6.1 Power-on Initialization .............................................................................................

1-36

1.4.6.2 Software Initialization...............................................................................................

1-36

1.4.6.3 Panel Initialization....................................................................................................

1-36

1.5 MAIN COMPONENT ...........................................................................................

1-37

1.5.1 M-3I60 Printer Mechanism ...................................................................................................

1-38

1.5.2 Main Control Board (C204 MAIN Board).............................................................................

1-39

1.5.3 C204 DRV Board ...................................................................................................................

1-40

1.5.4 C204 DRV-B Board................................................................................................................

1-41

1.5.5 C204 SUB Board....................................................................................................................

1-41

1.5.6 C204 PSB/PSE Board............................................................................................................

1-42

1.5.7 Control Panel.........................................................................................................................

1-43

1.5.8 Housing..................................................................................................................................

1-43

GENERAL DESCRIPTION

1.1 FEATURES

The DFX-8500 is a 18-pin, serial, dot matrix printer with a maximum speed of 1120 characters per second (cps). It is designed for business use and provides high-speed, high-volume printing and continuous-sheet handling. The main features of the printer are:

‰ Maximum printing speeds:

„ 1120 cps (high-speed draft mode) „ 840 cps (draft mode)

„ 210 cps (NLQ mode) at 10 cpi ‰ Advanced paper handling:

„ 10 inches per second (ips) paper feeding „ Paper jam detection

„ Paper width detection

„ Front and rear two-way push tractors „ Optional pull tractor

„ Automatic paper back-out and loading from another paper path and paper park „ Automatic platen gap adjustment for paper thickness

„ Automatic tear off

„ Paper memory function

„ Automatic paper path changing

„ Auto cut mode enables the optional perforation cutter to cut the paper at the perforation. ‰ Bi-directional parallel interface (IEEE-1284 nibble) and RS-232C serial interface standard ‰ EPSON ESC/P (upper compatible with DFX-8000) and IBM/LEXMARK 2381Plus emulation

‰ 35 character tables in the NLSP (National Language Support) version and 11 character tables in the standard version

‰ 2 NLQ and 1 draft bit-map type faces and 8 barcode fonts are supported. ‰ Optional paper cutter and perforation cutter

‰ Upgraded data handling „ 128 KB input buffer

„ Automatic interface selection „ Type-B optional I/F cards

The figure below shows the DFX-8500.

Figure 1-1. DFX-8500 Exterior View

Rev. B

1-1

DFX-8500

The following table shows options.

 

Table 1-1. Option

Code

 

Name

#8766

 

Ribbon cartridge

#8767

 

Ribbon pack

#8309

 

Pull tractor unit

C81500X

 

Paper cutter

C81507X

 

Perforation cutter

C82305*

 

Serial interface card (inch screw)

C82306*

 

Serial interface card (mm screw)

C82307*

 

32-KB intelligent serial I/F card (inch screw)

C82308*

 

32-KB intelligent serial I/F card (mm screw)

C82310*

 

32-KB intelligent parallel I/F card (inch screw)

C82311*

 

32-KB intelligent parallel I/F card (mm screw)

C82312*

 

Local Talk I/F card

C82313*

 

32KB IEEE-488 I/F card

C82314*

 

Coax I/F card

C82315*

 

Twinax I/F card

C82357*

 

Ethernet I/F card

C82345*

 

IEEE-1284 parallel I/F card

C82362

 

Ethernet I/F card

C82364

 

Ethernet I/F card

1-2

Rev. B

 

GENERAL DESCRIPTION

1.2 SPECIFICATIONS

This section describes the specifications for DFX-8500.

1.2.1 Printing Specification

Print method

:

Impact dot matrix

Number of pins

: 18-pin (Refer to Figure 1-2.)

Print pin arrangement

:

9 x 2

 

Print pin diameter

: 0.0114 inches (0.29 mm)

Color

:

Black

 

Print direction

: Bi-directional with logic seeking

Print speed and printable columns:

Refer to Table 1-2.

0.35 mm (1/72")

2.82 mm (8/72")

1.69 mm (1/15")

Figure 1-2. Printhead Pin Configuration

Table 1-2. Print Speed and Printable Columns

Print Mode

Character Pitch

Printable Columns

Print Speed (cps)

 

 

 

Normal

High Duty

High speed draft

10 cpi

136

1120

1066

Draft

10 cpi

136

840

800

 

12 cpi

163

1008

960

 

15 cpi

204

630

630

Draft condensed

17 cpi

233

720

685

 

20 cpi

272

840

800

Draft emphasized

10 cpi

136

420

400

NLQ

10 cpi

136

210

200

 

12 cpi

163

252

240

 

15 cpi

204

200

200

NLQ condensed

17 cpi

233

171

171

 

20 cpi

272

200

200

Notes 1: The line including graphic B0h - FFh or download characters or bit image data will be printed by “High duty" mode.

Notes 2: The line including special high duty download characters or bit image data will be printed by one third speed of “High duty” mode.

Notes 3: When the print head temperature rises to the upper limit, the printer stops printing. And when the print head temperature falls to the normal level, then the printer starts printing again.

Rev. B

1-3

DFX-8500

 

 

 

 

 

 

Resolution:

Refer to Table 1-3.

