Installation and operation manual
Part Number 3-9008-504, rev. K
October, 2013
DanielTM Series 1500 turbine meter
3" thru 18" sizes
Safety signal words and symbols
Pay special attention to the following signal words, safety alert symbols and statements:
Safety alert symbol
This is a safety alert symbol. It is used to alert you to potential physical injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
Indicates a hazardous situation which, if not avoided, will result in death or serious injury.
Warning indicates a hazardous situation which, if not avoided, could result in death or serious injury.
Caution indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
Notice is used to address safety messages or practices not related to personal injury.
Important safety instructions
Daniel Measurement and Control, Inc. (Daniel) designs, manufactures and tests products to function within specific conditions. Because these products are sophisticated technical instruments, it is important that the owner and operation personnel must strictly adhere both to the information printed on the product and to all instructions provided in this manual prior to installation, operation, and maintenance.
Daniel also urges you to integrate this manual into your training and safety program.
BE SURE ALL PERSONNEL READ AND FOLLOW THE INSTRUCTIONS IN THIS MANUAL AND ALL NOTICES AND PRODUCT WARNINGS.
Failure to follow the installation, operation or maintenance instructions for a Daniel product could lead to serious injury or death from explosion or exposure to dangerous substances.
To reduce this risk:
•Comply with all information on the product, in this manual, and in any local and national codes that apply to the product.
•Do not allow untrained personnel to work with this product.
•Use Daniel parts and work procedures specified in this manual.
Product owners (Purchasers):
•Use the correct product for the environment and pressures present. See technical data or product specifications for limitations. If you are unsure, discuss your needs with your Daniel representative.
•Inform and train all personnel in the proper installation, operation, and maintenance of this product.
•To ensure safe and proper performance, only informed and trained personnel should install, operate, repair and maintain this product.
•Verify that this is the correct instruction manual for your Daniel product. If this is not the correct documentation, contact Daniel at 1-713-827-6314. You may also download the correct manual from: http://www.daniel.com
•Save this instruction manual for future reference.
•If you resell or transfer this product, it is your responsibility to forward this instruction manual along with the product to the new owner or transferee.
•ALWAYS READ AND FOLLOW THE INSTALLATION, OPERATIONS, MAINTENANCE AND TROUBLESHOOTING MANUAL(S) AND ALL PRODUCT WARNINGS AND INSTRUCTIONS.
•Do not use this equipment for any purpose other than its intended service. This may result in property damage and/or serious personal injury or death.
Product operation personnel:
•To prevent personal injury, personnel must follow all instructions of this manual prior to and during operation of the product. Follow all warnings, cautions, and notices marked on, and supplied with, this product.
•Verify that this is the correct instruction manual for your Daniel product. If this is not the correct documentation, contact Daniel at 1-713-827-6314. You may also download the correct manual from: http://www.daniel.com
•Read and understand all instructions and operating procedures for this product.
•If you do not understand an instruction, or do not feel comfortable following the instructions, contact your Daniel representative for clarification or assistance.
•Install this product as specified in the INSTALLATION section of this manual per applicable local and national codes.
•Follow all instructions during the installation, operation, and maintenance of this product.
•Connect the product to the proper pressure sources when and where applicable.
•Ensure that all connections to pressure and electrical sources are secure prior to, and during, equipment operation.
•Use only replacement parts specified by Daniel. Unauthorized parts and procedures can affect this product's performance, safety, and invalidate the warranty. "Look-a-like" substitutions may result in deadly fire, explosion, release of toxic substances or improper operation.
•Save this instruction manual for future reference.
Notice
THE CONTENTS OF THIS PUBLICATION ARE PRESENTED FOR INFORMATIONAL PURPOSES ONLY, AND WHILE EVERY EFFORT HAS BEEN MADE TO ENSURE THEIR ACCURACY, THEY ARE NOT TO BE CONSTRUED AS WARRANTIES OR GUARANTEES, EXPRESSED OR IMPLIED, REGARDING THE PRODUCTS OR SERVICES DESCRIBED HEREIN OR THEIR USE OR APPLICABILITY. ALL SALES ARE GOVERNED BY DANIEL’S TERMS AND CONDITIONS, WHICH ARE AVAILABLE UPON REQUEST. WE RESERVE THE RIGHT TO MODIFY OR IMPROVE THE DESIGNS OR SPECIFICATIONS OF SUCH PRODUCTS AT ANY TIME.
DANIEL DOES NOT ASSUME RESPONSIBILITY FOR THE SELECTION, USE OR MAINTENANCE OF ANY PRODUCT. RESPONSIBILITY FOR PROPER SELECTION, USE AND MAINTENANCE OF ANY DANIEL PRODUCT REMAINS SOLELY WITH THE PURCHASER AND END-USER.
