Model
Operating Instructions and Owner’s Manual
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READ INSTRUCTIONS CAREFULLY: Read |
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heatstar |
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and follow all instructions. Place instructions in |
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BY eNERCO |
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a safe place for future reference. Do not allow |
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1000ID, |
2000ID |
Model |
1000ID, |
2000ID |
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anyone who has not read these instructions to |
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3000ID |
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3000ID, |
4000ID |
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assemble, light, adjust or operate the heater. |
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INDIRECT FIRED
PORTABLE HEATER
WARNING: If the information in this manual is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life.
— Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
— Service must be performed by a qualified service agency.
This is a vented portable heater. It uses air (oxygen) from the area in which it is used. Adequate combustion air and ventilation must be provided. Refer to page 5.
ENERCO GROUP, INC., 4560 W. 160TH ST., CLEVELAND, OHIO 44135 • 800-251-0001 |
08/08 #50120 |
WARNING:
YOUR SAFETY IS IMPORTANT TO YOU AND TO OTHERS, SO PLEASE READ THESE INSTRUCTIONS BEFORE YOU OPERATE THIS HEATER.
GENERAL HAZARD WARNING:
FAILURE TO COMPLY WITH THE PRECAUTIONS AND INSTRUCTIONS PROVIDED WITH THIS HEATER, CAN RESULT IN DEATH, SERIOUS BODILY INJURY AND PROPERTY LOSS OR DAMAGE FROM HAZARDS OF FIRE, EXPLOSION, BURN, ASPHYXIATION, CARBON MONOXIDE POISONING, AND/OR ELECTRICAL SHOCK.
ONLY PERSONS WHO CAN UNDERSTAND AND FOLLOW THE INSTRUCTIONS SHOULD USE OR SERVICE THIS HEATER.
IF YOU NEED ASSISTANCE OR HEATER INFORMATION SUCH AS AN INSTRUCTIONS MANUAL, LABELS, ETC. CONTACT THE MANUFACTURER.
WARNING:
NOT FOR HOME OR RECREATIONAL VEHICLE USE
WARNING:
FIRE, BURN, INHALATION, AND EXPLOSION HAZARD. KEEP SOLID COMBUSTIBLES, SUCH AS BUILDING MATERIALS, PAPER OR CARDBOARD, A SAFE DISTANCE AWAY FROM THE HEATER AS RECOMMENDED BY THE INSTRUCTIONS NEVER USE THE HEATER IN SPACES WHICH DO OR MAY CONTAIN VOLATILE OR AIRBORNE COMBUSTIBLES, OR PRODUCTS SUCH AS GASOLINE, SOLVENTS, PAINT THINNER, DUST PARTICLES OR UNKNOWN CHEMICALS.
WARNING:
The State of California requires the following warning:
COMBUSTION BY-PRODUCTS PRODUCED WHEN US-
ING THIS PRODUCT CONTAIN CARBON MONOXIDE, A CHEMICAL KNOWN TO THE STATE OF CALIFORNIA TO CAUSE CANCER AND BIRTH DEFECTS (OR OTHER REPRODUCTIVE HARM).
WARNING:
READ THE INSTRUCTIONS GIVEN IN THIS MANUAL BEFORE USING THE APPLIANCE.
•DO NOT USE GASOLINE, NAPHTHA OR VOLATILE
FUELS.
•THE ELECTRICAL SYSTEM TO WHICH THE APPLIANCE
IS CONNECTED MUST COMPLY WITH ALL SAFETY REGULATIONS IN FORCE. A RESIDUAL CURRENT CIRCUIT BREAKER MUST BE PROVIDED ON THE MAIN DISTRIBUTION BOARD.
•UNPLUG THE HEATER BEFORE ATTEMPTING ANY
SERVICE OR MAINTENANCE.
•ALWAYS CHECK THE POWER SUPPLY CABLE BEFORE
USE. IT MUST NOT BE BENT, CRUSHED, OR ANYWAY DAMAGED.
•THE POWER SUPPLY CABLE MUST BE REPLACED ONLY
BY QUALIFIED PERSONNEL.