 

 

 

 

 

 

 

Table 1-3. Resolution

 

Print Mode

 

Horizontal Density

 

Vertical Density

 

Adjacent Dot Print

High speed draft

 

90 dpi

 

 

72 dpi

 

No

Draft

 

 

120 dpi

 

 

72 dpi

 

No

Draft condensed

 

240 dpi

 

 

72 dpi

 

No

Draft emphasized

 

120 dpi

 

 

72 dpi

 

Yes

NLQ

 

 

240 dpi

 

 

144 dpi

 

No

 

 

60, 72, 80, 90, 120 or 144

 

 

72 dpi

 

Yes

Bit image

 

dpi

 

 

 

 

 

 

 

 

120 or 240 dpi

 

 

72 dpi

 

No

Control code:

ESC/P and IBM 2381 Plus emulation

 

Character tables:

 

 

 

 

„ Standard version (11 character tables):

 

 

 

 

 

 

 

Italic table

 

PC437 (US, Standard Europe)

 

 

 

PC850 (Multilingual)

 

PC860 (Portuguese)

 

 

 

PC861 (Icelandic)

 

PC863 (Canadian-French)

 

 

 

PC865 (Nordic)

 

Abicomp

 

 

 

 

BRASCII

 

Roman 8

 

 

 

 

ISO Latin 1

 

 

 

 

„ NLSP version (35 character tables):

 

 

 

 

 

 

 

Italic table

 

PC437 (US, Standard Europe)

 

 

 

PC850 (Multilingual)

 

PC437 Greek

 

 

 

 

PC852 (East Europe)

 

PC853 (Turkish)

 

 

 

 

PC855 (Cyrillic)

 

PC857 (Turkish )

 

 

 

 

PC866 (Russian)

 

PC869 (Greek)

 

 

 

 

MAZOIWA (Poland)

 

Code MJK (CSFR)

 

 

 

ISO 8859-7 (Latin / Greek)

ISO Latin 1T (Turkish)

 

 

 

Bulgaria (Bulgarian)

 

Estonia (Estonia)

 

 

 

PC 774 (LST 1283:1993)

ISO 8859-2 (ISO Latin 2)

 

 

 

PC 866 LAT. (Latvian)

 

PC866 UKR

 

 

 

 

PC 860

 

PC 861

 

 

 

 

PC 865

 

PC APTEC

 

 

 

 

PC 708

 

PC 720

 

 

 

 

PC AR864

 

PC 863(Canadian French) *

 

 

 

Abicomp*

 

BRASCII*

 

 

 

 

Roman 8*

 

ISO Latin 1*

 

 

 

 

Hebrew 7*

 

Hebrew 8*

 

 

 

 

PC862*

 

 

 

 

Note: These tables can not be selected by DIP switch.

„ International character sets : 13 countries

 

 

 

USA

France

 

Germany

 

U.K

Denmark 1

Sweden

 

Italy

Spain 1

 

Japan

 

Norway

Denmark 2

Spain 2

 

Latin America

 

 

 

Note : The international and legal characters are these 12 codes;

 

23h, 24h, 40h, 5Bh, 5Ch, 5Dh, 5Eh, 60h, 7Bh, 7Ch, 7Dh, 7Eh.

‰ Typeface:

 

 

 

Bit map font:

 

 

 

 

EPSON Draft

 

10 CPI, 12 CPI, 15 CPI

 

EPSON Roman

10 CPI. 12 CPI, 15 CPI, Proportional

 

EPSON Sans Serif

10 CPI, 12 CPI, 15 CPI, Proportional

Bar code:

 

 

 

 

EAN-13

 

EAN-8

 

 

Interleaved 2 of 5

UPC-A

 

 

UPC-E

 

Code 39

 

 

Code 128

 

POSTNET

 

1-4

Rev. B

 

 

 

 

GENERAL DESCRIPTION

‰ Character tables and type faces:

Refer to Table 1-4.

 

 

Table 1-4. Character tables and type faces

 

 

Character Table

Bitmap Font

Standard version

Italic Table

 

EPSON Draft

 

PC437 (US, Standard Europe)

EPSON Roman

 

PC850 (Multilingual)

 

EPSON Sans Serif

 

PC860 (Portuguese)

 

 

 

PC861 (Icelandic)

 

 

 

PC863 (Canadian French)

 

 

 

PC865 (Nordic)

 

 

 

Abicomp

 

 

 

BRASCII

 

 

 

Roman 8

 

 

 

ISO Latin 1

 

 

 

Italic table

 

 

NLSP version

Italic Table

 

EPSON Draft

 

PC437 (US, Standard Europe)

EPSON Roman

 

PC850 (Multilingual)

PC437 Greek

EPSON Sans Serif

 

PC852 (East Europe)

PC853 (Turkish)

 

 

PC855 (Cyrillic)

PC857 (Turkish)

 

 

PC866 (Russian)

PC869 (Greek)

 

 

MAZOWIA (Poland)

Code MJK (CSFR)

 

 

ISO 8859-7 (Latin / Greek)

ISO Latin 1T (Turkish)

 

 

Bulgaria (Bulgarian)

Estonia (Estonia)

 

 

PC 774(LST 1283:1993)

ISO 8859-2 (ISO Latin 2)

 

 

PC 866 LAT.( Latvian)

PC 866 UKR

 

 

PC 860

PC 861

 

 

PC 865

PC APTEC

 

 

PC 708

PC 720

 

 

PC AR864

PC 863*1

 

 

Abicomp*1

BRASCII*1

 

 

Roman 8*1

ISO Latin 1

 

 

Hebrew 7*1

Hebrew 8*1

 

 

PC 862*1

 

 

*1) These tables can not be selected by DIP switches.