TO THE BEST OF DANIEL’S KNOWLEDGE THE INFORMATION HEREIN IS COMPLETE AND ACCURATE. DANIEL MAKES NO WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WITH RESPECT TO THIS MANUAL AND, IN NO EVENT, SHALL DANIEL BE LIABLE FOR ANY INCIDENTAL, PUNITIVE, SPECIAL OR CONSEQUENTIAL DAMAGES INCLUDING, BUT NOT LIMITED TO, LOSS OF PRODUCTION, LOSS OF PROFITS, LOSS OF REVENUE OR USE AND COSTS INCURRED INCLUDING WITHOUT LIMITATION FOR CAPITAL, FUEL AND POWER, AND CLAIMS OF THIRD PARTIES.
PRODUCT NAMES USED HEREIN ARE FOR MANUFACTURER OR SUPPLIER IDENTIFICATION ONLY AND MAY BE TRADEMARKS/REGISTERED TRADEMARKS OF THESE COMPANIES.
Warranty and limitation of liability
1.LIMITED WARRANTY: Subject to the limitations contained in Section 2 herein, Daniel Measurement & Control, Inc. (“Daniel”) warrants that the licensed firmware embodied in the Goods will execute the programming instructions provided by Daniel, and that the Goods manufactured by Daniel will be free from defects in materials or workmanship under normal use and care and Services will be performed by trained personnel using proper equipment and instrumentation for the particular Service provided. The foregoing warranties will apply until the expiration of the applicable warranty period. Goods are warranted for twelve (12) months from the date of initial installation or eighteen (18) months from the date of shipment by Daniel, whichever period expires first. Consumables and Services are warranted for a period of 90 days from the date of shipment or completion of the Services. Products purchased by Daniel from a third party for resale to Buyer (“Resale Products”) shall carry only the warranty extended by the original manufacturer. Buyer agrees that Daniel has no liability for Resale Products beyond making a reasonable commercial effort to arrange for procurement and shipping of the Resale Products. If Buyer discovers any warranty defects and notifies Daniel thereof in writing during the applicable warranty period, Daniel shall, at its option, correct any errors that are found by Daniel in the firmware or Services or repair or replace F.O.B. point of manufacture that portion of the Goods or firmware found by Daniel to be defective, or refund the purchase price of the defective portion of the Goods/Services. All replacements or repairs necessitated by inadequate maintenance, normal wear and usage, unsuitable power sources or environmental conditions, accident, misuse, improper installation, modification, repair, use of unauthorized replacement parts, storage or handling, or any other cause not the fault of Daniel are not covered by this limited warranty, and shall be at Buyer’s expense. Daniel shall not be obligated to pay any costs or charges incurred by Buyer or any other party except as may be agreed upon in writing in advance by Daniel. All costs of dismantling, reinstallation and freight and the time and expenses of Daniel’s personnel and representatives for site travel and diagnosis under this warranty clause shall be borne by Buyer unless accepted in writing by Daniel. Goods repaired and parts replaced by Daniel during the warranty period shall be in warranty for the remainder of the original warranty period or ninety (90) days, whichever is longer. This limited warranty is the only warranty made by Daniel and can be amended only in a writing signed by Daniel. THE WARRANTIES AND REMEDIES SET FORTH ABOVE ARE EXCLUSIVE. THERE ARE NO REPRESENTATIONS OR WARRANTIES OF ANY KIND, EXPRESS OR IMPLIED, AS TO MERCHANTABILITY, FITNESS FOR PARTICULAR PURPOSE OR ANY OTHER MATTER WITH RESPECT TO ANY OF THE GOODS OR SERVICES. Buyer acknowledges and agrees that corrosion or erosion of materials is not covered by this warranty.
2.LIMITATION OF REMEDY AND LIABILITY: Daniel shall not be liable for damages caused by delay in performance. The remedies of buyer set forth in this agreement are exclusive. In no event, regardless of the form of the claim or cause of action (whether based in contract, infringement, negligence, strict liability, other tort or otherwise), shall Daniel’s liability to buyer and/or its customers exceed the price to buyer of the specific goods manufactured or services provided by Daniel giving rise to the claim or cause of action. Buyer agrees that in no event shall Daniel’s liability to buyer and/or its customers extend to include incidental, consequential or punitive damages. The term “consequential damages” shall include, but not be limited to, loss of anticipated profits, revenue or use and costs incurred including without limitation for capital, fuel and power, and claims of buyer’s customers.