•ONLY USE AN ORIGINAL H07RN-F POWER CABLE
WITH WATERPROOF PLUG.
•DO NOT TOUCH THE EXHAUST GAS OUTLET. DANGER
OF BURNS!
Contents |
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WARNINGS.................................................................................. |
2 |
SPECIFICATIONS........................................................................... |
3 |
operation.................................................................................. |
4 |
Safety devices.......................................................................... |
4 |
MAINTENANCE............................................................................ |
5 |
ventilation............................................................................... |
5 |
TROUBLESHOOTING..................................................................... |
6 |
wiring diagrams..................................................................... |
7 |
parts list.................................................................................. |
11 |
ENERCO GROUP, INC. |Indirect Fired Portable Heater |
2 |
Operating Instructions and Owner’s Manual |
Important
Before using the heater, read and understand all instructions and follow them carefully. The manufacturer is not responsible for damages to goods or persons due to improper use of units.
General Recommendations
This indirect-fired heater runs on diesel fuel. Those with direct combustion send hot air and the combustion products into the room, while those with indirect combustion are fitted with a flue to take the fumes away through the chimney.
Always follow local ordinances and codes when using this heater:
•Read and follow this owner’s manual before using the heater.
•Use only in places free of flammable vapors or high dust content.
•Never use heater in immediate proximity of flammable materials (the minimum distance must be 6 ft.).
•Make sure fire fighting equipment is readily available.
•Make sure sufficient fresh outside air is provided according
to the heater requirements. Direct combustion heaters should only be used in well vented areas in order to avoid carbon monoxide poisoning.
•The heater is installed near a chimney to take away the fumes (see “Ventilation” on page 5) and connected to an electrical switchboard.
•When the heater is connected to a flue pipe, the flue pipe shall terminate in a vertical section at least two feet long and sufficient draft shall be created to assure safe and proper operation of the heater.
•Never block air inlet (rear) or air outlet (front).
•In case of very low temperatures add kerosene to the heating oil.
•Make sure heater is always under surveillance and keep children and animals away from it;
•Before starting the heater always check free rotation of ventilator fan.
•Indirect fired units only can be connected to air ducts to distribute warm air, with respect to the max. static pressure declared (see “TECHNICAL SPECIFICATION” sheet).
•Unplug heater when not in use.
TECHNICAL SPECIFICATIONS |
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mh 1000id |
mh 2000id |
mh 3000id |
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hs 1000id |
hs 2000id |
hs 3000id |
hs 4000id |
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Heat input |
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[kBTU/h] |
110 |
205 |
300 |
400 |
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Air flow |
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[cfm] |
880 |
1,530 |
2,500 |
2,760 |
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Fuel Type |
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Diesel/Kerosene/#1-2 Fuel Oil |
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Heat output |
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[kBTU/h] |
91.9 |
174.9 |
254.4 |
335.6 |
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Fuel consumption |
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[gal/h] |
0.80 |
1.48 |
2.28 |
2.82 |
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[lb/h] |
5.53 |
10.35 |
15.07 |
20.07 |
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Phase |
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1 |
1 |
1 |
1 |
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Power supply |
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Voltage |
[V] |
120 |
120 |
120 |
120 |
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Frequency |
[Hz] |
60 |
60 |
60 |
60 |
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Electric consumption |
[W] |
520 |
785 |
1.240 |
1.440 |
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[A] |
5.76 |
8.30 |
11.40 |
13.20 |
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Nozzle |
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[USgal/h] |
0.60-80° S |
1.00-45° W |
1.20-45° W |
1.50-45° W |
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Pump pressure |
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[psi] |
167 |
P1: 137 |
P1: 160 |
P1: 203 |
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P2: 239 |
P2: 350 |
P2: 348 |
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Max static pressure |
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[in WC] |
0.5 |
0.5 |
0.5 |
0.5 |
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Recommended max. temp. in the air |
[°F] |
250 |
250 |
250 |
250 |
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duct |
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Adjustment of combustion air flap |
[in] |
a=0.32 |
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- |
- |
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N° |
- |
A=1.02 |
A=1.50 |
B=1.14 |
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Flue diameter |
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[in] |
5.9 |
5.9 |
5.9 |
5.9 |
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Compulsory flue draft |
[in WC] |
0.05 |
0.05 |
0.05 |
0.05 |
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Tank capacity |
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[gal] |
10.8 |
17.2 |
27.7 |
35.7 |
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Dimensions, L x W x H |
[in] |
49.3x20.0x30.5 |
56.5x23.2x37.60 |
68.5x27.6x37.7 |
66.3x27.6x45.6 |
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Net Weight |
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[lb] |
94 |
176 |
264 |
330 |
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ENERCO GROUP, INC. |Indirect Fired Portable Heater |
3 |
Operating Instructions and Owner’s Manual |
Operation
Before any attempt of starting the heater is made, check that your electrical supply conforms to the data on the model plate.