Note : ESC R command is effective on all the character tables.

‰Input data buffer:

0K byte or 128 K bytes (depend on DIP switch settings)

Rev. B

1-5

DFX-8500

1.2.2 Paper Feeding

Feeding method:

Push tractor feed (front / rear)

 

 

Push and pull tractor feed (front / rear)

Feeder:

Front push tractor, rear push tractor, pull tractor (option)

‰ Paper insertion side alignment :

 

 

Left

Paper path:

Tractor (front in, rear in, top out)

Line spacing:

1 / 6 inches or programmable in increments of 1 / 216 inches.

Feed speed:

 

1/ 6-inch feed:

26.5 ms

 

Continuous feed:

0.251 mps (m/s).

 

 

9.9 ips

(inch/sec)

Note : The feeding speed will be reduced to 0.152 mps (6.0 ips) when the pull tractor is mounted.

1.2.3

 

Electrical Specification

120 V version:

 

Rated voltage :

120 V AC

Input voltage range :

99 to 132 V AC

Rated frequency range :

50 to 60 Hz

Input frequency range :

49.5 to 60.5 Hz

Rated current :

3.5 A (max.7.5 A)

Power consumption :

Approx.160 W (ISO/IEC10561 Letter pattern)

 

 

 

Energy Star compliant

Insulation resistance :

10 M ohms min. (between AC line and chassis, 500 V DC)

Dielectric strength :

1000 AC Vrms. 1 min. or

 

220 - 240 V version:

1200 AC Vrms. 1 sec. (between AC line and chassis)

 

Rated voltage :

220 to 240 V AC

Input voltage range :

198 to 264 V AC

Rated frequency range :

50 to 60 Hz

Input frequency range :

49.5 to 60.5 Hz

Rated current :

1.4 A (max.3.5 A)

Power consumption :

Approx.160 W (ISO/IEC10561 Letter pattern)

 

 

 

Energy Star compliant

Insulation resistance :

10 M ohms min. (between AC line and chassis, 500 V DC)

Dielectric strength :

1500 AC Vrms. 1 min. (between AC line and chassis)

1.2.4 Environmental Condition

Temperature :

5 to 35 oC (operating)

 

 

 

-30 to 60 oC (non-operating)

Humidity :

10 to 80 % RH (operating) *1)

 

 

 

5 to 85 % RH (non-operating) *1)

Resistance to shock :

1 G, within 1 ms (operating)

 

 

 

2 G, within 2 ms (non-operating) *2)

Resistance to vibration :

0.25 G, 10 to 55 Hz (operating)

*1: Without condensation

0.50 G, 10 to 55 Hz (non-operating) *2)

 

*2: With shipment container

 

1.2.5

 

Reliability

 

Total print volume :

26 million lines (except print head)

MTBF :

10,000 POH (25 % duty)

Print head life :

400 million characters at 14 dots/character

Ribbon life :

15 characters at 14 dots /character

1-6

Rev. B

 

GENERAL DESCRIPTION

1.2.6 Safety Approvals

120 V version:

 

Safety standards :

UL1950 with D3

 

 

 

CSA C22.2 No.950 with D3

EMI :

FCC part 15 subpart B class B

 

230 V version:

CSA C108.8 class B

 

Safety standards :

EN60950 (VDE, NEMKO)

EMI :

EN55022 (CISPR pub.22) class B

 

 

 

AS / NZS 3548 class B

1.2.7 CE Marking

‰ 230 V version:

„ Low Voltage Directive 73/23/EEC : EN60950

„ EMC Directive 89/336/EEC :

EN55022 class B

 

EN61000-3-2

 

EN61000-3-3

 

EN50082-1

 

IEC801-2

 

IEC801-3

 

IEC801-4

1.2.8 Acoustic Noise

‰ Level: 58 dB(A) (ISO 7779 pattern)

1.2.9 Ribbon Cartridge

Type :

Fabric

Color :

Black

Ribbon life :

15 million characters (draft 10 cpi, 14 dots / character)

Dimensions :

506.0 mm (W) x 123.5 mm (D) x 23.0 mm (H)

1.2.10 Physical Specifications

Dimensions :

700 mm (W) x 382 mm (D) x 369 mm (H)

Weight :

APPROX. 29 Kg

Rev. B

1-7

DFX-8500

1.2.11 Printable area

‰ Continuous paper :

Refer to Figure 1-3.

L M

R M

 

P W

T M

 

A B C D

W X Y Z

P L

 

A B C D

W X Y Z

B M

 

A B C D

W X Y Z

.

 

 

Continuous Paper

PW (width)

Refer to Section 1.2.12.

PL (length)

Refer to Section 1.2.12.

LM (left margin)

13 mm to 31mm

RM (right margin)

13 mm or more

TM (top margin)

2.6 mm or more

BM (bottom margin)

4.2 mm or more

Notes 1: In the top 75 mm area, the paper feeding pitch may be irregular.

Notes 2: If the optional pull tractor is used, the top 120 mm area should not be printed. Notes 3: Forms-override printing is available 20 lines after the paper end.