DANIEL™ SERIES 1500 TURBINE METER
OCT 2013
TABLE OF CONTENTS
1.0 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1.2 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
2.0 SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
3.0 INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3.2 Flow Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3.3 Installation and Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
3.4 Pickoff Coils and Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
4.0 OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4.2 Pre-start Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4.3 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
5.0 MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
5.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
5.2 Maintenance Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
5.3 Disassembly Procedures Internal Components . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
5.4 Reassembly of Internal Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
5.5 Field Retrofitable Dual Pickoff . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
6.0 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
6.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
7.0 PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
TABLE OF CONTENTS |
i |
OCT 2013 |
DANIEL™ SERIES 1500 TURBINE METER |
This page intentionally left blank.
ii |
TABLE OF CONTENTS |
DANIEL™ SERIES 1500 TURBINE METER
OCT 2013
Figures
3-1 Typical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2 3-2 UMB Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7 7-1 UMB Assembly - All Sizes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2 7-2 High Temperature UMB Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4 7-3 Meter Assembly - Sizes 3" through 18" Uni-Directional . . . . . . . . . . . . . . . . . . . . . . . 7-6 7-4 Meter Assembly - Sizes 4" through 8" Bi-Directional . . . . . . . . . . . . . . . . . . . . . . . . . 7-8 7-5 Meter Assembly - Sizes 10" through 12" Uni-Directional . . . . . . . . . . . . . . . . . . . . . 7-10 7-6 Meter Assembly - Sizes 16" through 18" Uni-Directional . . . . . . . . . . . . . . . . . . . . . 7-12
Tables
5-1 Torque Values for Shaft Nut Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7 6-1 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1 7-1 UMB Assembly - All Sizes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3 7-2 High Temperature UMB Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5 7-3 Meter Assembly - Sizes 3" through 8" Uni-Directional . . . . . . . . . . . . . . . . . . . . . . . . 7-7 7-4 Meter Assembly - Sizes 4" through 8" Bi-Directional . . . . . . . . . . . . . . . . . . . . . . . . . 7-9 7-5 Meter Assembly - Sizes 10" through 12" Uni-Directional . . . . . . . . . . . . . . . . . . . . . 7-11 7-6 Meter Assembly - Sizes 16" through 18" Uni-Directional . . . . . . . . . . . . . . . . . . . . . 7-13
TABLE OF CONTENTS |
iii |
OCT 2013 |
DANIEL™ SERIES 1500 TURBINE METER |
This page intentionally left blank.
iv |
TABLE OF CONTENTS |
DANIEL™ SERIES 1500 TURBINE METER
1.0INTRODUCTION
OCT 2013
1.1General
This manual is designed to assist in the installation and operation of the Daniel™ Series 1500 Turbine Meter. To assure proper installation and startup it is important to read this manual in its entirety.
1.2Description
The Series 1500 Turbine Flowmeter is a volumetric flow metering and transmitting device used extensively in the petroleum industry for the accurate measurement of hydrocarbon and other related process fluids. The meter's clean lines and simple configuration assures higher flow rates, extended flow range and sustained performance capability.
The UMB (Universal Mounting Box) provides an explosion proof, weather resistant housing for both single or dual pickoffs as well as the preamplifier board. An optional dual UMB is available to house additional dual pickoff coils and preamplifier board. The UMB serves as the mechanical mounting connection necessary for local and remote accessories.
The Series 1500 Turbine is ideal for applications requiring high frequency resolution. Applications may include systems with flow computers or any component of the Daniel preset family of petroleum management equipment.
INTRODUCTION |
1-1 |
OCT 2013 |
DANIEL™ SERIES 1500 TURBINE METER |
This page intentionally left blank.
1-2 |
INTRODUCTION |
DANIEL™ SERIES 1500 TURBINE METER
OCT 2013
2.0SPECIFICATIONS
This meter is designed for use within the guidelines of API Standards, Chapter 5.3, formerly Standard 2534 (The Measurement of Liquid Hydrocarbons by Turbine Meter Systems) and the test procedures of API Standards, Chapter 4 (Prover Systems).
PERSONAL INJURY AND/OR EQUIPMENT DAMAGE
Do not exceed specifications listed below.
Failure to heed this warning could result in serious injury and/or damage to the equipment.
Approvals: |
|
Electrical: |
UL and ULC: Class I, Division 1, Groups C & D |
|
DEMKO 03 ATEX 130946X |
|
IECEx UL 11.0031X |
Environmental |
NEMA 4 |
|
NEMA 4 UL |
Metrology |
NMi TC7573 |
ATEX certification |
|
Standard temperature |
|
Optional temperature |
|
SPECIFICATIONS |
2-1 |
OCT 2013 |
DANIEL™ SERIES 1500 TURBINE METER |
INMETRO certification
Certification number and marking
Applicable norms
Temperature range
Conditions for safe use (X)
ABNT NBR IEC 60079-0:2008
ABNT NBR IEC 60079-1:2009
-40/C # to # +60/C
-The joint between the Universal Mounting Box cover and housing is a flat joint and has a flame path of 9,52 mm in length and clearance of less than 0,0381 mm.