Control Board
1 |
3 |
4 |
2 |
5 |
O N
0
O N
1RESET BUTTON WITH CONTROL LAMP
2CONTROL LAMP
3MAIN SWITCH
4ROOM THERMOSTAT PLUG
5POWER CORD
Gap of Electrodes
X
Y
Z
Models |
X |
Y |
Z |
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ID1000 |
.079 in |
.118 in |
.256 in |
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ID2000 |
.158 in |
.098 in |
.158 in |
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ID3000 |
.158 in |
.098 in |
.158 in |
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ID4000 |
.158 in |
.098 in |
.158 in |
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Clearances
The following minimum safety clearances from materials or objects in the surroundings of the heater must be ensured:
Sides |
2.5 ft. |
Air Inlet |
2.5 ft. |
Top |
6 ft. |
Air outlet |
12 ft. |
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•Floors and ceilings must be made of fireproof materials in the room where the heater is operated.
•The air inlet and outlet must never be blocked for any reason.
•Install the heater on a flat, level floor in a steady postion.
•It is forbidden to connect direct-fired heaters to air ducts.
Warning
•DO NOT USE GASOLINE, NAPHTHA OR VOLATILE FUELS.
•STOP HEATER BEFORE ADDING FUELS.
•ALWAYS FILL OUTDOORS AWAY FROM OPEN FLAME
•DO NOT USE EXTERNAL FUEL SOURCE.
•DO NOT OPERATE HEATER WHERE FLAMMABLE LIQUIDS
OR VAPORS MAY BE PRESENT.
•DO NOT START HEATER WHEN CHAMBER IS HOT
•DO NOT START HEATER WHEN EXCESS FUEL HAS ACCUMU-
LATED IN THE CHAMBER.
•DO NOT PLACE COOKING UTENSILS ON TOP OF THE
HEATER.
•PLUG ELECTRICAL CORD INTO A PROPERLY GROUNDED THREE-PRONG RECEPTACLE.
The heater can only work automatically when a control device, such as for example a thermostat or a timer, is connected to the heater. Connection to the heater is made by removing the socket cover(4) and inserting the thermostat plug.
To start the machine you must:
•If connected to the thermostat, turn the switch to (ON + ); •If not connected to the thermostat, turn the switch to (ON).
When unit is started for the first time or is started after the oil tank has been totally emptied, the flow of oil to the burner may be impaired by air in the circuit. In this case the control box will cut out the heater and it might be necessary to renew the starting procedure once or twice by depressing the reset button (1).
Should the heater not start, check that oil tank is full and depress reset button (1).
Should the heater still not work, please refer to chapter “OBSERVED FAULTS, CAUSES AND REMEDIES”.
Stopping the Heater
Set main switch (3) on “0” position or turn thermostat or other control device on lowest setting.
The flame goes out and the fan continues to work for approx. 90sec. cooling the combustion chamber.
Safety Devices
The unit is fitted with an electronic flame control box. In case of malfunction this box will cut in and stop the heater, at the same time the pilot lamp in the control box reset button (1) will light up.
Heaters are also equipped with an overheat thermostat safety cutout which will stop the heater in case of overheating. This thermostat will reset automatically but you will have to depress button (1) on control box before being able to restart the heater.
Transport
Warning
•Before making any attempt to restart heater find and eliminate reason of overheating.