(Paper feeding pitch is not guaranteed.)

The end of the printable area is 9 to 15 mm apart from the bottom edge of the paper.

Figure 1-3. Continuous Paper Printable Area

1-8

Rev. B

 

GENERAL DESCRIPTION

‰ Labels :

Refer to Figure 1-4.

L M R M

P W

T M

L a b e l L a b e l

P L

L a b e l

L a b e l

B M

 

.

 

 

 

 

 

 

Continuous Paper

PW (width)

 

Refer to Section 1.2.12.

PL (length)

 

Refer to Section 1.2.12.

LM (left margin)

 

13 mm to 31mm

RM (right margin)

 

13 mm or more

TM (top margin)

 

2.6 mm or more

BM (bottom margin)

 

4.2 mm or more

Notes 1: Feeding backward or paper (PATH) selection are prohibited. Notes 2: If In the top 75 mm area, the paper feeding pitch may be irregular.

Notes 3: If the optional pull tractor is used, the top 120 mm area should not be printed.. Notes 4: Forms-override printing is available 20 lines after the paper end.

(Paper feeding pitch is not guaranteed.)

The end of the printable area is 9 to 15 mm apart from the bottom edge of the paper.

Figure 1-4. Label Printable Area

Rev. B

1-9

DFX-8500

Continuous forms with labels :

Refer to Figure 1-5.

L M

R M

P W

 

T M

 

 

T F L

L a b e l

 

P L

B F L

 

L F L

R F L

N o n P r in t a b le A r e a

B M

 

A B C D

W X Y Z

 

T O L

P r in t a b le A r e a

 

B O L

L O LL a b e l

R O L

 

Continuous Paper

PW (width)

Refer to Section 1.2.12.

PL (length)

Refer to Section 1.2.12.

LM (left margin)

13 mm to 31mm

RM (right margin)

13 mm or more

TM (top margin)

2.6 mm or more

BM (bottom margin)

4.2 mm or more

LFL (left margin from label)

65 mm or more

RFL (right margin from label)

65 mm or more

TFL (top margin from label)

12.5 mm or more

BFL (bottom margin from label)

12.5 mm or more

LOL (left margin on label)

5 mm or more

ROL (right margin on label)

5 mm or more

TOL (top margin on label)

2 mm or more

BOL (bottom margin on label)

2 mm or more

Notes 1: Feeding backward or paper (PATH) selection are prohibited. Notes 2: If In the top 75 mm area, the paper feeding pitch may be irregular.

Notes 3: If the optional pull tractor is used, the top 120 mm area should not be printed.. Notes 4: Forms-override printing is available 20 lines after the paper end.

(Paper feeding pitch is not guaranteed.)

The end of the printable area is 9 to 15 mm apart from the bottom edge of the paper.

Figure 1-5. Continuous Forms with Labels Printable Area

1-10

Rev. B

 

GENERAL DESCRIPTION

Overlapping multi-part forms :

Refer to Figure 1-6.

L M

R M

 

P W

 

P e r f o r a t io n s

C a r r ie r

 

 

P L

 

B M

N A

 

 

O L

 

T M

 

Continuous Paper

PW (width)

Refer to Section 1.2.12.

PL (length)

Refer to Section 1.2.12.

LM (left margin)

19 mm to 31mm

RM (right margin)

19 mm or more

TM (top margin)

21.2 mm or more

BM (bottom margin)

4.2 mm or more

OL (overlapping length)

Less than 13.3 mm

NA (non printable area)

25.4 mm or more

Notes 1: Feeding backward or paper (PATH) selection are prohibited. Notes 2: If In the top 75 mm area, the paper feeding pitch may be irregular.

Notes 3: If the optional pull tractor is used, the top 120 mm area should not be printed.. Notes 4: Forms-override printing is available 20 lines after the paper end.

(Paper feeding pitch is not guaranteed.)

The end of the printable area is 9 to 15 mm apart from the bottom edge of the paper.

Figure 1-6. Overlapping Multi-part Form Printable Area

Rev. B

1-11

DFX-8500

1.2.12 Paper and Media

1.2.12.1 Continuous paper (Single sheet and multi-part)

Table 1-5. Continuous Paper

 

 

 

 

Front Entry

 

Rear Entry

 

 

 

 

Minimum

Maximum

Minimum

 

Maximum

Width

(inch)

 

4.0

16.0

4.0

 

16.0

 

(mm)

 

101

406

101

 

406

Length

(inch)

 

4.0

17.0

4.0

 

17.0

 

(mm)

 

101

431

101

 

431

Copies

 

 

 

1 original + 6 copies

 

1 original + 5 copies

Total Thickness

(inch)

 

0.0025

0.021

0.0025

 

0.018

 

(mm)

 

0.065

0.53

0.065

 

0.46

Weight

(g/m2)

 

52.6

82.7

52.6

 

82.7

(not multi-part)

 

(lb)

 

14

22

14

 

22

Weight

(g/m2)

 

41.4

56.4

41.4

 

56.4

(one sheet of multi-part)

 

(lb)

 

11

15

11

 

15

Quality

 

 

Plain paper, Reclaimed paper, Carbonless multi-part forms

 

Multi-part binding

 

 

Rough bindings of multi-part paper cause paper jam.