-The joint between the Universal Mounting Box housing and Sensor housing is a spigot joint which has a radial length of 3,18 mm, an axial length of 13,61 mm and a clearance of 0,059 mm.
-Device is to be remote-mounted when the process temperature is outside of the ambient temperature range.
Ratings
The maximum working pressure for the Series 1500 Turbine Meter is based on the temperature/pressure rating of the ANSI B16.5 flanges. The following chart lists the maximum working pressure of both 304 stainless steel and carbon steel flanges at 100°, and 180°, and 400° F. For maximum working pressures at intermediate temperatures, and for other materials, refer to ANSI B 16.5.
Pressure/Temperature |
Carbon Steel |
Stainless Steel |
|
|
|
|
|
150# ANSI / -20 to 100°F (-29° to 82°C) |
285 psig WP |
275 psig WP |
|
|
|
|
|
150#ANSI / 180°F (82°C) |
265 psig WP |
239 psig WP |
|
|
|
|
|
150#ANSI / 400°F (204°C) |
200 psig WP |
190 psig WP |
|
|
|
|
|
300# ANSI / -20 to 100°F (-29° to 82°C) |
740 psig WP |
720 psig WP |
|
|
|
|
|
300# ANSI / 180°F (82°C) |
688 psig WP |
624 psig WP |
|
|
|
|
|
300# ANSI / 400°F (204°C) |
635 psig WP |
495 psig WP |
|
|
|
|
|
|
|
|
|
2-2 |
|
SPECIFICATIONS |
DANIEL™ SERIES 1500 TURBINE METER
OCT 2013
Pressure/Temperature |
|
Carbon Steel |
Stainless Steel |
|
|
|
|
|
|
600 ANSI / -20 to 100°F (-29° to 82°C) |
1480 psig WP |
1440 psig WP |
||
|
|
|
|
|
600# ANSI / 180°F (82°C) |
|
1376 psig WP |
1248 psig WP |
|
|
|
|
|
|
600# ANSI / 400°F (204°C) |
|
1270 psig WP |
995 psig WP |
|
|
|
|
|
|
900# ANSI / -20 to 100°F (-29° to 82°C) |
2220 psig WP |
2160 psig WP |
||
|
|
|
|
|
900# ANSI / 180°F (82°C) |
|
2064 psig WP |
1872 psig WP |
|
|
|
|
|
|
900# ANSI / 400°F (204°C) |
|
1900 psig WP |
1490 psig WP |
|
|
|
|
|
|
1500# ANSI / -20° to 100°F (-29° to 82°C) |
3705 psig WP |
3600 psig WP |
||
|
|
|
|
|
1500# ANSI / 180°F (82°C) |
|
3457 psig WP |
3196 psig WP |
|
|
|
|
|
|
1500# ANSI / 400°F (204°C) |
|
3170 psig WP |
2570 psig WP |
|
|
|
|
||
Pressure |
|
ANSI pressure/temperature rating corresponding to flanges used |
||
|
|
|
||
Pressure Drop |
|
four psi (34.5 kPa) at maximum flow rate (based on water - |
||
|
|
meter only) |
|
|
Ambient Temperature |
|
-40 to 140/F (-40° to 60/C) (Tamb is an electrical specification) |
||
|
|
CS flange minimum temperature is -20/F (-29/C) |
||
Process Temperature |
|
-20° to 180° F (-29° to 82°C) |
|
|
|
|
|
||
Optional Process |
|
-20° to 400° F (-29° to 204°C), ATEX -29° to 200°C |
||
Temperature |
|
|
|
|
SPECIFICATIONS |
2-3 |
OCT 2013 |
DANIEL™ SERIES 1500 TURBINE METER |
Meter Performance
Linearity
± 0.15% (Linearity options of ± 0.1% and ± 0.07% available on certain sizes).
Repeatability
± 0.02% at any point throughout the extended minimum to extended maximum flow range.
Pressure Drop
At maximum flow of normal flow range on water 4 psi.
Pressure Range
ANSI 150 - 1500 # depending upon size
Viscosity and Specific Gravity
Low specific gravities or high velocities will reduce flow range of meter. Consult Daniel Measurement engineers.
Preamplifier Performance
Inputs
Supply voltage: 10-30 Vdc
Sensor Type: Reluctance
Type: Sine Wave
Amplitude: 40 mV peak to peak minimum
Outputs
Powered Pulse Output Type: Square Wave
Frequency Range: 0 to 5 kHz Amplitude: 0 to 5 V
1000 Ohm internal pull-ups, 20 mA, max.
Variable Voltage Output Type: Square Wave
Frequency Range: 0 to 5 kHz Amplitude: 0 to Supply Voltage
1000 Ohm internal pull-ups, 70 mA, max.
Open Collector Output (Per Channel)
2-4 |
SPECIFICATIONS |
Loading...