Before heater is moved it must be stopped and unplugged. Before moving the heater wait till it has totally cooled off and make sure oil tank cap is securely fixed.
ENERCO GROUP, INC. |Indirect Fired Portable Heater |
4 |
Operating Instructions and Owner’s Manual |
The hot air heaters with wheels must be wheeled. The suspended version which has no wheels must be transported with adequate machinery.
Maintenance
Preventive and regular maintenance will ensure a long trouble free life to your heater.
Warning
•Never service heater while it is plugged in, operating or hot.
Severe burns or electrical shock can occur.
Every 50 hours of operation: disassemble filter and wash with clean oil, remove upper body parts and clean inside and ventilator with compressed air, check correct attachment of H.T. connectors to the electrodes and check H.T. cables, remove burner assembly, clean and check electrode settings, adjust according to scheme “GAP OF ELECTRODES”.
Flue Connections Diagram
Ventilation
6 “
Description
A)Minimal 39”
B)Minimal 39”
C)The shortest
D)The same or bigger than the smokes outlet diameter of heater
E)Minimal 1m
1)Anti-wind device provided with the heater
2)Horizontal crossing with minimal upside angle pitch of 5°
3)Chimney 8” x 8” of minimal inside measure
4)Chimney anti-explosion flap door
5)External seating wall
6)Chimney ending H shape
N.B. Above recommendation indicative only. Have your installation checked by local authority.
C
D
2
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B |
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5
4
6 |
E |
B |
1 |
5 |
ENERCO GROUP, INC. |Indirect Fired Portable Heater |
5 |
Operating Instructions and Owner’s Manual |
Troubleshooting
TROUBLE |
Cause |
SOLUTION |
Motor does not start, no ignition |
No electrical current |
Check mains (should be 120 V – 1~ – 60 Hz) |
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Check proper positioning and functioning of switch |
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Check fuse |
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Wrong setting of room ther- |
Check correct setting of heater control. If thermostat, make |
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mostat or other control |
sure selected temperature is higher than room temperature |
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Thermostat or other control |
Replace control device |
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defective |
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Electrical motor defective |
Replace electrical motor |
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Electrical motor bearings |
Replace electrical motor bearings |
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defective |
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Burned out condenser |
Replace condenser |
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Motor starts, no ignition or cuts out |
Electric ignitor defective |
Check connection of H.V. Ieads to electrodes and transformer |
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Check electrodes setting (see scheme “GAP OF ELECTRODES”) |
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Check electrodes for cleanliness |
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Replace H.V. transformer |
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Flame control box defective |
Replace control box |
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Photocell defective |
Clean or replace photocell |
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Not enough or no fuel at all |
Check state of motor-pump plastic coupling |
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at burner |
Check fuel line system including fuel filter for possible leaks |
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Clean or replace oil nozzle |
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Solenoid defective |
Check electrical connection |
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Check thermostat LI |
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Clean or replace solenoid |
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Motor starts, heater emits smoke |
Not enough combustion air |
Make sure air inlet and outlet are free |
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Check setting of combustion air flap |
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Clean burner disc |
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Too much combustion air |
Check setting of combustion air flap |
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Fuel contaminated or con- |
Drain fuel in tank with clean fuel |
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tains water |
Clean oil filter |
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Air leaks in fuel circuit |
Check the seals on the ducts and the diesel filter |
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Not enough fuel at burner |
Check pump pressure |
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Clean or replace fuel nozzle |
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Too much fuel at burner |
Check pump pressure |
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Replace nozzle |
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Heater does not stop |
Solenoid |
Replace solenoid coil or complete solenoid |
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If heater still not working properly, please revert to nearest authorized dealer.