 

 

 

 

The each sheet of multi-part paper should normally be put together by

 

 

 

 

spot-gluing, paper-stapling, tape stitching. Spot-gluing is recommended

 

 

 

 

for the better printing quality.

 

 

 

 

 

 

 

Spot-gluing must be applied on both sides of paper (Refer to Figure 1-

 

 

 

 

7.).

 

 

 

 

 

 

 

 

The spot-glued parts must be pressed flat. There must be no creases in

 

 

 

the paper.

 

 

 

 

 

 

 

 

The paper-stapling must be applied from the front of paper and the

 

 

 

paper must be flat (Refer to Figure 1-8.).

 

 

 

 

Paper-stapling must be applied for both feeding directions (Refer to

 

 

 

 

Figure 1-9.).

 

 

 

 

 

 

 

 

The paper-stapling should be flat (Refer to Figure 1-10.).

 

 

 

Never use metal staples.

 

 

 

 

 

 

 

The position of binding must be outside of printable area.

 

 

 

Multi-part paper should be bound firmly to each other and the binding

 

 

 

 

must not be too large.

 

 

 

 

 

 

 

 

 

 

 

 

Perforation

 

 

Refer to Section 1.2.12.5.

 

 

 

 

Notes

 

 

Refer to Section 1.2.12.6.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Figure 1-7. Dotted Paste Positions

1-12

Rev. B

 

GENERAL DESCRIPTION

Figure 1-8. Paper-stapling Height

Figure 1-9. Paper-stapling Method 1

Figure 1-10. Paper -stapling Method 2

Rev. B

1-13

DFX-8500

1.2.12.2 Labels

Table 1-6. Labels

 

 

Front Entry

 

Rear Entry

 

 

Minimum

 

Maximum

Minimum

Maximum

Label Size

 

Refer to Figure 1-11.

 

 

 

-

Backing Sheet Width

(inch)

4.0

 

 

16.0

-

-

 

(mm)

101

 

 

406

 

 

Backing Sheet Length

(inch)

3.5

 

 

17.0

-

-

 

(mm)

89

 

 

431

 

 

Label Thickness

(inch)

0.0

 

 

0.0047

-

-

 

(mm)

0.0

 

 

0.12

 

 

Total Thickness

(inch)

0.0025

 

 

0.0075

-

-

 

(mm)

0.065

 

 

0.19

 

 

Quality

 

AVERY CONTINUOUS FORM LABELS,

 

-

 

 

AVERY MINI-LINE LABELS, or the

 

 

 

 

same quality labels

 

 

 

 

Perforation

 

Refer to section 1.2.12.5.

 

 

 

 

Notes

 

The easy-cone-off label should not be used.

 

Every label must be put on the carrier.

Each comer of those labels must be rounded.

Each label and backing sheet should not have any folds or creases.

Between each label, there should be the same sheet as those labels.

The backing sheet must be continuous paper.

Labels should be inserted from front entrance.

Refer to Section 1.2.12.6.

W

H

Width

 

 

Height

Inch

 

mm

Inch

 

mm

2.5

 

63.5

15/16

 

23.8

4.0

 

101

15/16

 

23.8

4.0

 

101

17/16

 

27.0

Figure 1-11. Label Size

1-14

Rev. B

 

GENERAL DESCRIPTION

1.2.12.3 Continuous Forms with Labels

Table 1-7. Continuous Forms with Labels

 

 

 

Front Entry

 

 

Rear Entry

 

 

 

Minimum

 

Maximum

 

Minimum

 

Maximum

Label Size

 

Refer to Section 1.2.12.2.

 

 

 

 

-

Width

(inch)

 

4.0

 

 

16.0

 

-

 

-

 

(mm)

 

101

 

 

406

 

 

 

 

Length

(inch)

 

4.0

 

 

17.0

 

-

 

-

 

(mm)

 

101

 

 

431

 

 

 

 

Weight

(g/m2)

 

52.6

 

 

82.7

 

-

 

-

(not multi-part)

(lb)

 

14

 

 

22

 

 

 

 

Weight

(g/m2)

 

41.4

 

 

56.4

 

 

 

 

(one sheet of multi-part)

(lb)

 

11

 

 

15

 

 

 

 

Label Thickness

(inch)

 

0.0

 

 

0.0047

 

 

 

 

 

(mm)

 

0.0

 

 

0.12

 

 

 

 

Total Thickness

(inch)

 

0.0025

 

 

0.021

 

-

 

-

 

(mm)

 

0.065

 

 

0.53

 

 

 

 

Quality (Multi-part forms)

 

Plain paper, reclaimed paper, carbonless

 

 

 

 

 

 

multi-part forms

 

 

 

 

 

 

Quality (Label)

 

AVERY CONTINUOUS FORM LABELS,

 

 

 

 

 

 

AVERY MNI-LINE LABELS, or the same

 

 

 

 

 

 

quality labels

 

 

 

 

 

 

Multi-part binding

 

Rough bindings of multi-part paper cause paper jam.

 

 

 

 

The each sheet of multi-part paper should normally be put

 

 

 

together by spot-gluing, paper-stapling, tape stitching. Spot-gluing

 

 

is recommended for the better printing quality.

 

 

 

 

Spot-gluing must be applied on both sides of paper (Refer to

 

 

Figure 1-7.).

 

 

 

 

 

 

 

 

The spot-glued parts must be pressed flat. There must be no

 

 

 

creases in the paper.

 

 

 

 

 

 

 

 

The paper-stapling must be applied from the front of paper and the

 

 

 

paper must be flat (Refer to Figure 1-8.).

 

 

 

 

 

Paper-stapling must be applied for both feeding directions (Refer

 

 

 

to Figure 1-9.).

 

 

 

 

 

 

 

 

The paper-stapling should be flat (Refer to Figure 1-10.).

 

 

Never use metal staples.

 

 

 

 

 

The position of binding must be outside of printable area.

 

 

Multi-part paper should be bound firmly to each other and the

 

 

 

binding must not be too large.

 

 

 

Perforation

 

Refer to Section 1.2.12.5.

 

 

 

 

 

 

Notes

 

The easy-cone-off label should not be used.

 

 

 

 

Every label must be put on the carrier.

 

 

 

 

 

Each comer of those labels must be rounded.

 

 

 

 

Each label and backing sheet should not have any folds or

 

 

creases.

 

 

 

 

 

 

 

 

Between each label, there should be the same sheet as those

 

 

 

labels.

 

 

 

 

 

 

 

 

The backing sheet must be continuous paper.

 

 

 

 

Continuous forms with labels should be inserted from front

 

 

 

entrance.

 

 

 

 

 

 

 

 

Refer to Section 1.2.12.6.

 

 

 

 

 

 

Rev. B

1-15

DFX-8500

1.2.12.4 Overlapping Multi-part Form

Table 1-8. Overlapping Multi-part Form

 

 

Front Entry

 

 

Rear Entry

 

 

Minimum

 

Maximum

Minimum

 

Maximum

Width

(inch)

4.0

 

16.0

-

 

-

 

(mm)

101

 

406

 

 

 

Length

(inch)

4.0

 

17.0

-

 

-

 

(mm)

101

 

431

 

 

 

Weight

(g/m2)

52.6

 

82.7

-

 

-

(not multi-part)

(lb)

14

 

22

 

 

 

 

Weight

(g/m2)

41.4

 

56.4

-

 

-

(one sheet of multi-part)

(lb)

11

 

15

 

 

 

 

Copies

 

1 original + 5

copies + 1

backing

 

-

 

 

sheet

 

 

 

 

 

 

Total Thickness

(inch)

0.0025

 

0.021

-

 

-

(print area)

(mm)

0.065

 

0.53

 

 

 

Total Thickness

(inch)

0.005

 

0.028

-

 

-

(overlap area)

(mm)

0.13

 

0.70

 

 

 

Overlapping Length

(inch)

more than 0

 

0.39

-

 

-

 

(mm)

more than 0

 

10

 

 

 

 

Quality (multi-part forms)

 

Plain paper,

 

reclaimed

paper,

 

-

 

 

carbonless multi-part forms

 

 

 

 

Multi-part binding

 

Multi-part paper must be

bound at the top side by spot-gluing (Figure 1-

 

 

12.).

 

 

 

 

 

 

 

 

The bindings must not be too hard. And there should not be any spilt

 

 

glue.

 

 

 

 

 

 

 

 

The position of binding must be outside of printable area.

 

 

Multi-part paper should be bound firmly to each other and the binding

 

 

must not be too large.

 

 

 

 

Perforation

 

Refer to Section 1.2.12.5.

 

 

 

 

Notes

 

Overlapping multi-part form should be inserted from front entrance.

 

 

Refer to Section 1.2.12.6.

 

 

 

 

1.2.12.5 Perforation

Weak horizontal and vertical perforations cause paper jams.D

The length ratio of the cut part and uncut part of perforations must be more than 3 to 1 and less than 5 to 1 (Refer to Figure 1-13.).

Horizontal perforations must have an uncut part in each end of the paper (Refer to Figure 1-14.).

At the intersection of horizontal and vertical perforations, the cut part of the perforations must not cross each other (Refer to Figure 1-15.).

The raised part at the perforation must be less than 1 mm when the bottom layer kept by force (Refer to Figure 1-16.).

1.2.12.6 Notes

Clean paper (with no folds, creases, tears) should be used (Refer to Figure 1-17.).

The sprocket hole must be circular. The hole may have teeth (Refer to Figure 1-18.).

The sprocket hole of each layer must not be shifted (Refer to Figure 1-19.).

The litter of sprocket holes must be removed from the paper.

Paper should be fan-folded at horizontal perforations. Never use one that is not fan-folded property (Refer to Figure 1-20.).

No hole is acceptable in the printable area.

Paper must be torn off accurately along perforations.

1-16

Rev. B

 

Epson DFX-8500 User Manual

GENERAL DESCRIPTION

P a g e L e n g t h

1 9 - 3 1

1 3 + 3

1 9

o r e

m o r e

o r

 

m

 

1 3

+

3

 

o r

 

 

2 1 . 2

 

M u lt i - p a r t c u t s h e e t

B a s e s h e e t

S p o t - g lu e d p a r t

m o r e

o r e

P e r f o r a t io n o f b a s e s h e e t

o r

m

r

 

o

2 1 . 2

4 . 2

S p o t - g lu e d p s r t

L o w e r e d g e

P a g e W id t h

S p o t - g lu e d p a r t

 

 

U n it : m m

Figure 1-12. Paper Width Overlapping Area

 

 

 

 

 

 

Figure 1-13. Perforations 1

 

Figure 1-14. Perforations 2

Rev. B

1-17

DFX-8500

Figure 1-16. Raised Portion at a Perforation

a)

b)

c)

 

 

Figure 1-15. Perforations 3

 

 

 

 

 

 

 

 

 

Figure 1-18. Sprocket Hole 1

Figure 1-19. Sprocket Hole 2

Figure 1-17. Unsuitable Paper

Figure 1-20. Bad Folded Paper

1-18

Rev. B

 

GENERAL DESCRIPTION

1.3 INTERFACES

The DFX-8500 is equipped with parallel interface, serial interface, and optional Type-B interface card. This section presents the specifications for each interface type.