ENERCO GROUP, INC. |Indirect Fired Portable Heater |
6 |
Operating Instructions and Owner’s Manual |
Wiring Diagram
1000ID Series Models
Drawing Legend
FU |
Fuse |
RV |
Control |
IT |
Transformer H.V. |
TA |
Room Thermostat |
LI1 |
Overheat Thermostat |
RE |
Relays |
EV1 |
Solenoid Valve 1° |
AP |
Control Box |
FO |
Photocell |
PA |
Air pressure control |
CO |
Condenser |
RF |
Heater filter |
MV |
Fan Motor |
FA |
Fan thermostat |
ST |
Electric pilot |
PE |
Ground |
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ENERCO GROUP, INC. |Indirect Fired Portable Heater |
7 |
Operating Instructions and Owner’s Manual |
Wiring Diagram
2000ID and 3000ID Series Models
Drawing Legend
FU |
Fuse 20A |
RV |
Control |
IT |
Transformer H.V. |
TA |
Room Thermostat plug |
LI1 |
Overheat Thermostat |
RE |
Relay |
EV1 |
Solenoid Valve 1° |
AP |
Control Box |
EV2 |
Solenoid Valve 2° |
FA |
Fan thermostat |
FO |
Photocell |
PA |
Air pressure control |
CO |
Condenser |
RF |
Heated filter |
MV |
Fan Motor |
PA |
Air pressure switch |
ST |
Electric pilot lamp |
PE |
Ground |
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ENERCO GROUP, INC. |Indirect Fired Portable Heater |
8 |
Operating Instructions and Owner’s Manual |
Wiring Diagram
4000ID Series Models
Drawing Legend
FU |
Fuse 20A |
TA |
Room Thermostat plug |
IT |
Transformer H.V. |
RE |
Relay |
LI1 |
Overheat Thermostat |
AP |
Control Box |
EV1 |
Solenoid Valve 1° |
FA |
Fan thermostat |
EV2 |
Solenoid Valve 2° |
RF |
Heated filter |
FO |
Photocell |
CN |
Connector |
CO |
Condenser |
LI2 |
Overheat safety |
MV |
Fan Motor |
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thermostat |
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ST |
Electric pilot lamp |
PE |
Ground |
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RV |
Control |
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ENERCO GROUP, INC. |Indirect Fired Portable Heater |
9 |
Operating Instructions and Owner’s Manual |
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02 |
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05 |
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14 |
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17 15 |
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Optional |
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18 |
84 |
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04 |
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16 |
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85 |
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42 |
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87 |
88 |
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78 77 |
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86 |
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41 |
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Manual |
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A |
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89 |
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40 |
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B |
08 |
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Owner’s |
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03 |
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07 |
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12 |
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09 |
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|IndirectFired Portable Heater 10 Operating Instructions and |
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37 |
39 |
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06 |
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38 |
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B |
64 |
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66 |
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67 |
36 |
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18 |
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20 |
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65 |
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83 |
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62 |
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63 |
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68 |
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24 |
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21 |
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80 |
23 |
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82 |
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72 |
71 |