1.3.1 Parallel Interface (Forward channel)

Data transmission mode:

8-bit parallel, IEEE-1284 compatibility mode

Synchronization:

/STROBE pulse

Connector type:

57-30360 (AMPHENOL) 36-pin plug or equivalent

Handshaking:

BUSY and /ACK handshaking

Notes 1: BUSY signal is set high before setting either /ERROR low or PE high and held high until all these signals return to their inactive state. BUSY signal is at a high level in the following cases.

During data entry (see data transmission timing) When input data buffer is full.

During /INIT signal is at a low level or during hardware initialization During printer error (see /ERROR signal)

During test printing or during setting printing During SelecType

When the parallel interface is not selected.

Notes 2: /ERROR signal is at a low level when the printer is in one of the following states. Printer hardware error (fatal error)

Paper out error Paper jam error Cover open status

Incomplete paper change Paper size error Ribbon jam error

Notes 3: PE signal is at a high level during paper out error.

‰ Data transmission timing:

Refer to Figure 1-21.

 

 

D A T A

( n )

D A T A

( n + 1 )

 

 

 

 

D A T A

 

 

 

 

 

 

 

t

h o ld

 

 

S T R O B E

 

 

 

 

 

 

t

s t b

t n e x t

 

t

 

 

 

s e t u p

 

 

 

 

B U S Y

 

 

 

 

 

 

 

t

r e a d y

 

 

 

A C K N L G

t b u s y

 

 

 

 

 

 

 

 

 

 

t r e p ly

t a c k t n b u s y

Parameter

Minimum

Maximum

Parameter

Minimum

Maximum

 

 

 

 

 

 

t setup

500 ns

---

t ack

500 ns

10 us

t hold

500 ns

---

t nbusy

0

---

t stb

500 ns

---

t next

0

---

t ready

0

---

tt-out*

---

120 ns

t busy

---

500 ns

tt-in**

---

200 ns

t reply

---

---

 

 

 

Note: * Rise and fall time of output signals ** Rise and fall time of input signals.

Figure 1-21. Data Transmission Timing

Rev. B

1-19

DFX-8500

 

 

 

 

‰ Signal Level:

TTL-level compatible, IEEE-1284 level 1 device

 

 

Refer to Table 1-9.

 

 

 

 

Table 1-9. Signal Level

 

 

Parameter

Minimum

 

Maximum

Condition

 

VOH*

-

 

5.5 V

 

 

VOL*

-0.5 V

 

-

 

 

IOH*

-

 

0.32 mA

VOH = 2.4 V

 

IOL*

-

 

12 mA

VOL = 0.4 V

 

CO

-

 

50 pF

 

 

VIH

-

 

2.0 V

 

 

VIL

0.8 V

 

-

 

 

IIH

-

 

0.32 mA

VIH = 2.4 V

 

IIL

-

 

12 mA

VIL = 0.8 V

 

CI

-

 

50 pF

 

Note: * A low logic level on the logical high signal is 2.0 V or less when the printer is powered off. And this signal is equal or exceeding 3. 0 V when the printer is powered on. The receiver shall provide an impedance equivalent to 7.5 K ohms to ground.

‰Connector pin assignments and signals: Refer to Table 1-10.

Table 1-10. Signal and Connector Pin Assignment (Forward channel)

Pin No.

Signal Name

Return GND pin

In/Out*

Functional Description

1

/STROBE

19

In

The strobe pulse. Read-in of data is performed

 

 

 

 

at the falling edge of this pulse.

2-9

DATA 0-7

20-27

In

The DATA0 through DATA7 signals represent

 

 

 

 

data bits 0 to 7, respectively. Each signal is at

 

 

 

 

high level when data is logical 1 and low level

 

 

 

 

when data is logical 0.

10

/ACKNLG

28

Out

This signal is a negative pulse indicating that

 

 

 

 

the printer can again accept data.

11

BUSY

29

Out

A high signal indicates that the printer cannot

 

 

 

 

receive data.

12

PE

28

Out

A high signal indicates paper-out error.

13

SLCT

28

Out

Always at high level when the printer is

 

 

 

 

powered on.

14

/AFXT

30

In

Not used.

31

/INIT

30

In

The falling edge of a negative pulse or a low

 

 

 

 

signal on this line causes the printer to initialize.

 

 

 

 

Minimum 50 us pulse is necessary.

32

/ERROR

29

Out

A low signal indicates printer error condition.

36

/SLIN

30

In

Not used.

18

Logic H

-

Out

Pulled up to +5V via 3.9K ohm resistor.

35

+5V

-

Out

Pulled up to +5V via 3.3K ohm resistor.