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35 |
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26 |
25 |
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70 |
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69 |
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35 |
49 |
48 |
47 |
46 |
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34 |
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50 |
81 |
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74 |
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51 |
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HeaterPortableFiredIndirectSeries1000ID- |
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43 |
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76 |
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75 |
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56 |
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52 |
53 54 55 |
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31 |
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77 |
ENERCO |
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32 |
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58 |
59 |
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57 |
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1000ID Series Indirect-Fired Portable Heater Parts List
no. |
Stock No. |
Description |
|
|
|
01 |
g06075-9010 |
Outlet cone |
02 |
g06077 |
Chimney Ø 150 |
03 |
g06079 |
Combustion chamber support |
04 |
g06081 |
Combustion chamber |
05 |
g06083-9010 |
Upper body |
06 |
g06085-9010 |
Lower body |
07 |
e10677-110 |
Motor 200Wwith condenser |
08 |
e11208 |
Condenser 20 µF |
09 |
g06067 |
Motor flange |
10 |
g06070-9010 |
Fan protection ring |
11 |
t10207 |
Fan Ø300 18° |
12 |
m20402 |
Elastic Plate U42-032 |
13 |
p30165 |
Inlet grille |
14 |
i40330 |
Tube BP 1/4” FF L.420mm |
15 |
i20104 |
Nipple FE 1/4” MM |
16 |
t20239 |
Filter with cartridge |
17 |
g06104-9005 |
Filter support |
18 |
i40329 |
Tube BP 1/4”FF L.260mm |
19 |
c30307 |
Protection cable Ø 35 |
20 |
p20174-9005 |
Handle |
21 |
c30319 |
Plug Ø25 |
22 |
p20175-9005 |
Foot |
23 |
i40331 |
Tube BP 1/4” F L.580mm |
24 |
i30695 |
Pascante L.150mm |
25 |
i30737 |
Nipple OT 1/4” M - M12x1.75M |
26 |
g06068-9005 |
Power lead hook |
27 |
g06099-9005 |
Fuel tank |
28 |
c30356 |
Drain plug |
29 |
g06105-9005 |
Wheel axle |
30 |
g06106-9005 |
Wheels axle support |
31 |
c10546 |
Wheel Ø 260 - Ø 25 |
32 |
m20202 |
Spring washer Ø20 |
33 |
i25019 |
Fuel tank |
34 |
c30350 |
OR Ø30 x 2.62 |
35 |
g00212 |
El. Components drawer |
36 |
c30425 |
Seal |
37 |
p50127 |
Control box cover |
38 |
g06108-9010 |
Base |
39 |
e50101 |
Limit thermostat |
40 |
g06087 |
Blast tube |
41 |
e50102 |
Fan thermostat |
42 |
g06072 |
Sleeve Ø8 x Ø6 x 9.5 |
43 |
p50126 |
Electr. Components drawer |
44 |
e20508 |
Fuse holder |
45 |
e10308 |
Fuse (6x30) 10A |
No. |
Stock no. |
Description |
46 |
g06102 |
Switch support |
47 |
e50437 |
Pressure switches HONEYWELL |
48 |
e20319 |
Terminal board |
49 |
e20305 |
Terminal board |
50 |
e11125 |
Relay finder 65.31 AC |
51 |
e10917-2 |
Transformer H.T. 818C 110V |
52 |
g06109 |
Transformer H.T. flange |
53 |
g06103 |
Support |
54 |
e40107 |
LANDIS LOA 21-24 base |
55 |
e40113 |
Control box LANDIS LOA 21-24 |
56 |
g06073 |
Plate for electrical components |
57 |
e10102-p |
Switch 0 - 1 |
58 |
e20640 |
Thermostat plug 3P+T |
59 |
e20665 |
Drain plug |
60 |
e30443 |
El. wire with plug and cable |
|
|
fastener |
61 |
e11030 |
Lamp 230V |
62 |
t20339 |
Nozzle 0.60 GPH 80° S |
63 |
i33001 |
Nozzle support |
64 |
p20526 |
Burner flange Ø 80mm |
65 |
i31034 |
Nut M14 |
66 |
e10248 |
Electrode |
67 |
g02076 |
H.T. Cable connect 90° |
68 |
i40192 |
Micro pipe |
69 |
e50306 |
Ld. ph. UnitL&G QRB1A |
70 |
e50307 |
Fixing clamp |
71 |
e50308 |
Photo resistance flange |
72 |
c30352 |
Cable protection Ø15 |
73 |
t20429-1 |
Pump Danfoss BFP01 |
74 |
t20118 |
Solenoid spool BFP11-21 Danfoss |
75 |
t20117 |
Solenoid valve Danfoss |
76 |
i20115 |
Nipple FE 1/8” MM |
77 |
e10513 |
Coupling K1 |
78 |
e20953 |
Cable holder PG11 |
79 |
e20954 |
Ring nut PG11 |
80 |
i20325 |
Connection1/8” |
81 |
i31130 |
Conn. Straight Ø6 1/8” |
82 |
i40332 |
Silicone pipe Ø5x9 |
83 |
c30319 |
Rubber tap |
84 |
t20241 |
OR KIT oil filter |
85 |
t20242 |
Filter cartridge |
86 |
t20201 |
Oil filter 1/4” |
87 |
t20234 |
OR KIT oil filter |
88 |
t20206 |
Filter cartridge |
89 |
t20212 |
Filter housing |
ENERCO GROUP, INC. |Indirect Fired Portable Heater |
11 |
Operating Instructions and Owner’s Manual |