17

Chassis GND

-

-

Chassis GND.

16,33,19,30

GND

-

-

Signal GND.

15,34

NC

-

-

Not connected.

Note: * In/Out refers to the direction of signal flow from the printer’s point of view.

1-20

Rev. B

 

 

 

 

GENERAL DESCRIPTION

1.3.2 Parallel Interface (Reverse channel)

Data transmission mode:

IEEE-1284 nibble mode

Connector type:

57-30360 (AMPHENOL) 36-pin plug or equivalent

Synchronization:

No Info.

Handshaking:

No info.

Data transmission timing:

No info.

Signal Level:

TTL-level compatible, IEEE-1284 level 1 device

Extensibility request :

The printer responds to the extensibility request in the affirmative,

 

 

when the request is 00h or 04h, which mean:

 

 

00h : Request nibble mode of reverse channel transfer

 

Device ID :

04h : Request device ID in nibble mode of reverse channel transfer

 

 

 

 

[00h][3Ah]

 

 

 

MPG:EPSON;

 

 

 

CMD:ESCP9,PRPII9,BDC;

 

 

 

MDL:DFX-8500;

 

 

 

CLS:PRINTER;

 

‰Connector pin assignments: Refer to Table 1-11.

Table 1-11. Signal and Connector Pin Assignment (Reverse channel)

Pin No.

Signal Name

I/O*

Description

1

/STROBE

IN

HostCIk: This signal is a strobe pulse used to read extension

 

 

 

request values from the host computer during negotiation.

2-9

DATA 1-8

IN

The signals are data bits of extension request Values during

 

 

 

negotiation. This printer supports following values:

 

 

 

0000 0100: Request Device ID (by nibble mode sending)

 

 

 

0000 0000: Request nibble mode

10

/ACKNLG

OUT

PtrCIk: Printer data sending clock.

11

BUSY

OUT

PtrBusy: Printer sending data bits 3 and 7 during data transfer to

 

 

 

the host computer

12

PE

OUT

AckDataReq: Printer sending data bits 2 and 6 during data transfer

 

 

 

to the host computer

13

SLCT

OUT

Xflag: Printer sending data bits 2 and 6 during data transfer to the

 

 

 

host computer.

14

/AUTO-FEED

IN

HostBusy: This signal informs the printer of the host computer

 

 

 

state. When the signal is HIGH, the host computer cannot accept

 

 

 

data.

15

NC

-

Not used.

16

GND

-

Logic ground level

17

CHASSISGND

-

Connected to the printer chassis. The printer chassis GND and the

 

 

 

signal GND are connected to each other.

18

NC

-

Not connected.

19-30

GND

-

Ground level for the twisted pair return signal.

31

/INIT

IN

nlnit: High level fixed

32

/ERROR

OUT

nDataAvaiI: Printer sending data bits 0 and 4 during data transfer to

 

 

 

the host computer.

33

GND

-

Same as for ins19to30.

34

NC

-

Not used.

35

+5

-

Pulled up to +5V through 1.0K ohm resistor.

36

/SLCT IN

IN

1284Active: If this signal is set to HIGH, this printer active

 

 

 

P1284(reverse mode).

Note: * In/Out refers to the direction of signal flow from the printer’s point of view.

Rev. B

1-21

DFX-8500

1.3.3

 

Serial Interface

 

Synchronization :

Asynchronous

Signal level (ELA-232D) :

 

MARK (logical 1) :

-3Vto-25V

SPACE (logical 0) :

+3Vto+25V

Word length :

 

Start bit :

1 bit

Data bit :

8 bit

Parity bit :

Odd, Even, Non, of Ignore

Stop bit :

1 bit or more

Baud rate :

2400, 4800, 9600 or 19200 bps

Handshaking :

DTR signal or X-ON / X-OFF

DTR=MARK, X-OFF :

Indicates that the printer cannot receive data.

DTR=SPACE, X-ON :

Indicates that the printer is ready to receive data.

Note:

The DTR signal is MARK and X-OFF code (DC3, 13h) is transmitted when the rest of the

 

input buffer becomes 256-byte. The DTR signal is SPACE and X-ON code (DC1, 11h) is

 

transmitted when the rest of the input buffer is regained 256-byte.

Error handling :

When parity error is detected, the received byte is changed to the

 

 

 

"*" character code. Overrun error and framing error are ignored.

Connector :

25 pin sub-miniature D-shell connector (female)

Connector pin assignment and signals : Refer to Table 1-12.

Table 1-12. Signal and Connector Pin Assignment (EIA-232D)

Pin No.

Signal Name

In / Out*

Functional Description

2

TXD

Out

Transmit data.

20

DTR

Out

Indicates that the printer is ready to receive data or not.

11

REV

Out

Connected directly to the DTR signal.

4

RTS

Out

Request to send. always SPACE level when the printer is

 

 

 

powered on. Pulled up to +12 V via 4.7K-ohm resistor.

3

RXD

In

Receive data

7

Signal GND

-

Signal GND

1

Chassis

-

Chassis GND

 

GND

 

 

Other

NC

-

Not used. Not connected.

Note: * In/Out refers to the direction of signal flow from the printer’s point of view.

1.3.4 Optional Interface

Type-B and Type-B level 2 optional interfaces are available (Refer to Table 1-1.).

1-22

Rev. B

 

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